Comprising Only Group I-iii-vi Chalcopyrite Compound (e.g., Cuinse 2 , Cugase 2 , Cuingase 2 ) (epo) Patents (Class 257/E31.027)
  • Publication number: 20120003786
    Abstract: The present invention provides a method and precursor structure to form a solar cell absorber layer. The method includes forming a CIGS solar cell absorber on a base by depositing a first layer on the base, where in the first layer includes non-crystalline copper-selenide that is electrically nonconductive, and then heat treating the first layer at a first temperature range to transform the non-crystalline copper-selenide into a crystalline copper-selenide that is electrically conductive, thereby ensuring that the first layer becomes a first conductive layer. Thereafter, other steps follow to complete formation of the CIGS solar cell absorber.
    Type: Application
    Filed: July 15, 2011
    Publication date: January 5, 2012
    Inventors: Serdar Aksu, Mustafa Pinarbasi
  • Publication number: 20110318863
    Abstract: A photovoltaic device manufacturing method is disclosed. Methods include manufacturing a photovoltaic cell using nanoimprint technology to define individual cell units of the photovoltaic device. The methods can include providing a substrate; forming a first conductive layer over the substrate; forming first grooves in the first conductive layer using a nanoimprint and etching process; forming an absorption layer over the first conductive layer, the absorption layer filling in the first grooves; forming second grooves in the absorption layer using a nanoimprint process; forming a second conductive layer over the absorption layer, the second conductive layer filling in the second grooves; and forming third grooves in the second conductive layer and the absorption layer, thereby defining a photovoltaic cell unit.
    Type: Application
    Filed: June 25, 2010
    Publication date: December 29, 2011
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chih-Chiang Tu, Chun-Lang Chen
  • Publication number: 20110287575
    Abstract: A method for forming a thin film photovoltaic device. The method includes providing a transparent substrate comprising a surface region, forming a first electrode layer overlying the surface region, forming a copper layer overlying the first electrode layer and forming an indium layer overlying the copper layer to form a multi-layered structure. The multi-layered structure is subjected to a thermal treatment process in an environment containing a sulfur bearing species to forming a copper indium disulfide material. The copper indium disulfide material comprising a copper-to-indium atomic ratio ranging from about 1.2:1 to about 2:1 and a thickness of substantially copper sulfide material having a copper sulfide surface region. The thickness of the copper sulfide material is selectively removed to expose a surface region having a copper poor surface comprising a copper to indium atomic ratio of less than about 0.95:1.
    Type: Application
    Filed: August 2, 2011
    Publication date: November 24, 2011
    Applicant: Stion Corporation
    Inventor: Howard W.H. Lee
  • Publication number: 20110269262
    Abstract: A method for large scale manufacture of photovoltaic devices includes loading a substrate into a load lock station and transferring the substrate in a controlled ambient to a first process station. The method includes using a first physical deposition process in the first process station to cause formation of a first conductor layer overlying the surface region of the substrate. The method includes transferring the substrate to a second process station, and using a second physical deposition process in the second process station to cause formation of a second layer overlying the surface region of the substrate. The method further includes repeating the transferring and processing until all thin film materials of the photovoltaic devices are formed. In an embodiment, the invention also provides a method for large scale manufacture of photovoltaic devices including feed forward control. That is, the method includes in-situ monitoring of the physical, electrical, and optical properties of the thin films.
    Type: Application
    Filed: July 11, 2011
    Publication date: November 3, 2011
    Applicant: Stion Corporation
    Inventors: Howard W.H. Lee, Chester A. Farris, III
  • Patent number: 8026124
    Abstract: A method for fabricating a copper/indium/gallium/selenium solar cell by a wet process under non-vacuum condition is provided.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: September 27, 2011
    Assignee: Jenn Feng New Energy Co., Ltd.
    Inventor: Chuan-Lung Chuang
  • Publication number: 20110227091
    Abstract: A solid-state imaging device is provided with a pixel region in which a plurality of pixels including photoelectric conversion films are arrayed and pixel isolation portions are interposed between the plurality of pixels, wherein the photoelectric conversion film is a chalcopyrite-structure compound semiconductor composed of a copper-aluminum-gallium-indium-sulfur-selenium based mixed crystal or a copper-aluminum-gallium-indium-zinc-sulfur-selenium based mixed crystal and is disposed on a silicon substrate in such a way as to lattice-match the silicon substrate concerned, and the pixel isolation portion is formed from a compound semiconductor subjected to doping concentration control or composition control in such a way as to become a potential barrier between the photoelectric conversion films disposed in accordance with the plurality of pixels.
    Type: Application
    Filed: March 3, 2011
    Publication date: September 22, 2011
    Applicant: SONY CORPORATION
    Inventor: Atsushi Toda
  • Publication number: 20110226320
    Abstract: A solar cell includes a first electrode located over a substrate, at least one first conductivity type semiconductor layer located over the first electrode, at least one second conductivity type semiconductor layer located over the first conductivity semiconductor layer, and a transparent conductive oxide contact layer located over the second conductivity semiconductor layer. The first surface of the transparent conductive oxide contact layer may be located closer to the second conductivity type semiconductor layer than the second surface of the transparent conductive oxide contact layer, and the transparent conductive oxide contact layer may have an oxygen concentration that decreases continuously or in at least two discrete steps as a function of thickness for at least a first portion of the contact layer thickness in a direction from the first surface to the second surface.
    Type: Application
    Filed: March 18, 2010
    Publication date: September 22, 2011
    Inventors: Patrick LITTLE, Neil M. Mackie, Korhan Demirkan
  • Publication number: 20110220204
    Abstract: A method for forming a light absorption layer including the following steps is provided. A controlling precursor is wet coated on a base precursor. The band gap of the controlling precursor is larger than that of the base precursor. The controlling precursor is a Group I-III-VI compound, and the Group I-III-VI compound is composed of Cua(In1-b-cGabAlc)(Se1-dSd)2, wherein 0<a, 0?b?1, 0?c?1, 0<b+c?1, and 0?d?1. Then, a heating process is performed so as to make the base precursor and the controlling precursor form the light absorption layer.
    Type: Application
    Filed: December 29, 2010
    Publication date: September 15, 2011
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Yueh-Chun Liao, Mei-Wen Huang, Yen-Chih Chen
  • Publication number: 20110186125
    Abstract: For production of an electrically conductive zinc oxide layered film, a substrate, at least a surface of the substrate being electrically non-conductive, is prepared. An underlayer is formed with a coating technique on the electrically non-conductive surface of the substrate, the underlayer comprising at least one kind of a plurality of fine particles containing electrically conductive zinc oxide as a principal ingredient. An electrically conductive zinc oxide thin film layer is formed with a chemical bath deposition technique on the underlayer.
    Type: Application
    Filed: January 31, 2011
    Publication date: August 4, 2011
    Applicant: FUJIFILM CORPORATION
    Inventors: Ryouko AGUI, Tetsuo KAWANO
  • Publication number: 20110186955
    Abstract: A method of producing a photoelectric conversion device having a multilayer structure, which includes a lower electrode, a photoelectric conversion layer made of a compound semiconductor layer, a buffer layer made of a compound semiconductor layer, and a transparent conductive layer, formed on a substrate is disclosed. Prior to a buffer layer forming step of forming the buffer layer on the photoelectric conversion layer, Cd ions are diffused into the photoelectric conversion layer by immersing the substrate including the photoelectric conversion layer on the surface thereof in an aqueous solution, which is controlled to a predetermined temperature not less than 40° C. and less than 100° C., contains at least one Cd source and at least one alkaline agent and contains no S ion source, and has a Cd ion concentration of not less than 0.1 M and a pH value in the range from 9 to 13.
    Type: Application
    Filed: January 21, 2011
    Publication date: August 4, 2011
    Applicant: FUJIFILM Corporation
    Inventors: Tetsuo KAWANO, Takashi KOIKE
  • Publication number: 20110180688
    Abstract: A photoelectric converter includes: a lower electrode layer; a compound semiconductor thin film of chalcopyrite structure disposed on the lower electrode layer and having a high-resistivity layer in its surface; a transparent electrode layer disposed on the compound semiconductor thin film; an interlayer insulating layer; a zinc-oxide-based compound semiconductor thin film; and electrodes. With application of a reverse bias voltage between the transparent electrode layer and the lower electrode layer, and application of a bias voltage between the electrodes, the photoelectric converter photoelectrically converts ultraviolet region light. Thus, the photoelectric converter achieves photoelectric conversion of light in a wider region. Such a photoelectric converter and a process for producing the same, and a solid state imaging device to which the photoelectric converter is applied are provided.
    Type: Application
    Filed: January 20, 2011
    Publication date: July 28, 2011
    Applicant: ROHM CO., LTD.
    Inventor: Ken Nakahara
  • Publication number: 20110149102
    Abstract: A solid-state imaging device includes a silicon substrate, and a photoelectric conversion layer arranged on the silicon substrate and lattice-matched to the silicon substrate, the photoelectric conversion layer being composed of a chalcopyrite-based compound semiconductor of a copper-aluminum-gallium-indium-sulfur-selenium-based mixed crystal or a copper-aluminum-gallium-indium-zinc-sulfur-selenium-based mixed crystal.
    Type: Application
    Filed: December 1, 2010
    Publication date: June 23, 2011
    Applicant: SONY CORPORATION
    Inventor: Atsushi Toda
  • Publication number: 20110146789
    Abstract: This invention relates to compounds and compositions used to prepare semiconductor and optoelectronic materials and devices. This invention provides a range of compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, as well as devices and systems for energy conversion, including solar cells. In particular, this invention relates to molecular precursor compounds, precursor materials and methods for preparing photovoltaic layers and thin films thereof.
    Type: Application
    Filed: September 17, 2010
    Publication date: June 23, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta
  • Publication number: 20110139251
    Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment, a method is provided for bandgap grading in a thin-film device using such particles. The method may be comprised of providing a bandgap grading material comprising of an alloy having: a) a IIIA material and b) a group IA-based material, wherein the alloy has a higher melting temperature than a melting temperature of the IIIA material in elemental form. A precursor material may be deposited on a substrate to form a precursor layer. The precursor material comprising group IB, IIIA, and/or VIA based particles. The bandgap grading material of the alloy may be deposited after depositing the precursor material. The alloy in the grading material may react after the precursor layer has begun to sinter and thus maintains a higher concentration of IIIA material in a portion of the compound film that forms above a portion that sinters first.
    Type: Application
    Filed: August 13, 2010
    Publication date: June 16, 2011
    Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
  • Publication number: 20110136293
    Abstract: The present invention provides a method to form Group IBIIIAVIA solar cell absorber layers on continuous flexible substrates. In a preferred aspect, the method forms a Group IBIIIAVIA absorber layer for manufacturing photovoltaic cells by providing a workpiece having a precursor layer formed over a substrate, the precursor layer including copper, indium, gallium and selenium; heating the precursor layer to a first temperature; reacting the precursor layer at the first temperature for a first predetermined time to transform the precursor layer to a partially formed absorber structure; cooling down the partially formed absorber structure to a second temperature, wherein both the first temperature and the second temperature are above 400° C.; and reacting the partially formed absorber structure at the second temperature for a second predetermined time, which is longer than the first predetermined time, to form a Group IBIIIAVIA absorber layer.
    Type: Application
    Filed: December 7, 2009
    Publication date: June 9, 2011
    Applicant: SoloPower, Inc.
    Inventors: Serdar Aksu, Yuriy Matus, Rasmi Das, Mustafa Pinarbasi
  • Patent number: 7956416
    Abstract: Some embodiments include formation of at least one cavity in a first semiconductor material, followed by epitaxially growing a second semiconductor material over the first semiconductor material and bridging across the at least one cavity. The cavity may be left open, or material may be provided within the cavity. The material provided within the cavity may be suitable for forming, for example, one or more of electromagnetic radiation interaction components, transistor gates, insulative structures, and coolant structures. Some embodiments include one or more of transistor devices, electromagnetic radiation interaction components, transistor devices, coolant structures, insulative structures and gas reservoirs.
    Type: Grant
    Filed: May 29, 2009
    Date of Patent: June 7, 2011
    Assignee: Micron Technology, Inc.
    Inventors: David H. Wells, Eric R. Blomiley
  • Publication number: 20110126899
    Abstract: An oxide evaporation material according to the present invention includes a sintered body containing indium oxide as a main component thereof and cerium with a Ce/In atomic ratio of 0.001 to 0.110. The L* value in the CIE 1976 color space is 62 to 95. The oxide evaporation material with the L* value of 62 to 95 has an optimal oxygen amount. Accordingly, even when a small amount of an oxygen gas is introduced into a film-formation vacuum chamber, a transparent conducting film having a low resistance and a high transmittance in the visible to near-infrared region is formed by vacuum deposition methods. Since the amount of the oxygen gas introduced is small, the difference in composition between the film and the evaporation material is made small. This reduces the variations in composition and characteristics among films formed in large quantities.
    Type: Application
    Filed: November 1, 2010
    Publication date: June 2, 2011
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Yoshiyuki ABE, Riichiro Wake, Masakazu Kuwahara, Kentaro Sogabe, Azusa Oshiro, Hisaki Yada
  • Publication number: 20110120557
    Abstract: Disclosed is a manufacturing method for a thin film type light absorbing layer of a solar cell. The manufacturing method for a light absorbing layer includes: filling CIGS crystal powder in an evaporation source of a chamber; simultaneously evaporating the CIGS crystal powder; and depositing the evaporated CIGS crystal powder on a substrate to form a CIGS thin film.
    Type: Application
    Filed: June 16, 2010
    Publication date: May 26, 2011
    Applicant: Electronics and Telecommunications Research Institute
    Inventors: Jeongdae SUH, Kibong Song, Changwoo Ham, Myungae Chung, Sungwon Sohn
  • Patent number: 7947524
    Abstract: A method for processing a thin film photovoltaic module. The method includes providing a plurality of substrates, each of the substrates having a first electrode layer and an overlying absorber layer composed of copper indium gallium selenide (CIGS) or copper indium selenide (CIS) material. The absorber material comprises a plurality of sodium bearing species. The method maintains the plurality of substrates in a controlled environment after formation of at least the absorber layer through one or more processes up to a lamination process. The controlled environment has a relative humidity of less than 10% and a temperature ranging from about 10 Degrees Celsius to about 40 Degrees Celsius. The method subjects the plurality of substrates to a liquid comprising water at a temperature from about 10 Degrees Celsius to about 80 Degrees Celsius to process the plurality of substrates after formation of the absorber layer.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: May 24, 2011
    Assignee: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110086465
    Abstract: A copper/indium/gallium/selenium (CIGS) solar cell structure and a method for fabricating the same are provided. The CIGS solar cell structure includes a substrate, a molybdenum thin film layer, an alloy thin film layer, and a CIGS thin film layer. According to the present invention, the alloy thin film layer is provided between the molybdenum thin film layer and the CIGS thin film layer, serving as a conductive layer of the CIGS solar cell structure. The alloy thin film layer is composed of a variety of high electrically conductive materials (such as molybdenum, copper, aluminum, and silver) in different proportions.
    Type: Application
    Filed: December 16, 2010
    Publication date: April 14, 2011
    Inventor: Chuan-Lung Chuang
  • Patent number: 7923281
    Abstract: A deposition method and a system are provided to deposit a CdS buffer layer on a surface of a solar cell absorber layer of a flexible workpiece from a process solution including all chemical components of the CdS buffer layer material. CdS is deposited from the deposition solution while the flexible workpiece is heated and elastically shaped by a heated shaping plate to retain the process solution on the solar cell absorber layer. The flexible workpiece is elastically shaped by pulling a back surface of the flexible workpiece into a cavity area in the heated shaping plate using an attractive force.
    Type: Grant
    Filed: May 12, 2009
    Date of Patent: April 12, 2011
    Assignee: SoloPower, Inc.
    Inventors: Bulent M. Basol, Serkan Erdemli, Jalal Ashjaee
  • Publication number: 20110079277
    Abstract: A polyimide-metal laminate comprising a polyimide film and a metal layer for use as an electrode, which is formed on the side (Side B) of the polyimide film which was in contact with a support when producing a self-supporting film in the production of the polyimide film, is used to produce a CIS solar cell.
    Type: Application
    Filed: May 20, 2009
    Publication date: April 7, 2011
    Applicant: UBE INDUSTRIES, LTD.
    Inventors: Hiroto Shimokawa, Takeshi Uekido, Naoyuki Matsumoto, Ken Kawagishi, Hiroaki Yamaguchi
  • Publication number: 20110081744
    Abstract: A buffer layer manufacturing method, including the steps of forming a fine particle layer of ZnS, Zn(S, O), and/or Zn(S, O, OH), mixing an aqueous solution (I) which includes a component (Z), an aqueous solution (II) which includes a component (S), and an aqueous solution (III) which includes a component (C) to obtain a mixed solution and mixing an aqueous solution (IV) which includes a component (N) in the mixed solution to prepare a reaction solution in which the concentration of the component (C) is 0.001 to 0.25M, concentration of the component (N) is 0.41 to 1.0M, and the pH before the start of reaction is 9.0 to 12.0, and, using the reaction solution, forming a Zn compound layer of Zn(S, O) and/or Zn(S, O, OH) on the fine particle layer by a liquid phase method with a reaction temperature of 70 to 95° C.
    Type: Application
    Filed: October 5, 2010
    Publication date: April 7, 2011
    Applicant: FUJIFILM CORPORATION
    Inventor: Tetsuo KAWANO
  • Publication number: 20110070682
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110070684
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110070688
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110070687
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110070689
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110070683
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110070685
    Abstract: The thermal management and method for large scale processing of CIS and/or CIGS based thin film overlaying glass substrates. According to an embodiment, the present invention provides a method for fabricating a copper indium diselenide semiconductor film. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, the second temperature ranging from about 350° C. to about 450° C.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110065228
    Abstract: Semiconductor ink is disclosed for use in printing thin film solar cell absorber layer. The semiconductor ink is particularly useful in fabricating multi junction tandem solar cell wherein a high bandgap absorber layer as the top cell and a lower band gap absorber layer as the bottom cell. The ink contains ingredients of IB-IIIA-VIA compound with micron-sized semiconductor as the main building “bricks” and nano-sized semiconductor as the binder to fulfill the formation of smooth semiconductive film with micron-sized crystal grain size. Thus formed ink can be used in direct printing for the fabrication of low cost high performance solar cells.
    Type: Application
    Filed: September 15, 2009
    Publication date: March 17, 2011
    Inventor: Xiao-Chang Charles Li
  • Publication number: 20110065224
    Abstract: Methods and devices for high-throughput printing of a precursor material for forming a film of a group IB-IIIA-chalcogenide compound are disclosed. In one embodiment, the method comprises forming a precursor layer on a substrate, the precursor is subsequently processed in a VIA environment.
    Type: Application
    Filed: June 11, 2010
    Publication date: March 17, 2011
    Inventors: Brent Bollman, Craig Leidholm
  • Publication number: 20110048490
    Abstract: A multi junction photovoltaic device is disclosed. In certain examples, the device includes an upper photovoltaic cell comprising a first plurality of layers of films, including a first active layer of a chalcogenide having a first lattice constant and first energy band gap, and a lower photovoltaic cell disposed below the upper photovoltaic cell and adapted to receive photon radiation passing through the upper photovoltaic cell, and comprising a second plurality of layers of films, including an active second layer of a IB-IIIA-chalcogenide having a second lattice constant and a second energy band gap. The first lattice constant differs from the second lattice constant by no more than about 10%. The first energy band gap can be greater than the second energy band gap by at least about 0.5 eV, or 0.6 eV, or 0.7 eV.
    Type: Application
    Filed: July 29, 2010
    Publication date: March 3, 2011
    Inventors: Mark T. Bernius, Beth M. Nichols, Robert P. Haley
  • Patent number: 7893419
    Abstract: A phase change material may be processed to reduce its microcrystalline grain size and may also be processed to increase the crystallization or set programming speed of the material. For example, material doped with nitrogen to reduce grain size may be doped with titanium to reduce crystallization time.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: February 22, 2011
    Assignee: Intel Corporation
    Inventors: Stephen J. Hudgens, Tyler Lowrey
  • Publication number: 20110039366
    Abstract: In one embodiment, a continuous electroless deposition method and a system to form a solar cell buffer layer with a varying composition through its thickness are provided. The composition of the buffer layer is varied by varying the composition of a chemical bath deposition solution applied onto an absorber surface on which the buffer layer with varying composition is formed. In one example, the buffer layer with varying composition includes a first section containing CdS, a second section containing CdZnS formed on top of the already deposited CdS, and a third section containing ZnS is formed on the second section All the process steps are applied in a roll-to-roll fashion. In another embodiment, a transparent conductive layer including a first transparent conductive film such as aluminum doped zinc oxide and a second transparent conductive film such as indium tin oxide is deposited over the buffer layer with the varying composition.
    Type: Application
    Filed: July 26, 2010
    Publication date: February 17, 2011
    Applicant: SOLOPOWER, INC.
    Inventors: Bulent M. Basol, Mustafa Pinarbasi, James Freitag
  • Publication number: 20110030788
    Abstract: This invention relates to methods for making materials using compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to methods for making CA(I,G,A)S, CAIGAS, A(I,G,A)S, AIGAS, C(I,G,A)S, and CIGAS materials by providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta
  • Publication number: 20110030785
    Abstract: This invention relates to methods for materials using compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to thin film CA(I,G,A)S, CAIGAS, A(I,G,A)S, AIGAS, C(I,G,A)S, and CIGAS materials made by a process of providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta
  • Publication number: 20110030787
    Abstract: This invention relates to methods for making materials using compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to methods for making AIGS, AIS or AGS materials by providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta, Qinglan Huang
  • Publication number: 20110030784
    Abstract: This invention relates to processes for materials using compounds, polymeric compounds, and compositions for semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to thin film CAIGS, CAIS, and CAGS materials made by a process of providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C. in an inert atmosphere.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta, Qinglan Huang
  • Publication number: 20110030786
    Abstract: This invention relates to methods for making materials using a range of compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials for photovoltaic applications including devices and systems for energy conversion and solar cells. In particular, this invention relates to polymeric precursor compounds and precursor materials for preparing photovoltaic layers. This invention further relates to methods for making a CIGS, CIS or CGS material by providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta
  • Publication number: 20110030800
    Abstract: This invention relates to methods for making materials using compounds, polymeric compounds, and compositions for semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to methods for making a CAIGS, CAIS or CAGS material by providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta, Qinglan Huang
  • Publication number: 20110030799
    Abstract: This invention relates to processes for materials using a range of compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials for photovoltaic applications including devices and systems for energy conversion and solar cells. In particular, this invention relates to CIGS, CIS or CGS materials made by a process of providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate, thereby producing a material.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 10, 2011
    Applicant: PRECURSOR ENERGETICS, INC.
    Inventors: Kyle L. Fujdala, Wayne A. Chomitz, Zhongliang Zhu, Matthew C. Kuchta
  • Publication number: 20110023963
    Abstract: There is provided a solar cell in which a lower electrode layer, a photoelectric conversion layer having a chalcopyrite structure that includes a Group Ib element, a Group IIIb element, and a Group VIb element, and an upper electrode layer are sequentially formed on top of a substrate, wherein the solar cell is provided with a silicate layer between the substrate and the lower electrode layer.
    Type: Application
    Filed: March 19, 2009
    Publication date: February 3, 2011
    Inventors: Shogo Ishizuka, Shigeru Niki, Nobuaki Kido, Hiroyuki Honmoto
  • Publication number: 20110020977
    Abstract: A method for forming one or more patterns for a thin film photovoltaic material. The method includes providing a substrate including a molybdenum layer and an overlying absorber comprising a copper bearing species and a window layer comprising a cadmium bearing species. The substrate is supported to expose a surface of the window layer. In a specific embodiment, the method includes using a scribe device. The scribe device includes a scribe having a tip. The scribe device is configured to pivot about one or more regions and configured to apply pressure to the tip, such that the tip is placed on a selected region of the window layer or the absorber layer. The method moves the scribe device relative to the substrate in a direction to form a pattern on at least the window layer or the absorber layer at a determined speed maintaining the molybdenum layer free from the pattern.
    Type: Application
    Filed: October 9, 2009
    Publication date: January 27, 2011
    Applicant: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20110017289
    Abstract: Provided are a CIGS solar cell and a method of fabricating the CIGS solar cell. In the method, a buffer layer exposing protrusions is formed. Then, a window electrode layer having an uneven surface conforming with the protrusions of the buffer layer is formed. Thus, an additional process for making the upper surface of a window electrode layer rough is unnecessary in order to decrease surface reflectance of incident sunlight and increase the solar cell efficiency, so that productivity can be improved.
    Type: Application
    Filed: April 29, 2010
    Publication date: January 27, 2011
    Applicant: ELECTRONICS AND TELECOMMUNICATIONS RESEARCH INSTITUTE
    Inventors: Rae-Man PARK, Chull Won Ju, Dae-Hyung Cho, Yong-Duck Chung, Sung-Bum Bae, Won Seok Han, Kyu-Seok Lee, Je Ha Kim
  • Publication number: 20110005578
    Abstract: A tandem solar cell includes: a substrate; a front electrode disposed on the substrate; a back electrode disposed opposite to the front electrode on the substrate; a first cell disposed below the front electrode and including a first buffer layer and a first light absorption layer; and a second cell disposed above the back electrode and including a second light absorption layer and a second buffer layer. The first light absorption layer includes a CuGaSeS layer and a CuGaSe layer, and the second light absorption layer includes a semiconductor compound selected from the group consisting of CuInSe2, CuInGaSe2, CuInSeS, CuInGaSeS and any combinations thereof. The CuGaSeS layer of the first light absorption layer is disposed closer than the CuGaSe layer of the first light absorption layer to the front electrode.
    Type: Application
    Filed: April 8, 2010
    Publication date: January 13, 2011
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Jung-Gyu NAM, Jin-Soo MUN, Sang-Cheol PARK
  • Publication number: 20110008927
    Abstract: A preparation method of the light absorption layer of a copper-indium-gallium-sulfur-selenium film solar cell is provided. The method employs a non-vacuum liquid-phase chemical technique, which comprises following steps: forming source solution containing copper, indium, gallium, sulfur and selenium; using the solution to form a precursor film on a substrate by a non-vacuum liquid-phase process; drying and annealing the precursor film. Thus, a compound film of copper-indium-gallium-sulfur-selenium is gained.
    Type: Application
    Filed: June 29, 2010
    Publication date: January 13, 2011
    Applicant: SHANGHAI INSTITUTE OF CERAMICS, CHINESE ACADEMY OF SCIENCES
    Inventors: Fuqiang HUANG, Yaoming WANG
  • Patent number: 7863074
    Abstract: A method for forming a thin film photovoltaic device having patterned electrode films includes providing a soda lime glass substrate with an overlying lower electrode layer comprising a molybdenum material. The method further includes subjecting the lower electrode layer with one or more pulses of electromagnetic radiation from a laser source to ablate one or more patterns associated with one or more berm structures from the lower electrode layer. Furthermore, the method includes processing the lower electrode layer comprising the one or more patterns using a mechanical brush device to remove the one or more berm structures followed by treating the lower electrode layer comprising the one or more patterns free from the one or more berm structures. The method further includes forming a layer of photovoltaic material overlying the lower electrode layer and forming a first zinc oxide layer overlying the layer of photovoltaic material.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: January 4, 2011
    Assignee: Stion Corporation
    Inventor: Robert D. Wieting
  • Publication number: 20100319776
    Abstract: Disclosed are an ink containing nanoparticles for formation of thin film of a solar cell and its preparation method, CIGS thin film solar cell having at least one light absorption layer formed by coating or printing the above ink containing nanoparticles on a rear electrode, and a process for manufacturing the same. More particularly, the above absorption layer comprises Cu, In, Ga and Se elements as constitutional ingredients thereof and such elements exist in the light absorption layer by coating or printing an ink that contains Cu2Se nanoparticles and (In,Ga)2Se3 nanoparticles on the rear electrode, and heating the treated electrode with the ink. According to the present invention, since Cu(In,Ga)Se2, that is, CIGS, thin film is formed using the ink containing nanoparticles, a simple process is preferably used without requirement of vacuum processing or complex equipment and particle size of the thin film, Ga doping concentration, etc. can be easily regulated.
    Type: Application
    Filed: April 11, 2008
    Publication date: December 23, 2010
    Applicant: LG ELECTRONICS INC.
    Inventors: Young-Ho Choe, Young-Hee Lee, Yong-Woo Choi, Hyung-Seok Kim, Ho-Gyoung Kim
  • Publication number: 20100288361
    Abstract: The thin-film solar cell includes at least one Na2O-containing multicomponent substrate glass, which is not phase demixed and has a content of ?-OH of from 25 to 89 mmol/l. The process for making a thin-film solar cell includes the following steps: a) providing an Na2O-containing multicomponent substrate glass, which has a content of ?-OH of from 25 to 80 mmol/l and is not phase demixed; b) applying a metal layer to the substrate glass, which forms an electrical back contact of the thin-film solar cell; c) applying an intrinsically p-conducting polycrystalline layer of a compound semiconductor material, in particular a CIGS compound semiconductor material, which includes at least one high-temperature step at a temperature of >550° C.; and d) applying a p/n junction.
    Type: Application
    Filed: May 7, 2010
    Publication date: November 18, 2010
    Inventors: Eveline Rudigier-Voigt, Burkhart Speit, Wolfgang Mannstadt, Silke Wolff