By Metal Fusion Bonding Patents (Class 29/843)
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Patent number: 7874067Abstract: According to certain embodiments of the invention, a single chip COB USB manufacturing is using chip-on-board (COB) processes on a PCB panel with multiple individual USB PCB substrates. This single chip COB USB is laid out in an array of N×M matrixes. The advantages of this method are: 1) use molding over PCBA, versus conventional of using SMT process to mount all necessary component on substrate to form PCBA; 2) simpler rectangular structure to fit any external decorative shell package for added value; and 3) package is moisture resistance if not water proof.Type: GrantFiled: June 11, 2008Date of Patent: January 25, 2011Assignee: Super Talent Electronics, Inc.Inventors: Siew S. Hiew, Frank I-Kang Yu, Nan Nan, Paul Hsueh, Abraham C. Ma, Ming-Shiang Shen
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Patent number: 7875806Abstract: Methods of forming and assemblies having hybrid interconnection grid arrays composed of a homogenous mixture of Pb-free solder joints and Pb-containing solder paste on corresponding sites of a printed board. The aligned Pb-free solder joints and Pb-containing solders are heated to a temperature above a melting point of the Pb-free solder joint for a sufficient time to allow complete melting of both the Pb-free solder joints and Pb-containing solder paste and the homogenous mixing thereof during assembly. These molten materials mix together such that the Pb from the Pb-containing solder disperses throughout substantially the entire Pb-free solder joint for complete homogenization of the molten materials to form the homogenous hybrid interconnect structures of the invention.Type: GrantFiled: February 16, 2010Date of Patent: January 25, 2011Assignee: International Business Machines CorporationInventors: Muta G. Farooq, Charles C. Goldsmith
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Patent number: 7870663Abstract: Provided is a method for manufacturing a multilayer wiring board, by which interlayer connection is efficiently performed and a non-penetrating hole having a hollow structure or a through hole can be formed at the same time without damaging a plated portion on the inner wall of the through hole. A first printed board (1) is provided with a wiring, which has a wiring section and a bump mounting pad (14), and a substrate section. The method is provided with a step of forming a solder bump (3) on at least a bump mounting pad on the first printed board or a pad section of a second printed board (2) having the pad section (15) by using a solder paste, and a step of bonding the first printed board and the second printed board in layers by having an insulating adhesive (4) between the first printed board and the second printed board and electrically connecting the first printed board with the second printed board.Type: GrantFiled: February 7, 2007Date of Patent: January 18, 2011Assignee: Hitachi Chemical Company, Ltd.Inventors: Eiichi Shinada, Masahiro Katou, Noriaki Watanabe
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Patent number: 7867790Abstract: Provided are a substrate of a probe card for installing a plurality of probes thereon to inspect an object by contacting the probes to the object, and a method for repairing the substrate. The substrate includes main channels electrically connected to the probes; and at least one spare channel for replacing the main channels when at least one of the main channels is damaged. Therefore, when some of the main channels of the probe substrate are damaged, the damaged main channels can be repaired using the spare channels and then the probe substrate can be reused, thereby reducing costs required for unnecessary replacement.Type: GrantFiled: December 29, 2006Date of Patent: January 11, 2011Assignee: Phicom CorporationInventors: Jung-Sun Yoo, Seong-Hoon Jeong
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Publication number: 20110000083Abstract: Disclosed herein are a printed circuit board having metal bumps which have uniform diameter and are formed at fine pitch, and a method of manufacturing the printed circuit board.Type: ApplicationFiled: September 2, 2009Publication date: January 6, 2011Inventors: Jin Yong AN, Seok Kyu Lee
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Publication number: 20100326702Abstract: Methods and apparatus for forming an integrated circuit assembly are presented, for example, three dimensional integrated circuit assemblies. Lower height 3DIC assemblies due Use of, for example, thinned wafers, low-height solder bumps, and through silicon vias provide for low height three dimensional integrated circuit assemblies. For example, a method for forming an integrated circuit assembly comprises forming first solder bumps on a first die, and forming a first structure comprising the first die, the first solder bumps, a first flux, and a first substratum. The first die is placed upon the first substratum. The first solder bumps are between the first die and the first substratum. The first flux holds the first die substantially flat and onto the first substratum.Type: ApplicationFiled: June 24, 2009Publication date: December 30, 2010Applicant: International Business Machines CorporationInventors: Bing Dang, David Hirsch Danovitch, Mario John Interrante, John Ulrich Knickerbocker, Michael Jay Shapiro, Van Thanh Truong
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Patent number: 7841781Abstract: In an optical transceiver module, the bottom surface of the lid is temporarily attached to the top surface of the submount assembly in a pre-alignment position prior to performing the solder flowing process in order to prevent the lid from shifting position during the solder flowing process. The solder flowing process is then performed to melt the solder. When the solder melts, the surface tension of the melted solder pulls the lid into its ultimate, or permanent, aligned position. The solder is then cooled, causing it to harden, thereby securing the lid to the submount assembly in its ultimate, permanently aligned position. The hardened solder between the top surface of the submount assembly and the bottom surface of the lid forms a hermetic seal that encloses components on the transmit side of the transceiver module in a hermetically-sealed environment.Type: GrantFiled: August 29, 2007Date of Patent: November 30, 2010Assignee: Avago Technologies Fiber IP (Singapore) Pte. Ltd.Inventor: Tak K. Wang
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Patent number: 7837522Abstract: An electrical contact including a head, a tail including an opposing pair of major surfaces and a hole, a body connected at one end thereof to the head and at another end thereof to the tail, a peg arranged adjacent to the hole and to extend perpendicular or substantially perpendicular to one of the opposing pair of major surfaces and including at least one beveled side, and a solder member attached to the tail such that the peg creates and fits in a protrusion in a surface of the solder member when the solder member is attached to the tail, such that a portion of the solder member extends into the hole, and such that the solder member engages the at least one beveled side of the peg.Type: GrantFiled: November 12, 2009Date of Patent: November 23, 2010Assignee: Samtec, Inc.Inventors: David Hoover, John Mongold, Donald Knowlden
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Patent number: 7836579Abstract: A simple method is provided for protecting slider mounted read/write transducers from electrostatic discharge damage during the manufacture of disk drives. The method involves placing a ball of conducting thermoplastic resin, such as a gold or silver epoxy, between the terminal pads of the transducer and using the ball to shunt the pads to read-head shields and the slider substrate and thence to ground. The epoxy ball is easily applied and easily removed and can be used at different stages in the manufacturing process.Type: GrantFiled: November 5, 2007Date of Patent: November 23, 2010Assignee: SAE Magnetics (HK) Ltd.Inventors: Niraj Mahadev, Kazumasa Yasuda, Rudy Ayala
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Patent number: 7836587Abstract: An electrical element can be attached and electrically connected to a substrate by a conductive adhesive material. The conductive adhesive material can electrically connect the electrical element to a terminal or other electrical conductor on the substrate. The conductive adhesive material can be cured by directing a flow of heated gas onto the material or by heating the material through a support structure on which the substrate is located. A non-conductive adhesive material can attach the electrical element to the substrate with a greater adhesive strength than the conductive adhesive. The non-conductive adhesive material can also be cured by directing a flow of heated gas onto the material or by heating the material through the support structure on which the substrate is located. The non-conductive adhesive material can cover the conductive adhesive material.Type: GrantFiled: September 19, 2007Date of Patent: November 23, 2010Assignee: FormFactor, Inc.Inventor: Tae Ma Kim
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Patent number: 7823276Abstract: The present invention provides a printed circuit board that can suppress the positional displacement of parts mounted thereon. The printed circuit board includes resist formed on the surface of the printed circuit board, lands for receiving respective parts to be mounted, the lands being arranged off openings free from the resist, and lands for alignment, respectively alignment marks being formed on the land for alignment by means of solder.Type: GrantFiled: April 6, 2005Date of Patent: November 2, 2010Assignee: Sony CorporationInventors: Kazumoto Chiba, Seigo Sato
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Patent number: 7823277Abstract: A method for preparing a bipolar plate assembly for a fuel cell stack is provided. The method first includes the steps of providing a first unipolar plate having a first active area with a plurality of channels formed on a first inner surface thereof, and a second unipolar plate having a second active area with a plurality of lands formed on a second inner surface thereof. The first unipolar plate and the second unipolar plate are aligned to dispose the first active area adjacent the second active area. A first pressure is then applied to the first and second active areas to pre-nest the first active area and the second active area. The perimeters of the first and second unipolar plates are then joined. A clamping fixture and associated method for assembling the bipolar plate assembly is also provided.Type: GrantFiled: January 30, 2008Date of Patent: November 2, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Mark W. Keyser, Jeffrey A. Rock, Keith E. Newman, Lewis Dipietro, Scott Ofslager, Steven J. Spencer
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Patent number: 7816176Abstract: In a method of manufacturing an electronic component package, first, a plurality of sets of external connecting terminals corresponding to a plurality of electronic component packages are formed by plating on a top surface of a substrate to thereby fabricate a wafer. The wafer includes a plurality of pre-base portions that will be separated from one another later to become bases of the respective electronic component packages. Next, at least one electronic component chip is bonded to each of the pre-base portions of the wafer. Next, electrodes of the electronic component chip are connected to the external connecting terminals. Next, the electronic component chip is sealed. Next, the wafer is cut so that the pre-base portions are separated from one another and the plurality of bases are thereby formed.Type: GrantFiled: May 29, 2007Date of Patent: October 19, 2010Assignees: Headway Technologies, Inc., SAE Magnetics (H.K.) Ltd.Inventors: Yoshitaka Sasaki, Tatsushi Shimizu
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Patent number: 7815122Abstract: A method of making an electronic label including a chip (1) provided with two contact strips (2, 3) onto which a conducting wire (4) is welded in a single operation. The segment of conducting wire (4) forming the antenna is then cut between the two contact strips (2, 3) of chip (1). The group of chip and antenna thus realized may then be encapsulated between two sheets of a fibrous or plastic material.Type: GrantFiled: March 25, 2004Date of Patent: October 19, 2010Inventor: Pierre-Alain Bauer
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Patent number: 7805835Abstract: A method for selectively processing a surface tension of a solder mask layer in a circuit board is provided. The method conducts surface tension processing to the flip-chip area and the non-flip-chip area of the solder mask layer in the circuit board. Therefore, the underfill used in packaging configures relative contact angles at the flip-chip area and the non-flip-chip area of the solder mask layer, respectively. In such a way, the present invention is adapted to solve the difficulties of the underfill void bulb and the overflowing contamination at the same time.Type: GrantFiled: May 29, 2008Date of Patent: October 5, 2010Assignee: Kinsus Interconnect Technology Corp.Inventors: Hsien-Ming Dai, Jen-Fang Chang, Jun-Chung Hsu
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Patent number: 7807073Abstract: A conductor composition being able to easily secure the conductivity at the same level as an Ag bulk at low temperature process, a mounting substrate utilizing the conductor composition and a mounting structure utilizing the conductor composition are provided. In a mounting structure, wherein one or more electrodes (11) of a mounting substrate (10) and one or more surface mounting components (20) are connected through a conductor composition (30), and one or more surface wirings (14) of the mounting substrate (10), one or more inner-layer wirings (13) and one or more via conductors (12) are formed with the conductor composition, the conductor composition contains conductive particles with electrical conductivity, and the conductive particles are composed of low crystallized Ag fillers with the crystal size of 10 ?m or less.Type: GrantFiled: May 17, 2007Date of Patent: October 5, 2010Assignee: DENSO CORPORATIONInventors: Masashi Totokawa, Yuji Ootani, Hirokazu Imai, Akira Shintai
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Patent number: 7805834Abstract: The present invention includes methods for making liquid crystalline polymer (LCP) interconnect structures using a high temperature and low temperature single sided LCP, where both the high and low temperature LCP are provided with a z-axis connection. The single sided conductive layer is a bus layer to form z-axis conductive stud within the high and low temperature LCP. High and low temperature LCP layers are etched or built up to form circuit patterns and subsequently bonded together to form final multilayer circuit pattern where the low temperature LCP melts to form both dielectric to dielectric bond to high temperature LCP circuit layer, and dielectric to conductive bond.Type: GrantFiled: August 3, 2007Date of Patent: October 5, 2010Assignee: Georgia Tech Research CorporationInventors: George E. White, Madhavan Swaminathan, Venkatesh Sundaram, Sidharth Dalmia
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Patent number: 7793414Abstract: Provided are connection structures for a microelectronic device and methods for forming the structure. A substrate is included having opposing surfaces and a plurality of holes extending through the surfaces. Also included is a plurality of electrically conductive posts. Each post extends from a base to a tip located within a corresponding hole of the substrate. An additional substrate may be provided such that the base of each post is located on a surface thereof. Additional electrically conductive posts may be provided having tips in corresponding holes of the additional substrate. Optionally, a dielectric material may be placed between the substrate and the posts.Type: GrantFiled: December 20, 2006Date of Patent: September 14, 2010Assignee: Tessera, Inc.Inventors: Belgacem Haba, Masud Beroz, David B. Tuckerman, Giles Humpston, Richard Dewitt Crisp
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Publication number: 20100221930Abstract: A plug device may include a printed circuit board; and a plug connector, which is soldered flat onto the printed circuit board.Type: ApplicationFiled: October 2, 2007Publication date: September 2, 2010Applicant: OSRAM GESELLSCHAFT MIT BESCHRAENKTER HAFTUNGInventors: Ralf Hying, Peter Niedermeier
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Patent number: 7779538Abstract: A method for connecting circuit boards, comprising: (i) preparing a first circuit board having connection parts assigned to end parts of a plurality of conductor wirings, and a second circuit board having connection parts assigned to corresponding end parts of a plurality of conductor wirings; (ii) disposing the connection parts of the first circuit board to face the connection parts of the second circuit board with a thermosetting adhesive film between the connection parts of the circuit boards; and (iii) applying heat and pressure to the connection parts and to the thermosetting adhesive film sufficiently high to thoroughly push away the adhesive film so as to establish electrical contact between connection parts of the circuit boards facing each other and to allow for curing of the adhesive; wherein the conductor wirings constituting the connection parts of at least one of the first and second circuit boards contain non-linear wirings.Type: GrantFiled: June 21, 2006Date of Patent: August 24, 2010Assignee: 3M Innovative Properties CompanyInventors: Yoshiaki Sato, Kohichiro Kawate, James R. White
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Publication number: 20100193233Abstract: A printed circuit board 1 is provided, which includes: soldering lands for connecting respective leads of a dual inline lead-type electronic part 2 by jet-type soldering; and a solder-drawing land 4 for absorbing excessive solder during soldering, which is arranged at a position behind the rearmost soldering lands 3h in the traveling direction of jet-type soldering. The solder-drawing land has a square outer shape and includes a slit 4a in a bent shape therein. One corner of the square is located near the rearmost soldering lands 3h and arranged between the leads, while a bent portion of the slit is arranged near the one corner.Type: ApplicationFiled: July 9, 2009Publication date: August 5, 2010Applicant: Mitsubishi Electric CorporationInventor: Tsuyoshi Miura
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Patent number: 7761966Abstract: A method for repairing a damaged probe from a probe card comprising the steps of removing the damaged probe from the probe card, separating one a plurality of replacement probes from a substrate and installing the one probe separated from the plurality of replacement probes where the damaged probe was removed.Type: GrantFiled: July 16, 2007Date of Patent: July 27, 2010Assignee: Touchdown Technologies, Inc.Inventors: Lakshmikanth Namburi, Raffi Garabedian
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Patent number: 7757385Abstract: A method for fabricating a semiconductor component with a through wire interconnect includes the step of providing a substrate having a circuit side, a back side, and a through via. The method also includes the steps of: threading a wire through the via, forming a contact on the wire on the back side, forming a bonded contact on the wire on the circuit side, and then severing the wire from the bonded contact. The through wire interconnect includes the wire in the via, the contact on the back side and the bonded contact on the circuit side. The contact on the back side, and the bonded contact on the circuit side, permit multiple components to be stacked with electrical connections between adjacent components. A system for performing the method includes the substrate with the via, and a wire bonder having a bonding capillary configured to thread the wire through the via, and form the contact and the bonded contact.Type: GrantFiled: May 3, 2007Date of Patent: July 20, 2010Assignee: Micron Technology, Inc.Inventor: David R. Hembree
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Patent number: 7752749Abstract: One of an electrode terminal of an electronic component and a connecting terminal of a wiring substrate is provided with solder beforehand, one of the wiring substrate and the electronic component is secured, and the electrode terminal and the connecting terminal are made to abut each other so that one of the wiring substrate and the electronic component, whichever is not secured, is held. The electronic component is heated so that the solder melts, and the solder is solidified while the electronic component is held, so that the electrode terminal and the connecting terminal are bonded to each other by the solder. Further, while an interval formed between the wiring substrate and the electronic component by the melted solder is being held, the electrode terminal and the connecting terminal are finely moved relative to each other with reference to a surface of the wiring substrate in an XY? direction.Type: GrantFiled: March 17, 2006Date of Patent: July 13, 2010Assignee: Panasonic CorporationInventors: Tsukasa Shiraishi, Yukihiro Ishimaru, Shinobu Masuda, Satoru Tomekawa
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Patent number: 7716824Abstract: An object of the present invention is to finely conduct an inspection of high integration devices by making it possible to form guide holes in a support plate of a probe card in a narrower pitch than in the conventional case of forming the guide holes in a support plate of the same area, and to broaden a range of options for an elastic member which works to urge a probe pin. The present invention has a circuit board and a support plate being placed under the circuit board and supporting the probe pin. In the guide hole formed in the support plate, the probe pin composed of an elastic portion and a pin portion is inserted, and a rip of the pin portion protrudes downward from the support plate. The guide hole has a quadrangular horizontal sectional shape.Type: GrantFiled: July 11, 2006Date of Patent: May 18, 2010Assignee: Tokyo Electron LimitedInventor: Kiyoshi Takekoshi
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Patent number: 7716821Abstract: A method of manufacturing a circuit board assembly for a controller. The method includes providing first and second printed circuit boards wherein the first printed circuit board has a plurality of copper pads containing slots therein that correspond to a plurality of power tabs in the second printed circuit board. The power tabs are then slid into the slots and the tabs are flooded with copper. At this time the power tabs are soldered within the slots to provide an electrical connection between the first and second printed circuit boards that allows for the transfer of current between the boards of more than three amps.Type: GrantFiled: December 12, 2007Date of Patent: May 18, 2010Assignee: Sauer-Danfoss Inc.Inventors: Xiao Yan, Thomas J. Bergherr
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Patent number: 7712649Abstract: An electronic component mounting device according to the invention includes a bonding head for holding and pressure bonding an electronic component to a mounting substrate, a local stage provided with a support surface formed in an area which is almost equal to or slightly larger than that of a mounting surface of the electronic component and serving to support a pressure bonding force from an antimounting surface of the mounting substrate through the support surface, a length measuring mechanism for measuring a distance between the bonding head and the mounting substrate, thereby calculating a virtual plane in a predetermined mounting position on the mounting substrate, and a tilting and moving mechanism for tilting and moving the bonding head and the local stage, thereby causing a normal of the virtual plane in the mounting position to be coincident with an action line of the pressure bonding force, and the pressure bonding is carried out along the normal.Type: GrantFiled: June 26, 2008Date of Patent: May 11, 2010Assignee: Shinko Electric Industries Co., Ltd.Inventor: Toshiyuki Kuramochi
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Patent number: 7703200Abstract: A packaging method for assembling a screw to a printed circuit board (PCB) includes the steps of: providing a screw having a head, a threaded shank, and a ferrule enclosing the threaded shank; mounting a stop ring on the threaded shank to maintain a predetermined height from top of the head to bottom of the ferrule; using a tool to fetch the screw and align the threaded shank with one through hole provided on the PCB; releasing the screw from the tool for a flange of the ferrule to extend into the through hole on the PCB; heating to melt a solder layer atop of the PCB, so that the ferrule is fixedly held to the PCB when the molten solder layer is cooled and hardened again; and removing the stop ring so that the threaded shank is retracted into the ferrule.Type: GrantFiled: February 18, 2008Date of Patent: April 27, 2010Assignee: Fivetech Technology Inc.Inventors: Ting-Jui Wang, Ming-De Wu
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Patent number: 7690107Abstract: A method and apparatus for aligning components on a module. A flexible circuit may be attached to a module in which a tooling apparatus is attached to the module. A plurality of circuit pads on a functional section of the flexible circuit is aligned by a first alignment structure located on a sacrificial portion of the flexible circuit to a second alignment structure on the tooling apparatus. The flexible circuit is attached to the module while the flexible circuit is in an aligned position.Type: GrantFiled: June 15, 2007Date of Patent: April 6, 2010Assignee: The Boeing CompanyInventors: Peter Timothy Heisen, Harold Peter Soares, Jr.
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Publication number: 20100078206Abstract: A contact apparatus can be made by providing a first substrate with electrically conductive terminals and second substrates each of which can have contact structures. Each of the contact structures can have a contact tip. The second substrates can be aligned such that contact tips of the contact structures are aligned substantially in a plane. An optical system can be used to monitor an actual position of the second substrates, and a mechanical system can be used to move the second substrates to aligned positions. The contact structures can be attached to ones of the terminals on the first substrate while the second substrates are in the aligned positions.Type: ApplicationFiled: September 29, 2008Publication date: April 1, 2010Inventors: Li Fan, Michael J. Armstrong, John K. Gritters
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Patent number: 7685707Abstract: A stable and high quality circuit forming substrate is provided even when the work size is increased in the circuit forming substrate. In a stacking step, prepregs that are B stage substrate materials, are arranged lined with respect to a first metal foil, and stacked on the first metal foil. A C stage substrate material is stacked on the B stage substrate materials. Further, the prepregs that are two or more B stage substrate materials, are stacked on the C stage substrate material and a second metal foil is stacked thereon.Type: GrantFiled: March 16, 2006Date of Patent: March 30, 2010Assignee: Panasonic CorporationInventor: Toshihiro Nishii
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Patent number: 7685704Abstract: A method for manufacturing a bump of a probe card is disclosed. In accordance with the present invention, the bump has a high aspect ratio, a high elasticity, a high durability suitable for testing a high speed device. The bump is formed using a sacrificial substrate as a mold to have a shape of ? or II for elasticity and durability.Type: GrantFiled: June 8, 2007Date of Patent: March 30, 2010Assignee: Will Technology Co., Ltd.Inventors: Bong Hwan Kim, Jong Bok Kim
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Patent number: 7681309Abstract: A method is disclosed that can be used to interconnect an integrated circuit (IC) multiple die assembly to conductors on a substrate such that signals can be conveyed between the dies and the conductors on the substrate. The multiple die assembly can include a first IC die and at least one secondary IC die, which can be mounted on a surface of the first IC die. Signal paths can be provided between the first IC die and the secondary IC die. The method can include providing conductive contacts on the surface of the first IC die. Each such conductive contact can have a free end extending outward from the surface beyond the secondary IC die. The method can also include mounting the multiple die assembly on the substrate such that the free end of each contact is brought into contact with the conductors on the substrate. The secondary IC die can reside between the surface of the first IC die and the substrate, and the contacts can convey signals between the first IC die and the conductors on the substrate.Type: GrantFiled: March 25, 2005Date of Patent: March 23, 2010Assignee: FormFactor, Inc.Inventor: Charles A. Miller
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Publication number: 20100044084Abstract: Provided is a printed circuit board (PCB) including a substrate that has a pad formed thereon; solder resist that is disposed on the substrate so as to expose the pad; a post that is disposed on the post; a surface-treatment layer that is disposed on the post; and a bump that is disposed on the surface-treatment layer.Type: ApplicationFiled: October 23, 2008Publication date: February 25, 2010Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Dong Gyu LEE, Seon Jae MUN, Jin Won CHOI, Tae Joon CHUNG
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Publication number: 20100032194Abstract: A printed wiring board including an insulation layer, a pad formed in the insulation layer, a solder bump formed over the pad, and a metallic film interposed between the pad and the solder bump and covering at least a portion of the top surface and/or the side surface of the pad over the insulation layer. The pad has a via land portion and a via conductor portion. The insulation layer has the first surface, the second surface on the opposite side of the first surface and a via-hole extending between the first surface and the second surface. The via land portion of the pad is formed over the second surface of the insulation layer. The via conductor portion of the pad is filling the via-hole of the insulation layer.Type: ApplicationFiled: June 30, 2009Publication date: February 11, 2010Applicant: IBIDEN CO., LTD.Inventor: Hisashi KATO
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Publication number: 20100008054Abstract: A process for electrically and mechanically attaching a connector to a printed circuit board contained in a housing involves steps of providing a housing member having an electrical connector integrally extending through a wall of the housing member; providing a circuit board having an electrical contact pad and a solder bump on the electrical contact pad; positioning the printed circuit board on the housing member with the solder bump contacting the terminal to form a pre-assembly; liquefying the solder bump; and re-solidifying the solder bump to establish attachment of the connector to the printed circuit board. Liquefying the solder bump and re-solidifying the solder bump can be achieved using either a conventional reflow technique in which the entire sub-assembly is heated, or a hot bar apparatus may be employed to selectively heat thermally conductive pads that are in thermal contact with solder bumps on the printed circuit board.Type: ApplicationFiled: July 9, 2008Publication date: January 14, 2010Inventor: Patrick L. Dotson
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Publication number: 20100008093Abstract: Generally, a fixture for securing optoelectronic packages may be used to secure one or more optoelectronic packages for mounting one or more components and/or one or more wires to at least first and second mounting surfaces at different relative angles. The fixture is rotatable between at least first and second mounting positions with a top surface of the fixture being at respective first and second mounting angles relative to a horizontal plane. The fixture may be configured to secure the optoelectronic package(s) for positioning at different mounting angles to facilitate mounting the components and/or wires to the mounting surfaces at the different angles. The fixture may also be configured to be continuously adjustable over a range of angles between the first and second mounting angles.Type: ApplicationFiled: July 10, 2008Publication date: January 14, 2010Applicant: APPLIED OPTOELECTRONICS, INC.Inventors: Kai-Sheng Lin, Chian-Hung Chen, Limin Chen
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Patent number: 7644495Abstract: Electrical interfaces formed into a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The percentage by weight of the conductive powder(s), conductive fiber(s), or a combination thereof is between about 20% and 50% of the weight of the conductive loaded resin-based material. The micron conductive powders are formed from non-metals, such as carbon, graphite, that may also be metallic plated, or the like, or from metals such as stainless steel, nickel, copper, silver, that may also be metallic plated, or the like, or from a combination of non-metal, plated, or in combination with, metal powders. The micron conductor fibers preferably are of nickel plated carbon fiber, stainless steel fiber, copper fiber, silver fiber, or the like.Type: GrantFiled: May 4, 2007Date of Patent: January 12, 2010Assignee: Integral Technologies, Inc.Inventor: Thomas Aisenbrey
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Patent number: 7644490Abstract: A method of forming an actuator and a relay using a micro-electromechanical (MEMS)-based process is disclosed. The method first forms the lower sections of a square copper coil, and then forms an actuation member that includes a core section and a horizontally adjacent floating cantilever section. The core section, which lies directly over the lower coil sections, is electrically isolated from the lower coil sections. The method next forms the side and upper sections of the coil, along with first and second electrodes that are separated by a switch gap. The first electrode lies directly over an end of the core section, while the second electrode lies directly over an end of the floating cantilever section.Type: GrantFiled: May 25, 2007Date of Patent: January 12, 2010Assignee: National Semiconductor CorporationInventors: Trevor Niblock, Peter Johnson
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Patent number: 7640649Abstract: A method which enables easy removal of a magnetic head slider soldered to a suspension and easy reuse of the removed parts. In the method for removing the magnetic head slider, heat is applied to a suspension to which at least a part of the magnetic head slider is joined by solder so as to remove the magnetic head slider from the suspension. The heating is locally applied to the junction area of the magnetic head slider and the suspension, which is joined by the solder.Type: GrantFiled: August 9, 2005Date of Patent: January 5, 2010Assignee: SAE Magnetics (H.K.) Ltd.Inventors: Hiroshi Fukaya, Satoshi Yamaguchi
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Patent number: 7635079Abstract: System for placing conductive spheres on prefluxed bond pads of a substrate using a stencil plate with a pattern of through-holes positioned over the bond pads. Conductive spheres are placed in the through-holes by a moving feed mechanism and the spheres drop through the through-holes onto the bond pads. In one embodiment, the feed mechanism is a sphere hopper which crosses the entire through-hole pattern. In another embodiment, a shuttle plate fed spheres from a reservoir and reversibly moves about one-half of the pitch, moving from a non-discharge position to a discharge position.Type: GrantFiled: May 23, 2000Date of Patent: December 22, 2009Assignee: Micron Technology, Inc.Inventors: Chad A. Cobbley, Michael B. Ball, Marjorie L. Waddel
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Patent number: 7631423Abstract: A method is provided for fabricating a multilayer printed circuit board, including embedded electrically conductive elements formed as part of the fabrication of the layers of the printed circuit board. An insulating layer and a conductive layer are then pressed over the electrically conductive elements such that the electrically conductive elements protrude from the surface of the conductive layer. A mechanical process is the applied to remove these protrusions to expose the embedded electrically conductive elements. An electrically conductive undercoat may be applied over the surface of the conductive layer and a second circuit pattern is formed over the electrically conductive undercoat.Type: GrantFiled: February 13, 2006Date of Patent: December 15, 2009Assignee: Sanmina-Sci CorporationInventors: Lim Siong San, Neo Mok Choon, Kevin Lim, Kelvin Yeow, Tan Kwang Chiah
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Patent number: 7621044Abstract: Resilient spring contact structures are manufactured by plating the contact structures on a reusable mandrel, as opposed to forming the contact structures on sacrificial layers that are later etched away. In one embodiment, the mandrel includes a form or mold area that is inserted through a plated through hole in a substrate. Plating is then performed to create the spring contact on the mold area of the mandrel as well as to attach the spring contact to the substrate. In a second embodiment, the mandrel includes a form that is initially plated to form the resilient contact structure and then attached to a region of a substrate without being inserted through the substrate. Attachment in the second embodiment can be achieved during the plating process used to form the spring contact, or by using a conductive adhesive or solder either before or after releasing the spring contact from the mandrel.Type: GrantFiled: October 22, 2004Date of Patent: November 24, 2009Assignee: FormFactor, Inc.Inventors: Benjamin N. Eldridge, Gaetan L. Mathieu
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Patent number: 7610675Abstract: A method to produce a transponder comprises the steps of positioning a coil comprising at least one coil end in a predetermined coil position and holding all of said coil ends in a respective holding position, and holding a chip comprising at least one contact pad in a chip fixture so that all of said coil ends of the coil that should be bonded to said chip are located on one side of corresponding contact pads of the chip, and bonding of the coil ends to the contact pads.Type: GrantFiled: April 26, 2004Date of Patent: November 3, 2009Assignee: Assa Abloy ABInventors: Fredrik Hansson, Mattias Persson
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Publication number: 20090264028Abstract: A joint structure of the present invention includes a conductive member containing copper as a major component thereof, an electrode member containing copper as a major component thereof, and a joint portion formed by fusion welding the conductive member and the electrode member with a brazing material containing tin as a major component thereof and containing substantially no copper, wherein the amount of copper atoms contained in the alloy in the central part of the joint portion is higher than that in the outer circumference part.Type: ApplicationFiled: September 14, 2006Publication date: October 22, 2009Inventor: Toshiaki Chuma
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Publication number: 20090249620Abstract: The invention relates to a method for applying an electronic component (24), which is provided with terminal faces (34, 35), to a substrate (33), which is provided with terminal faces (31, 32), wherein the component is removed from a feeding device by means of an application device (27), the component is subsequently positioned on the substrate by means of the application device in such a manner that the component terminal faces extending from a contact side (37) of the component up to a component rear side (38) and the substrate terminal faces are in an overlapping position and the terminal faces are subsequently contacted by means of a direct application of laser energy to the component terminal faces.Type: ApplicationFiled: March 30, 2009Publication date: October 8, 2009Applicant: Pac Tech - Packaging Technologies GmbHInventor: Ghassem Azdasht
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Patent number: 7596864Abstract: A method for soldering a soft wire to a printed circuit board conveniently includes the following step: providing a bracket having a through hole and an enameled wire; fastening the enameled wire to the bracket with the conductive wire crossing over the through hole; providing a printed circuit board formed with conductive pads thereon and setting the printed circuit board onto the bracket with the pad aligned to the through hole so that a portion of the magnet wire crossing the through hole lies on the conductive pad; providing a soldering tool having a thermal contact portion and inserting the thermal contact portion into the through hole to solder the magnet wire to the conductive pad.Type: GrantFiled: March 15, 2007Date of Patent: October 6, 2009Assignee: Hon Hai Precision Ind. Co., Ltd.Inventors: John Chow, Huan Chen, Chih-Min Lin
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Publication number: 20090242262Abstract: A multi-layer wiring board without a core substrate includes: a multi-layer laminated structure; first terminals provided on a front surface of the multi-layer laminated structure; second terminals provided on a rear surface of the multi-layer laminated structure; terminal pins bonded to a corresponding one of the second terminals, wherein each of the terminal pins is formed in a nailhead shape that includes a shaft portion and a head portion, and a diameter of the head portion is larger than that of the shaft portion; and a reinforcing plate which has pin insertion openings formed at positions corresponding to the terminal pins and which is fixed to the rear surface, wherein the diameter of the pin insertion openings is smaller than the diameter of the head portion and is larger than the diameter of the shaft portion.Type: ApplicationFiled: March 27, 2009Publication date: October 1, 2009Inventor: Toshiya Asano
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Patent number: 7591069Abstract: Methods and apparatuses for bonding solder balls to bond pads are described. In one embodiment, portions of a plurality of solder balls are placed within a frame and in registered alignment with individual bond pads over a substrate. While the ball portions are within the frame, the balls are exposed to bonding conditions effective to bond the balls with their associated bond pads. In another embodiment, a frame is provided having a plurality of holes sized to receive individual solder balls. Individual balls are delivered into the holes from over the frame. The balls are placed into registered alignment with a plurality of individual bond pads over a substrate while the balls are in the holes. The balls are bonded with the individual associated bond pads.Type: GrantFiled: August 30, 2004Date of Patent: September 22, 2009Assignee: Micron Technology, Inc.Inventors: Warren M. Farnworth, Alan G. Wood
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Patent number: 7581308Abstract: Method of connecting an antenna wire to a transponder chip. A transponder chip in a recess in a substrate, and an antenna wire mounted to the surface of the substrate and having end portions spanning the recess. The end portions are spaced wider than the chip, to allow the chip to be inserted into the recess from the same side as the antenna. The end portions may then be repositioned to be over corresponding terminals of the chip, for bonding thereto. The recess may be substantially larger than the chip, so that the chip and/or the substrate may be moved from side-to-side in the recess for positioning the terminals under the end portions, for bonding thereto. Insulation may be removed from the end portions prior to mounting the chip in the recess, to enhance subsequent bonding.Type: GrantFiled: July 5, 2007Date of Patent: September 1, 2009Assignee: Advanced Microelectronic and Automation Technology Ltd.Inventor: David Finn