Chip Component Patents (Class 29/740)
  • Patent number: 7308756
    Abstract: An apparatus for manufacturing semiconductor devices having a roughly rectangular parallelepiped box-shape includes an internal insertion space for semiconductor packages, first guide grooves and arranged along the longitudinal direction in both side surfaces facing the insertion space and second guide grooves and arranged parallel to the first guide grooves and respectively. Edge portions of an upper semiconductor package (a semiconductor component) are loosely fitted into the second guide grooves so that the movement of the upper semiconductor package in the left and right direction is restricted. Further, edge portions of a lower semiconductor package (a substrate for mounting semiconductor components) are loosely fitted into the first guide grooves so that the movement of the lower semiconductor package in the left and right direction is restricted.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: December 18, 2007
    Assignee: Seiko Epson Corporation
    Inventor: Yoshihide Nishiyama
  • Patent number: 7305757
    Abstract: A die ejector system and method for removing a die from an adhesive surface. The system includes an ejector tool that is operative to move relative to the die whereby to push the die. The ejector tool may consist of a collet holder and an ejector pin array. A shaft holds the ejector tool and is in turn coupled to a forcer of a linear motor. The forcer is movable relative to a stator of the linear motor flexure bearings coupled to the shaft guide movement of the ejector tool relative to the die. After the die is pushed by the ejector tool, a die pick-up device removes the die from the adhesive surface.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: December 11, 2007
    Assignee: ASM Technology Singapore Pte Ltd.
    Inventors: Ajit Gaunekar, Gary Peter Widdowson, Gang Ou
  • Patent number: 7302755
    Abstract: Provided is a component mounter having a plurality of revolving nozzle spindles, which can simultaneously pick up and mount two or more electronic components. A head assembly for the component mounter includes: a base frame; a rotary housing rotatably mounted on the base frame and having spindle receiving holes vertically formed at regular intervals at the same radius from a center thereof; a plurality of nozzle spindles having lower ends to which nozzles for picking up electronic components are coupled, and received in the spindle receiving holes such that the plurality of nozzle spindles rotate on the same axis when the rotary housing rotates; a housing rotating mechanism rotating the rotary housing; and a nozzle lifting mechanism including a nozzle lift driving unit, and a clutch part that moves according to the operation of the nozzle lift driving unit and can simultaneously press down and lower the plurality of nozzle spindles.
    Type: Grant
    Filed: February 7, 2005
    Date of Patent: December 4, 2007
    Assignee: Samsung Techwin Co., Ltd.
    Inventor: Tommy Howard Ricketson
  • Patent number: 7299539
    Abstract: An apparatus has a holder that receives a component from a component supply and then places the component on a substrate. In operation, it is determined whether the holder would make an interference with another component already mounted on the substrate. If this judgement is affirmative, mounting of the component held by the holder is prohibited. If, on the other hand, this judgement is negative, the component held by the holder is mounted onto the substrate.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: November 27, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Junichi Hada, Shozo Fukuda, Shigeki Imafuku, Akira Noudo, Yoshiyuki Hattori
  • Patent number: 7299540
    Abstract: Disclosed is an electronic-component mounting apparatus 1 for mounting a plurality of electronic components onto a printed-wiring board 10, which comprises a component mounting head 4 adapted to suck up the electronic component and mount the sucked up electronic component on the printed-wiring board 10 while moving along an X-axis direction, a table 8 adapted to move the printed-wiring board 10 along a Y-axis direction, an electronic-component feeding device 12, 14 attached to the table 8 and adapted to move in sync with the movement of the printed-wiring board 10, and component image-recognition/correction means 16 for correcting a posture of the electronic component in accordance with image recognition of the posture, during the time between the sucking up and mounting of the electronic component by the component mounting head, wherein respective positions of the sucking of the electronic component, the mounting of the electronic component and the image recognition are located on the X-axis.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: November 27, 2007
    Assignee: Popman Corporation
    Inventor: Katsumi Shimada
  • Patent number: 7296343
    Abstract: An electronic component mounting apparatus enables a reliable decision of abnormal suction of a component even when the difference between the width and the height of the component is small. When the difference between the thickness of the electronic component detected by a sensor and the data on the thickness stored in the RAM is within the tolerance, a CPU judges that the component is held by a suction nozzle in a normal posture and executes a normal processing control. Then an image of the electronic component is captured by a recognition camera, and a recognition processing is made by an image processing unit to measure the geometry of the component. The CPU, then, judges whether the size of the component is within tolerance or not.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: November 20, 2007
    Assignees: Sanyo Electric Co., Ltd., Sanyo High Technology Co., Ltd.
    Inventors: Yoshinao Usui, Akihiro Kawai, Manabu Okamoto
  • Patent number: 7296344
    Abstract: Apparatus for mounting components, even if the components have narrow inter-component distances, without producing any interference between already mounted components and suction nozzles or components being suction-held by the suction nozzles. The component mounting apparatus for picking up electronic components supplied from a component supply section by suction nozzles attached to a mounting head and mounting electronic components on a printed circuit board, includes a control section containing information relating to components to be mounted and controlling, based on this information, the positions of the suction nozzle, the mounting head and the printed circuit board so that components to be mounted are mounted in ascending order of height.
    Type: Grant
    Filed: March 10, 2004
    Date of Patent: November 20, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Ken Takano, Muneyoshi Fujiwara, Seiichi Mogi, Kurayasu Hamasaki
  • Patent number: 7293352
    Abstract: An origin detection method for a component placement head includes setting an axial origin for each elevation nut section, of the component placement head, by detecting a rotational angle of a drive section corresponding to the elevation nut section. The elevation nut sections are then individually moved down from the axial origin so that light emitted from a light-projecting section is received by a light-receiving section without being interrupted. Then, it is confirmed that the axial origin of each elevation nut section is an origin of elevation by detecting interruption of light, emitted from the light-projecting section, by the elevation nut section at a position corresponding to the elevation nut section having been lowered from the axial origin by a prescribed light interruption dimension.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: November 13, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Osamu Okuda, Kazuo Kido, Hideki Uchida
  • Patent number: 7290327
    Abstract: A component mounting method and a component mounting apparatus for picking up an electronic component, positioning the electronic component on a circuit substrate and mounting the electronic component to the circuit substrate are adapted to perform an idling operation during a pause of component mounting operation, thereby eliminating any degradation of the component mounting accuracy due to temperature changes.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: November 6, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Tomoyuki Nakano, Koji Odera, Takeshi Kuribayashi
  • Patent number: 7287317
    Abstract: An apparatus for mounting semiconductor chips with a transport device that transports the substrates in cycles to a bonding station where a semiconductor chip is deposited comprises a receiving table with a support surface on which the substrates are presented one after the other for transport by the transport device as well as a pusher device with a drive system and a slide for alignment of the substrate on an end stop. In accordance with the invention, the drive system and the slide comprise a first magnet and a second magnet that attract each other, ie, they are magnetically coupled. The drive system is arranged underneath the support surface and moves its magnet back and forth whereby the magnet of the slide is moved with it. One of the two magnets can also be a ferromagnetic body. The drive system is controlled by software.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: October 30, 2007
    Assignee: Unaxis International Trading Ltd.
    Inventor: Beat Bolli
  • Publication number: 20070250201
    Abstract: A method of manufacturing electronic circuits including generating CAD data, a bill of materials and an approved component vendor list for an electronic circuit and employing the CAD data, the bill of materials and the approved component vendor list for automatically generating a pick & place machine-specific component loading specification, a pick & place machine-specific component placement sequence and pick & place machine-specific component data for governing the operation of at least one specific pick & place machine in a manufacturing line.
    Type: Application
    Filed: June 22, 2006
    Publication date: October 25, 2007
    Applicant: Valor Computerized Systems Ltd.
    Inventors: Bini Elhanan, Tovi Yadin, Michael Parker, Henry Jurgens, Nadav Pilnick, Mikko Puranen, Tero Laakso
  • Patent number: 7284318
    Abstract: An apparatus for mounting semiconductor chips has a pick and place system arranged stationary in vertical direction for the picking, transport and placement of a semiconductor chip onto a substrate. The pick and place system comprises a bondhead with a chip gripper deflectable relative to the bondhead. The deflection of the chip gripper takes place by means of a pneumatic drive arranged on the bondhead which has two pressure chambers separated by a piston, whereby the chip gripper is secured to the piston. The pressure p1 prevailing in the first pressure chamber and the pressure p2 prevailing in the second pressure chamber are dynamically controlled by means of a regulator controlled valve system. The regulator can be operated in two operating modes. In the first operating mode, the deflection of the chip gripper and/or a variable derived from it is controlled based on the signal delivered by a position encoder which measures the deflection of the chip gripper.
    Type: Grant
    Filed: December 5, 2002
    Date of Patent: October 23, 2007
    Assignee: ESEC, Trading SA
    Inventor: Dominik Hartmann
  • Patent number: 7281320
    Abstract: A seal-feeding station includes a seal receiver (21) for receiving a waterproof seal (20) fed through a seal feeding tube (16) and a seal keeper (23) for keeping the waterproof seal (20) transferred from the seal receiver (21) in an electric-wire insertion position. The seal receiver (21) includes a slider board (27) which is supported slidably between a standby position and a transfer position and includes an acceptance hole (27b) in which the waterproof seal (20) is fit in when the slider board (27) is in the standby position, and a push pin (38) which is movable forward and backward, is located so as to face the acceptance hole (27b) of the slider board (27) when the slider board (27) is in the transfer position, and moves forward to push the waterproof seal (20) fit in the acceptance hole (27b) and transfer the waterproof seal (20) to the seal keeper (23).
    Type: Grant
    Filed: March 1, 2005
    Date of Patent: October 16, 2007
    Assignee: ShinMaywa Industries, Ltd.
    Inventors: Shigeru Sakaue, Tetsuya Yano, Tadashi Shimooku, Hiroyuki Inoue, Tadashi Taniguchi
  • Patent number: 7281323
    Abstract: A method for mounting electronic components is provided. The method comprises: rotating at least one rotation housing, and thereby correcting positions of a plurality of nozzle spindles depending on specified absorption positions of the electronic components; absorbing the electronic components by descending at least one nozzle spindle; rotating at least one rotation housing and rotating nozzle spindles to which the electronic components are absorbed, thereby correcting positions of the electronic components absorbed to the nozzle spindles depending on an inclination angle of specified positions for mounting the electronic components to a printed circuit board; moving the absorbed electronic components over the printed circuit board; and mounting the absorbed electronic components to the specified mounting positions of the printed circuit board.
    Type: Grant
    Filed: June 15, 2005
    Date of Patent: October 16, 2007
    Assignee: Samsung Techwin Co., Ltd.
    Inventor: Young-soo Hwang
  • Patent number: 7278193
    Abstract: A device is provided for coupling (i) a PCB sheet, which includes a first PCB and a space formed after removing a defective PCB from the PCB sheet, with (ii) a replacement second PCB received in the space and has a connecting part spaced from a periphery of the space by a channel. The device includes a PCB securing plate adapted to support the PCB sheet. PCB securing pins project from an upper surface of the PCB securing plate to be inserted into pin receiving holes of the first and second PCBs for positioning the PCBs. PCB securing tapes are integrally attached on the PCB securing plate for securing the PCB sheet and the second PCB to the PCB securing plate. An adhesive is adapted to be filled into the channel to couple, when cured, the PCB sheet and the second PCB together.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: October 9, 2007
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Bong Kyu Choi, Chun Ho Choi
  • Patent number: 7278203
    Abstract: A chip transfer apparatus includes a first carrier for feeding chips and a second carrier for carrying works on it. The transfer apparatus also includes a transfer engine including two or more coaxial revolvers, which can revolve coaxially with each other. Each of the coaxial revolvers includes an end-effector for receiving a chip from the first carrier and transferring the received chip onto a work on the second carrier. The end-effectors of the coaxial revolvers are arranged in a circle coaxial with the revolvers. The end-effectors sequentially receive chips from the first carrier at substantially zero speed relative to the first carrier and transfer the received chips onto works on the second carrier at substantially zero speed relative to the second carrier. While the end-effectors are revolving, they undergo periodic speed change control for timing adjustment and speed adjustment for the chip reception and transfer.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: October 9, 2007
    Assignee: Hallys Corporation
    Inventors: Hiroshi Aoyama, Ryoichi Nishigawa
  • Patent number: 7278209
    Abstract: A method for manufacturing a heat sink for use in a heat sink fan is provided. A heat-sink base portion defining a central axis and a circumferential surface is formed. A plurality of heat-radiating fins is formed on the circumferential surface of the base portion. Each of the heat radiating fins extends away from the central axis and defines at least one radially distal edge. After the base portion and the heat-radiating fins are formed, a distal-edge protrusion or a recess is formed on or in at least one of the heat radiating fins by a machining process, so as to form partially along the envelope of the heat sink at least one discrete engagement feature.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: October 9, 2007
    Assignee: Nidec Corporation
    Inventors: Takaya Otsuki, Masahiro Ishikawa
  • Patent number: 7278204
    Abstract: An electric-component holding apparatus including a component holder which holds an electric component and includes an engaging portion, a holder-holding member to which the component holder is detachably attached, a lock member which consists of a substantially rigid body, and which is supported by the holder-holding member such that the lock member is movable relative to the holder-holding member, and is engaged with the engaging portion of the component holder to lock the component holder to the holder-holding member, and a locked-state maintaining device which includes an operable member and an elastic member and which maintains, owing to an elastic force of the elastic member, a locked state in which the lock member is engaged with the engaging portion of the component holder.
    Type: Grant
    Filed: July 14, 2005
    Date of Patent: October 9, 2007
    Assignee: Fuji Machine Mfg, Co., Ltd.
    Inventors: Takeyoshi Isogai, Hiroshi Katsumi, Hisashi Kojima, Masato Ando, Tetsuo Hayashi
  • Patent number: 7275314
    Abstract: In an electronic component mounting apparatus for taking out a chip 6 from a component supply portion 4 to mount to a board 16 held by a board holding portion 10, an image of a supply portion reference mark provided at a mark post 18 of the component supply portion 2 is taken by a second camera 35 moved by a camera moving mechanism, a camera coordinates system is calibrated based on a result of taking the image, thereafter, a position of the chip 6 is recognized by the second camera 35 and the chip 6 is picked up by a mounting head based on a result of the recognition. Thereby, stable pick up accuracy can be ensured by calibrating an aging variation of the coordinates system owing to thermal elongation or contraction of the camera moving mechanism.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: October 2, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hideyuki Yakiyama, Yasuhiro Emoto, Tadashi Shinozaki
  • Patent number: 7275312
    Abstract: The specification discloses an apparatus comprising an alignment plate having a plurality of depressions therein, each depression being sized to receive a packaging cap therein and to prevent its movement, and a force applicator to apply a force to press the packaging caps and a substrate firmly together. Also disclosed is a process comprising inserting a plurality of packaging caps in a plurality of depressions on an alignment plate, each depression being sized to receive a packaging cap and prevent its movement, aligning the plurality of packaging caps with individual devices on a substrate, placing the substrate in contact with the packaging caps, and applying a force to press the caps against the substrate. Other embodiments are disclosed and claimed.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: October 2, 2007
    Assignee: Intel Corporation
    Inventors: Gregory S. Clemons, Mitesh C. Patel
  • Patent number: 7272887
    Abstract: A component placement device includes at least two component pick and place units, which are connected to a movable frame, and at least two component feeding devices. The component placement device is suitable for simultaneously picking-up components supplied, by means of the component feeding devices, by means of the component pick and place units. At least one component pick and place unit can be moved relative to the frame, which permits adjustment of the positions of the component pick and place units relative to one another.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: September 25, 2007
    Assignee: Assembleon N.V.
    Inventor: Josephus M. M. Van Gastel
  • Patent number: 7266887
    Abstract: A component-mounted substrate moved to a specified substrate position by a substrate holding-and-moving device is delivered from a top of the substrate holding-and-moving device to a substrate discharge holder, and then while the substrate discharge holder is not moved, the substrate holding-and-moving device is moved to another substrate position, where a new substrate is received. Consequently, a later-executed movement operation for moving the new substrate to a substrate mounting region by the substrate holding-and-moving device, and a transfer operation for transferring the component-mounted substrate to an unloader unit by the substrate discharge holder, may be performed in parallel with each other without being influenced by each other's operation.
    Type: Grant
    Filed: November 27, 2003
    Date of Patent: September 11, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shunji Onobori, Shuichi Hirata, Satoshi Shida, Akira Kugihara, Yasuhiro Noma
  • Patent number: 7263890
    Abstract: When suction/release-passage-internal pressure Pin is equal to or less than a suction detection pressure Pj, a suction of a workpiece is detected and a transfer operation is started. As long as the suction/release-passage-internal pressure Pin does not rise to pressure having an upper limit value or more of the drop detection range during a transfer, it is recognized that the workpiece is not dropped from the sucker. The drop detection range is computed by adding predetermined allowable deflection width ?D to the suction/release-passage-internal pressure Pin that is read as reference pressure under the condition that the workpiece is sucked by the sucker.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: September 4, 2007
    Assignee: Koganei Corporation
    Inventor: Yuji Takahashi
  • Patent number: 7257887
    Abstract: A die holding apparatus to form electrical contacts on individual dies is described. In one embodiment, a semiconductor device holder is used to hold individual dies for processing and reprocessing. The semiconductor device holder holds each individual die in a separate processing cavity configured to hold each individual die in a predetermined processing position. In one embodiment, a vacuum force is used to hold one or more dies in respective processing cavities with a predetermined level of force even if other adjacent die processing cavities are unoccupied by other individual dies.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: August 21, 2007
    Inventor: David Lee
  • Patent number: 7257886
    Abstract: Each of one or more devices to be detachably attached to a mechanical substructure includes rails on opposed sides with insertion/extraction mechanisms. Each of a plurality of pairs of guides mounted on the substructure slidably receives and retains a respective set of rails upon attachment of the devices. The insertion/extraction mechanism includes one or more pivotable handles associated with each device for retaining the device with the substructure. A spring extending from a rail makes electrical contact with electrostatic discharge ground pads on the substructure to discharge existing static charge from the device prior to electrical engagement between an electrical connector on the device and an electrical connector on the substructure. An apertured plate of the substructure includes a plurality of apertures through which the devices are inserted/extracted.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: August 21, 2007
    Assignee: Adtron Corporation
    Inventors: James A. Haager, Ronald E. Tupa, Daniel P. Fogelson
  • Patent number: 7251883
    Abstract: A first electronic component having two alignment holes perforated at predetermined positions thereof at a predetermined interval is held with a receiving table, and also a second electronic component having two alignment marks formed at predetermined positions thereon at an interval therebetween in agreement with that between the two alignment holes is held with a position-adjusting mechanism. In a state in which the alignment marks of the second electronic component are introduced in the corresponding alignment holes of the first electronic component, the mark-recognition apparatus captures the alignment marks and the alignment holes in the same fields of view thereof and measures the positions of the two components, and the position-adjusting mechanism adjusts the position of the second electronic component such that the alignment marks of the second electronic component lie at predetermined positions in the alignment holes of the first electronic component.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: August 7, 2007
    Assignee: Sony Corporation
    Inventors: Atsushi Nakamura, Norio Kawatani, Masahisa Hosoi, Kazumasa Osoniwa, Hiroshi Tokunaga
  • Patent number: 7246429
    Abstract: The invention is directed to performing of an effective checking and aligning operation of component pick-up positions at component feeding units used for manufacturing by performing the operation sequentially at a time. A board recognition camera takes an image of a feeding position of a component feeding unit and the image is displayed being superimposed over a graphic image of a suction nozzle on a CRT. When an operator operates a trackball to move a cursor to an “execute visual alignment” menu and clicks a left button there, the stored image (memory image) becomes movable freely in any direction according to a trackball operation. The stored image (memory image) is moved to match a cross line and an outline of a graphic suction nozzle (component pick-up position) for visual alignment with a component feeding position. Then, the operator clicks both right and left buttons of the trackball to store an alignment value of the position in a RAM.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: July 24, 2007
    Assignee: Hitachi High-Tech Instruments Co., Ltd.
    Inventor: Kazuyoshi Oyama
  • Patent number: 7246430
    Abstract: In an electronic component mounting apparatus, a vertical load and horizontal loads applied to an electronic component are detected by a load sensor that has piezoelectric elements provided in a stack in a mounting direction of the electronic component. Therefore, a size in a horizontal direction of the load sensor can be reduced, and a load applied to the electronic component can be detected at a neighborhood of a mounting position of the electronic component. Moreover, by comparing a position, in a two-dimensional space in which load values in an X-direction and Y-direction of the horizontal load serve as coordinate values, with a tolerance range in the two-dimensional space, a mounting failure can be detected from a deviation in the horizontal loads.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: July 24, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takahiro Yonezawa, Ken Kobayashi, Mikio Hasegawa, Hiroshi Nasu, Makoto Imanishi, Katsuhiko Watanabe
  • Patent number: 7243413
    Abstract: A fixing tool for quickly setting up a secure device with an engaging member and a secure unit is used for mounting the secure device to an electronic component. The fixing tool includes a main member, a driving member with an extending part pivotally connected to the main member and an ejection member with an ejecting part disposed at the bottom cover of the main member. The bottom cover defines a moving direction and a rotating direction and the driving member rotates between a prior-trigger position and a trigger position along the rotating direction and the ejection member moves between a prior-ejecting position and an ejection position. When the driving member is disposed at the prior-trigger position, the ejection member is at the prior-ejecting position. When the driving member is disposed at the trigger position, the ejection member is disposed at the ejection position and the engaging member in the containing chamber is pushed by the ejection member to join with the secure unit.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: July 17, 2007
    Assignee: Asia Vital Component Co., Ltd.
    Inventor: Chii-Ming Leu
  • Patent number: 7243420
    Abstract: In an electronic component mounting method, a camera transporting mechanism transports a camera to a component supplying unit to take an image of a component. Thereafter the camera is evacuated from an upper area of the component. The image taken by the camera is processed by a recognition processing unit to acquire a position of the component. A mounting head transporting mechanism positions the mounting head to the component based upon the recognition processing unit, and the component is picked up by the mounting head. Another camera transporting mechanism transports another camera over a board to take an image of the board. Thereafter, the camera is evacuated from an upper area of the board. The image taken of the board is processed by another recognition processing unit to determine a mounting position. The mounting head then positions the component on the board based upon the determined mounting position.
    Type: Grant
    Filed: May 4, 2004
    Date of Patent: July 17, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Haji, Wataru Hidese
  • Patent number: 7234217
    Abstract: A method and a device for coupling a PCB sheet are disclosed. If a defective PCB is found after the manufacture of continuously arranged circuit patterns, then the defective PCB sheet portion is removed to replace it with a new PCB sheet portion. That is, a defective circuit pattern sheet 2? is removed from continuously arranged circuit patterns of a first PCB sheet 4a. After removal of the defective circuit pattern sheet 2?, the first PCB sheet 4a is position-located by means of a position locating means 12. Then the space which is formed by removing the defective circuit pattern sheet 2? is filled with a second PCB sheet 4b on which a good quality circuit pattern 2b is printed. Then the first PCB sheet 4a and the second PCB sheet 4b are coupled together by using an adhesive means 14.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: June 26, 2007
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Bong Kyu Choi, Chun Ho Choi
  • Patent number: 7231709
    Abstract: In accordance with a component mounting apparatus, a component stored in a component feeder is held by a component holding member and is then mounted in a mounting position on an object. The apparatus functions to, when a mounting posture of the component in which the component is mounted onto the object is inclined with respect to a basic posture of the component by a mounting angle, hold the component from the component feeder by the component holding member that has preliminarily been rotated to the mounting angle in such a direction as to depart from a reference posture of the component holding member prior to the mounting of the component on the object. And afterwards, the component holding member is rotated in a specified direction to finally return the component holding member to the reference posture, and then the component is mounted on the object.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: June 19, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Noriaki Yoshida, Takeshi Takeda, Akira Kabeshita
  • Patent number: 7228620
    Abstract: A tape guide for guiding a carrier tape in a component mounting machine, a tape magazine for receiving the tape guide, and a system including the tape guide and the tape magazine. The carrier tape carries components that are positioned in sequence on the carrier tape and are covered by a cover tape. The tape guide includes an exposure mechanism for exposing the components at a picking position, wherein the exposure mechanism includes a separator for separating and lifting a lateral portion of the cover from the carrier tape, leaving the remaining portion of the cover at least partially attached to the carrier tape, and for bringing the lifted portion of the cover aside. The tape guide also includes a lock for enabling ready and quick attachment and detachment of the tape guide to and from the component mounting machine, a guiding for guiding the carrier tape towards a picking position, and a retainer for preventing accidental displacement of the carrier tape along the tape guide.
    Type: Grant
    Filed: August 5, 2004
    Date of Patent: June 12, 2007
    Assignee: Mydata Automation AB
    Inventor: Johan Bergstrom
  • Patent number: 7225531
    Abstract: An index head assembly for a semiconductor device test handler is provided which allows for precise positioning of a device in a test socket, as well as accurate testing of the device once properly positioned in the test socket. The head portion of the index head assembly includes a holding part which absorbs and holds the device using a vacuum force, a heating part which generates heat to maintain the device at the appropriate temperature, and a compliance part which accurately aligns and positions the index head relative to the test socket so that the device may be properly connected to the test socket. The downward force used to connect the semiconductor device to the test socket is controlled by a force transducer, and the temperature of the semiconductor device is accurately controlled through direct heat transfer from an electric heater provided within the head portion of the index head assembly.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: June 5, 2007
    Assignee: Mirae Corporation
    Inventor: Hyun Joo Hwang
  • Patent number: 7222413
    Abstract: The present invention has for its object to provide an apparatus and a method for transferring boards, and a component mounting apparatus whereby a production efficiency can be improved in accordance with types of boards to be produced. For accomplishing this object, there are arranged a shift device capable of moving a mounted board from a process-finished board transfer path to an unprocessed board transfer path, a controller for controlling this moving, and an identifying device. This arrangement enables switching of a method of transferring boards in accordance with types of boards to be produced, and controlling supply of boards to the component mounting apparatus, so that production efficiency is improved in accordance with types of boards.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: May 29, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd
    Inventors: Kurayasu Hamasaki, Makito Seno, Kunio Sakurai, Hiroshi Ota, Akiko Katsui, Yoshiyuki Nagai
  • Patent number: 7222414
    Abstract: A system for transferring electrical components. The system may comprise a plurality of electrical components. Each of the components may include leads and a physically asymmetric fiducial marker that structurally alters a physical appearance of the components. The system may also comprise a nest having a nest surface that defines a recess shaped to receive any one of the plurality of components only when the component is oriented such that the component's fiducial marker is received by a corresponding asymmetric portion of the nest surface. In addition, the system may comprise a component feed assembly for feeding the plurality of components to the nest, a component alignment detector, and a pick and place machine having a movable pick head. The movable pick head may have access to the component feed assembly and the recess of the nest.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: May 29, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Darryl L. Gamel, Kreg W. Hines
  • Patent number: 7219419
    Abstract: Component (3) is pressed onto a circuit board (4) so that their respective metal interconnects (5), (6) are in close contact with each other, and ultrasonic vibration is applied to the suction nozzle (14) holding the component (3). Friction is thereby generated between metal interconnects (5), (6) whereby the component (3) is bonded on circuit substrate. Suction nozzle (14) for handling components is made of stainless steel and has a working face (14a) provided with a hardened layer (14b), or alternatively, suction nozzle (14) may have a suction head (14c) having a working face (14a) made of cemented carbide. Working face (14a) of suction nozzle (14) is refined by polishing as required during the mounting operation.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: May 22, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazushi Higashi, Shozo Minamitani, Shinji Kanayama, Kenji Takahashi
  • Patent number: 7213332
    Abstract: A method of mounting a component on electrodes on a board. Mounting coordinates for mounting the component are calculated. A determination is made of printing positions where solders for the component is situated on the electrodes. The printing positions of the solders are stored. Mounting position data for where the component is to be mounted on the solders is prepared based on the previous steps. The component is mounted using the information gathered in the previous steps.
    Type: Grant
    Filed: August 20, 2004
    Date of Patent: May 8, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masafumi Inoue, Yusuke Yamamoto, Hikaru Onizaki, Youichi Yanai, Yasuhiro Morimitsu
  • Patent number: 7210222
    Abstract: The present invention provides a power supply control method which is executed by the electronic component mounting apparatus. A drive power source and a control power source are separately connected and shut-off in accordance with a command from a control device to each of component feed drive parts for driving component feed devices, a component transfer drive device for driving a component transfer device, and a circuit board positioning drive device for driving a circuit board positioning device. The control device detects an individual occurrence of a halt condition of each of constituent parts of an electronic component mounting apparatus and shuts off a drive power source to the drive device in the halt condition. Thus, wasteful power consumption is eliminated and production is continued with a necessary minimum power.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: May 1, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Keizo Izumida, Takeshi Takeda, Kazuyuki Nakano
  • Patent number: 7200925
    Abstract: Disclosed is a component mounting method. Moved in first and second orthogonal directions is a first mounting head section having first nozzles. The first mounting head is rotated such that the first nozzles rotate and successively pickup components from a first component supply table arranged on one side of a board transfer path. These components are then successively mounted onto a board positioned in the board transfer path. Moved in third and fourth orthogonal directions is a second mounting head section having second nozzles. The second mounting head section is rotated such that the second nozzles rotate and successively pickup components from a second component supply table arranged on an opposite side of the board transfer path. These components are then successively mounted onto the board while positioned in the board transfer path.
    Type: Grant
    Filed: May 15, 2006
    Date of Patent: April 10, 2007
    Assignee: Matsushita Electric, Industrial Co., Ltd.
    Inventors: Kanji Hata, Noriaki Yoshida
  • Patent number: 7200922
    Abstract: A first mounting unit and a second mounting unit capable of performing component holding, component recognition, and component placement for two boards independently of each other are provided. A first conveyance path for loading and unloading the first board, and a second conveyance path for loading and unloading the second board, are independently arranged.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: April 10, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Akira Kabeshita, Naoto Mimura, Noriaki Yoshida, Yoshihiko Misawa, Takeyuki Kawase, Tetsutarou Hachimura, Toshiro Nishiwaki, Taira Ishii, Mitsuo Kawate, Hideaki Watanabe
  • Patent number: 7198693
    Abstract: Systems and methods for assembling microelectronic devices that have a base die and a conventional wire-bond die stacked on the base die. In one embodiment of a method in accordance with the invention, a base die is placed on a substrate and then a first stacked die is subsequently stacked on the base die. The first stacked die is stacked on the base die in a single pass through a die attach machine without first storing or otherwise processing the base die/substrate assembly in a separate machine. The stacked die, moreover, can be stacked onto the base die before heating the base die to reflow a solder or otherwise attach the base die to the substrate. After stacking the first stacked die on the base die, the complete die assembly can be heated to (a) secure the base die to the substrate, and (b) secure the first stacked die to the base die.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: April 3, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Jason L. Fuller, Shaun D Compton
  • Patent number: 7191511
    Abstract: An electronic component placement machine and an electronic component placement method are disclosed. A takeout and transfer head, provided on rotary chip takeout and transfer mechanism, removes a chip from a feeder and flips it. A placement head receives the flipped chip and places it onto a board. An image of the chip at a pre-centering recognition position is captured during a takeout and transfer operation, during which the takeout and transfer head transfers the chip to the placement head at a receiving position, so as to recognize the position. Based on this positional recognition result, the chip and the placement head are positioned by controlling a placement head driving mechanism. Moreover, the takeout and transfer head is rotated to a position which does not hinder image capturing of the electronic component for placement positioning.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: March 20, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazuhiko Noda, Hitoshi Mukojima, Yasuhiro Narikiyo, Toshiro Hirakawa, Hiromi Kanaki, Akira Nishimura, Osamu Uchida, Takatoshi Ishikawa
  • Patent number: 7188409
    Abstract: The present invention features a method wherein a component in a multi-head component placement machine is rejected during the placement cycle. A component is imaged and the image processed using an automated vision system. The image processing determines whether the component is placeable based upon a comparison of the component image to preprogrammed mechanical parameters for the component. A non-placeable component is rejected into a reject station, which is contiguous with the head. Because a component can be rejected during the placement cycle, there is no slowdown of the placement machine cycle rate.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: March 13, 2007
    Assignee: Universal Instruments Corp.
    Inventor: Koenraad Gieskes
  • Patent number: 7185420
    Abstract: An apparatus is provided for thermally coupling a heat dissipation device to a microelectronic device. A thermal compression bonding apparatus is provided comprising a bonding head adapted to apply heat and pressure to the heat dissipation device to provide the desired thermal profile to effect solidification of the interface material from the center outward.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: March 6, 2007
    Assignee: Intel Corporation
    Inventor: Steve M. Mayer
  • Patent number: 7185422
    Abstract: A component mounting apparatus and a component mounting method which improve accuracy and a rate of placement of components onto a circuit-formed member. A component sucked by a suction nozzle is recognized at a component recognizing position, a deviation of the component from a normal suction status is determined on the basis of component recognition information obtained from this recognition of the component, and a velocity of conveyance of the component for a period of time following the recognition of the component and preceding placement of the component is controlled on basis of a magnitude of the deviation. By this control, the accuracy and rate of placement of components onto the circuit-formed member can be improved.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: March 6, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazunobu Sakai, Makoto Nakashima, Wataru Hirai, Yasuyuki Ishitani
  • Patent number: 7185425
    Abstract: By forming a terminal at a tip of a lead part of a lead frame, and by fixing this terminal and a connecting pad which was formed on an upper surface of a first printed circuit board, the lead frame is attached to the first printed circuit board. By cutting off a frame part and a tie bar part from the lead frame which was attached to the first printed circuit board, the lead part is separated, and forming is applied to the lead part so as for its tip to be extended over the first printed board. After the lead part which is expanded upward is inserted into a through-hole which was opened in a second printed circuit board, by soldering the lead part and the through-hole, the first printed circuit board and the second printed circuit board are electrically connected.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: March 6, 2007
    Assignees: Fujitsu Ten Limited, Toyota Jidosha Kabushiki Kaisha
    Inventors: Takashi Ohta, Kazuaki Yamada, Kiyoshi Tsujii, Hidekazu Manabe
  • Patent number: 7185423
    Abstract: A method of improving shock and vibration isolation of a CGA integrated package which utilizes solder column grid arrays and that includes a substrate and a package lid, includes providing a support frame attached at an attachment point to the substrate or the package lid and at a second attachment point to the circuit board. Isolation material is provided at the attachment point of the support frame to the substrate or package lid, or at the second attachment point of the support frame to the circuit board.
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: March 6, 2007
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Thomas J. Augustin, Christopher G. Malone
  • Patent number: 7181833
    Abstract: The invention provides a mounting method capable of coping with high density mounting, narrower pitch mounting, cavity mounting and the like. In this method, displacement amounts of a chip that is picked up from a wafer by a pick-up nozzle to be held by the pick-up nozzle, with respect to a reference attitude, are obtained, and when the chip is delivered to a mounting nozzle for actually mounting the chip onto a substrate, the displacement amounts are corrected while taking the displacement amounts into consideration, so that the mounting nozzle always holds the chip in a fixed attitude.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: February 27, 2007
    Assignee: TDK Corporation
    Inventors: Toru Mizuno, Tomomi Asakura, Masatoshi Ito, Masaaki Kaneko, Toshinobu Miyagoshi
  • Patent number: 7178226
    Abstract: An electrician's tool generally comprises a plate having a hole formed therein, the hole defined by an inner edge. The edge includes means for safely sliding wire through the hole and past the edge. In one embodiment the means for safely sliding the wire includes at least one roller rotatably positioned adjacent the inner edge for safely sliding the wire past the edge. In another embodiment of the invention, the means for safely sliding comprises a round bar or curled inner edge providing a curved surface for safely sliding the wire across the edge.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: February 20, 2007
    Inventor: James C. Manning