Aluminum Base Patents (Class 148/415)
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Patent number: 8404059Abstract: The aluminum alloy for anodic oxidation treatment directed to the present invention comprises as alloy elements 0.1 to 2.0% Mg, 0.1 to 2.0% Si, and 0.1 to 2.0% Mn, wherein each content of Fe, Cr, and Cu is limited to 0.03 mass % or less, and wherein the remainder is composed of Al and inevitable impurities. An aluminum alloy more excellent in the durability can be obtained by subjecting the aluminum alloy ingot having the above element composition to a homogenization treatment at a temperature of more than 550° C. to 600° C. or less. An aluminum alloy member can be obtained by forming an anodic oxidation coating on the surface of the aluminum alloy.Type: GrantFiled: July 10, 2007Date of Patent: March 26, 2013Assignee: Kobe Steel, Ltd.Inventors: Koji Wada, Jun Hisamoto, Toshiyuki Tanaka, Kozo Hoshino, Kazunori Kobayashi
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Patent number: 8372220Abstract: There are provided an aluminum alloy forging having high strength, toughness, and resistance to corrosion in response to the thinning of automotive underbody parts, and a process for production thereof. The aluminum alloy forging includes an aluminum alloy containing predetermined amounts of Mg, Si, Mn, Fe, Zn, Cu, Cr, Zr, and Ti with the balance being composed of Al and inevitable impurities, and having a hydrogen gas concentration of 0.25 ml/100 g of Al. In the aluminum alloy forging mentioned above, the area ratio of Mg2Si having a maximum length of 0.1 ?m or above is 0.15% or below, the recrystallization ratio of the aluminum alloy is 20% or below, and a size distribution index value defined by V/r of dispersed particles of the aluminum alloy (V: the area ratio [%] of the dispersed particles, and r: the average radius [nm] of the dispersed particles) is 0.20 or above.Type: GrantFiled: March 13, 2008Date of Patent: February 12, 2013Assignee: Kobe Steel, Ltd.Inventors: Yoshiya Inagaki, Manabu Nakai, Atsumi Fukuda
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Patent number: 8366846Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.Type: GrantFiled: March 26, 2009Date of Patent: February 5, 2013Assignee: Kobe Steel, Ltd.Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
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Patent number: 8323425Abstract: Embodiments of a method for non-isothermally aging an aluminum alloy are provided. The method comprises heating an aluminum alloy at a first ramp-up rate to a maximum temperature below a precipitate solvus value, cooling the alloy at a first cooling rate sufficient to produce a maximum number of primary precipitates, cooling at a second cooling rate until a minimum temperature is reached wherein the growth rate of primary precipitates is equal to or substantially zero, and heating the alloy at a second ramp-up rate to a temperature sufficient to produce a maximum number of secondary precipitates.Type: GrantFiled: March 5, 2008Date of Patent: December 4, 2012Assignee: GM Global Technology Operations LLCInventors: Qigui Wang, Peggy E. Jones
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Publication number: 20120301732Abstract: Disclosed is an Al alloy film for use in a display device, which does not undergo the formation of hillocks even when exposed to high temperatures of about 450° C. to 600° C., and has excellent high-temperature heat resistance, low electrical resistance (wiring resistance) and excellent corrosion resistance under alkaline environments. Specifically disclosed is an Al alloy film for use in a display device, which comprises at least one element selected from a group X consisting of Ta, Nb, Re, Zr, W, Mo, V, Hf and Ti and at least one rare earth element, and which meets the following requirement (1) when heated at 450° C. to 600° C. (1) Precipitates each having an equivalent circle diameter of 20 nm or more are present at a density of 500,000 particles/mm2 or more in a first precipitation product containing at least one element selected from Al and the elements included in the group X and at least one rare earth element.Type: ApplicationFiled: February 16, 2011Publication date: November 29, 2012Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)Inventors: Hiroyuki Okuno, Toshihiro Kugimiya, Hiroshi Goto
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Patent number: 8317947Abstract: The present invention provides an aluminum alloy sheet for press forming, having the crystallo-graphic texture in which the orientation density of CR orientation ({001}<520>) is higher than that of any orientation other than the CR orientation. The orientation density of the CR orientation is preferably 10 or more (random ratio). The orientation densities of all orientations other than the CR orientation are preferably less than 10. The aluminum alloy sheet is preferably made of an Al—Mg—Si alloy.Type: GrantFiled: May 29, 2008Date of Patent: November 27, 2012Assignee: Sumitomo Light Metal Industries, Ltd.Inventors: Mineo Asano, Hidetoshi Uchida
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Publication number: 20120291925Abstract: Wrought product made of aluminum alloy composed as follows, as a percentage by weight Mg: 4.0-5.0; Li: 1.0-1.6; Zr: 0.05-0.15; Ti: 0.01-0.15; Fe: 0.02-0.2; Si: 0.02-0.2; Mn: ?0.5; Cr?0.5; Ag: ?0.5; Cu?0.5; Zn?0.5; Sc?0.01; other elements <0.05; the rest aluminum.Type: ApplicationFiled: May 16, 2012Publication date: November 22, 2012Applicant: CONSTELLIUM FRANCEInventors: Bernard Bes, Frank Eberl
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Patent number: 8303736Abstract: A casted aluminum alloy obtained by casting a molten metal of an aluminum alloy, an aluminum alloy material obtained by at least heating the casted aluminum alloy, and methods for producing them. In the production of the casted aluminum alloy, a molten metal is obtained by melting an aluminum alloy containing 0.8 to 5 mass % of Fe, 0.15 to 1 mass % of Ti, Zr or the like as third component elements in an specific amount, and a residual part containing Al and inevitable impurities at a certain temperature (melting step). Subsequently, the molten metal is cast into a plate-like shape by a casting mold while cooling the molten metal to a temperature that is lower by at least 10° C. than a solidus temperature of the aluminum alloy at a cooling rate of 150° C./sec. or more and less than 10000° C./sec. (casting step).Type: GrantFiled: January 22, 2008Date of Patent: November 6, 2012Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventor: Hideaki Matsuoka
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Publication number: 20120193001Abstract: Disclosed is a method for preparing an aluminum-based anode, including at least one alloying element, prepared using solid solution heat treatment, in addition to plastic deformation, artificial aging, or a combination thereof.Type: ApplicationFiled: January 27, 2011Publication date: August 2, 2012Inventors: Ernst KHASIN, Arie ZABAN
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Patent number: 8211331Abstract: A packaged reactive material includes a reactive material that is configured to increase in size when exposed to a predetermined gas, and an inert coating material surrounding a surface of the reactive material. The inert coating material is configured to allow the predetermined gas to diffuse through to the reactive material and has an elongation that will not accommodate expansion of the reactive material at full saturation of the predetermined gas.Type: GrantFiled: June 2, 2010Date of Patent: July 3, 2012Assignee: GM Global Technology Operations LLCInventors: Scott W. Jorgensen, Martin P. Sulic
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Patent number: 8211248Abstract: Disclosed herein is an aluminum alloy that is both age-hardenable and degradable in water-containing fluids. Some embodiments include aluminum alloy compositions with about 0.5 to 8.0 wt. % Ga (Gallium); about 0.5 to 8.0 wt. % Mg (Magnesium); less than about 2.5 wt. % In (Indium); and less than about 4.5 wt. % Zn (Zinc).Type: GrantFiled: February 16, 2009Date of Patent: July 3, 2012Assignee: Schlumberger Technology CorporationInventor: Manuel P. Marya
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Publication number: 20120085470Abstract: The invention includes the hot thermo-mechanical processing of heat-treatable aluminum alloys comprising preparation of the billet material, heating the billet to obtain the temperature for solution treatment, holding the billet at this temperature a sufficient amount of time required for the dissolution of soluble elements, cooling the billet to the temperature necessary for plastic deformation with essential preservation of the solid solution, plastic deformation, immediate quenching of the billet after plastic deformation, and then billet aging at the corresponding temperature and time. Additional plastic deformation may be used between stages of quenching and aging. An embodiment specifies cooling rate, forging temperature and strain rate.Type: ApplicationFiled: September 16, 2011Publication date: April 12, 2012Applicant: ENGINEERED PERFORMANCE MATERIALS COMPANY, LLCInventor: Vladimir M. Segal
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Patent number: 8133331Abstract: Aluminum-zinc-magnesium-scandium alloys containing controlled amounts of alloying additions such as silver and tin are disclosed. The presence of Ag and/or Sn alloying additions improves fabrication characteristics of the alloys, such as the ability to be extruded at high temperatures and very high extrusion rates. The Al—Zn—Mg—Sc alloys may optionally include other alloying additions such as Cu, Mn, Zr, Ti and the like. The alloys possess good properties such as relatively high strength and excellent corrosion resistance. The alloys may be fabricated into various product forms such as extrusions, forgings, plate, sheet and weldments.Type: GrantFiled: February 1, 2006Date of Patent: March 13, 2012Assignee: Surface Treatment Technologies, Inc.Inventor: Timothy Langan
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Publication number: 20110277889Abstract: An Al-based bearing alloy containing 1 to 15 mass % of Si is provided. The Al-based bearing alloy includes Si particles, and a total length of circumference of the Si particles observed in an observation field of 37820 ?m2 on a slide side surface is 4000 to 6000 ?m.Type: ApplicationFiled: May 5, 2011Publication date: November 17, 2011Applicant: DAIDO METAL COMPANY LTD.Inventors: Tomoyuki NIRASAWA, Kouichi Saruwatari
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Patent number: 8017072Abstract: An improved L12 aluminum alloy having magnesium or nickel; at least one of scandium, erbium, thulium, ytterbium, and lutetium; at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium; and at least one ceramic reinforcement. Aluminum oxide, silicon carbide, aluminum nitride, titanium boride, titanium diboride and titanium carbide are suitable ceramic reinforcement particles. These alloys derive strengthening from mechanisms based on dislocation-particle interaction and load transfer to stiffen reinforcements.Type: GrantFiled: April 18, 2008Date of Patent: September 13, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Patent number: 8002913Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: GrantFiled: July 5, 2007Date of Patent: August 23, 2011Assignee: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20110132504Abstract: An aluminum alloy casting material for heat conduction obtained by adding Si to an aluminum alloy casting material with enhanced castability thereby realize enhancement of thermal conductivity. There is provided an aluminum alloy casting material excelling in heat conduction. characterized in that it comprises 5 to 10.0 mass % of Si, 0.1 to 0.5 mass % of Mg and the balance of Al and unavoidable impurities, the aluminum alloy casting material having undergone an aging treatment. Further, there is provided a cast aluminum alloy casting material that while having castability and mechanical strength equivalent to or higher than those of conventional cast aluminum alloys, is also enhanced in heat conduction; and provided a process for producing the cast aluminum alloy. In particular, there are provided a cast aluminum alloy and process for producing the same, wherein Si is contained in an amount of 6.0 to 8.0 mass %, the elements other than Si and Al each in simple form in an amount of ?0.Type: ApplicationFiled: April 5, 2005Publication date: June 9, 2011Applicant: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Hiroshi Horikawa, Sanji Kitaoka, Masahiko Shioda, Toshihiro Suzuki, Takahiko Watai, Hidetoshi Kawada
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Publication number: 20110056597Abstract: Aluminum alloy products having improved ballistics performance are disclosed. The aluminum alloy products may be underaged. In one embodiment, the underaged aluminum alloy products realize an FSP resistance that it is better than that of a peak strength aged version of the aluminum alloy product. In one embodiment, ballistics performance criteria is selected and the aluminum alloy product is underaged an amount sufficient to achieve a ballistics performance that is at least as good as the ballistics performance criteria.Type: ApplicationFiled: September 3, 2010Publication date: March 10, 2011Applicant: Alcoa Inc.Inventors: Roberto J. Rioja, Dirk C. Mooy, Jiantao T. Liu, Francine S. Bovard
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Publication number: 20110036472Abstract: A method of accomplishing precipitation hardening of a selected portion of an aluminum panel is disclosed herein. The method includes identifying at least one area of the aluminum panel that experiences thermal stress above a threshold value during a bake cycle, thereby identifying the selected portion. Prior to the bake cycle, the method further includes locally heating the selected portion at a predetermined temperature for a predetermined time sufficient to increase a local yield strength of the selected portion such that the increased local yield strength ranges from 150 MPa to 300 MPa.Type: ApplicationFiled: August 14, 2009Publication date: February 17, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: John E. Carsley, Chih-Cheng Hsu, Susan E. Hartfield-Wunsch, Theresa M. Lee, James G. Schroth
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Patent number: 7875132Abstract: High temperature aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described herein. These alloys comprise aluminum; scandium; at least one of nickel, iron, chromium, manganese and cobalt; and at least one of zirconium, gadolinium, hafnium, yttrium, niobium and vanadiuim. These alloys comprise an aluminum solid solution matrix and a mixture of various dispersoids. These alloys are substantially free of magnesium.Type: GrantFiled: May 31, 2005Date of Patent: January 25, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20100180992Abstract: Aluminum alloy having an improved combination of properties are provided. In one aspect, a method for producing the alloy includes preparing an aluminum alloy for artificial aging and artificially aging the alloy. In one embodiment, the artificially aging step includes aging the aluminum alloy at a temperature of at least about 250° F., and final aging the aluminum alloy at a temperature of not greater than about 225° F. and for at least about 20 hours. These aluminum alloys realize an improved combination of properties, including improved strength with at least equivalent fatigue crack growth resistance.Type: ApplicationFiled: January 16, 2009Publication date: July 22, 2010Applicant: Alcoa Inc.Inventors: Cindie Giummarra, Roberto J. Rioja, Gary H. Bray, Paul E. Magnusen
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Publication number: 20100170996Abstract: An aluminum alloy comprises aluminum, magnesium, scandium, and an enhancing system. The magnesium is from about 0.5 percent to about 10.0 percent by weight based on the aluminum alloy. The scandium is from about 0.05 percent to about 10.0 percent by weight based on the aluminum alloy. The enhancing system is from about 0.05 percent to about 1.5 percent by weight based on the aluminum alloy.Type: ApplicationFiled: January 7, 2009Publication date: July 8, 2010Inventors: Krishnan K. Sankaran, Kevin T. Slattery
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Patent number: 7713470Abstract: A thin and large high toughness die-cast product is provided that is formed from an Al—Mg casting alloy having the composition 3.5 wt %?Mg?4.5 wt %, 0.8 wt %?Mn?1.5 wt %, Si<0.5 wt %, Fe<0.5 wt %, a sum (Ti+Zr) of amounts of Ti and Zr added of equal to or greater than 0.3 wt %, and a ratio (Ti/Zr) of the amounts of Ti and Zr added of at least 0.3 but not more than 2, with the balance being Al.Type: GrantFiled: May 14, 2003Date of Patent: May 11, 2010Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yusuke Toyoda, Takahiro Mizukami, Fumiaki Fukuchi, Tsunehisa Hata, Katsuhiro Shibata
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Publication number: 20100012229Abstract: The present invention provides a method for producing AlMn strip or sheet for making components by brazing, as well as the products obtained by said method. In particular this method is related to fin materials used in heat exchangers. The fins can be delivered with or without a cladding depending on application. Rolling slabs are produced from a melt which contains 0.3-1.5% Si, ?0.5% Fe, ?0.3% Cu, 1.0-2.0% Mn, ?0.5% Mg, ?4.0% Zn, ?0.3% each of elements from group IVb, Vb, or VIb elements, and unavoidable impurity elements, as well as aluminium as the remainder in which the rolling slabs prior to hot rolling are preheated at a preheating temperature of less than 550° C., preferably between 400 and 520° C., more preferably between 450 and 520° C. to control the number and size of dispersoid particles, and the preheated rolling slab is hot rolled into a hot strip. The strip is thereafter cold rolled into a strip with a total reduction of at least 90%, and the cold rolled strip is heat treated to obtain a 0.Type: ApplicationFiled: October 6, 2009Publication date: January 21, 2010Inventors: Anders Oskarsson, Hans-Erik Ekström, Richard Westergärd, Stian Tangen
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Patent number: 7648593Abstract: An aluminum alloy comprising Al, Sc, Gd, Zr, and optionally Mg. The aluminum alloy is strengthened by an aluminum solid solution matrix and a dispersion of Al3X precipitate having an L12 structure where X comprises Sc, Gd and Zr. Mg is a preferred addition to the alloy containing Gd and Zr. The alloying additions control strengthening and coarsening kinetics of the alloy through control of diffusivity in the aluminum matrix and coherency strain of the Al3X precipitate.Type: GrantFiled: November 21, 2005Date of Patent: January 19, 2010Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090320963Abstract: A method of providing solution heat treatment to an aluminum alloy. A non-isothermal process is used to provide a faster heat treatment cycle time while maintaining or further improving the alloy mechanical properties after subsequent aging hardening. The process includes establishing a temperature inside a processing vessel that is greater than a soaking temperature but less than a liquidus temperature of the alloy, rapidly heating the alloy to the soaking temperature in a first heating operation, reducing the temperature inside of the processing vessel to the soaking temperature, then heating the alloy to a temperature above the soaking temperature through a gradually increasing temperature in a second heating operation. Protocols for the improved solution heat treatment may be based on one or more of computational thermodynamics, dissolution kinetics and coarsening kinetics.Type: ApplicationFiled: June 25, 2008Publication date: December 31, 2009Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventor: Qigui Wang
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Publication number: 20090297393Abstract: The invention relates to an aluminum alloy, in particular a pressure casting alloy, preferably for a cast component of a motor vehicle, with the following alloy elements: 6.5 to <9.5% by weight of silicon, 0.3 to 0.6% by weight of manganese, 0.15 to 0.35% by weight of iron, 0.02 to 0.6% by weight of magnesium, a maximum of 0.1% by weight of titanium, 90 to 180 ppm strontium and aluminum as the remainder, with a maximum of 0.05% by weight, and a total maximum of 0.2% by weight of production-related contaminants. The alloy is particularly suitable for the pressure casting of the cast components of a motor vehicle such as oil pans, for example.Type: ApplicationFiled: July 13, 2007Publication date: December 3, 2009Applicant: BDW TECHNOLOGIES GMBHInventors: Jurgen Wust, Markus Wimmer, Richard Weizenbeck, Dirk E. O. Westerheide
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Publication number: 20090260724Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum; silicon; at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Magnesium and copper are optional alloying elements.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090223605Abstract: Embodiments of a method for non-isothermally aging an aluminum alloy are provided. The method comprises heating an aluminum alloy at a first ramp-up rate to a maximum temperature below a precipitate solvus value, cooling the alloy at a first cooling rate sufficient to produce a maximum number of primary precipitates, cooling at a second cooling rate until a minimum temperature is reached wherein the growth rate of primary precipitates is equal to or substantially zero, and heating the alloy at a second ramp-up rate to a temperature sufficient to produce a maximum number of secondary precipitates.Type: ApplicationFiled: March 5, 2008Publication date: September 10, 2009Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Qigui Wang, Peggy E. Jones
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Publication number: 20090047172Abstract: High strength high extrudability Al—Mg—Si alloys have the composition in weight %: Mg 0.25-0.40; Si 0.60-0.90; Fe up to 0.35; Mn up to 0.35 preferably 0.10-0.25.Type: ApplicationFiled: October 15, 2008Publication date: February 19, 2009Inventors: Hang Lam Yiu, Ricky Arthur Ricks, Stephen Anthony Court
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Publication number: 20090038720Abstract: A method for the heat treatment of a casting produced by high pressure die casting, that may exhibit blister forming porosity in the as-cast condition, of an age-hardenable aluminium alloy, includes solution treating the casting by heating the casting to and within a temperature range enabling solute elements to be taken into solid solution. The casting then is cooled to terminate the solution treatment by quenching the casting to a temperature below 100° C. The cooled casting is held in a temperature range enabling natural and/or artificial ageing. The solution treatment is conducted to achieve a level of solute element solution enabling age-hardening without expansion of pores in the casting causing unacceptable blistering of the casting.Type: ApplicationFiled: December 19, 2005Publication date: February 12, 2009Inventors: Roger Neil Lumley, Robert Geoffrey O'Donnell, Dayalan Romesh Gunasegaram, Michel Givord
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Publication number: 20090007993Abstract: A first step of performing solution treatment to a pipe material of a precipitation-hardening type aluminum alloy of high hardness extruded, a second step of performing spinning work to the solution-treated pipe material, and a third step of performing artificial ageing to the spinning-worked pipe material.Type: ApplicationFiled: September 5, 2008Publication date: January 8, 2009Inventor: Ryuichi Kaneko
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Publication number: 20080173378Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si <0.12%. Also, a method of manufacturing aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: ApplicationFiled: July 5, 2007Publication date: July 24, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20080173377Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: ApplicationFiled: July 5, 2007Publication date: July 24, 2008Applicant: Aleris Aluminum Koblenz GmBHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Patent number: 7364630Abstract: The present invention provides an Al—Mg—Si alloy sheet in which the production of ridging marks during press forming is noticeably inhibited, and in addition, provides a manufacturing method capable of providing such an aluminum alloy sheet, and an intermediate material in the manufacture thereof. The Al—Mg—Si alloy sheet in accordance with the present invention is characterized by having a prescribed composition, and characterized in that respective textures are present therein with a good balance. Further, in accordance with the manufacturing method, and the intermediate material in the manufacture thereof of the present invention, it is possible to manufacture the alloy with high efficiency.Type: GrantFiled: March 24, 2004Date of Patent: April 29, 2008Assignee: Kobe Steel, Ltd.Inventors: Katsushi Matsumoto, Yasuaki Sugizaki
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Patent number: 7347905Abstract: An aluminum-silicon lost foam casting alloy having reduced microporosity and a method for casting the same is herein disclosed. A preferred lost foam cast alloy consists essentially of 6 to 12% by weight silicon and preferably 9.0 to 9.5% by weight silicon, 0.035-0.30% strontium, 0.40% maximum iron, 0.45% maximum copper, 0.49% maximum manganese, 0.60% maximum magnesium, 3.0% maximum zinc, and the balance aluminum. Most preferably, the lost foam alloy is free from iron, titanium and boron. However, such elements may exist at trace levels. Most preferably, the alloy is lost foam cast with the process that applies at least 10 atmospheres of pressure during solidification. However, the range may be 5 to 60 atmospheres. The strontium addition is greater than 0.005% by weight and most preferably greater than 0.05% by weight.Type: GrantFiled: July 5, 2005Date of Patent: March 25, 2008Assignee: Brunswick CorporationInventors: Raymond J. Donahue, Terrance M. Cleary, Kevin R. Anderson
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Patent number: 7255756Abstract: Disclosed herein is an aluminum alloy composition consisting essentially of, on the basis of total weight of the composition, 13 to 28 wt % of silicon, 1.5 to 5 wt % of a metal element selected from iron and manganese, 3 to 10 wt % of zinc, 0.5 to 1 wt % of magnesium, and aluminum as balance. Also disclosed herein is an aluminum alloy product made from said aluminum alloy composition and exhibiting improved mechanical properties at high temperatures, including excellent wear resistance, hardness and thermal stability.Type: GrantFiled: July 25, 2005Date of Patent: August 14, 2007Assignee: National Cheng Kung UniversityInventors: Chi-Yuan Tsao, Yen-Hao Su, Chun-Hsien Chiang
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Patent number: 6974633Abstract: An extruded structural member having improved damage tolerance containing a base section (6); a stiffening section having at least one pair of structural stiffeners (10), the structural stiffeners integral with the base section (6) and projecting outwardly thereof; and at least one intra-stiffener (90) area positioned between the pair of structural stiffeners (10), the intra-stiffener area (90) having a microstructure with intentionally increased amounts of fiber texture to reduce the rate of fatigue crack growth in the extruded structural member.Type: GrantFiled: March 10, 2004Date of Patent: December 13, 2005Assignee: Alcoa Inc.Inventors: Matthew D. Garratt, Gary H. Bray, Diana K. Denzer, Patrick Ulysse
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Patent number: 6923935Abstract: A hypoeutectic aluminum silicon casting alloy having a refined primary silicon particle size and a modified iron morphology. The alloy includes 10 to 11.5% by weight silicon, 0.10 to 0.70% by weight magnesium and also contains 0.05 to 0.07% by weight strontium. On cooling from the solution temperature, the strontium serves to modify the silicon eutectic structure as well as create an iron phase morphology change. Such changes facilitate feeding through the aluminum interdendritic matrix. This, in turn, creates a finished die cast product with extremely low levels of microporosity defects. The alloy may be used to cast engine blocks for marine outboard and stern drive motors. Furthermore, when the magnesium levels are adjusted to approximately 0.10 to 0.20% by weight magnesium, propellers having a highly advantageous ductility may be obtained.Type: GrantFiled: May 2, 2003Date of Patent: August 2, 2005Assignee: Brunswick CorporationInventors: Raymond J. Donahue, Terrance M. Cleary, Kevin R. Anderson
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Patent number: 6846369Abstract: A method for producing a cast aluminum alloy article having high strength and/or toughness is provided. The method includes providing a molten aluminum alloy, centrifugally casting the molten aluminum alloy to form a cast body; and hot isostatically processing the cast body to form a hipped body. The hipped body may optionally be solution heat treated to form a heat treated body, which may subsequently be precipitation hardened to further enhance the properties of the cast product as desired. The method allows the production of cast aluminum alloy articles having physical and mechanical properties similar to those obtained for articles produced from corresponding aluminum alloy chemistries by wrought techniques.Type: GrantFiled: September 7, 2000Date of Patent: January 25, 2005Assignee: Johnson Brass & Machine Foundry, Inc.Inventors: Steven A. Clark, Balathandan S. Pillai
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Patent number: 6843863Abstract: Aluminum alloy compositions are disclosed, which include small amounts of calcium that result in improved surface properties of the cast aluminum. The calcium, and up to 0.25% grain refiners, are added along with alkaline earth metals, transition metals and/or rare earth metals to the aluminum alloy as a melt. The addition results in improved appearance, substantially reduced surface imperfections and reduced surface oxidation in cast ingot aluminum and aluminum alloys. The addition of small amounts of these additives, surprisingly were found to substantially eliminate vertical folds, pits and ingot cracking in more than one ingot casting technique. The additions also improved the appearance of the ingots, including reflectance. As a result, the ingots could be reduced or worked essentially right out of the casting without first conditioning the surface by, for example, scalping.Type: GrantFiled: January 18, 2002Date of Patent: January 18, 2005Assignee: Alcoa Inc.Inventors: David H. DeYoung, William F. McGinnis, Ray T. Richter, Jeffrey J. Wiesner
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Publication number: 20040261916Abstract: An aluminum casting alloy includes at least about 0.5 wt % Ni and 1-3 wt % Mn. It further includes zirconium or scandium for precipitation hardening during T5 heat treatment.Type: ApplicationFiled: July 15, 2004Publication date: December 30, 2004Inventors: Jen C. Lin, Vadim S. Zolotorevsky, Michael V. Glazoff, Shawn J. Murtha, Nicholas A. Belov
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Patent number: 6791188Abstract: Disclosed is a thin film aluminum alloy which is limited in the generation of hillocks while maintaining a low specific resistance and hardness irrespective of annealing temperature. In order to obtain the thin film aluminum alloy having a Vickers hardness of 30 Hv or less and a film stress (absolute value indication) of 30 kg/mm2 or less when performing annealing treatment at a temperature ranging from 25° C. to 500° C., wherein said hardness and said film stress are distributed in a predetermined hardness range and in a predetermined film stress range respectively within the temperature range of the above-mentioned annealing treatment and are respectively almost constant against annealing temperature, the thin film aluminum alloy being formed as a film on a substrate by a sputtering method using a sputtering target having a composition comprising 0.5 to 15 atom % of one or more types selected from Ag, Cu, Mg and Zn and 0.Type: GrantFiled: August 27, 2002Date of Patent: September 14, 2004Assignee: Vacuum Metallurgical Co., Ltd.Inventors: Junichiro Hagihara, Ichiro Tokuda
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Patent number: 6783729Abstract: Aluminum alloy die castings combine good as-cast strength with good as-cast ductility, without any heat treatment. The alloy comprises 2.75 5.25 wt. % magnesium, 1.85-3.15 wt. % zinc, 0.65-1.2 wt. % manganese, 0.10-0.18 wt. % iron, less than 0.10 wt. % copper, less than 0.10 wt. % silicon, less than 0.20 wt. % titanium and the balance aluminum and incidental impurities and furthermore the percent by weight magnesium is greater than or equal to the percent by weight zinc. A particularly high strength version of the alloy comprises 4.75%-5.25 wt. % magnesium and 2.85-3.15 wt. % zinc. A particularly high ductility version of the alloy comprises 2.75-3.25 wt. % magnesium, 1.85 2.5 wt. % zinc.Type: GrantFiled: December 10, 2002Date of Patent: August 31, 2004Assignee: Alcan International LimitedInventors: J. Fred Major, Lawrence Purdon
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Patent number: 6773665Abstract: A non-Cu-based cast Al alloy contains substantially no Cu, and has a tensile strength of 305 MPa or more, a 0.2% yield strength of 220 MPa or more, and an elongation of 10% or more. In the heat treatment of the cast Al alloy, the solution treatment is performed using a fluidized bed 18, and the solution treatment is performed by rapid heating up to the solution treatment temperature in 30 minutes, and maintaining the solution treatment temperature in 3 hours or less. Because this method for heat treatment performs solution treatment at an increased speed of heating-up time, with small deviation of temperature, and at a higher temperature, total time for heat treatment can be shortened drastically in comparison with the conventional method. A non-Cu-based cast Al alloy having well-balanced mechanical properties of tensile strength, yield strength, and elongation can be provided.Type: GrantFiled: March 15, 2002Date of Patent: August 10, 2004Assignee: Asahi Tec CorporationInventor: Takayuki Sakai
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Publication number: 20040118493Abstract: An Al—Mg—Si series alloy ingot consisting essentially of Si: 0.2 to 0.8 wt %, Mg: 0.3 to 0.9 wt %, Fe: 0.5 wt % or less, Cu: 0.20 wt % or less and the balance being aluminum and inevitable impurities, or an Al—Mg—Si series alloy ingot consisting essentially of Si: 0.2 to 0.8 wt %, Mg: 0.3 to 0.9 wt %, Fe: 0.5 wt % or less, Cu: 0.20 wt % or less, Zn: 0.5 wt % or less and the balance being aluminum and inevitable impurities, is prepared. The alloy ingot is homogenized, then subjected to rough hot rolling and finish hot rolling, and finally to cold rolling. One of plural passes performed at the rough hot rolling is controlled such that material temperature immediately before the aforementioned one of passes is from 350 to 440 ° C., cooling rate during the aforementioned one of plural passes is 50° C./min or more, material temperature immediately after the aforementioned one of passes is from 250 to 340° C.Type: ApplicationFiled: October 24, 2003Publication date: June 24, 2004Applicant: SHOWA DENKO K.K.Inventors: Kazuo Kimura, Ichizo Tsukuda, Kyohei Taguchi, Ryosuke Shimao
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Publication number: 20040118492Abstract: The invention refers to an aluminium alloy, a clad or unclad material for brazed products containing said alloy as a core, as well as a method of producing materials to be used in brazed products from said alloy. The material is suitable for controlled atmosphere brazing (CAB) using fluxes that manage higher Mg levels in the materials. The alloy is intended as a fin-stock material for brazed products, such as heat exchangers.Type: ApplicationFiled: October 14, 2003Publication date: June 24, 2004Inventor: Torkel Stenqvist
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Publication number: 20040094249Abstract: A sheet of a 6000 type aluminum alloy containing Si and Mg as main alloy components and having excellent formability sufficient to allow flat hemming, excellent resistance to denting, and good hardenability during baking a coating, which exhibits an anisotropy of Lankford values of more than 0.4 or the strength ratio for cube orientations of the texture thereof of 20 or more, and exhibits a minimum bend radius of 0.5 mm or less at 180° bending even when the offset yield strength thereof exceeds 140 MPa through natural aging; and a method for producing the sheet of the aluminum alloy, which comprises subjecting an ingot to a homogenization treatment, cooling to a temperature lower than 350° C. at a cooling rate of 100° C./hr or more, optionally to room temperature, heating again to a temperature of 300 to 500° C. and subjecting it to hot rolling, cold rolling the hot rolled product, and subjecting the cold rolled sheet to a solution treatment at a temperature of 400° C.Type: ApplicationFiled: August 22, 2003Publication date: May 20, 2004Inventors: Hidetoshi Uchida, Tadashi Minoda, Mineo Asano, Yoshikazu Ozeki, Tsutomu Furuyama
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Patent number: 6712915Abstract: Various articles of manufacture, such as electrosurgical scalpels, razor blades, electronic components and mechanical components having a quasicrystalline AlCuFe alloy film less than about 10,000 Å thick. Such articles of manufacture may be formed by depositing (in sequence) on a substrate through radio frequency sputtering a stoichiometric amount of each respective alloy material and then annealing those layers to form the film through solid state diffusion.Type: GrantFiled: September 21, 2001Date of Patent: March 30, 2004Assignee: University of Utah Research FoundationInventors: Orest G. Symko, Ehab Abdel-Rahman, Wanjun Park, Thierry Klein, David Kieda
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Patent number: RE44239Abstract: Disclosed is an electrode for semiconductor devices capable of suppressing the generation of hillocks and reducing the resistivity, which is suitable for an active matrixed liquid crystal display and the like in which a thin film transistor is used; its fabrication method; and a sputtering target for forming the electrode film for semiconductor devices. The electrode for semiconductor devices is made of an Al alloy containing the one or more alloying elements selected from Fe, Co, Ni, Ru, Rh and Ir, in a total amount from 0.1 to 10 At %, or one or more alloying elements selected from rare earth elements, in a total amount from 0.05 to 15 at %.Type: GrantFiled: May 9, 2006Date of Patent: May 28, 2013Assignee: Kobelco Research Institute, Inc.Inventors: Seigo Yamamoto, Katsutoshi Takagi, Eiji Iwamura, Kazuo Yoshikawa, Takashi Oonishi