With Group Iii Metal Or Metal Oxide Containing Catalyst Patents (Class 208/135)
  • Patent number: 8080234
    Abstract: A method of manufacturing a molecular sieve of the MCM-22 family, said method comprising the steps of (a) providing a mixture comprising at least one source of ions of tetravalent element, at least one source of alkali metal hydroxide, at least one directing-agent (R), water, and optionally at least one source of ions of trivalent element, said mixture having the following mole composition: Y:X2=10 to infinity H2O:Y=1 to 20 OH?:Y=0.001 to 2 M+:Y=0.001 to 2 R:Y=0.001 to 0.34 wherein Y is a tetravalent element, X is a trivalent element, M is an alkali metal; (b) treating said mixture at crystallization conditions for less than 72 hr to form a treated mixture having said molecular sieve, wherein said crystallization conditions comprise a temperature in the range of from about 160° C. to about 250° C.; and (c) recovering said molecular sieve.
    Type: Grant
    Filed: August 13, 2010
    Date of Patent: December 20, 2011
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Wenyih Frank Lai, Robert Ellis Kay
  • Publication number: 20110253596
    Abstract: A composite catalyst for aromatization of paraffins includes a molecular sieve catalyst and metal dehydrogenation catalyst present as discrete catalysts in a physical admixture. The molecular sieve catalyst can be a zeolite and the metal dehydrogenation catalyst can be in the form of a nanoctructure, such as zinc oxide nanopowder. The catalyst can convert feedstocks such as LPG to aromatics and can be regenerated in-situ.
    Type: Application
    Filed: April 20, 2010
    Publication date: October 20, 2011
    Applicant: Fina Technology, Inc.
    Inventors: Olga Khabashesku, James R. Butler, Darek Wachowicz, Callum Bailey
  • Patent number: 8017540
    Abstract: A method of preparing a crystalline molecular sieve is provided, which method comprises (a) providing a reaction mixture comprising at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X, said reaction mixture having the following mole composition: Y:X2=10 to infinity OH?:Y=0.001 to 2 M+:Y=0.001 to 2 ?wherein M is an alkali metal and the amount of water is at least sufficient to permit extrusion of said reaction mixture; (b) extruding said reaction mixture to form a pre-formed extrudate; and (c) crystallizing said pre-formed extrudate under vapor phase conditions in a reactor to form said crystalline molecular sieve whereby excess alkali metal hydroxide is removed from the pre-formed extrudate during crystallization. The crystalline molecular sieve product is useful as catalyst in hydrocarbon conversion processes.
    Type: Grant
    Filed: October 1, 2010
    Date of Patent: September 13, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Wenyih Frank Lai, Robert Ellis Kay
  • Publication number: 20110190558
    Abstract: A method of extending the life of an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst, and oxidizing the catalyst prior to reaching the RDT. A method of aromatizing a hydrocarbon comprising identifying a rapid deactivation threshold (RDT) for an aromatization catalyst, and operating an aromatization reactor comprising the catalyst to extend the Time on Stream of the reactor prior to reaching the RDT. A method of characterizing an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst.
    Type: Application
    Filed: December 7, 2010
    Publication date: August 4, 2011
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Scott H. BROWN, Tin-Tack Peter CHEUNG, Daniel P. HAGEWIESCHE, Baiyi ZHAO
  • Publication number: 20110147267
    Abstract: This invention relates to process for producing a reformate or gasoline product. The process involves a rapid cycle of reacting hydrocarbon feedstock to form the product and then regenerating the catalyst used in the reaction. The process can be carried out at relatively high liquid hourly space velocities and preferably at relatively low hydrogen to hydrocarbon ratios to produce a reformed product having relatively high liquid yield and hydrogen content.
    Type: Application
    Filed: November 15, 2010
    Publication date: June 23, 2011
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Bal K. Kaul, Abhash Nigam, Jasmina Poturovic, Mohsen N. Harandi, Stuart S. Goldstein
  • Publication number: 20110132807
    Abstract: The present invention is directed to a method for making a catalyst for hydroprocessing a carbonaceous feedstock under hydroprocessing conditions. More particularly, the present invention is directed to methods for inhibiting rapid decomposition of ammonium nitrate during calcination of the catalyst following metal impregnation, wherein ammonium nitrate is formed when a nitrate-containing composition and an ammonium-containing component is used in the deposition of metal onto the catalyst.
    Type: Application
    Filed: December 6, 2010
    Publication date: June 9, 2011
    Inventor: Bi-Zeng Zhan
  • Publication number: 20110084001
    Abstract: A method of oligomerization of an olefinic hydrocarbon feed is described, consisting of contacting said feed with at least one catalyst comprising at least one silica-alumina, the silica content by weight of said catalyst being between 5 and 95 wt.
    Type: Application
    Filed: October 7, 2010
    Publication date: April 14, 2011
    Applicant: IFP Energies nouvelles
    Inventors: Amandine Cabiac, Alexandra Chaumonnot
  • Patent number: 7909988
    Abstract: One exemplary embodiment can be a process for facilitating a transfer of a metal catalyst component from at least one donor particle to at least one recipient particle in a catalytic naphtha reforming unit. The process can include transferring an effective amount of the metal catalyst component from the at least one donor particle to the at least one recipient particle under conditions to effect such transfer to improve a conversion of a hydrocarbon feed.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: March 22, 2011
    Assignee: UOP LLC
    Inventors: Mark P. Lapinski, Gregory J. Gajda, Jeffry T. Donner, Richard R. Rosin, Marc R. Schreier, Simon R. Bare
  • Patent number: 7892417
    Abstract: The present invention relates to a catalyst for reforming a hydrocarbon comprising a carrier containing manganese oxide and carried thereon (a) at least one component selected from a ruthenium component, a platinum component, a rhodium component, a palladium component, an iridium component and a nickel component and a process for producing the same and to a process for reforming a hydrocarbon (steam reforming, self thermal reforming, partial oxidation reforming and carbon dioxide reforming) using the above catalyst. Provided are a catalyst for reforming a hydrocarbon which comprises ruthenium, platinum, rhodium, palladium, iridium or nickel as an active component and in which a reforming activity is elevated, a process for producing the same, and a steam reforming process, a self thermal reforming process, a partial oxidation reforming process and a carbon dioxide reforming process for a hydrocarbon using the above catalyst.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: February 22, 2011
    Assignee: Idemitsu Kosan, Co., Ltd.
    Inventors: Tetsuya Fukunaga, Tomoki Yanagino, Kozo Takatsu, Takashi Umeki
  • Patent number: 7850842
    Abstract: The invention relates to a process for preparing a catalyst support, in which zirconium dioxide powder is mixed with a binder, if desired a pore former, if desired an acid, water and, if desired, further additives to give a kneadable composition and the composition is homogenized, shaped to produce shaped bodies, dried and calcined, wherein the binder is a monomeric, oligomeric or polymeric organosilicon compound. Suitable binders are monomeric, oligomeric or polymeric silanes, alkoxysilanes, aryloxysilanes, acryloxysilanes, oximinosilanes, halosilanes, aminoxysilanes, aminosilanes, amidosilanes, silazanes or silicones. The invention also provides the catalyst support which has been prepared in this way, a catalyst comprising the support and its use as dehydrogenation catalyst.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: December 14, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Otto Hofstadt, Michael Hesse, Götz-Peter Schindler, Klaus Harth, Falk Simon
  • Patent number: 7846418
    Abstract: An MCM-22 family molecular sieve having an X-ray diffraction pattern of the as-synthesized MCM-22 family molecular sieve including d-spacing maxima at 12.4±0.25, 3.57±0.07 and 3.42±0.07 Angstroms and at least one peak between 26.6° and 29° (2?). The peak between 26.6° to 29° (2?) has a two theta (2?) of about 26.9°. A method of manufacturing an MCM-22 family molecular sieve, said method comprising the steps of (a) combining at least one silicon source, at least one source of alkali metal hydroxide, at least one directing-agent (R), water, and optionally one aluminum source, to form a mixture having the following mole composition: Si:Al2=10 to infinity H2O:Si=1 to 20 OH?:Si=0.001 to 2 M+:Si=0.001 to 2 R:Si=0.001 to 0.34 wherein M is an alkali metal; (b) treating said mixture at crystallization conditions for less than 72 hr to form a treated mixture having said MCM-22 family molecular sieve, wherein said crystallization conditions comprises a temperature range from about 160° C. to about 250° C.
    Type: Grant
    Filed: January 24, 2007
    Date of Patent: December 7, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Wenyih Frank Lai, Robert Ellis Kay
  • Patent number: 7816573
    Abstract: The invention relates to a process for converting hydrocarbons with a catalyst comprising a crystalline molecular sieve composition which is obtainable by crystallizing a pre-formed extrudate mixture in a reactor and, during crystallization, removing excess alkali metal hydroxide from the pre-formed extrudate. The pre-formed extrudate mixture comprises at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X. The reaction mixture has the following mole composition: Y:X2=10 to infinity; OH?:Y=0.001 to 2; and M+:Y=0.001 to 2; wherein M is an alkali metal. The amount of water in the mixture is at least sufficient to permit extrusion of said reaction mixture.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: October 19, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Wenyih Frank Lai, Robert Ellis Kay, Christine N. Elia, Frederick Y. Lo, David O. Marler
  • Publication number: 20100126909
    Abstract: The invention provides a method for removing mercury from a liquid or gas hydrocarbon stream, mixtures thereof, including mixtures of liquid streams with a solid carbonaceous substance, by contacting the hydrocarbon stream with a composition comprising silver and a support material, wherein the composition as measured by ammonia chemisorption has a surface acidity in the range of 0.1-10.0 ?mole of irreversible NH3/g of the composition.
    Type: Application
    Filed: November 19, 2007
    Publication date: May 27, 2010
    Inventors: Madan M. Bhasin, Mark K. Brayden, Foppe Dupius, Peter E. Groenendijk, Seyed R. Seyedmonir, Michael C. Smith, Fredrick W. Vance, Frederick R. Van Buren, Marc A. Mangnus
  • Publication number: 20100116714
    Abstract: One exemplary embodiment can be a process for facilitating adding a promoter metal to at least one catalyst particle in situ in a catalytic naphtha reforming unit. The process can include introducing a compound comprising the promoter metal to the catalyst naphtha reforming unit and adding an effective amount of the promoter metal from the compound comprising the promoter metal to the catalyst particle under conditions to effect such addition and improve a conversion of a hydrocarbon feed.
    Type: Application
    Filed: November 12, 2008
    Publication date: May 13, 2010
    Inventors: Mark P. Lapinski, Richard R. Rosin, Marc R. Schreier
  • Patent number: 7670476
    Abstract: Process to optimize the yield of gas oils from a Fischer-Tropsch derived feed by performing the following steps: (a) performing a hydroconversion/hydroisomerisation step on part of the Fischer-Tropsch derived feed; (b) performing a hydroconversion/hydroisomerisation step on another part of the Fischer-Tropsch feed at a conversion greater than the conversion in step (a); and (c) isolating by means of distillation a gas oil fraction from the two reaction products obtained in steps (a) and (b).
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: March 2, 2010
    Assignee: Shell Oil Company
    Inventors: Jan Lodewijk Maria Dierickx, Arend Hoek, Lip Piang Kueh
  • Patent number: 7662273
    Abstract: A process for producing lube oil basestocks wherein a wax containing lube oil boiling range feedstream is converted into a basestock suitable for use in motor oil applications by contacting it with a hydrodewaxing catalyst containing a medium pore molecular sieve having deposited thereon an active metal oxide and at least one hydrogenation metal selected from the Group VIII and Group VIB metals.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: February 16, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: William J. Murphy, Stuart L. Soled, Ian A. Cody, David W. Larkin, Terry E. Helton, Gary B. McVicker
  • Publication number: 20100025298
    Abstract: A process for producing a jet fuel, comprising contacting an olefin and an isoparaffin with an unsupported catalyst system comprising an ionic liquid catalyst and a halide containing additive in an alkylation zone under alkylation conditions to make an alkylate product, and recovering the jet fuel from the alkylate product, wherein the jet fuel meets the boiling point, flash point, smoke point, heat of combustion, and freeze point requirements for Jet A-1 fuel. Also a process for producing a jet fuel, comprising providing a feed produced in a FC cracker comprising olefins, mixing the feed with an isoparaffin, alkylating the mixed feed in an ionic liquid alkylation zone, and separating the jet fuel from the alkylated product. We also provide a process comprising alkylating isobutane and butene in the presence of specific chloroaluminate ionic liquid catalysts, to produce a jet fuel.
    Type: Application
    Filed: July 31, 2008
    Publication date: February 4, 2010
    Inventors: Sven Ivar Hommeltoft, Stephen J. Miller, Ajit Pradhan
  • Patent number: 7655134
    Abstract: Process to optimize the yield of base oils from a Fischer-Tropsch derived feed by performing the following steps (a) performing a hydroconversion/hydroisomerization step on part of the Fischer-Tropsch derived feed; (b) performing a hydroconversion/hydroisomerization step on another part of the Fischer-Tropsch feed at a conversion greater than the conversion in step (a); and (c) isolating by means of distillation a fraction boiling in the base oil range from the two reaction products obtained in steps (a) and (b) and performing a pour point reducing step on said fraction.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: February 2, 2010
    Assignee: Shell Oil Company
    Inventors: Jan Lodewijk Maria Dierickx, Arend Hoek, Lip Piang Kueh
  • Patent number: 7655137
    Abstract: The reforming catalysts include a halogen promoter and a plurality of nanocatalyst particles supported on a support material. The nanocatalyst particles have a controlled crystal face exposure of predominately (110). The controlled coordination structure is manufactured by reacting a plurality of catalyst atoms with a control agent such as polyacrylic acid and causing or allowing the catalyst atoms to form nanocatalyst particles. The catalysts are used in a reforming reaction to improve the octane number of gasoline feedstock. The reforming catalysts show improved C5+ hydrocarbon production and improved octane barrel number increases as compared to commercially available reforming catalysts.
    Type: Grant
    Filed: May 16, 2006
    Date of Patent: February 2, 2010
    Assignee: Headwaters Technology Innovation, LLC
    Inventors: Bing Zhou, Horacio Trevino, Zhihua Wu
  • Publication number: 20090321318
    Abstract: A method for obtaining an olefin is disclosed, the method comprising subjecting a paraffin to dehydrogenation in the absence of oxygen and in the presence of a catalyst comprising a crystalline substrate, to obtain an olefin. The catalyst includes an inert stabilizing agent for maintaining the catalyst crystal structure. The catalyst may be regenerated by being subjected, in air, to a temperature between about 550° C. and about 750° C., for a period of time between about 15 minutes and about 4 hours.
    Type: Application
    Filed: June 22, 2009
    Publication date: December 31, 2009
    Inventors: Wei Pan, Stephen M. Casey, Bryan K. Glover, Feng Xu
  • Patent number: 7597044
    Abstract: Devices for reforming frying oil in a cooking vessel for the purpose of prolonging the freshness and usable life of the frying oil. The devices include beads that come into contact with the frying oil and reform the frying oil at ordinary temperatures, where each bead has a coating that is formed on the surface of a substrate and acts as a reforming catalyst. One of the devices includes a mounting adapter having flanges to mount on a pair of heating pipes or heating surfaces of a cooking vessel, a bead container for containing the beads; and hook brackets connected to the bead container and configured to couple to the mounting adapter so that the bead container is suspend to the mounting adapter during operation. The bead container has perforations on its walls to make the beads contact with the frying oil.
    Type: Grant
    Filed: June 1, 2005
    Date of Patent: October 6, 2009
    Inventor: Sung-Hwan (Sonny) Oh
  • Patent number: 7582202
    Abstract: A Composition comprising one or more metal hydroxy salts and a matrix, binder or carrier material, wherein the metal hydroxy salt is a compound comprising (a) as metal either (i) one or more divalent metals, at least one of them being selected from the group consisting of Ni, Co, Ca, Zn, Mg, Fe, and Mn, or (ii) one or more trivalent metal(s), (b) framework hydroxide, and (c) a replaceable anion. This composition has various catalytic applications.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: September 1, 2009
    Assignees: Akzo Nobel N.V., Albemarle Netherlands B.V.
    Inventors: William Jones, Paul O'Connor, Dennis Stamires
  • Patent number: 7563432
    Abstract: The invention concerns a solid crystalline designated COK-7, which has a particular X ray diffraction diagram. Said solid has a chemical composition, expressed on an anhydrous base in terms of moles of oxides by the formula XO2: mYO2, X representing one or more tetravalent element(s), Y representing at least one trivalent element. The invention also concerns a process for preparing said solid and the use of said solid in hydrocarbon transformation.
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: July 21, 2009
    Assignee: Institut Francais du Petrole
    Inventors: Gaëlle Hastoy, Johan Martens, Emmanuelle Guillon
  • Patent number: 7541309
    Abstract: Catalysts suitable for use in reforming hydrocarbons have a halogen promoter and a plurality of dispersed nanocatalyst particles supported on a solid support. The dispersed nanocatalyst particles are manufactured using a dispersing agent to control the size and/or crystal face exposure of the particles. The controlled size and dispersion of the nanocatalyst particles allows the reforming catalyst to be loaded with significantly less halogen promoter while still maintaining or increasing the catalyst's reforming performance. The catalysts of the present invention have shown improved C5+ production with the significantly reduced levels of halogen promoter.
    Type: Grant
    Filed: May 16, 2006
    Date of Patent: June 2, 2009
    Assignee: Headwaters Technology Innovation, LLC
    Inventors: Horacio Trevino, Zhenhua Zhou, Zhihua Wu, Bing Zhou
  • Patent number: 7538063
    Abstract: Bismuth- and phosphorus-containing naphtha reforming catalysts, methods of making such catalysts, and a naphtha reforming process using such catalysts.
    Type: Grant
    Filed: January 6, 2005
    Date of Patent: May 26, 2009
    Assignee: Shell Oil Company
    Inventor: Peter Tanev Tanev
  • Publication number: 20090071874
    Abstract: The invention relates to isomerization of light gasoline fractions to produce a high octane gasoline component, and may be used in oil refining and petrochemical industries. Isomerization is conducted at a temperature of 100-220° C., pressure—1.0-3.5 MPa, hydrogen:raw material mole ratio=(0.3-10):1, using a catalyst having the following composition, mass-%. Group 8A metal 0.1-0.8 sulphuric acid ion ?4-15 composition of metal to 100 oxides As the metal of Group 8A platinum and/or palladium, and/or iridium, and/or rhodium, and/or ruthenium are used, and the composition of metal oxides is as follows: xFe2O3.yMnO2.zTiO2.nAl2O3.mZrO2, with the following mole coefficient values: x=(0.06-3.6)·10?3; y=(0.11-2.3)·10?3; z=(0.12-2.5)·10?3; n=(7.8-21.5)·10?2; m=(63.3-74.7)·10?2. m=(63.3-74.7)·10?2 and a mass ratio of said sulfuric acid ion to said composition of metal oxides is 0.042-0.178. The invention allows increasing a stability of a method of summarization.
    Type: Application
    Filed: June 19, 2006
    Publication date: March 19, 2009
    Applicant: Otkrytoe Aktsionernce Obschestvo Nauchino- Proizvodstvennoe Predpriyatie NE
    Inventors: Alexandr Nikitovich Shakun, Marina Leonidovna Fedorova
  • Publication number: 20080308457
    Abstract: A process for converting renewable resources such as vegetable oil and animal fat into paraffins in a single step which comprises contacting a feed which is a renewable resources with hydrogen and a catalyst which comprises a non-precious metal and an oxide to produce a hydrocarbon product having a ratio of odd-numbered hydrocarbons to even-numbered hydrocarbons of at least 2:1.
    Type: Application
    Filed: June 13, 2008
    Publication date: December 18, 2008
    Applicant: E. I. du Pont de Nemours and Company
    Inventors: Hasan Dindi, Sourav K. Sengupta, Andrew Francis Gonzon
  • Patent number: 7449169
    Abstract: The present invention refers to a microporous crystalline material of zeolitic nature (ITQ-22) which, in the calcined state, has the empirical formula x(M1/nX02):yYO2:zR:wH20 wherein M is H+ or at least one inorganic cation of charge +n; X is at least one chemical element of oxidation state +3, preferably selected from the group consisting of Al, Ga, B, Fe and Cr; Y is at least one chemical element with oxidation state +4 other than Si and Ge, preferably selected from the group consisting of Ti, Sn and V; x has a value less than 0.2, preferably less than 0.1 and can take the value zero, y has a value less than 0.1, preferably less than 0.05 and can take the value zero, z has a value less than 0.8, preferably between 0.005 and 0.5 and can take the value zero, with a characteristic X-ray diffraction pattern, to the method of preparation and to the use of the material in separation and transformation processes of organic compounds.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: November 11, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, Fernando Rey García, Susana Valencia Valencia, Luis Joaquín Martinez Triguero
  • Patent number: 6916459
    Abstract: This invention refers to a new zeolitic material included under the ITQ-16 denomination, to the method for obtaining them and their use as catalysts. This material, ITQ-16 zeolite, is characterized by having different ratios of the different polymorphs A, B and C described as possible intergrowths in Beta zeolite and which, therefore, show different X-ray diffraction patterns to that described for Beta zeolite, showing the X-ray diffraction pattern for ITQ-16, as it is synthesised, diffraction peaks at 2? angles of 6.9°, 7.4°, and 9.6°, simultaneously. ITQ-16 zeolite in its calcinated form has the following empiric formula: x(M1/nXO2):tTO2:gGeO2:(1?g)SiO2 where T is one or various elements with +4 oxidation status, different of Ge and Si; X is one or various elements with +3 oxidation status and M can be H+ or one or various inorganic cations with charge +n, t is comprised between 0 and 0.1, g is comprised between 0.001 and 0.33 and x is comprised between 0 and 0.2.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: July 12, 2005
    Assignees: Consejo Superior De Investigaciones Cientificas, Universidad Politecnica De Valencia
    Inventors: Avelino Corma Canós, Maria Teresa Navarro Villalba, Fernando Rey García, Susana Valencia Valencia
  • Patent number: 6872752
    Abstract: The present invention relates to an olefinic naphtha and a process for producing lower olefinc from this naphtha. In the process of the present invention for producing lower olefins, preferably ethylene, at least a portion of a hydrocarbon asset is converted to synthesis gas and at least a portion of the synthesis gas is converted to an olefinic naphtha by a Fischer-Tropsch process. At least a portion of the olefinic naphtha is converted in a naphtha cracker to a product stream comprising lower olefins, and at least a portion of the lower olefins from the product stream of the cracker are recovered.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: March 29, 2005
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis J. O'Rear, Guan Dao Lei
  • Patent number: 6872300
    Abstract: A process for preparing a naphtha reforming catalyst has been developed. The process involves the use of a chelating ligand such as ethylenediaminetetraacetic acid (EDTA). The aqueous solution of the chelating ligand and a tin compound is used to impregnate a support, e.g., alumina extrudates. A platinum-group metal is also an essential component of the catalyst. Rhenium may also be a component. A reforming process using the catalyst has enhanced yield, activity, and stability for conversion of naphtha into valuable gasoline and aromatic products.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: March 29, 2005
    Assignee: UOP LLC
    Inventors: Leonid B. Galperin, Frank S. Modica, Thomas K. McBride, Jr.
  • Patent number: 6858129
    Abstract: There is provided a zeolite bound zeolite catalyst which does not contain significant amount of non-zeolitic binder and can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises core crystals containing first crystals of a first zeolite and optionally second crystals of a second zeolite having a composition, structure type, or both that is different from said first zeolite and binder crystals containing third crystals of a third zeolite and optionally fourth crystals of a fourth zeolite having a composition, structure type, or both that is different from said third zeolite. If the core crystals do not contain the second crystals of the second zeolite, then the binder crystals must contain the fourth crystals of the fourth zeolite. The zeolite bound zeolite finds application in hydrocarbon conversion processes, e.g.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: February 22, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary David Mohr, Kenneth Ray Clem, Wilfried Jozef Mortier, Machteld Maria Mertens, Xiaobing Feng, Marc H. Anthonis, Bart Schoofs
  • Patent number: 6841063
    Abstract: The present invention relates to a new crystalline zeolite SSZ-53 prepared by using phenylcycloalkylmethyl ammonium cations as structure directing agents.
    Type: Grant
    Filed: July 10, 2003
    Date of Patent: January 11, 2005
    Assignee: Chevron U.S.A. Inc.
    Inventor: Saleh Elomari
  • Patent number: 6835863
    Abstract: A C4+ naphtha hydrocarbon feed is converted to light olefins and aromatics, by contacting the feed with a catalyst containing ZSM-5 and/or ZSM-11, a substantially inert matrix material such as silica and/or clay, having less than about 20 wt % active matrix material based on total catalyst composition, and phosphorus.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: December 28, 2004
    Assignee: ExxonMobil Oil Corporation
    Inventors: Art W. Chester, Ke Liu, Robert A. Ware
  • Patent number: 6827843
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-63 prepared using N-cyclodecyl-N-methyl-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-63 and processes employing SSZ-63 in a catalyst.
    Type: Grant
    Filed: December 26, 2002
    Date of Patent: December 7, 2004
    Assignee: Chevron U.S.A., Inc.
    Inventor: Saleh Elomari
  • Patent number: 6808621
    Abstract: Metal hydride compounds, which are prepared by mixing together from about 1 to about 10 parts by molecular weight of at least one metal selected from the group consisting of silicon, aluminum, tin, and zinc; from about 1 to about 3 parts by molecular weight of an alkali metal hydroxide; and from about 5 to about 10 parts by molecular weight of water and allowing this mixture to stand for a time sufficient to form a metal hydride, can be used for making fuel additives, treating sour gas, enhancing oil refining, extracting oil from tar sands and shale, increasing production of hydrogen from a hydrogen plant, treating oil and gas wells to enhance production, eliminate PCBs, cleaning soil contaminated by hydrocarbons and/or heavy metals, controlling odors, cleaning polluting stack emissions, extracting edible and essential oils, and eliminating bacteria, fungicides, and parasites from vegetation.
    Type: Grant
    Filed: August 8, 2001
    Date of Patent: October 26, 2004
    Inventor: Ignacio Cisneros
  • Patent number: 6808620
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-64 prepared using a N-cyclobutylmethyl-N-ethylhexamethyleneiminium cation or N-cyclobutylmethyl-N-ethylheptamethyleneiminium cation structure directing agent, and processes employing SSZ-64 in a catalyst.
    Type: Grant
    Filed: August 1, 2002
    Date of Patent: October 26, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Saleh Elomari
  • Patent number: 6803493
    Abstract: A process for the disproportionation of toluene over a mordenite catalyst with a feedstock of a lower than normal toluene content and having a significant content of non-aromatic hydrocarbons, having from 6-8 carbon atoms. A toluene feedstock and a hydrogen co-feed are supplied to reaction zone containing a mordenite disproportionation catalyst. The feedstock has a toluene content of 80-90 wt. % and a C6-C8 non-aromatic content of 10-20 wt. %. The reaction zone is at temperature and pressure effective to cause a disproportionation of the toluene to benzene and xylene with the concomitant cracking of the non-aromatic hydrocarbons to lower molecular weight hydrocarbons. A product stream comprising toluene, benzene, xylene and C2-C4 aliphatic hydrocarbons is recovered from the reaction zone. The mordenite catalyst is promoted with a metal such as nickel, palladium or platinum to enhance the hydrogenation activity of the catalyst.
    Type: Grant
    Filed: August 15, 2003
    Date of Patent: October 12, 2004
    Assignee: Fina Technology, Inc.
    Inventors: Xin Xiao, Becky Fussell
  • Publication number: 20040188324
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-65 prepared using 1-[1-(4-chlorophenyl)-cyclopropylmethyl]-1-ethyl-pyrrolidinium or 1-ethyl-1-(1-phenyl-cyclopropylmethyl)-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-65 and processes employing SSZ-65 in a catalyst.
    Type: Application
    Filed: March 26, 2003
    Publication date: September 30, 2004
    Inventor: Saleh Elomari
  • Patent number: 6787023
    Abstract: There is provided a catalyst containing porous macrostructures comprised of: (a) a three-dimensional network of particles of porous inorganic material (e.g., zeolites); and, (b) at least one metal (e.g., a catalytically active metal). The particles of the at least one macrostructure occupy less than 75% of the total volume of the at least one macrostructure and are jointed together to form a three-dimensional interconnected network. The three-dimensional interconnected network will usually be comprised of pores having diameters greater than about 20 Å. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger (e.g., a polymer-based ion exchange resin) and a synthesis mixture (e.g., for zeolite formation) capable of forming the porous inorganic material and the at least one metal; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.
    Type: Grant
    Filed: May 20, 2000
    Date of Patent: September 7, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
  • Patent number: 6784332
    Abstract: A hydrocarbon conversion process comprising contacting a hydrocarbon stream such as, for example, gasoline, with a catalyst composition to effect the conversion of the hydrocarbon to olefins and C6 to C8 aromatic hydrocarbons such as toluene and xylenes. The catalyst composition comprises a zeolite, a promoter and optionally a binder.
    Type: Grant
    Filed: October 18, 2000
    Date of Patent: August 31, 2004
    Assignee: Phillips Petroleum Company
    Inventors: James B. Kimble, Charles A. Drake, Jianhua Yao, An-hsiang Wu
  • Patent number: 6773580
    Abstract: Systems, processes, and reactors for the catalytic reforming of naphtha are provided. Embodiments of the invention include reactors comprising monolithic catalyst having honeycomb-type structure that allows for improved efficiency, productivity, and reaction selectivity over conventional catalytic reforming technology.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: August 10, 2004
    Assignee: Corning Incorporated
    Inventors: Thorsten R. Boger, Charles M. Sorensen, Jr.
  • Publication number: 20040124123
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-63 prepared using N-cyclodecyl-N-methyl-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-63 and processes employing SSZ-63 in a catalyst.
    Type: Application
    Filed: December 26, 2002
    Publication date: July 1, 2004
    Inventor: Saleh Elomari
  • Patent number: 6746598
    Abstract: The present invention relates to the use of a catalytic system comprising a metal of group VIII, a metal of group VI, a metal oxide as carrier and suitable quantities of a component selected from a zeolite of the FER type, phosphorous, and a mixture thereof, in upgrading of hydrocarbons boiling in the naphtha range containing sulfur impurities, namely in hydrodesulfurization with contemporaneous skeleton isomerization of olefins contained in said hydrocarbons and/or with reduction of olefins hydrogenation, carried out in a single step.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: June 8, 2004
    Assignees: Enitecnologie S.p.A., Repsol Petroleo S.A., Elf Antar France S.A., AGIP Petroli S.p.A.
    Inventors: Laura Zanibelli, Virginio Arrigoni, Fernando Albertos, Evangelina Atanes, Thierry Cholley, Febronio Panarello
  • Patent number: 6740228
    Abstract: Processes for reforming, and in particular aromatising, hydrocarbons from a petroleum source may be carried out by contacting the hydrocarbons with a catalyst of a zeolite KL impregnated with a metal promotor such as platinum, in which the zeolite crystals are of hockeypuck shape. The processes have a good yield and selectivity for the desired reformed products and the catalyst is stable, is associated with a low rate of coke formation, and has a long catalytically active life before regeneration is required.
    Type: Grant
    Filed: June 30, 1992
    Date of Patent: May 25, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Johannes Petrus Verduijn, Gary Brice McVicker, John Joseph Ziemiak
  • Patent number: 6667270
    Abstract: Bismuth- and phosphorus-containing catalyst supports, naphtha reforming catalysts made from such supports, methods of making both support and catalyst, and a naphtha reforming process using such catalysts.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: December 23, 2003
    Assignee: Shell Oil Company
    Inventor: Peter Tanev Tanev
  • Patent number: 6620312
    Abstract: A method for producing a lube basestock from a waxy feed is disclosed in which a feed containing to 50 wt % or more of wax is hydrotreated and stripped to lower the nitrogen and sulfur content of the feed. The feed is then hydroisomerized under conditions to 370° C. hydrocatalytically dewaxed with a catalyst comprising a mixture of a catalytically active metal on a zeolite dewaxing catalyst and an amorphous catalyst, or alternatively is solvent dewaxed and then hydrocatalytically dewaxed with the just described catalyst.
    Type: Grant
    Filed: October 25, 2000
    Date of Patent: September 16, 2003
    Assignee: Exxon Research and Engineering Company
    Inventors: William John Murphy, Ian Alfred Cody, Bernard George Silbernagel
  • Publication number: 20030168379
    Abstract: A process for isomerization dewaxing of a hydrocarbon feed which includes contacting the hydrocarbon feed with a large pore size, small crystal size, crystalline molecular sieve and an intermediate pore size, small crystal size, crystalline molecular sieve to produce a dewaxed product with a reduced pour point and a reduced cloud point. In a preferred embodiment, the feed is contacted with the molecular sieves sequentially, first with the large pore sieve followed by the intermediate pore sieve.
    Type: Application
    Filed: April 26, 2001
    Publication date: September 11, 2003
    Inventors: Thomas F. Degnan, Philip J. Angevine
  • Patent number: 6616830
    Abstract: The present invention relates to a new crystalline zeolite SSZ-57 and processes employing SSZ-57 in a catalyst.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: September 9, 2003
    Assignee: Chevron U.S.A. Inc.
    Inventor: Saleh Elomari
  • Patent number: 6610196
    Abstract: A substantially water-free hydrocarbon feed is charged to a reformer reactor operated under reforming conditions; thereafter, a chlorine-containing additive is introduced, without the simultaneous introduction of water, into the substantially water-free hydrocarbon feed being charged to the reformer reactor in an amount and for a time period that are effective to inhibit deactivation of the reformer catalyst; thereafter, the introduction of the chlorine-containing additive is terminated and the charging of the substantially water-free hydrocarbon feed to the reformer reactor is continued.
    Type: Grant
    Filed: September 22, 2000
    Date of Patent: August 26, 2003
    Assignee: ConocoPhillips Company
    Inventors: Fan-Nan Lin, John S. Parsons