Chip Component Patents (Class 29/740)
  • Patent number: 7028392
    Abstract: A freely positionable placement head (1) removes presented flip chips (6) from a wafer (5), the connection side of said chips being directed upward. The placement head has a turning device (9), in which, by the time they are placed onto a substrate (8) to be provided with placed components, the flip chips are turned in such a way that they can be placed with their connection side onto the substrate. This makes it possible to dispense with a complex turning device assigned to the wafer (5).
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: April 18, 2006
    Assignee: Siemens Dematic AG
    Inventor: Günter Schiebel
  • Patent number: 7024759
    Abstract: Substrates can be transported on a top transporting section to component-fitting locations of a component-fitting apparatus. Conveying sections for substrates which are to be routed past the component-fitting locations are arranged on a number of conveying levels beneath the transporting section.
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: April 11, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Frank Barnowski, Mohammed Mehdianpour
  • Patent number: 7020953
    Abstract: A component mounting system includes first to third (pickup, transfer, and placement) stations. A component supplied at a component supply is picked up by a transport head at the pickup station and then transferred to a placement head at the transfer station. The placement head carries the component to the placement station where the component is placed and mounted onto a substrate such as a circuit board. The component, when held by the placement head, is recognized by an imaging device at or in the vicinity of the transfer station.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: April 4, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuharu Ueno, Shozo Minamitani, Shinji Kanayama, Satoshi Shida, Shunji Onobori
  • Patent number: 7020956
    Abstract: An occurrence of component lack at a component arrangement position, designated by a mounting program, of a component feed part, which feeds components to be mounted, is determined. Whether a spare component for the lacking component to be mounted is present in a spare component feed area of the component feed part is determined, and supply of the component to be mounted from a designated component arrangement position of the component feed part is switched to supply of the spare component from the spare component feed area.
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: April 4, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takeshi Kuribayashi, Hiroshi Uchiyama, Akihiko Wachi
  • Patent number: 7021357
    Abstract: A component-mounting apparatus is provided with a pallet-carrying unit that carries a pallet, holding boards, within the apparatus. The pallet-carrying unit carries the pallet to a loading unit for feeding boards to the pallet, an ACF applying unit for applying an ACF tape onto the boards, a pre-press bonding unit for positioning components relative to the boards and bonding the components with a first pressing force, a final bonding unit for bonding the components to the boards with a second pressing force larger than the first pressing force so as to fix the components onto the boards, and an unloading unit for removing the boards, with the components mounted thereon, from the pallet. Then, the pallet-carrying unit returns the pallet from the unloading unit to the loading unit.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: April 4, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Ryoichiro Katano, Shinjiro Tsuji, Shinji Kanayama, Masahiko Ikeya, Yasutaka Tsuboi, Akimitsu Mukai, Yasuhiro Noma
  • Patent number: 7020954
    Abstract: An apparatus for placing a semiconductor chip as a flipchip on a substrate has a flip device for flipping the semiconductor chip. The flip device is formed as a parallelogram construction which consists of a support bracket, a first and a second swivel arm and a connecting arm. A chip gripper is arranged on the connecting arm. A drive system serves the back and forth movement of the parallelogram construction between a first limit position where the chip gripper accepts the semiconductor chip and a second limit position where the chip gripper places the semiconductor chip on the substrate.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: April 4, 2006
    Assignee: ESEC Trading SA
    Inventors: Dominik Hartmann, Ruedi Grueter
  • Patent number: 7017258
    Abstract: A system for mounting heatsinks, in particular, high-mass heatsinks, on printed circuit boards, such as motherboards. The mounting system includes a backplate, disposed beneath the motherboard, with pins protruding up through the motherboard, and a linkage assembly, which is fixably attached to a base portion of a heatsink assembly. The linkage assembly includes scoops, for grasping the pins during engagement, and a ratcheting system, for compressing the heatsink and thermal interface material onto the package. The mounting system is designed to effectively distribute the heatsink weight, as well as the forces caused by chronic and dynamic stresses, through, rather than upon the motherboard, such as to a chassis. The mounting system thus alleviates stress cracks, component pullout, solderball stress, and other damaging conditions to the motherboard. The mounting system may be engaged and disengaged without the use of tools.
    Type: Grant
    Filed: January 26, 2004
    Date of Patent: March 28, 2006
    Assignee: Intel Corporation
    Inventors: Michael Z. Eckblad, Mark W. Anderson
  • Patent number: 7017248
    Abstract: A method and a device for coupling a PCB sheet are disclosed. If a defective PCB is found after the manufacture of continuously arranged circuit patterns, then the defective PCB sheet portion is removed to replace it with a new PCB sheet portion. That is, a defective circuit pattern sheet 2? is removed from continuously arranged circuit patterns of a first PCB sheet 4a. After removal of the defective circuit pattern sheet 2?, the first PCB sheet 4a is position-located by means of a position locating means 12. Then the space which is formed by removing the defective circuit pattern sheet 2? is filled with a second PCB sheet 4b on which a good quality circuit pattern 2b is printed. Then the first PCB sheet 4a and the second PCB sheet 4b are coupled together by using an adhesive means 14.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: March 28, 2006
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Bong Kyu Choi, Chun Ho Choi
  • Patent number: 7017261
    Abstract: A component suction device includes a suction nozzle for sucking and holding a component, a nozzle turning device for holding the suction nozzle and turning the suction nozzle, and a nozzle up-and-down device which is located above the nozzle turning device and which is connected to the suction nozzle for moving up and down the suction nozzle along an axial direction of the suction nozzle.
    Type: Grant
    Filed: September 18, 2001
    Date of Patent: March 28, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kenji Okamoto, Akira Kabeshita, Hideo Sakon, Yoichi Makino, Ken Takano
  • Patent number: 7017263
    Abstract: The invention provides an electronic component mounting method which improves a work efficiency and enables pickup of electronic components without fail. A component feeding unit mounted with a master tape formed with pickup position indication holes is fixed to an adjusting jig. A recognition camera takes an image of a recognition mark to calculate a center position thereof, moves to a position corresponding to a component pickup position previously stored in a memory portion, and takes an image of the pickup position indication hole provided in the master tape to calculate a component pickup position. Data on a positional relationship between the recognition mark and the pickup position based on a result of this recognition processing are stored in a memory in the component feeding unit. The component feeding units each mounted with a storage tape are fixed to a base of an electronic component mounting apparatus.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: March 28, 2006
    Assignee: Hitachi High-Tech Instruments Co., Ltd.
    Inventor: Tsutomu Yanagida
  • Patent number: 7010852
    Abstract: A substrate carrying device reduces time necessary for conducting changing work for changing the types of flat panel displays or the like. A substrate support member (10) has a support body (11) provided with an outer peripheral part (11a), which is joined to an inner peripheral part (21b) of an extension support member (20) to connect the substrate support member (10) to the extension support member (20). Only by the substrate support member (10) is used for supporting a small glass substrate (41) to carry the small glass substrate (41). A combination of the substrate support member (10) and the extension support member (20) is used for supporting a large glass substrate (41?) to carry the large glass substrate (41?).
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: March 14, 2006
    Assignee: Shibaura Mechatronics Corporation
    Inventor: Shinichi Ogimoto
  • Patent number: 7010853
    Abstract: An electric-component mounting system for mounting a plurality of electric components onto a circuit board. The system includes a plurality of electric-component mounting units which are arranged in a predetermined direction with a spacing distance between each adjacent pair of the electric-component mounting units. Each of the electric-component mounting units includes (a) a board holding device which is capable of holding the circuit board in a predetermined position, (b) a component mounting device which is capable of mounting the electric components onto the circuit board held by the board holding device, and (c) a component supplying device which is capable of supplying the electric components to the component mounting device. The system further includes a spacing-distance changing device capable of changing the spacing distance.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: March 14, 2006
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventor: Kunio Oe
  • Patent number: 7003872
    Abstract: An apparatus and a method for mounting electronic components are provided which shorten a cycle time required for mounting and enable a component mounting machine to be arranged in a small area. There is provided a controller, so that a retreat control for a second electronic component is performed to a second component feeder so as to avoid an interference if a first electronic component or a component holder interferes with the second electronic component of the second component feeder because of movement of a mounting head. The time conventionally required for moving up and down a component holder can be reduced, and moreover the need of uselessly moving along a detour at a time of moving the mounting head is eliminated. The cycle time can be shortened, and eventually costs can be reduced.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: February 28, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Naoto Mimura, Izumi Miura, Hirofumi Obara, Hiroshi Uchiyama, Nobuyuki Kakita, Kazunori Kanai, Osamu Okuda, Akira Kabeshita
  • Patent number: 7000311
    Abstract: A vacuum pipette has a filter grid that is shifted into its extended interior and whose cross section is considerably greater than the cross section of an end-side suction opening. The gaps formed in the filter grid can be so narrow that even very small components are reliably retained. Nevertheless, the entire passage cross section available is considerably greater than in the case of a filter grid arranged at the end side. As a result, favorable suction forces are generated under constant suction conditions.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: February 21, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventor: Guenter Reimann
  • Patent number: 6999184
    Abstract: Jig interchanging mechanism for supplying and carrying out a component holding jig to and from an electronic component supply portion is moved by a component image taking camera moving mechanism for moving the component image taking camera above the electronic component supply portion, the compact electronic component mounting apparatus and the electronic component mounting method excellent in an operational efficiency can be realized.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: February 14, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hideyuki Yakiyama, Yasuhiro Emoto
  • Patent number: 6996889
    Abstract: An electronic part mounting apparatus includes a chamber for cleaning a substrate and an electronic part by plasma, a mounting mechanism for mounting the electronic part on the electronic part, and a conveying robot for conveying the substrate and the electronic part from the chamber to the mounting mechanism. After plasma cleaned, the substrate and the electronic part are swiftly conveyed to the mounting mechanism by the conveying robot. After the electronic part is mounted on the substrate by the mounting mechanism, the resultant combination of them is pulse heated. Therefore, the electronic part is appropriately mounted on the substrate in a state that those are exposed to the air. A part mounting mechanism is simplified.
    Type: Grant
    Filed: July 25, 2003
    Date of Patent: February 14, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazushi Higashi, Tatsuo Sasaoka, Satoshi Horie, Takashi Omura
  • Patent number: 6993832
    Abstract: A chip mounting device of the present invention includes: an adhesive application unit 11; a temporary crimp unit 12; and a main crimp unit 13. In the unit 11, a camera 21 is used for detecting base material marks for each section region on a film base material 1 and substrate marks for each substrate pattern in the section region. The detected results are transferred to the unit 12. In the unit 12, a camera 45 is used for detecting base material marks, and the position of each substrate pattern is recognized on the basis of on the detection results and the positional data of each substrate pattern transmitted from the unit 11, thereby crimping chips temporarily. This enables the chips to be mounted with high precision even when the film base material 1 is expanded and contracted. In the unit 12, there is no detection of substrate marks, which minimizes a decrease in processing efficiency.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: February 7, 2006
    Assignee: Toray Engineering Co., Ltd.
    Inventor: Akira Yamauchi
  • Patent number: 6996440
    Abstract: The following processing is performed when a line gang pickup head can simultaneously pick up a maximum of n (here, 4) components. First, groupings of components of the same type, out of all of the components to be optimized, are set as component tapes and the component tapes are arranged descending order of the number of components to produce a component histogram (406a). Next, a partial histogram (400), which is part of the component histogram (406a), is taken from the component histogram (406a), and is arranged at two-dimensional coordinates where a horizontal axis (the Z-axis) represents an arrangement of component cassettes and a vertical axis represents a number of pickup operations by the line gang pickup head. After this, the component tapes are lined up, by arranging the partial histograms (401a and 401b), so as to produce a diagram (406b) whose width (number of components) in the horizontal axis is n (=4).
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: February 7, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuhiro Maenishi, Ikuo Yoshida, Masamichi Morimoto, Toshiki Kindo, Takehiko Shida
  • Patent number: 6991703
    Abstract: A bonding method is provided in which an electronic component is connected via bumps to a substrate and the electronic component is packaged on the substrate. A surface of the substrate that packages the electronic component, a surface of the electronic component that is connected to the substrate, and a surface of the bumps undergo plasma processing. Subsequently, the bumps are heated to a temperature lower than a melting point of the bumps, and the substrate and the electronic component are compression bonded via the bumps.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: January 31, 2006
    Assignee: Sumitomo Osaka Cement Co., Ltd.
    Inventors: Takeshi Ootsuka, Mamoru Kosakai
  • Patent number: 6986196
    Abstract: A method of supplying suction nozzles with electric components supplied from feeders each of which is operable to feed the electric components to its component-supply portion and which are arranged in a direction intersecting a direction of feeding of the components, the suction nozzles being held by nozzle holders supported by a movable member and arranged in the direction arrangement of the feeders, the movable member being movable to permit each suction nozzle to hold the component by suction, wherein a distance between axes of adjacent ones of the selected suction nozzles in the direction of arrangement of the feeders is adjusted, and/or a component-supply position of each feeder at which the component is located after each feeding action of the feeder is adjusted, so that the selected suction nozzles are aligned with the components at the component-supply positions, and the selected suction nozzles are operated to simultaneously hold the components located at the component-supply positions.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: January 17, 2006
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventor: Seiichi Terui
  • Patent number: 6986191
    Abstract: A bolster plate is attached to a printed circuit board and acts as a stiffener that reduces bending in the overall assembly during the attachment of an integrated circuit chip to the printed circuit board under a heavy applied load. The bolster plate is provided with a shim that compensates for bending of the bolster plate under load, thereby preventing damage to the integrated circuit chip. The dimensions of the shim may be selected according to computer model results representing bow deformation in the bolster plate without the shim.
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: January 17, 2006
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventor: Joseph M White
  • Patent number: 6986195
    Abstract: The invention provides a mounting apparatus with a beam which is free from adverse effect on its performance due to thermal distortion and misalignment of its guide rails, on which the beam for mounting operation travels. One end of the beam is rotatably supported on a slide, which moves along the guide rails. Another end of the beam is also rotatably supported on another slider through a moving element. The slider and the mounting element move along the guide rail. The moving element moves in a direction perpendicular to the guide rails.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: January 17, 2006
    Assignee: Hitachi High-Tech Instruments Company, Ltd.
    Inventors: Katsuyuki Seto, Yoshiharu Fukushima
  • Patent number: 6983532
    Abstract: An in-line programming (ILP) system and method for programming and testing programmable integrated circuit devices (PICs) and performing the assembly of printed circuit board assemblies (PCBAs). Printed circuit boards enter and leave the ILP system on a conveyor system. PICs are loaded into the ILP system, and the ILP system automatically programs and tests the PICs and places them onto the PCBs as the PCBs arrive on the conveyor. The programming and testing operations are performed by the same piece of equipment that performs the PCBA assembly operation.
    Type: Grant
    Filed: February 2, 2004
    Date of Patent: January 10, 2006
    Assignee: BP Microsystems
    Inventor: William H. White
  • Patent number: 6981312
    Abstract: According to one aspect of the invention, a system for handling microelectronic dies is provided. A wafer support, to support a diced semiconductor wafer having microelectronic dies, is mounted to the frame. An ejector head is connected to the frame for movement below the wafer. A pick head is connected to the frame for movement above the wafer. The ejector head has a passageway therethrough and an intake and an outlet. An air pump is connected to the intake to shoot air from the outlet towards one of the dies. The air impinges the wafer support, exerting a force on the die, to assist the pick head in removing the die from the wafer support.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: January 3, 2006
    Assignee: Intel Corporation
    Inventor: Frederick F. Rezaei
  • Patent number: 6978534
    Abstract: A pressure device for pressure bonding an IC chip on a circuit board includes an IC pressurizing member having a groove extending in a predetermined direction, and formed on a surface opposite to a surface abutting the IC chip. A columnar member is provided overlapped on the IC pressurizing member so as to bring an external surface thereof into contact within the groove of the IC pressurizing member. A pressure receiving member has a groove extending in a predetermined direction and overlapped on the IC pressurizing member so as to bring an external surface of the columnar member into contact within the groove thereof. An adjusting member adjusts parallelism between the IC pressurizing member and the pressure receiving member, and a fixing member fixes a relative position between the IC pressurizing member and the pressure receiving member.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: December 27, 2005
    Assignee: Canon Kabushiki Kaisha
    Inventor: Takashi Sakaki
  • Patent number: 6976304
    Abstract: A substantial apparatus width along a board carrying direction of an electronic component placing apparatus for placing electronic components on a board having a length L along the board carrying direction is a total dimension 4L+SL. Specifically, 4L denotes a length of the sum of the lengths of a first board retreat position, a first component placement position, a second board retreat position and a second component placement position. Further, SL denotes a length of the sum of the lengths of the spaces for positioning a board stop mechanism provided at each of the first board retreat position, the first component placement position, the second board retreat position and the second component placement position. Finally, the substantial apparatus width is between 450 mm and 1000 mm inclusively.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: December 20, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Youichi Nakamura, Kunio Sakurai, Kazumasa Okumura, Ken Takano, Minoru Yamamoto, Hirokazu Honkawa, Kentaro Nishiwaki, Yoshihiko Misawa
  • Patent number: 6973714
    Abstract: An electrically operated chucking apparatus including (a) an electrically operated chuck including at least two movable members movable toward and away from each other, and at least two drive devices which include respective electrically operated actuators operable to move the at least two movable members, respectively, toward and away from each other, and (b) a control device operable to control the at least two drive devices, and wherein the control device includes: a drive control portion operable to control the at least two drive devices such that each of at least one of an actual position and an actual speed of movement of the at least two movable members changes toward a predetermined target value; and a load detecting portion operable to detect a load acting on the at least two movable members during operation of the drive control portion to control the at least two drive device.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: December 13, 2005
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventors: Takeyoshi Isogai, Noriaki Iwaki, Atsushi Yamazaki
  • Patent number: 6973713
    Abstract: A method, apparatus and system are for operating an automatic component mounting unit for mounting an electrical component onto a substrate of an electrical assembly. The automatic component mounting unit utilizes a number of different mounting members, such as a head, feeding and sensor members, for mounting a variety of different components. Each of the mounting members includes a data storage device. The automatic component mounting unit also includes a control device for communicating with a data storage device of each of the mounting members for processing an amount of process data that is specific to each of the mounting members and that is generated prior to installation. As a result, the mounting members are readily configured for optimal use upon installation of the mounting members.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: December 13, 2005
    Assignee: Siemens Aktiengesellschaft
    Inventors: Wolfgang Huber, Mohammad Mehdianpour
  • Patent number: 6971164
    Abstract: An optical device is provided which includes a plurality of optical modules. Each optical module includes an optical component fixedly coupled to a relative reference mount. The relative reference mount is configured to attach to a substrate. A plurality of optical modules mount on the substrate to form the optical device.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: December 6, 2005
    Assignee: CyberOptics Corporation
    Inventors: Steven K. Case, Gregory S. Mowry, Timothy A. Skunes
  • Patent number: 6971160
    Abstract: A hybrid integrated circuit fabrication method in which an insulating substrate member and its metallic substrate carrier are made to be mating with precision through use of computer controlled machining performed on each member. A combination of disclosed specifically tailored software and commercially available software are used in the method to generate code for controlling a precision milling machine during the fabrication of substrate and substrate carrier members. The method for precision mating of substrate and substrate carrier enable disposition of a precision recess in the substrate carrier and the location of recess pillars and pedestals (the latter being for integrated circuit die mounting use) at any carrier recess location desirable for electrical, thermal or physical strength reasons.
    Type: Grant
    Filed: January 3, 2002
    Date of Patent: December 6, 2005
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: Ryan J. Welch, Tony K. Quach
  • Patent number: 6971158
    Abstract: An electric-component mounting system including component-mounting devices arranged in an array and each having a component-holding head for holding an electric component, and a head-moving device to move the head, and a substrate-transferring device to move at least one substrate on which electric components are to be mounted, and wherein the substrate-transferring device stops each substrate at at least one stop position which corresponds to at least one of the component-mounting devices and at which operations of the component-mounting devices are concurrently performed on the at least one substrate.
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: December 6, 2005
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventor: Seiichi Terui
  • Patent number: 6971162
    Abstract: An exemplary system and method for providing differential adjustment of the height of a multilayer substrate in localized areas for improved Q-factor performance of RF devices is disclosed as comprising inter alia: a multilayer substrate (200); an RF component (210) embedded in the substrate (200); a surface mounted component (220); and an RF shield (260) disposed next to the surface mounted component (220), wherein the height of the shield (260) does not extend substantially beyond the height of the surface mounted component (220). Disclosed features and specifications may be variously controlled, configured, adapted or otherwise optionally modified to further improve or otherwise optimize Q, RF performance and/or material characteristics.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: December 6, 2005
    Assignee: Motorola, Inc.
    Inventors: John C. Estes, Rodolfo Lucero, Anthony M. Pavio
  • Patent number: 6971157
    Abstract: When two mounting units for performing a series of component mounting operations constituted of component holding, component recognition, and component placing are arranged, operational control is executed so that, while a component recognition or board recognition operation is performed in either one of the two mounting units, the component placing or component holding operation is not performed in the other of the mounting units.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: December 6, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Noriaki Yoshida, Osamu Okuda, Akira Kabeshita, Takeyuki Kawase
  • Patent number: 6968610
    Abstract: A mounting head unit for an electronic component for making a pick-up operation of the electronic component and loading operation thereof is removably attached to a head mounting bracket of an electronic component mounting device. Each mounting head unit is provided with a control board for controlling the a mounting mechanism including a plurality of unit mounting heads each equipped with an adsorption nozzle for holding the electronic component. In the mounting operation, on the basis of the operation command from a main unit control section for controlling the entire operation of the electronic component mounting device, the control board controls the operation of each of the unit mounting heads. In this way, the replacement of wirings in replacing the mounting head can be easily made and the time delay in signal processing can be removed to realize the high speed operation.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: November 29, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazuhide Nagao, Takuya Tsutsumi, Yoshikazu Higuchi
  • Patent number: 6969918
    Abstract: A system for fabricating semiconductor components includes mating mold cavity plates having mold cavities configured to mold body segments of the semiconductor components on either side of a leadframe. The mold cavity plates also include runners configured to direct molding compound between the mold cavities and into the corners of the mold cavities. The runners prevent trapped air from accumulating in the corners of the mold cavities, and eliminate the need for air vents in the corners. The mold cavity plates also include dummy mold cavities configured to form dummy segments on the leadframe, and air vents in flow communication with the dummy segments. The dummy mold cavities are configured to collect trapped air, and to direct the trapped air through the air vents to atmosphere. Each dummy mold cavity has only a single associated air vent, such that cleaning is facilitated, and flash particles from the air vents are reduced.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: November 29, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Steven L. James, Lori Tandy, legal representative, William D. Tandy, deceased
  • Patent number: 6964093
    Abstract: An electronics packaging system (1) including a printer (3), a placing unit (4) and a reflow unit (5), wherein a printed wiring board (2) is carried while being kept in an upright position. The printed wiring board (2) has solder printed on all the lands thereof at the same time, the electronic parts (10) are all placed on the lands at the same time, and the electronic parts (10) are all soldered to the lands at the same time. Thus, the system (1) can be designed more compact, and the electronic parts packaged in a shorter time.
    Type: Grant
    Filed: April 26, 2001
    Date of Patent: November 15, 2005
    Assignee: Sony Corporation
    Inventors: Kazuhisa Mochida, Katsumi Togasaki, Katsumi Morita, Yusuke Masutani, Hiroji Kameda, Noboru Sekiguchi, Minoru Shimada, Toshio Toyama, Akihiro Koga, Mitsuo Inoue, Kazuhiro Abe, Tetsuya Yonemoto, Kenji Ishihara, Syunji Aoki, Fumio Matsumoto, Takanori Arai, Hisashi Naoshima
  • Patent number: 6961994
    Abstract: A mounting device including a plurality of heads, each holding a chip, arranged on a circle, is used to realize accurate and high-speed mounting. A mounting device comprises a plurality of heads with calibration marks, first recognition mechanism fixed in a chip mounting position, and second recognition mechanism fixed in another position. Prior to mounting operation, the first recognition mechanism and the second recognition mechanism recognize and store the positions of the calibration marks of the heads. In mounting operation, the first recognition mechanism recognizes the positions of a substrate and the calibration marks of the heads, whereas the second recognition mechanism recognizes the positions of chips attracted on the heads. The heads are moved vertically to adjust plane to be recognized. The chip and the substrate are aligned according to the position information obtained by the recognition mechanisms, and the chips are mounted.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: November 8, 2005
    Assignee: Toray Engineering Co., Ltd.
    Inventors: Katsumi Terada, Akira Yamauchi
  • Patent number: 6959484
    Abstract: A vibration control system comprising an actuator, and a sensor useful for controlling vibrations in systems for fabricating electronics equipment. The actuator may comprise one or more plates or elements of electro-active material bonded to an electroded sheet.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: November 1, 2005
    Assignee: Cymer, Inc.
    Inventors: Ronald Spangler, Emanuele Bianchini, Baruch Pletner, Betsy Marsh, Robert Jacques
  • Patent number: 6957484
    Abstract: A method for reworking a connector attached to an electronic board and including a plurality of stacked modules thereon. The method comprises providing a tool with a holding structure for holding the board and having first and second jaws for grasping and removing a selected one of the modules from the board, at least one of the jaws having a wedge and a slit for receiving the selected module, the tool having a first drive structure for moving the jaws between an open and a closed position along a direction parallel to the selected module, a second drive structure for moving the jaws along a direction perpendicular to the board and a third drive structure for moving the jaws along a direction parallel to the longitudinal axis of the connector, wherein the wedge separates an adjacent module from the selected module to be removed from the connector.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: October 25, 2005
    Assignee: International Business Machines Corporation
    Inventors: Silvio Pupin, Franco Scotti
  • Patent number: 6952869
    Abstract: An electric-component mounting system including a component-holding device for holding an electric component, a board-supporting device for supporting a printed-wiring board on which the electric component is mounted, a first relative-movement device operable to move the component-holding device and the board-supporting device relative to each other in a first direction parallel to a surface of the board supported by the board-supporting device, a second relative-movement device operable to move the component-holding device and the board-supporting device relative to each other in a second direction which intersects the surface of the board; and a control device including a positioning portion operable to select one of a plurality of different control targets which is used for the first relative-movement device to establish a predetermined relative position between the component-holding device and the board-supporting device, and wherein the positioning portion selects one of the different control targets, de
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: October 11, 2005
    Assignee: Fuji Machine Mfg. Ltd.
    Inventors: Shinsuke Suhara, Toshiya Ito, Hirokazu Koike
  • Patent number: 6948232
    Abstract: Disclosed are a component recognizing method and apparatus, and a component mounting method and apparatus, by which components with various heights held by a plurality of nozzles can be recognized continuously. The drive of a head is transmitted to nozzles, with surfaces to be recognized of components being controlled so as to be positioned in a recognizable range during respective recognizing operations of the components, and a continuous recognition is thereby made possible. The adjustment of heights of the surfaces to be recognized during the recognizing operations of the components is achieved by one drive unit and a plurality of drive transmitting units.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: September 27, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takashi Yazawa, Hiroshi Uchiyama, Atsushi Tanabe, Yoichi Tanaka, Takahiro Kurokawa, Naoto Mimura, Nobuyuki Kakita, Osamu Okuda
  • Patent number: 6945381
    Abstract: There is provided a circuit board fixing table having a structure in which no vibration or shock is applied to a transport motor when a circuit board is fixed and an electronic component mounting apparatus utilizing the circuit board fixing table and capable of mounting electronic components without causing operational failures during transportation. A circuit board fixing table for transporting a circuit board placed on transport belts to a predetermined position and fixing it with an elevating fixing device, the table having a transport motor provided separately from a support member for the transport belts for driving the transport belts and power transmission mechanisms A and B for transmitting a driving force of the transport motor to the transport belts.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: September 20, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Izumi Miura, Hirofumi Obara, Naoto Mimura, Kazuyuki Nakano
  • Patent number: 6944943
    Abstract: A surface mounter includes: a component supply unit in which a plurality of components to be mounted are placed; a head unit which mounts a component on a circuit board by lifting the component from the component supply unit with suction; and a transfer unit including a carry-in portion with a single distribution lane, a mounting portion with dual working lanes, and a carry-out portion with a single carry-out lane, wherein a circuit board is transferred along the distribution lane and distributed to the mounting portion, components are mounted on the circuit board stopped at a position of the mounting portion, and the circuit board with the components mounted thereon is transferred out of the transfer unit along the carry-out lane. In the surface mounter, a number of circuit boards can be distributed to dual working lanes via a single distribution lane, not via common dual carry-in lanes, at higher working speed, so that working efficiency is improved. In addition, the surface mounter occupies less space.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: September 20, 2005
    Assignee: Samsung Techwin Co., Ltd
    Inventors: Tae-yeon Cho, Seong-i Lee
  • Patent number: 6941646
    Abstract: A method of detecting a relative positioning error between a fiducial-mark imaging device and a substrate-holding device in an electric-component mounting system wherein the fiducial-mark imaging device is arranged to take an image of at least one substrate fiducial mark provided on a circuit substrate, and a positioning error of the circuit substrate as held by the substrate-holding device is detected on the basis of the image of the at least one substrate fiducial mark, so that an electric component is mounted by a mounting head onto the circuit substrate, so as to eliminate the positioning error of the circuit substrate, wherein the fiducial-mark imaging device is operated to take an image of at least one holding-device fiducial mark provided on the substrate-holding device, and the relative positioning error between the fiducial-mark imaging device and the substrate-holding device is detected on the basis of a positioning error of the image of the holding-device fiducial mark within an imaging area of the
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: September 13, 2005
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventor: Shinsuke Suhara
  • Patent number: 6941647
    Abstract: The present invention discloses a transfer for a tray feeder comprising: a base frame; a support frame installed at both sides of the base frame; first and second linear motion guiders installed oppositely and longitudinally to the inside of the support frame and having a plurality of first and second linear motion guide rails; first and second plates installed to an upper portion of the first and second linear guides and having a cylinder block capable of supporting a side of the tray received an electronic parts and the like; and a driving unit installed to a side portion of the support frame and for making the movement of the first and second plates; wherein the first and second plates can move along the first and second guide rails, crossing with each other.
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: September 13, 2005
    Assignee: Mirae Corporation
    Inventors: Jae Hyuk Cho, Sang Won Lee, Dong Suh Lee
  • Patent number: 6938328
    Abstract: A device for fitting substrates with electric components includes a stationary carrier supporting a positioning device. The carrier is arranged above at least two fitting stations that are located one after the other in a conveying direction. A chassis of the device includes end supports and central supports that are connected to the carrier.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: September 6, 2005
    Assignee: Siemens Aktiengesellschaft
    Inventors: Mohammad Mehdianpour, Ralf Schulz
  • Patent number: 6935017
    Abstract: There is provided a plurality of component mounting apparatuses for sucking a plurality of components by a mounting head section and successively mounting the components onto a board located at a board positioning section. The component mounting apparatuses are arranged in parallel to one another, and a board transfer path is provided so that it penetrates the component mounting apparatuses. Even when the number of components to be mounted onto the board increases, the components are mounted on the component supply tables of the component mounting apparatuses as distributed thereto, and therefore, the whole apparatus is not dimensionally increased. The component supply tables are fixedly installed so as to become free of vibration, and the mounting head section executes the suction and the mounting of the plurality of components. Therefore, the component mounting operation speed can be remarkably increased.
    Type: Grant
    Filed: March 24, 2000
    Date of Patent: August 30, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kanji Hata, Noriaki Yoshida
  • Patent number: 6935019
    Abstract: For implementing a method of mounting electronic components, and an apparatus therefor, which has a much reduced tact time, the nozzles 3a, 3b, 3c, 3d, 3e and 3f are kept in holes 5 provided in a straight line row in nozzle stocker 4 in the order of use sequence. When the type of electronic components to be mounted on a circuit board changes, transfer head 1 has to go to a place above the nozzle stocker 4 to replace the nozzle. In the invented mounting method, and mounting apparatus, the transfer head 1 is required to move only to a place above the next nozzle 3b after returning the used nozzle 3a to a hole 5. Thus the stroke L of transfer head 1 needed for the nozzle exchange is significantly reduced, and the nozzle may be replaced within a short time.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: August 30, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Satoshi Kadohata, Jun Yamauchi, Yasuhiro Kashiwagi
  • Patent number: 6931718
    Abstract: An electric-component holding apparatus including a component holder which holds an electric component and includes an engaging portion, a holder-holding member to which the component holder is detachably attached, a lock member which consists of a substantially rigid body, and which is supported by the holder-holding member such that the lock member is movable relative to the holder-holding member, and is engaged with the engaging portion of the component holder to lock the component holder to the holder-holding member, and a locked-state maintaining device which includes an operable member and an elastic member and which maintains, owing to an elastic force of the elastic member, a locked state in which the lock member is engaged with the engaging portion of the component holder.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: August 23, 2005
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventors: Takeyoshi Isogai, Hiroshi Katsumi, Hisashi Kojima, Masato Ando, Tetsuo Hayashi
  • Patent number: 6931716
    Abstract: In an electric-component mounting system including an illuminating device including a light source which emits a light for illuminating an object, a camera which takes an image of the object, and a processing and controlling device which includes a data processing portion that processes image data representing the image of the object taken by the camera, at least one of the camera and the illuminating device includes a brightness controlling device which controls a brightness of an image taken by the camera, and the processing and controlling device includes a brightness detecting portion which detects a brightness of at least a portion of the image of the object taken by the camera, and a control-parameter varying portion which varies, based on the brightness detected by the brightness detecting portion, at least one control parameter of the brightness controlling device so that a brightness of at least a portion of an image taken by the camera is equal to a preset brightness.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: August 23, 2005
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventors: Shinsuke Suhara, Mitsutaka Inagaki, Toshiya Ito, Yusuke Tsuchiya