Of High Thermal Conductivity Ceramic (e.g., Beo) Patents (Class 257/705)
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Patent number: 5894166Abstract: To mount a semiconductor i.c. die on a support substrate the upper surface of the die is provided with electrically conductive bumps all of which are the same height. The bumps are provided on the ground connection pads on the upper surface of the die. The conductive pads on the die including the ground connection pads are connected to corresponding contacts on the upper surface of the substrate on which the die is mounted. Additionally, a thermally conductive, electrically conductive slug overlies the die and is mounted on and bonded to the bumps. The slug provides required heat removal from the die and also provides necessary ground connection to circuitry within the die.Type: GrantFiled: September 17, 1997Date of Patent: April 13, 1999Assignee: Northern Telecom LimitedInventor: Robert Surridge
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Patent number: 5892279Abstract: A packaging for high-power devices such as Insulated Gate Bipolar Transistors includes a direct bonded copper substrate (DBC), such as beryllium oxide (BeO), soldered directly to a heat generating surface of the high-power device. The direct bonded copper substrate (DBC) is, in turn, soldered directly to a liquid cooled heatsink (HS). The packaging improves the thermal management of the heat generated by the high-power device, and is applicable for use in a switching circuit for a 3-phase electric traction motor (M). The assembly also provides for improved wirebonding design in order to use each high-power device to its fullest.Type: GrantFiled: December 11, 1995Date of Patent: April 6, 1999Assignee: Northrop Grumman CorporationInventor: Ngon B. Nguyen
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Patent number: 5886408Abstract: A semiconductor device including: a ceramic base board formed of A1N; a CPU chip and a CMU chip which are flip-chip bonded on a circuit board which includes the ceramic base board; SRAM chips which are die-bonded to the lower major surface of the circuit board; first heat conductive blocks adhesively attached to the CPU chip and the CMU chip; second heat conductive blocks adhesively attached to the upper major surface of the A1N ceramic base board; a resin package; and a heat sink which, adhesively attached on the upper major surface of the resin package, is in close contact with the first heat conductive blocks and the second heat conductive blocks. The heat generated by the CPU chip and the CMU chip is transferred to the heat sink via the first heat conductive blocks and is radiated from the heat sink. The heat generated by the SRAM chips is transferred to the heat sink via the A1N ceramic base board and the second heat conductive blocks and is radiated from the heat sink.Type: GrantFiled: February 28, 1997Date of Patent: March 23, 1999Assignee: Fujitsu LimitedInventors: Ken'ichi Ohki, Kiyoshi Muratake, Hidetoshi Inoue, Takehisa Tsujimura
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Patent number: 5869890Abstract: A Ceramic Bonding Copper (CBC) substrate used in semiconductor modules includes a ceramic plate having foil-shaped copper plates bonded to the ceramic plate by the direct copper bonding method. A circuit pattern is formed on one of the copper plates. The ceramic plate is fabricated by sintering at high temperature an alumina powder compact containing zirconia and one or more of the following additives: yttria, calcia, magnesia, and ceria. The flexural strength and the thermal conductivity of the alumnina ceramic plate of the invention are remarkably improved, facilitating a reduction in the thickness of the ceramic plate. The reduction in thickness of the CBC substrate further improves the ability of the semiconductor device to radiate heat and therefore increases the current carrying capability of the semiconductor device.Type: GrantFiled: September 30, 1997Date of Patent: February 9, 1999Assignee: Fuji Electric Co., Ltd.Inventors: Masaharu Nishiura, Akira Morozumi, Tomio Shimizu, Katsumi Yamada, Shigemasa Saito
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Patent number: 5844319Abstract: A microelectronic assembly (10) includes an integrated circuit component (14) attached to a polymeric substrate (12) by a plurality of unencapsulated solder bump interconnections (16). A collar (18) is affixed to the polymeric substrate (12) about the integrated circuit component (14) and is formed of an inorganic material having a coefficient of thermal expansion less than that of the substrate (12). The collar (18) constrains thermal expansion of the polymeric substrate (12) in the die attach region (22), thereby lessening any deleterious effects caused by a mismatch in the thermal expansion of the polymeric substrate (12) and the integrated circuit component (14).Type: GrantFiled: March 3, 1997Date of Patent: December 1, 1998Assignee: Motorola CorporationInventors: Danniel Roman Gamota, George Amos Carson, Sean Xin Wu, Brian J. Bullock
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Patent number: 5838063Abstract: A lid for a chip/package system includes a body sized to fit over an integrated circuit chip and being connectable to a package. The body has at least two regions exhibiting different coefficients of thermal expansion, with one CTE matching that of the chip and the other matching that of the package.Type: GrantFiled: November 8, 1996Date of Patent: November 17, 1998Assignee: W. L. Gore & AssociatesInventor: Mark F. Sylvester
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Patent number: 5834840Abstract: An electronic device package is provided, consisting of reaction bonded silicon nitride structural and dielectric components and conductor, resistor, and capacitor elements positioned with the package structural components. The package consists of a ceramic package base characterized by a dielectric constant less than 6, of reaction bonded silicon nitride, or a heat spreader material. An electrical conductor is positioned on, embedded in, or attached to the package base for making electrical contact to an electronic device supported on the base and in preferred embodiments, a resistor is attached to the package base. The invention also provides package sidewalls connected to the package base, preferably of reaction bonded silicon nitride, and at least one electrical conductor extending to an outside surface of the package sidewalls for making electrical contact to an electronic device supported by the package base.Type: GrantFiled: May 25, 1995Date of Patent: November 10, 1998Assignees: Massachusetts Institute of Technology, Charles Stark Draper Laboratory, Inc.Inventors: William L. Robbins, John S. Haggerty, Dennis D. Rathman, William D. Goodhue, George B. Kenney, Annamarie Lightfoot, R. Allen Murphy, Wendell E. Rhine, Julia Sigalovsky
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Patent number: 5821617Abstract: A surface mount package for use with large area silicon device. The package uses a pressed ceramic frame and solid metal pads which are closely matched for coefficient of thermal expansion (CTE) to each other and to the silicon die. The package is specifically designed for large area die (greater than 0.0625 inches squared) and for high temperature eutectic alloy bonding. All materials of the package are CTE matched to each other and to silicon within 10%.Type: GrantFiled: July 29, 1996Date of Patent: October 13, 1998Assignee: Microsemi CorporationInventors: Tracy Autry, Fernando Lynch, Dan Tulbure
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Patent number: 5819402Abstract: The present invention relates generally to a new apparatus and method for customized cooling of chips. More particularly, the invention encompasses an apparatus and a method that provides customized cooling of a MCM (Multi-Chip Module) by varying the depth of thermal compound filled gap or the blind hole that is above each chip.Type: GrantFiled: June 4, 1997Date of Patent: October 13, 1998Assignee: International Business Machines CorporationInventors: David Linn Edwards, Mark Gerard Courtney, Albert Joseph Fahey, Gregory Scott Hopper, Sushumna Iruvanti, Charles Frederick Jones, Gaetano Paolo Messina, Raed A. Sherif
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Patent number: 5818105Abstract: A plastic covered semiconductor device that enables to simplify the structure and fabrication to reduce the assembly cost of the device and to reduce the thickness or height of the device. This device contains a substrate having a first surface and a second surface opposite to the first surface, a semiconductor chip mounted on or over the first surface, lead fingers joined to the first surface, interconnecting conductors electrically interconnecting the semiconductor chip with the corresponding lead fingers, respectively, and a plastic covering material formed to cover the first surface. Each lead finger is made of an inner part bonded to the first surface of the substrate and an outer part protruding the covering material. The covering material confines the semiconductor chip, the interconnecting conductors and the inner parts of the lead fingers. The second surface of the substrate is exposed from the covering material.Type: GrantFiled: July 21, 1995Date of Patent: October 6, 1998Assignee: NEC CorporationInventor: Tsunenobu Kouda
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Patent number: 5808358Abstract: A method for soldering a first component having a metal surface to a second component having a metal surface includes holding the metal surface of the first component in a position above a placement area on the metal surface of the second component to establish a gap between the surfaces. The method further includes reflowing solder within the gap.A structure including a thermally conductive baseplate, an electrical insulator attached to the baseplate, and a metallic shield mounted on the insulator. The structure also includes an integrated power device having a power-dissipating electronic device, and a first metal layer connected to the shield through a solder joint. A substrate includes an aperture, and the integrated power device is mounted with the power-dissipating device sitting within the aperture. The substrate also includes a conductive run electrically connected to a second metal layer of the integrated power device.Type: GrantFiled: September 19, 1996Date of Patent: September 15, 1998Assignee: VLT CorporationInventors: Patrizio Vinciarelli, Robert E. Belland, George J. Ead, Fred M. Finnemore, Lance L. Andrus
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Patent number: 5798566Abstract: In accordance with the present invention, there is provided a ceramic IC package base which comprises a ceramic substrate, and a heat radiating member adhered to a side surface of the ceramic substrate and made of copper or copper alloy. The heat radiating member has an adhering portion at which it is adhered to the ceramic substrate. The adhering portion, when the heat radiating member is observed in a plan view, has one side which is equal to or larger than 8 mm. The adhering portion is of the thickness within the range from 0.25 mm to 0.76 mm. A ceramic IC package cover is also provided.Type: GrantFiled: November 24, 1997Date of Patent: August 25, 1998Assignee: NGK Spark Plug Co., Ltd.Inventors: Kazuhisa Sato, Masanori Kitou, Hisashi Wakako, Kazuo Kimura
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Patent number: 5798570Abstract: In construction of a plastic molded semiconductor package incorporating a metallic heat sink, the heat sink is made of a thin plate but provided with a central die support depressed from the plane of a surrounding lead support, the section opposite the die support being exposed outside a plastic package. Use of a thin plate as the material enables efficient, continuous processing in production. Presence of the depressed die support assures elongated boundary between the heat sink and the plastic package, thereby effectively reducing undesirable invasion of outer contaminant.Type: GrantFiled: November 14, 1996Date of Patent: August 25, 1998Assignee: Kabushiki Kaisha Gotoh SeisakushoInventors: Norinaga Watanabe, Shinichi Nishi
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Patent number: 5792984Abstract: An aluminum nitride housing is molded which includes open holes that pass through the walls. A lead frame is formed by machining or chemically milling individual leads and details therein to form desired circuitry patterns. The lead frame is inserted through the open holes in the aluminum nitride housing and chemically and mechanically bonded thereto using active braze The active braze attaches the lead frame not only to the open holes in the package, but also to the wall of the housing over a larger area. Active braze forms a strong bond between the aluminum nitride and the lead frame, and also forms an excellent and highly reliable thermal junction therebetween. Several different package constructions are illustrated. In one design the aluminum nitride takes on a bathtub configuration onto which a flat cover may be attached.Type: GrantFiled: July 1, 1996Date of Patent: August 11, 1998Assignee: CTS CorporationInventor: Terry R. Bloom
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Ceramic ball grid array (CBGA) package structure having a heat spreader for integrated-circuit chips
Patent number: 5777385Abstract: An improved package structure for integrated-circuit chips is disclosed. In accordance with a preferred embodiment of the present invention, the integrated-circuit packaged structure comprises a wiring substrate, an integrated-circuit chip, and a heat spreader. The integrated-circuit chip has a first surface and a second surface, wherein the first surface is electrically and mechanically connected to the wiring substrate via a first set of solder joints. The heat spreader is connected to the second surface of the integrated-circuit chip via a second set of solder joints. The heat spreader includes an adhesion-promotion layer on top of a silicon layer, such that heat generated from the integrated-circuit chip can be efficiently transmitted to and subsequently dissipated by the heat spreader.Type: GrantFiled: March 3, 1997Date of Patent: July 7, 1998Assignee: International Business Machines CorporationInventor: Leon Li-Heng Wu -
Patent number: 5760466Abstract: A semiconductor device including an insulating substrate which has a semiconductor element-mounting portion for mounting a semiconductor element on the center of its top surface, and a plurality of metallized wiring layers which lead outward extendedly from the periphery of the semiconductor element-mounting portion to the rim of the top surface; a semiconductor element which is mounted on the semiconductor element-mounting portion and has electrodes connected to the inner end sections of the metallized wiring layers; a plurality of outer lead terminals which are attached to the outer end sections of the metallized wiring layers to connect the semiconductor element to an exterior electric circuit; and a molding resin which covers the insulating substrate, the semiconductor element and part of the outer lead terminals.Type: GrantFiled: June 20, 1997Date of Patent: June 2, 1998Assignee: Kyocera CorporationInventors: Kenji Masuri, Yoshihiro Hosoi, Hisashi Kojima, Kazuhito Imuta, Hiroshi Matsumoto
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Patent number: 5757081Abstract: An integrated circuit chip has full trench dielectric isolation of each portion of the chip. Initially the chip substrate is of conventional thickness and has semiconductor devices formed in it. After etching trenches in the substrate and filling them with dielectric material, a heat sink cap is attached to the passivation layer on the substrate front side surface. The substrate backside surface is removed (by grinding or CMP) to expose the bottom portion of the trenches. This fully isolates each portion of the die and eliminates mechanical stresses at the trench bottoms. Thereafter drain or collector electrical contacts are provided on the substrate backside surface. In a flip chip version, frontside electrical contacts extend through the frontside passivation layer to the heat sink cap.Type: GrantFiled: February 20, 1996Date of Patent: May 26, 1998Assignee: Siliconix IncorporatedInventors: Mike F. Chang, King Owyang, Fwu-Iuan Hshieh, Yueh-Se Ho, Jowei Dun
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Patent number: 5744848Abstract: A photosemiconductor device-housing package comprising a metal substrate; an insulating support member on the top surface of which a photosemiconductor device is mounted; a metal frame member attached onto the metal substrate so as to surround the insulating support member and having a fixing region through its side face which fixes an optical fiber therein; outer lead terminals fixed in the metal substrate or the metal frame member via insulants; and a metal lid member attached to the top surface of the metal frame member to hermetically seal the photosemiconductor device, wherein the insulating support member is composed of an aluminum nitride-based sinter, the top surface of the insulating support member is coated with a thin-film brazing material, and the photosemiconductor device is fixed onto the insulating support member via the brazing material.Type: GrantFiled: August 2, 1996Date of Patent: April 28, 1998Assignee: Kyocera CorporationInventor: Masaaki Harazono
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Patent number: 5744863Abstract: An aluminum or copper heat sink is attached to a ceramic cap or exposed semiconductor chip using flexible-epoxy to provide improved thermal performance. The aluminum may be coated by anodizing or chromate conversion or the copper may be coated with nickel. Such structures are especilly useful for CQFP, CBGA, CCGA, CPGA, TBGA, PBGA, DCAM, MCM-L, single layer ceramic, and other chip carrier packages as well as for flip chip attachment to flexible or rigid organic circuit boards. These adhesive materials withstand thermal cycle tests of 0.degree. to 100.degree. C. for 1,500 cycles, -25.degree. to 125.degree. C. for 400 cycles, and -40.degree. to 140.degree. C. for 300 cycles; and withstand continuous exposure at 130.degree. C. for 1000 hours without loss of strength. Flexible-epoxies have a modulus of elasticity below 100,000 psi and a glass transition temperature below 25.degree. C., are much stronger than typical silicone adhesives, and do not contaminate the module or circuit board with silicone.Type: GrantFiled: June 7, 1995Date of Patent: April 28, 1998Assignee: International Business Machines CorporationInventors: Thomas Moran Culnane, Michael Anthony Gaynes, Ping Kwong Seto, Hussain Shaukatullah
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Patent number: 5723880Abstract: Thin films of 2H .alpha.-silicon carbide are produced by pulsed laser ablation.Type: GrantFiled: June 7, 1995Date of Patent: March 3, 1998Assignee: Kent State UniversityInventors: Mark Anthony Stan, Martin Owen Patton, Joseph Dale Warner
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Patent number: 5706579Abstract: An integrated circuit package capable of carrying high wattage and efficiently dissipating heat generated by the die is fabricated from a die, printed wiring board and metal lid, with a beta-stageable resin which is preapplied to the lid and which contains a thermally conductive filler material. With the lid in place over the die and substrate board, the package is heated to cause the resin to flow and establish contact with the die. Further heating causes curing of the resin and a permanent thermal bridge between the die and the lid.Type: GrantFiled: April 9, 1996Date of Patent: January 13, 1998Assignee: RJR Polymers, Inc.Inventor: Richard J. Ross
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Patent number: 5703397Abstract: A semiconductor ceramic multilayer package comprising an aluminum nitride substrate having a semiconductor element mounted on one surface thereof and a wiring pattern electrically connected to the semiconductor element, connecting terminals connected to the wiring pattern and disposed on the other surface of the aluminum nitride substrate, and a sealing member connected to the aluminum nitride substrate with a metallic bonding layer or a glass layer having a thickness of not more than 100 .mu.m in such a manner as to seal the semiconductor element possesses a notably improved heat-radiating property and accomplishes the object of increasing the number of pins and reducing the size of package.Type: GrantFiled: November 8, 1996Date of Patent: December 30, 1997Inventors: Mitsuyoshi Endo, Hironori Asai, Keiichi Yano, Yoshitoshi Sato
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Patent number: 5698896Abstract: A high thermal conductive silicon nitride structural member of the present invention contains a rare earth element in the range of 1.0 to 7.5 wt. % calculated as oxide thereof and Li, Na, K, Fe, Ca, Mg, Sr, Ba, Mn and B as impurity cationic elements in a total amount not greater than 0.3 wt. %, and has the thermal conductivity not less than 60 W/(m.K), preferably not less than 80 W/(m.K). Also, a high thermal conductive silicon nitride sintered body consists of silicon nitride particles and a grain boundary phase, a crystal compound phase in the grain boundary phase being not less than 20 vol. %, preferably not less than 50 vol. %, with respect to the entire grain boundary phase, and has the thermal conductivity not less than 60 W/(m.K), preferably not less than 80 W/(m.K).Type: GrantFiled: December 27, 1994Date of Patent: December 16, 1997Assignee: Kabushiki Kaisha ToshibaInventors: Michiyasu Komatsu, Yoshitoshi Sato, Katsuhiro Shinosawa, Mineyuki Yamaga
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Patent number: 5682063Abstract: The present invention relates to a substrate for a semiconductor device having a diamond base material and a multisublayer wiring layer on the diamond base material, wherein the diamond base material is a diamond layer prepared by vapor phase deposition. The multisublayer wiring layer has at least one insulating sublayer having a relative dielectric constant of not larger than 5 or at least 12 and at least one metal wiring sublayer. The present invention is particularly useful as a substrate for a high performance, high-speed operation semiconductor device.Type: GrantFiled: January 5, 1996Date of Patent: October 28, 1997Assignee: Sumitomo Electric Industries, Ltd.Inventors: Yoshiyuki Yamamoto, Takahiro Imai, Naoji Fujimori
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Patent number: 5675181Abstract: A ceramic substrate is a high-temperature fired body consisting of alumina as the main component, zirconia, and a ceramics sintering assisting agent. The assisting agent is one of yttria, calcia, magnesia, and ceria, in which yttria is added at 0.1-2 wt %, calcia is added at 0.02-0.5 wt %, magnesia is added at 0.02-0.4 wt %, and ceria is added at 0.02-0.5 wt %.Type: GrantFiled: January 19, 1996Date of Patent: October 7, 1997Assignees: Fuji Electric Co., Ltd., Sumitomo Metal Ceramics Inc.Inventors: Masaharu Nishiura, Shigemasa Saito, Akira Morozumi, Shizuyasu Yosida, Katumi Yamada, Toshio Nozaki, Hiroshi Miyama, Seigo Oiwa, Kazuya Matuura, Kazuhiko Teramura
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Patent number: 5654586Abstract: In a power semiconductor component a ceramic substrate (SUB) and a metallic baseplate (BP) are connected, in order, via a connecting layer (2), a buffer layer (DP) made of a material having a low yield point and high thermal conductivity as well as a further connecting layer (3). The mechanical connections between the ceramic substrate and the baseplate have a high shear strength. Premature material fatigue and cracking on account of the different thermal expansion of the ceramic substrate and the baseplate are avoided by means of plastic deformation of the buffer layer. Connecting layers are, for example, sintered silver powder layers such as are advantageously used in the low-temperature connection technique for power semiconductor components.Type: GrantFiled: November 7, 1995Date of Patent: August 5, 1997Assignee: Siemens AktiengesellschaftInventor: Herbert Schwarzbauer
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Patent number: 5644163Abstract: In a semiconductor device, a heat sink is fitted in an opening in a ceramics plate and a semiconductor element is mounted on the heat sink. A cap is fixed by a sealing ring to the surface of the ceramics plate so as to protect the semiconductor element. Connection pins are provided on the outer marginal surface portion of the ceramics plate. The opening of the ceramics plate is square in configuration and has a curvature radius R of R=1.0 mm at its corners, that is, has no angular corners, so that stress, being produced at the corner, is relieved.Type: GrantFiled: March 11, 1996Date of Patent: July 1, 1997Assignee: Kabushiki Kaisha ToshibaInventor: Ken-ichiro Tsuji
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Patent number: 5640045Abstract: A packaging system for minimizing thermal-induced stress in a high power semiconductor device. The system is comprised of an electrically insulating, thermally conductive substrate having planar upper and lower surfaces, a semiconductor die having a planar lower heat extraction surface attached to said upper surface of said substrate, and electrically insulating thermal compound disposed between and in contact with the said lower heat extraction surface of said substrate and the system heat extraction upper surface. .DELTA.L.varies..DELTA.S is defined in Equation 12, wherein T.sub.B is the temperature at said outer edge of the lower heat extraction surface of said die, T.sub.D is the temperature at said outer edge of the lower surface of said substrate, and PPM is part per million.Type: GrantFiled: February 6, 1996Date of Patent: June 17, 1997Assignee: Directed Energy, Inc.Inventor: George J. Krausse, III
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Patent number: 5635761Abstract: Thin-film conductor technology is utilized to form resistors of precisely controlled value within the interior of multi-chip modules to properly terminate network circuits which interconnect one or more chips with either output pin connections or other chips on the multi-chip module. By forming and disposing the resistors within the interior of the multi-chip module, the terminating resistors may be manufactured during the multi-chip module manufacturing process. This approach preserves valuable surface area available for interconnecting the computer chips to the multi-chip module rather than consuming scarce surface area with termination resistors and other circuit elements necessary to adapt the multi-chip module and the other computer chips to each other.Type: GrantFiled: December 14, 1994Date of Patent: June 3, 1997Assignee: International Business Machines, Inc.Inventors: Tai A. Cao, Herbert I. Stoller, Thanh D. Trinh, Lloyd A. Walls
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Patent number: 5627408Abstract: A semiconductor substrate is positioned in a cavity formed at the center of the major surface of a mounting portion. A plurality of inner leads comprising signal leads and power supply leads are arranged along the peripheral area of the major surface of the mounting portion, with their ends opposed to the semiconductor substrate. The inner leads are connected to the semiconductor substrate by way of bonding wires. All of the bonding wires connecting the signal leads to the semiconductor substrate have substantially the same length. The inner leads are formed on the surfaces of the ceramic layers that are partially laid one on the other to form a multilayer structure. The ceramic layer supports the signal leads and has a polygonal opening or cavity, the number of the corners of which is greater than that of the mounting portion.Type: GrantFiled: May 18, 1995Date of Patent: May 6, 1997Assignee: Kabushiki Kaisha ToshibaInventor: Megumi Kusumi
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Patent number: 5625226Abstract: One surface of a metal heat transfer slug contacts the surface of a semiconductor die which contains junction diffusions. The slug and die are molded into a surface mount package which exposes the opposite surface of the slug. Terminal leads are internally connected to the junction diffusions and extended beyond the molded periphery of the package.Type: GrantFiled: August 18, 1995Date of Patent: April 29, 1997Assignee: International Rectifier CorporationInventor: Daniel M. Kinzer
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Patent number: 5616956Abstract: Disclosed is a circuit substrate and a semiconductor device to which the circuit substrate is applied. The circuit substrate has an insulating layer and an electrically conductive layer. The insulating layer is composed of a sintered aluminum nitride composition containing: aluminum nitride; a first component given by a compound containing an element which is selected from the group consisting of group IIa elements and group IIIa elements of the periodic table; a second component given by either a simple boron or a boron compound; and a third component give by either a simple manganese or a manganese compound. The electrically conductive layer contains: a conductive component given by a metal or an electrically conductive compound for exhibiting electric conductivity; aluminum nitride; the first component; the second component; and the third component.Type: GrantFiled: September 7, 1995Date of Patent: April 1, 1997Assignee: Kabushiki Kaisha ToshibaInventors: Akihiro Horiguchi, Jun Monma, Kazuo Kimura, Katsuyoshi Oh-Ishi, Fumio Ueno, Mitsuo Kasori, Hiroyasu Sumino
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Patent number: 5576578Abstract: An insulating disk composed of electrically insulating and thermally conducting material. The disk has one side provided with a central recess having a cross section which is equal to a cross section of a component arranged adjacent to the disk. Consequently, the value of the extinction voltage of the partial discharge and the creeping-discharge and flashover resistance are substantially increased. Circumferential grooves and/or ribs can also be provided on the surface of the disk.Type: GrantFiled: May 16, 1994Date of Patent: November 19, 1996Assignee: Siemens AktiengesellschaftInventors: Wolfgang Fuhrer, Olaf Niermeyer, Gyorgy Papp
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Patent number: 5574312Abstract: In the case of a power semiconductor module (1) according to the invention, substrates (8) having a power semiconductor assembly (2) are fitted on both sides of a heat sink (3). The power semiconductor assemblies (2) are made contact with by a stack of contact laminates (4), which contact laminates (4) run parallel to the heat sink (3). A very low-inductance structure is obtained thereby.Type: GrantFiled: May 5, 1995Date of Patent: November 12, 1996Assignee: ABB Management AGInventors: Reinhold Bayerer, Thomas Stockmeier
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Patent number: 5567985Abstract: Differences in thermal expansion properties between integrated circuit chips, especially of gallium arsenide, and the dielectric substrates (especially diamond and aluminum nitride) on which said chips are mounted are accommodating by interposing between the substrate and the chip a mixed metal layer comprising at least one ductile, thermally conductive metal such as copper and at least one other metal, preferably a refractory metal, having a lower coefficient of thermal expansion, preferably tungsten. A compliant metal layer, typically of aluminum, silver, copper or gold, is preferably interposed between the substrate and the mixed metal layer.Type: GrantFiled: June 1, 1995Date of Patent: October 22, 1996Assignee: General Electric CompanyInventors: Charles D. Iacovangelo, Paul J. DiConza
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Patent number: 5539254Abstract: A substrate subassembly for a high power module, and methods involving the same. The substrate subassembly contains only one switching transistor and has at least one integral short terminal lead tab. The substrate subassemblies can be pretested at significant operating current, to obtain enhanced characterization and matching of mounted switching transistors. Trimmable gate lead resistances can be incorporated in the substrate subassemblies. Enhanced compositional, geometrical and electrical module symmetry is available. New module structures and method are afforded.Type: GrantFiled: March 9, 1994Date of Patent: July 23, 1996Assignee: Delco Electronics Corp.Inventors: Charles T. Eytcheson, Donald E. Lake, deceased, Aiman I. Alhoussami, John D. Tagle, Timothy D. Martin, Lisa A. Viduya, Frank D. Lachenmaier
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Patent number: 5532513Abstract: A lightweight composite lid for a package containing a semiconductor device formed of a porous ceramic body filled with a material having a thermal conductivity greater than air.Type: GrantFiled: July 8, 1994Date of Patent: July 2, 1996Assignee: Johnson Matthey Electronics, Inc.Inventors: Charles Smith, Masyood Akhtar, Michael M. Chau, David Savage
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Patent number: 5510649Abstract: A semiconductor chip package is manufactured comprising a heatsink bonded to an aluminum nitride insulative layer by a thermally conductive and electrically nonconductive epoxy. The aluminum nitride insulative layer is bonded to several portions of a leadframe by an epoxy which is thermally conductive and electrically nonconductive and another epoxy which is thermally conductive and electrically conductive. A semiconductor die is bonded to the aluminum nitride insulative layer by a thermally conductive and electrically conductive epoxy.Type: GrantFiled: April 18, 1994Date of Patent: April 23, 1996Assignee: Motorola, Inc.Inventors: Indira Adhihetty, Brian J. Miller, Ramaswamy Padmanabhan
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Patent number: 5508559Abstract: A method for forming a power circuit package (45) having a porous base structure (20) electrically isolated from a first porous die mount (21) and a second porous die mount (22) by a dielectric material (29). The porous base structure (20) is bonded to a second surface of the the dielectric material (29) whereas the first porous die mount (21), and the second porous die mount (22) are bonded to a first surface of the dielectric material (29). Simultaneous with the bonding step, the porous base structure (20), the first porous die mount (21), and the second porous die mount (22) are impregnated with a conductive material. Semiconductor die (32, 33, 34, and 35) are bonded to the impregnated die mounts. The semiconductor die (32, 33, 34, and 35) are then encapsulated by a molding compound.Type: GrantFiled: April 25, 1994Date of Patent: April 16, 1996Assignee: Motorola, Inc.Inventors: Samuel J. Anderson, Guillermo L. Romero
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Patent number: 5504371Abstract: A ceramic element is formed by a rare earth and transition element oxide such as LaCoO.sub.3. The ceramic element is substantially isolated from the atmosphere by a case base, a case, etc.Type: GrantFiled: July 15, 1994Date of Patent: April 2, 1996Assignee: Murata Manufacturing Co., Ltd.Inventors: Hideaki Niimi, Kenjiro Mihara, Yuichi Takaoka
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Patent number: 5498907Abstract: A plurality of power semiconductor switching devices are included in a circuit module in a pattern whereby interconnecting lead lengths are minimized to provide improved circuit characteristics and to insure uniform current sharing when said devices are paralleled during switch-on, switch-off and steady state conditions.Type: GrantFiled: September 12, 1994Date of Patent: March 12, 1996Assignee: Allied Signal Inc.Inventors: John J. Tumpey, Sampat Shekhawat, Gayton L. Silvestro, John J. Brogle
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Patent number: 5463250Abstract: A package for power semiconductor components permitting high thermal dissipation and current conductance and including a frame assembly bonded to a substrate on which a power semiconductor chip is mounted. The frame assembly has a wirebonding grid for connecting short, uniform length wirebonds to the surface of the chip. The grid is configured so as to have a portion overlaying and spaced from the chip a distance less than a distance required to connect a wirebond of optimal length to each anode cell of the chip. The package allows a high power semiconductor device to be used as a surface mount device or as a hockey puck.Type: GrantFiled: April 29, 1994Date of Patent: October 31, 1995Assignee: Westinghouse Electric Corp.Inventors: Ngon B. Nguyen, Franklin B. Jones
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Patent number: 5463248Abstract: A semiconductor package comprises an aluminum nitride substrate having a semiconductor element mounted thereon, a lead frame junctioned to the side of the aluminum nitride substrate directly contacting the mounted semiconductor element, and a ceramic sealing member junctioned to the aluminum nitride substrate so as to seal the semiconductor element. The lead frame has a coating layer of a nonmagnetic metallic material formed in a thickness of not more than 20 .mu.m on only one of the opposite surfaces of a lead frame matrix made of a ferromagnetic metal to which a bonding wire is to be junctioned. The layer of the nonmagnetic metallic material is formed by any of such thin film forming technique as the vacuum deposition technique, the spattering technique, and the plating technique. The coating layer formed on only one of the opposite surfaces of the lead frame matrix is capable of amply curbing the resistance and the dependency of inductance on frequency.Type: GrantFiled: May 17, 1994Date of Patent: October 31, 1995Assignees: Kabushiki Kaisha Toshiba, Sumitomo Metal Industries, Ltd., Sumitomo Metal Ceramics Inc.Inventors: Keiichi Yano, Takashi Takahashi, Kazuo Kimura, Yoshitoshi Sato, Kouji Yamakawa, Toshishige Yamamoto, Masafumi Fujii, Shizuki Hashimoto, Hiroshi Takamichi
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Patent number: 5455385Abstract: A packaging assembly for a semiconductor circuit chip is formed of a hermetically sealable, `tub`-like structure. The tub-like structure is comprised a laminated stack of thin layers of low temperature co-fired ceramic (LTCC) material. The laminated stack of LTCC layers contains an internally distributed network of interconnect links through which a semiconductor die, that has been mounted at a floor portion of the tub, may be electrically connected to a plurality of conductive recesses or pockets located at top and bottom sidewall edge portions of the tub, thereby allowing multiple tubs to be joined together as a hermetically sealed assembly and electrically interconnected at the conductive pockets of adjacent tubs.Type: GrantFiled: June 28, 1993Date of Patent: October 3, 1995Assignee: Harris CorporationInventors: Charles M. Newton, Edward G. Palmer, Albert Sanchez, Christopher A. Myers
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Patent number: 5448450Abstract: A lead-on-chip integrated circuit package comprising at least one extremely thin adhesive layer transferred from a carrier onto the face of integrated circuit chips, and a lead frame laminated to the last adhesive layer, with cured adhesive acting as an insulator, integrated circuit chip connection pads bonded to and encapsulating the chip and lead frame. Thermally conductive and electrically insulating filling may be included with the adhesive to improve heat conduction from the IC. Compliant adhesive reduces thermally induced stresses between the lead frame and IC chip. Both the improved thermal performance and reduced moisture absorption of the encapsulated package improves the reliability of the integrated circuit package.Type: GrantFiled: October 28, 1991Date of Patent: September 5, 1995Assignee: Staktek CorporationInventor: Carmen D. Burns
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Patent number: 5446314Abstract: A heat-conductive honeycomb ceramic spacer having an array of apertures for facilitating assembly of a semiconductor device including a plurality of semiconductor stacks using a low-profile contact comprising a foil with raised portions corresponding to the locations of apertures in the ceramic spacer for forming contacts with the semiconductor stacks when the spacer and the stacks are sandwiched between the foil and another conductive sheet. Use of such a foil also allows disconnection of defective stacks in the device. Extra stacks are provided to compensate for defective stacks, according to an n-x design philosophy. Solder preforms may be included on the stacks and enhanced connections made to the foil of conductive sheet by causing reflux of the solder preforms. The invention may also be applied to multi-layer device constructions.Type: GrantFiled: June 9, 1992Date of Patent: August 29, 1995Assignee: International Business Machines CorporationInventors: Paul J. Melnick, Anthony J. Mennella, Jr., Herman P. Meyer
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Patent number: 5424676Abstract: Internal to the transistor, an additional, direct connection is made from the internal collector to the external collector of the transistor by a fixed shunt inductance. The external power supply V.sub.s is applied to the transistor collector through an adjustable external shunt element. The adjustable external shunt element allows the user to finetune the impedance matching circuit such that the transformation ratio of the output matching circuitry is minimized.Type: GrantFiled: January 29, 1993Date of Patent: June 13, 1995Assignee: SGS-Thomson Microelectronics, Inc.Inventor: Henry Z. Liwinski
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Patent number: 5422901Abstract: A VCSEL having a first mirror stack positioned on the surface of a substrate, an active region positioned on the first mirror stack and substantially coextensive therewith, and a second mirror stack positioned on the active region, the second mirror stack forming a ridge or mesa having a side surface. A metal contact layer is positioned on the side surface of the ridge or mesa and on portions of an end of the ridge or mesa to define a light emitting area, and a layer of diamond-like material is electrolytically plated on the metal contact layer so as to form a heat conductor to remove heat from the laser.Type: GrantFiled: November 15, 1993Date of Patent: June 6, 1995Assignee: Motorola, Inc.Inventors: Michael S. Lebby, Chan-Long Shieh, Ken Davis
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Patent number: 5399906Abstract: A high-frequency semiconductor hybrid integrated circuit device with desirable high-frequency properties and reduced floating capacitance that is easily manufactured at lower cost with reduced labor. A coupling dielectric substrate bearing conducting films as a circuit pattern is joined to a main dielectric substrate mounted on a heat radiating plate and bearing elements for high frequency amplification to a heat sink. The coupling dielectric substrate should have the same circuit constants at the high-frequency circuit as the main dielectric substrate.Type: GrantFiled: September 30, 1992Date of Patent: March 21, 1995Assignee: Mitsubishi Denki Kabushiki KaishaInventor: Katsuya Komuro
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Patent number: 5382830Abstract: For the manufacture of a power semiconductor module, one proceeds from a ceramic base board on which copper plates and copper conductor paths are fastened by a suitable method. The ceramic base plate is then scratched and broken. As a result, ceramic side boards are produced which are connected to the base board via conductive paths. The side boards are then swung up, as a result of which the conductive paths fastened on the side boards come into a plane above the base plane. By means of suitable, possibly multiple, breaking and folding of the side boards and suitable development of the ends of the conductive paths, the connecting poles of the power semiconductor chips can be directly contacted. Electronic circuits can be arranged on the side boards.Type: GrantFiled: December 18, 1991Date of Patent: January 17, 1995Inventors: Altan Akyurek, Peter Maier, Jurgen Schulz-Harder