Abstract: Hydrocarbon conversion processes are described which use novel microporous compositions. These compositions have a three-dimensional microporous framework structure of ZnO.sub.2, PO.sub.2 and M'O.sub.2 tetrahedral units, and an intracrystalline pore system. The M' metal is selected from the group consisting of magnesium, copper, gallium, aluminum, germanium, cobalt, chromium, iron, manganese, titanium and mixtures thereof. Examples of the hydrocarbon conversion processes include hydrocracking, hydrotreating and hydrogenation.

Abstract: Nitrogenous compounds especially bases such as ammonia vapor are used to control the operation of a hydrocracker or catalytic dewaxer. Catalyst activity and selectivity may be controlled by addition of the base to the feed, for example, to control the balance between isomerization and hydrocracking in an operation using a zeolite beta catalyst. Runaway conditions may be controlled by the addition of nitrogenous compounds to regulate the temperature profile within the reactor.

Abstract: A hydrocracking catalyst and a process using it are described. The catalyst comprises a dealuminated zeolite bound into a highly porous amorphous support matrix. The catalyst is characterized by its low piece density and a bimodal pore distribution, with the unfinished catalyst having a sizeable amount of macropores having diameters between 5,000 and 9,000 Angstroms. A high amount of mesopores between about 56 and about 297 Angstroms is also desired. The presence of pores between 300 to 500 Angstroms and greater than 10,000 Angstroms in diameter is minimized.

Abstract: A process for catalytic hydrodewaxing hydrocarbon feedstocks is disclosed. The catalyst comprises a surface-modified crystalline aluminosilicate zeolite, such as ZSM-5 type zeolite in a matrix or binder, such as alumina, having a specified metals content. The process is especially useful for dewaxing lubricating oil basestocks.

Abstract: A process for the preparation of a lubricating base oil including contacting a hydrocarbon feed with a catalyst in the presence of hydrogen, which catalyst includes a hydrogenation component supported on an amorphous silica-alumina carrier having a macroporosity in the range of from 5% vol to 50% vol. The hydrocarbon feed is most preferably a slack wax or a synthetic wax. The preferred catalyst for use in the process includes a combination of one or more of the metals cobalt, iron, and nickel, and one or more of the metals chromium, molybdenum, and tungsten on an amorphous silica-alumina carrier having a macroporosity in the range of from 5% vol to 50% vol.

Abstract: This invention relates to hydrocarbon conversion processes using novel molecular sieve compositions as the catalyst. These molecular sieves contain chromium in the framework structure along with aluminum and silicon. The process of preparing the chromium-containing molecular sieves involves contacting a starting molecular sieve with a solution or slurry of a fluoro salt of chromium under effective process conditions to provide for aluminum extraction and substitution of chromium.

Abstract: Several procedures are provided for the thermal rearrangement of a water emulsion, of or a mixture with water, of a feedstock selected from the group consisting of tar sand bitumen, heavy oil, refinery residue and a heavy waste oil stream, the feedstock containing a naturally-occurring, finely-divided mineral material. The essence of such procedures involves contacting the water emulsion or the water mixture with a gas selected from the group consisting of synthesis gas and carbon monoxide in the presence of a catalytic amount, i.e., from about 0.3% to about 15% of a bifunctional catalyst that facilitates the water gas shift reaction and also promotes the hydrogenation and stabilization of cracking reaction products. The bifunctional catalyst includes the naturally-occurring, finely-divided mineral material which is contained in the feedstock. The process is conducted under such conditions of pressure and temperature that the water gas shift reaction occurs.

Abstract: There is provided a hydrocracking process with a catalyst comprising MCM-36.

Abstract: This invention provides an improved hydrocracking catalyst which includes an inorganic oxide component, such as alumina, a hydrogenation component, such as a base metal or a noble metal and a zeolite component which is a Y-zeolite. The catalyst in this invention is particularly characterized in that the zeolite component of the catalyst has a number average crystal size of less than about 0.5 micron, preferably less than about 0.4 micron. In the process aspect of this invention the use of the above catalyst in hydrocracking processes provides improved liquid fraction yields, particularly yields of high octane gasoline, diesel fuel and premium quality jet fuel. The catalyst also produces a corresponding decrease in production of light gasses, while providing no significant increase in coking or decrease in catalyst life. In another aspect this invention provides a Y-type zeolite having an average crystal size of less than about 0.5 micron which comprises less than about 0.5 wt.

Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of a functionalized inorganic, porous, non-layered crystalline phase having uniformly sized pores of at least about 13, e.g., at least about 15, Angstrom Units in diameter.

Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of an inorganic, porous crystalline phase exhibiting, after calcination, a hexagonal arrangement of uniformly-sized pores having diameters of at least about 13, e.g., at least about 15, Angstrom Units and exhibiting a hexagonal electron diffraction pattern that can be indexed with a d.sub.100 value greater than about 18 Angstrom Units.

Abstract: A process for the preparation of a base oil and middle distillate which is stable to oxidation and low temperature from a mineral oil fraction having a boiling range above 350.degree. C., by, in a first step, converting the mineral oil fraction on a hydrocracking catalyst under hydrocracking conditions to an extent of from 20 to 80% by weight into fractions which boil below 360.degree. C., separating the reactor effluent, if necessary, into liquid and gas phases in a high-pressure separator, treating the entire reactor effluent or only the liquid phase, directly or after removal of the fractions boiling below 360.degree. C. by distillation, in a second step with hydrogen at from 200.degree. to 450.degree. C.

Abstract: This invention relates to a new form of crystalline material identified as zeolite ZSM-12, to a new and useful improvement in synthesizing said crystalline material and to use of said crystalline material prepared in accordance herewith as a catalyst for organic compound, e.g. hydrocarbon compound, conversion.

Abstract: The pour point and/or cloud point of the lube fractions comprising a waxy hydrocarbon feedstock containing straight and branched chain paraffins is reduced by contacting the feedstock in a dewaxing zone, preferably in the presence of added hydrogen, with a dewaxing catalyst comprising (1) an intermediate pore crystalline molecular sieve having a pore size between about 5.0 Angstroms and about 7.0 Angstroms and (2) a large pore crystalline molecular sieve having a pore size above about 7.0 Angstroms and typically selected from the group consisting of silicoaluminophosphates, ferrosilicates, aluminophosphates and Y zeolites. A hydrocarbon fraction of reduced paraffin content is recovered from the effluent of the dewaxing zone. Preferred intermediate pore crystalline molecular sieves are silicalite and a ZSM-5 type zeolite. Preferred large pore crystalline molecular sieves are silicoaluminophosphates such as SAPO-5 and ammonium exchanged and steamed Y zeolites.

Abstract: A midbarrel hydrocracking catalyst for use in producing middle distillate products from hydrocarbon feedstocks via hydrocracking comprises at least one hydrogenation component, preferably one containing a metal selected from Group VIB and/or Group VIII of the Periodic Table of Elements, a layered magnesium silicate such as sepiolite, an intercalated clay such as pillared clay, and, optionally, a crystalline molecular sieve, preferably a zeolitic molecular sieve such as the modified Y zeolite known as LZ-10 zeolite.

Abstract: This invention relates to a new form of crystalline material identified as zeolite MCM-47, to a new and useful improvement in synthesizing said crystalline material and to use of said crystalline material prepared in accordance herewith as a catalyst for organic compound, e.g. hydrocarbon compound, conversion.

Abstract: A crystalline material having, in the dehydrated form, the empirical formula:m(M.sub.2/a O):X.sub.z O.sub.xz/2 :.sub.y YO.sub.2 (I)in which m is 0.5 to 1.5; M is a cation of valency a; X is a metal of valency x, selected from aluminium, boron, gallium, zinc, iron and titanium; z is 2 when x is an odd number, and z is 1 when x is an even number; y is at least 5; and Y is silicon or germanium; and having, in the calcined hydrogen form, an X-ray diffraction pattern including significant peaks substantially as shown in Table I herein. The material has been designated SUZ-2, and is used in the conversion of hydrocarbons or oxygenates.

Abstract: A crystalline, galliosilicate molecular sieve having the mordenite structure and the following composition expressed in terms of oxide mole ratios in the anhydrous state:Ga.sub.2 O.sub.3 :xSiO.sub.2 :yM.sub.2 O:tQ.sub.2 Owhere M is an alkali metal, preferably sodium, Q is a quaternary ammonium cation, preferably a benzyltriethylammonium cation, x equals 5.0 to 30, y equals 0.1 to 0.99, preferably 0.40 to 0.90, t equals 0.01 to 0.9, preferably 0.1 to 0.6 and yet equals about 1.0. The crystalline, galliosilicate molecular sieve of the invention may be employed, after reducing its alkali metal content and decomposing Q, as a component of a catalyst which can be used in a variety of chemical conversion processes.

Abstract: A process for hydrocracking 343.degree. C..sup.+ feedstock is disclosed. The process employs a catalyst which comprises a layered silicate, such as magadiite or kenyaite, which contains interspathic polymeric silica. The catalyst also contains at least one base metal, i.e., Cr, Mo, W, Fe, Co, and Ni.

Abstract: This invention relates to use of a new improved form of crystalline silicate identified as zeolite ZSM-11 as a catalyst component for organic compound, e.g. hydrocarbon compound, conversion.

Abstract: A process for reducing the pour point of sulfur containing gas oil fractions to produce fractions, including diesel oil of reduced pour point involving sequential hydrotreating and dewaxing of the gas oil feedstock. The hydrotreating step is carried out over a conventional hydrodesulfurization catalyst to remove sulfur. The dewaxing step is carried out over silicalite at mild dewaxing conditions under which the C.sub.3 and lower gas make is no greater than 2 wt. % based upon the gas oil feed.

Abstract: A process is disclosed for eliminating waxy paraffins from hydrocarbon feedstocks having an initial boiling temperature above about 180.degree. C. and containing sulphur, by selective cracking of the straight chain paraffinic hydrocarbons, said process comprising passing said feedstock over a crystalline silica polymorph of the silicalite type under suitable operating conditions for cracking the straight chain paraffins.

Abstract: Catalytic dewaxing of wax containing hydrocarbon feedstocks is undertaken in the presence of a catalyst composition comprising a dehydrogenation metal in combination with a non-acidic microporous crystalline material to maximize liquid yield.

Abstract: A novel siliceous crystalline composition of matter further comprising one or more metals is prepared by admixing a basic silica salt and a dissolved metal salt in the presence of a quarternary ammonium ion and subsequently heating under pressurized conditions. This novel composition of matter is useful as a catalyst for oxidation, alkylation, disproportionation, synthesis gas conversion, hydrocracking, and hydrodewaxing.

Abstract: A process for producing a thermally shock calcined aluminosilicate zeolite comprising (A) precalcining an aluminosilicate zeolite at a relatively low temperature, (B) very rapidly increasing the temperature of the aluminosilicate zeolite to a relatively high temperature for a short period of time, and (C) rapidly cooling the aluminosilicate zeolite. The resulting zeolite is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.

Abstract: A process for producing a thermally shock calcined crystalline silica comprising (A) precalcining a crystalline silica at a relatively low temperature, (B) very rapidly increasing the temperature of the crystalline silica to a relatively high temperature for a short period of time, and (C) rapidly cooling the crystalline silica. The resulting crystalline silica is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.

Abstract: This invention provides a novel hydrocracking catalyst composition that contains Zeolite Beta having a framework boron content, a solid source of alumina, and a hydrogenation component. It further provides a low-pressure hydrocracking process that uses such composition.

Abstract: A process is provided for converting feedstock comprising hydrocarbon compounds to product comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds over a catalyst comprising porous crystalline material having the structure of ZSM-58. In particular embodiments, the conversion is selective cracking for waxes and the process is useful for reducing the pour point of fuel oils and lubricants.

Abstract: A waxy hydrocarbon feedstock is converted into a product hydrocarbon of reduced normal paraffin content by either dewaxing or hydrodewaxing the feedstock in the presence a dewaxing or hydrodewaxing catalyst under conditions such that the normal paraffin content of the feedstock is reduced by selectively converting waxy paraffins into lower molecular weight hydrocarbons. At least a portion of the effluent from the dewaxing or hydrodewaxing zone is then passed to a hydrocracking zone where it is contacted with a hydrocracking catalyst in the presence of hydrogen under conditions such that a further reduction in the normal paraffin content is effected. When the desired product is a lube oil base stock, the overall conversion of components in the feed boiling above about 650.degree. F. to components boiling at or below about 650.degree. F.

Abstract: A waxy hydrocarbon feedstock is converted into a high quality lube oil stock of reduced pour point by hydrodewaxing the feedstock in the presence of molecular hydrogen and a hydrodewaxing catalyst under conditions such that the pour point of the feedstock is reduced by selectively converting waxy paraffins into lower molecular weight hydrocarbons. At least a portion of the effluent from the hydrodewaxing zone is then passed to a hydrocracking zone where it is contacted with a hydrocracking catalyst under conditions such that a further reduction in pour point is effected and the overall conversion of components boiling above about 650.degree. F. to components boiling at or below about 650.degree. F. in the hydrodewaxing and hydrocracking steps combined is no more than about 20 percent by volume, preferably no more than about 10 percent by volume.

Abstract: A method for producing a catalyst for use in the hydrotreatment, hydrodemetallization and hydrocracking of heavy hydrocarbon feedstocks containing high metal levels of vanadium, nickel and sulfur comprises the steps of preparing a carrier from a naturally occurring material consisting essentially of magnesium silicate having a sheet-type structure, iron and nickel wherein the carrier is prepared directly from the above naturally occurring material or, in the alternative, it can be prepared from the naturally occurring material in combination with a catalyst component. In the event the carrier for the catalyst is prepared from the above naturally occurring material without the addition of the catalyst component, the carrier can be impregnated with the catalyst component. The resultant catalyst is particularly useful in the treatment of heavy hydrocarbon feedstocks.

Abstract: A waxy hydrocarbon feedstock is converted into a high quality lube oil stock of reduced pour point by hydrodewaxing the feedstock in the presence of molecular hydrogen and a hydrodewaxing catalyst under conditions such that the pour point of the feedstock is reduced by selectively converting waxy paraffins into lower molecular weight hydrocarbons. At least a portion of the effluent from the hydrodewaxing zone is then passed to a hydrocracking zone where it is contacted with a hydrocracking catalyst under conditions such that a further reduction in pour point is effected and the overall conversion of components boiling above about 650.degree. F. to components boiling at or below about 650.degree. F. in the hydrodewaxing and hydrocracking steps combined is no more than about 20 percent by volume, preferably no more than about 10 percent by volume.

Abstract: A two-step process is disclosed wherein C.sub.9.sup.+ hydrocarbons are prepared from C.sub.4.sup.- hydrocarbons by steam reforming followed by Fischer-Tropsch synthesis over a special cobalt-containing catalyst. Yields of C.sub.9.sup.+ hydrocarbons are increased by recycling a gaseous fraction comprising unconverted H.sub.2 and CO as well as C.sub.8.sup.- hydrocarbon by-products and steam to the steam reformer.

Abstract: Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. cracking of hydrocarbon compounds.

Abstract: Catalytic dewaxing of hydrocarbon oils is effected with intermediate hydrotreating. A continuous multi-bed technique employs alternating beds of dewaxing and hydrogenation catalysts to improve process performance, whereby partially dewaxed effluent is treated to decrease coke deposits.

Abstract: A reactor for catalytically dewaxing a waxy distillate consisting of a lubricating oil or liquid petroleum feedstocks utilizing a shape-selective crystalline aluminosilicate zeolite catalyst in order to obtain a lubricating oil having a low pour point and a high viscosity index, particularly, a plate-type hydroprocessing trickle reactor construction for catalytically dewaxing liquid petroleum feedstocks. The reactor is essentially constituted of an inclined plate trickle bed reactor wherein a tray of generally permeable construction supports a bed of catalyst material, such as crystalline zeolite, and in which the liquid petroleum feedstock trickles downwardly through the catalyst material from the upper end of the reactor towards the lower end of the reactor, while hydrogen is concurrently injected into the space below the permeable tray at the upper end of the reactor in the direction towards the lower end of the reactor.

Abstract: A two-step process is disclosed wherein C.sub.9.sup.+ hydrocarbons are prepared from C.sub.4.sup.- hydrocarbons by steam reforming followed by Fischer-Tropsch synthesis over a special cobalt-containing catalyst. Yields of C.sub.9.sup.+ hydrocarbons are increased by recycling a gaseous fraction comprising unconverted H.sub.2 and CO as well as C.sub.8.sup.- hydrocarbon by-products and steam to the steam reformer.

Abstract: Catalytically active amorphous silicas are prepared by dehydrating a silica hydrogel or precipitate prepared from an acidified aqueous silicate solution containing an amine of pK.sub.a above 10 or a cation containing either a nitrogen or phosphorus atom bonded to four carbon atoms. The resultant amorphous silica is catalytically active for, among other chemical reactions, the isomerization of orthoxylene and the cracking of hydrocarbons.

Abstract: A method for stabilizing the activity of a highly siliceous zeolite used as a catalyst in the processing of hydrocarbon feedstock comprises the addition of about 0.1 to 10 weight percent olefins to the feedstock prior to contacting with said catalyst under hydrocarbon conversion conditions. The method is particularly useful when used in catalytic dewaxing processes.

Abstract: A catalyst is provided which comprises a crystalline silica zeolite, a hydrogenation component and a support. The catalyst may be a physical mixture of the zeolite and the supported hydrogenation component or a composite catalyst. Hydrocarbon hydroprocessing processes such as hydroconversion and hydrodesulfurization utilizing the catalyst are also provided. The catalyst is particularly suited for the simultaneous pour point reduction and hydrodesulfurization of hydrocarbonaceous oils.

Abstract: An electrical insulating oil composition which is characterized in that said insulating oil composition contains 5 to 300 ppm (as sulfur) of sulfur compounds and exerts excellent deterioration resistance when the insulating oil composition is fed through or used in contact with a substance made of lead or a lead alloy.

Abstract: Process for catalytic dewaxing-hydrotreating of hydrocarbon feed materials comprising contacting the feed with hydrogen under catalytic dewaxing-hydrotreating conditions in the presence of a catalyst comprising a shape selective zeolitic cracking component and a hydrogenating component of improved thermal stability comprising a chromium component, at least one other Group VIB metal component and at least one Group VIII metal component. According to a specific aspect of the invention, the catalytic dewaxing-hydrotreating process is employed to convert hydrocarbon feeds of either high or low quality to lube oil base stocks of high viscosity index, low pour point and good stability in a single step.

Abstract: Improved lubricating oils are produced from waxy oils and the like by catalytically hydrodewaxing in the presence of added ammonia. Less hydrogen is consumed in the process, even at relatively high operating temperatures, and the resultant product is of increased viscosity index.

Abstract: A process for selectively converting adsorbable hydrocarbon feeds containing straight-chain and slightly branched-chain hydrocarbons to olefins by contacting the feeds with crystalline silicates.

Abstract: A heavy hydrocarbonaceous oil feed is hydrogenated in a one or two stage process by contacting the oil with hydrogen in the presence of added dispersed hydrogenation catalyst, suspended in the oil, and porous solid contact particles. In the two stage process, at least part of the normally liquid product from the first stage is hydrogenated in a catalytic hydrogenation reactor.

Abstract: A process for converting a hydrocarbonaceous feedstock in which a catalytically hydroprocessed or a catalytically reformed feedstock is contacted under cracking conditions with an essentially alumina-free intermediate pore size zeolitic catalyst and immediately thereafter with a second essentially alumina-free intermediate pore size zeolitic catalyst under cracking conditions less severe than the first contacting conditions. The less severe conditions in the second contacting stage are preferably obtained by employing a lower temperature, although use of a less active catalyst to attain this end is a possibility. A crystalline chromia silicate having a mole ratio of oxides SiO.sub.2 :Cr.sub.2 O.sub.3 of greater than about 20 to 1 and an intermediate pore size crystalline silicate of the ZSM-5 type having a mole ratio of oxides SiO.sub.2 :Al.sub.2 O.sub.3 of greater than about 200 are the preferred catalysts.

Abstract: A new porous zeolite, a method of making same and the use thereof in catalytic conversion of organic compounds. The new product has a composition, expressed in terms of moles of anhydrous oxides per 100 moles of silica as follows:(0-2.5)M.sub.2/n O:(0- 2.5)Al.sub.2 O.sub.3 :(100)SiO.sub.2wherein M is at least one cation having a valence n and wherein the zeolite is characterized by the distinctive X-ray powder diffraction pattern as shown in Table 1 herein. The new zeolite is prepared from a reaction mixture comprising a source of silica, a source of organic compounds of Group VB, alkali metal cations, water and with or without a source of alumina.

Abstract: A process for the direct catalytic conversion of petroleum residual oils is disclosed wherein said oils, hydrogen and hot solid catalyst particles are contacted to form a suspension in a riser reactor thereby producing lower boiling components with the concomitant removal of impurities, e.g., metals, sulfur and nitrogen,, from the oils. Furthermore, the catalyst particles are regenerated in a partial oxidation mode, i.e. with oxygen and steam present to generate a synthesis gas comprising CO, CO.sub.2 and H.sub.2. Such synthesis gas can be subsequently shifted to produce a H.sub.2 --CO.sub.2 rich gas which could then serve as the hydrogen source in the riser reactor.

Abstract: Hydrocarbon conversion in the presence of a low-sodium form crystalline silicate converts normal and slightly branched paraffins, at least in part, to olefins.

Abstract: A process for selectively converting adsorbable hydrocarbon feeds containing straight-chain and slightly branched-chain hydrocarbons to olefins by contacting the feeds with crystalline silicates.