Abstract: The invention relates to an insulation displacement connection and to a method for connecting two components, especially for high current applications, said connection comprising a first insulation displacement element, which is fixed to a first component, and a second insulation displacement element, which is fixed to a second component. The two insulation displacement elements can be inserted into each other in the direction of assembly, the first and/or second insulation displacement element being fixed to the first and/or second component in such a way that the insulation displacement element is moveably arranged in a plane transversal to the direction of assembly.

Abstract: The invention relates to a method and to a system for electrically coupling an information carrier to a contact element, wherein the information carrier has a conductor tract structure with a contact zone, which is embedded between two substrate layers, which are connect firmly to one another, and the contact element is brought into electrical contact with the contact zone. The information carrier is in this case first cut or stamped in such a way that the contact zone is exposed in an edge region and then the contact element is brought into electrical contact with the contact zone in this edge region.

Abstract: Embodiments of electric plugs and related methods are described herein. Other embodiments and related methods are also disclosed herein.

Abstract: A connector circuit assembly for use in an implantable medical device, and a method of making the assembly that includes a core portion formed of a thermoplastic material using either an injection molding process or a machining process. This core portion is adapted to be fitted with at least one electrically-conductive circuit component such as a connector member, a set-screw block, or a conductive jumper member. In one embodiment of the invention, the core portion includes multiple receptacles or other spaces that are adapted to be loaded with the various circuit components. The core assembly is positioned into a second-shot mold assembly, and a second thermoplastic material is injected into the mold so that the second thermoplastic material extends over and adheres to the core portion and the circuit component.

Abstract: A line spring jack and an assembling method are disclosed. The line spring jack comprises a jack body, a jack cap, a line spring wire and a positioning plug. Said jack body further comprises a plug hole; said line spring wire is located in said plug hole; said jack cap is connected to one end of said jack body; said jack cap further comprises a through hole connected to said plug hole; one end of line spring wire is clipped in a space formed between said jack cap and said jack body; wherein said plug hole further comprises a groove in the bottom; the caliber of the groove is smaller than the diameter of said plug hole; said positioning plug includes a part in the groove and a part in the plug hole, the part in the groove is tightly matched to said groove.

Abstract: A method of making an electrode assembly for a plasma processing apparatus includes securing a backing member to an electrode wherein first fastener members mounted in apertures in the backing member cooperate with second fastener members to hold the electrode assembly to a support member, such as a temperature-controlled top plate in a plasma processing chamber.

Abstract: There is provided systems and methods for a reorientable electrical outlet. In one embodiment, a system includes a housing configured to be coupled to an electrical power source, the housing having a first rotation stop, and an electrical plug receptacle, mountable within the housing, the insert having a second rotation stop, the first and second rotation stops configured to cooperate with each other to limit rotation of the insert within the aperture at a number of degrees, wherein the plug receptacle is configured to receive an electrical plug.

Abstract: An electrically active electrode element for an implantable electrode lead, having an electrode, which includes an electrically active electrode surface facing toward the outside, and an elongated electric feed line, which is capable of establishing an electric connection to an electrically active implant at the proximal end thereof, and which is embodied as an electrically conducting cable end-to-end, wherein the cable forms the electrode at the distal end thereof. A related electrode lead having such an electrode element is provided, and a method for the production of said electrode line utilizing the electrode element is also provided.

Abstract: An apparatus suitable for locking two electrical connectors together is provided, the apparatus comprising: a first assembly comprising a locking member having a radially extending element; a collar with a through hole for receiving the locking member; and a spring positioned between the locking member and the collar, and a second assembly comprising a retaining member having a guide channel such that in use the radially extending element of the locking member is adapted to cooperate with the guide channel to form a bayonet type connection and lock the first assembly and second assembly together.

Abstract: A land grid array (LGA) interposer structure, including an electrically insulating carrier plane, and at least one interposer mounted on a first surface of said carrier plane. The interposer possesses a hemi-toroidal configuration in transverse cross-section and is constituted of a dielectric elastomeric material. A plurality of electrically-conductive elements are arranged about the surface of the at least one hemi-toroidal interposer and extend radically inwardly and downwardly from an uppermost end thereof into electrical contact with at least one component located on an opposite side of the electrically insulating carrier plane. Provided is also a method of producing the land grid array interposer structure.

Abstract: In one embodiment, a process, for fabricating a medical lead comprises: providing a splicing tube having a plurality of angularly spaced longitudinal grooves; placing a first plurality of conductors within the plurality of angularly spaced grooves defined on an exterior surface of the splicing tube; placing a second plurality of conductors within the plurality of angularly spaced grooves and adjacent to the first plurality of conductors such that a portion of the distal ends overlap a portion of the proximal ends; positioning conductive filler material adjacent to the overlapped portions of the distal and proximal ends; electrically coupling the proximal ends of the first plurality of electrodes to respective proximal ends of the second plurality of electrodes; molding insulative material about at least the electrode assembly and the splicing tube; and fusing the splicing tube with the insulative material from the molding and the lead body.

Abstract: A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a preformed substrate member comprising a podium member, at least one electrical connector and at least one insulated electrical wire attached to an electrical contact positioned within the at least one electrical connector; placing the preformed substrate member in a mold; and injecting a dielectric material into the mold containing the podium member to form an overmolded terminal block, wherein the dielectric material covers the at least one insulated electrical wire and a portion of the electrical contact positioned within the at least one electrical connector.

Abstract: A system for connecting circuit boards is provided. A plurality of overlapping spaced apart circuit boards have a plurality of conductive pins passing through holes in the circuit boards. A connector includes a flexible sheet insulator and a plurality of conductive surfaces separated and supported by the flexible insulator. At least one of the conductive surfaces has a hole there through and a bent compliant lead extending there from. The hole engages one of the pins, and the complaint lead connects to one of the circuit boards.

Abstract: The invention relates to a socket-sided plug (B) or a pin-sided plug (S), in particular for a tool changing system, for electrically connecting a tool to a robot hand. Said plug comprises a plug housing (1, 2) for securing to a robot arm or to a tool. The plug housing (1, 2) comprises at least one contact chamber (10, 20) and at least one receiving chamber (50, 60) that is arranged, essentially above the contact chamber (10, 20). A connection module (30) provided with electrically conductive elements (7, 70, 71, 72) for connecting to at least one peripheral device, in particular a cable, can be arranged in the at least one contact chamber (10, 20). A wear and tear module (31) provided with electrically conductive elements (7, 70, 71, 71) for connecting to a second peripheral device, in particular a complimentary plug, can be arranged in the at least one receiving chamber (50, 60).

Abstract: A switched receptacle device with led indication made up of a standard two-outlet receptacle that has two respective hot terminals and two respective neutral terminals, a resistor electrically connected to a first outlet neutral terminal; an LED having a first lead and a second lead electrically connected by the LED first lead in series with the resistor, and the second lead electrically connected to a first outlet hot terminal; and a rectifier diode electrically connected in parallel across the LED first lead and second lead, whereby the LED is activated whenever a switch has energized a hot terminal.

Abstract: A method is disclosed for making a connector for preventing electrostatic discharge during connection of a USB-type connector. The connector includes a grounding clip provided within a recess formed at least partially down into the surface of the second level of the base block. The grounding clip may have a proximal end affixed to a proximal end of a signal ground pin of the plurality of signal pins, though the grounding clip and signal ground pin may be coupled at other locations along their lengths. The connector including the grounding clip may be affixed to a semiconductor device. A portion of the grounding clip is provided at a height above the surface of the base block such that, when a shroud is slid around the connector, the shroud engages and remains in contact with the grounding clip. Accordingly, any electrostatic discharge built up in the shroud travels from the shroud, through the ESD grounding clip, to the signal ground pin where it is harmlessly dissipated.

Abstract: In an electric plug having a plug housing made of plastic, and having at least one plastic injection molded metal insert part provided in the housing, the metal insert part is exposed at at least one housing side, and the plug housing and the metal insert parts are sealed off from each other by a cured sealing compound or adhesive compound, which is provided at the at least one housing side all the way around the exposed metal insert part.

Abstract: An intercoupling component is provided which permits reliable, non-permanent electrical connection between a first substrate and a second substrate. The intercoupling component includes an electrically conductive terminal including a first end and a second end opposed to the first end. The first and second ends are configured to receive a solder ball. An axial hole extends inward from the first end of the terminal, and an electrically conductive core member is disposed within the hole. The core member is sized and shaped to obstruct the hole. In addition, at least an outer surface of the core member includes a first material and at least an outer surface of the body includes a second material, the first material having greater solderability than the second material.

Abstract: The present invention relates to a probe for testing of integrated circuits or other microelectronic devices.

Abstract: A mount assembly includes a member in which a mount component is mounted at least on one main face of the member and at which a member connecting electrode is formed; and a connection member that has a pillar-shaped parallel portion arranged so that a longitudinal direction of the parallel portion is parallel to the main face of the member, one end side of the parallel portion being connected to the member connecting electrode.

Abstract: A method of forming an electrical connector includes winding a conducting wire around a carrier strip, cutting the carrier strip to a desired length, forming the carrier strip into a cylindrical member to form an inner tube subassembly, and inserting the inner tube subassembly into an outer tube.

Abstract: The present invention relates to an electrical connector for a first IC, comprising a second IC (12) carrying ESD protection, the second IC (12) being integrated into the connector (8), which enhances the ESD protection and preserves the RF performance of such connector (8). The present invention further relates to a method for making an electrical connector (8) for a first IC, comprising this step of providing ESD protection to the first IC by integrating a second IC (12) carrying ESD-protection into the connector (8).

Abstract: An audio jack can allow electrical connections between an audio plug and an electronic device. The audio jack can include a series of pogo pins operative to extend into an audio jack cavity to provide conductive contacts for an audio plug placed within the audio jack. When an audio plug is inserted in the audio jack, the deflectable tips of each pogo pin can deflect and contact audio plug contact portions or regions. The end of the pogo pins opposite the deflectable tips can be coupled to an appropriate electronic device component, such as a printed circuit board, flex circuit, cable, or any other suitable component to provide a conductive path for signals between the audio plug and the electronic device.

Abstract: A method for producing an electronic module, in that at least one first microelectronic component is provided and is electrically connected to a second microelectronic component by a first flip-chip method step; at least one dielectric component is provided which has at least one printed circuit trace, and at least one printed circuit trace of the dielectric component is electrically connected to the second microelectronic component; and the second microelectronic component is electrically connected by a second flip-chip method step to a printed circuit board by way of the printed circuit trace(s) of the dielectric component, in order to avoid vias through a microelectronic component; the invention also relates to a corresponding electronic module.

Abstract: A network cable jack includes a printed circuit board (PCB) for balancing both inductive and capacitive coupling. Using a PCB allows compact trace paths to be formed without significantly increasing manufacturing costs. By including on each trace path two distinct inductance zones separated by a neutral zone, significant gains in degrees of freedom are achieved for designing PCB trace patterns in which a pair of inductive coupling zones jointly offset the inductive coupling caused by a specification plug and the jack contacts, both in magnitude and phase angle. Further, using distinct inductance zones offers more freedom regarding the placement of capacitive plates for use in capacitance balancing as well as the placement of terminals and insulation displacement contacts. Although the magnitude of a capacitive coupling is determined by the length of the capacitor plates parallel to current carrying traces, the approach allows capacitive and inductive coupling to be balanced independently.

Abstract: An electrical disconnect for detachably connecting segments of a drip loop of an electrical service line of a structure, the drip loop having a structure side segment and a service line segment, the electrical disconnect having a first portion connected to the structure side segment of the drip loop, the first portion comprising at least one male electrical conductor extending therefrom and a second portion connected to the service line segment of the drip loop.

Abstract: A method for creating an electrical earth contact to electrically couple a contact shoe to an electrical contact stud using a polymeric material cap nut includes creating an external thread on a shank of the stud. A contact flange is fixed to the stud such that the contact flange faces the shank. The cap nut is selected from a non-conductive polymeric material and from a plurality of sizes of cap nuts. The cap nut is threaded onto the shank until the cap nut engages the contact flange. A torque is applied to the cap nut, the torque selected from a torque range operating to prevent pullout of the shank to electrically engage the contact shoe between the cap nut and the flange.

Abstract: A wiring module that can be installed in an electrical junction box and can receive a removable electrical outlet module, a removable electrical switch module, or other types of electrical functional modules. The wiring module and the removable electrical outlet and switch modules may include connectors having a mechanical portion and an electrical portion. The electrical connector portions may be configured so as not to be exposed to user contact when the mechanical connector portions are at least partially engaged.

Abstract: A method of correcting the alignment of a line of terminals using a jig that has a pair of openable and closeable sticks by opening the pair of sticks and inserting the terminals between the sticks. Closing of the sticks can be to a nipping direction for correcting the alignment. The alignment method is usable for inserting terminals into a mating unit.

Abstract: The present invention relates to a pull-through modular jack and method of use thereof. The modular jack allows wires to be fed through the housing and pulled tight prior to terminating. This ensures that the wires terminate with the insulation displacement contact very close to the point at which the wires are still twisted. Termination is made by moving a pressing portion to a pressed position, which then pushes the wires into the insulation displacement contacts that displace the wire insulation to make contact.

Abstract: A lead includes a lead body extending from a distal end to a proximal end, and at least one conductor disposed within the lead body and extending from the distal end to the proximal end of the lead body. The lead further includes an outer terminal ring, a terminal pin, and an insulative sleeve disposed between the outer terminal ring and the terminal pin, where the insulative sleeve is coupled with the outer terminal ring with a snap-fit connection. A pin latch is disposed on an outer periphery surface of the insulative sleeve, where the pin latch is rotatable about a hinge point.

Abstract: A method of probing an electrical device using a membrane probing system having an improved contact. A membrane probe forms a contact having a ridge with a pair of inclined surfaces defining an acute angle such that, when pressed into an electrical pad of a device to be tested, the ridge penetrates into the electrical pad, shearing away any oxide on the surface of the pad. The device may then be tested.

Abstract: A method for producing electric contact parts includes the following stages: a) stamping a strip of electric conducting parts connected together in the longitudinal direction (X-X) by a continuous strip; b) inserting said strip inside a mould; c) over-moulding the conducting parts with insulating material depending on the final form envisaged for the electric contact part; d) cutting the continuous strip in the region of the flat pins; e) extracting the finished parts.

Abstract: A method of creating an electrical contact involves locating a barrier material at a location for an electrical connection, providing an electrically conductive bonding metal on the barrier material, the electrically conductive bonding metal having a diffusive mobile component, the volume of barrier material and volume of diffusive mobile component being selected such that the barrier material volume is at least 20% of the volume of the combination of the barrier material volume and diffusive mobile component volume. An electrical connection has an electrically conductive bonding metal between two contacts, a barrier material to at least one side of the electrically conductive bonding metal, and an alloy, located at an interface between the barrier material and the electrically conductive bonding metal. The alloy includes at least some of the barrier material, at least some of the bonding metal, and a mobile material.

Abstract: Methods and systems for compensating for crosstalk in a telecommunications jack are disclosed. One method includes manufacturing a circuit board having a zone of crosstalk compensation between a first wire pair and a second wire pair, the zone of crosstalk compensation including a capacitive coupling connected between the first wire pair and the second wire pair and a second capacitive coupling selectively connectable in parallel with the capacitive coupling. The method further includes determining a crosstalk value generated by the jack including the manufactured circuit board. The method also includes, upon determining that the crosstalk value is outside of a crosstalk pass band, adjusting the zone of crosstalk compensation by altering an electrical connection between the second capacitive coupling and the capacitive coupling after the circuit board has been manufactured.

Abstract: A clamping apparatus is provided, comprising a continuous annular wall having therein a connection area, and an inward facing surface including a concave portion. First and second leg portions continuously, smoothly, and uninterruptedly extend from the concave portion, with a single continuous and uninterrupted taper having a continuously increasing taper rate, to spaced-apart leg ends. A concave trough portion is disposed opposite to the concave portion. A convex interface extends between each of the first and second leg ends and the trough portion, with an increased taper rate with respect to the single continuous taper, before continuously, smoothly and uninterruptedly transitioning to a decreased taper rate upon extending to the trough portion, thereby forming lateral support members for maintaining the ground conductor laterally with respect to the trough portion. Associated apparatuses and methods for connecting a ground conductor to a grounding member are also provided.

Abstract: A termination for a multi-conductor cable is made by providing a metal structure that includes a plurality of parallel but spaced apart fingers that are joined together by a connecting member adjacent at least one end of each finger. Each of the conductors in the cable is connected to a respective one of the fingers at a location that is spaced from the connecting member. The cable and the fingers are then over-molded with an insulating material where the conductors are connected to the fingers. This over-molding leaves a portion of the length of each finger exposed. The connecting member is then severed and removed.

Abstract: A stacked electrical connector formed by mating an upper and a lower housing having rows of cavities containing terminals is disclosed. The upper and lower housings have primary terminal assurance provided by lances integrally formed into the housings. A secondary terminal assurance system is provided to further secure the terminals within the housings. In one embodiment, secondary terminal assurance is to terminals in the upper housing by lower housing protrusions and to terminals in the lower housing by a hinge. In another embodiment, secondary terminal assurance is provided to terminals in the upper and lower housing by upper and lower protrusions of a lock plate.

Abstract: A metallic thin plate is etched to form a plurality of keypads having hollowed portions and cut to form a metallic keypad panel having a predetermined shape. Then, an electroplated layer is coated on the surface of the metallic keypad panel. A layer of protective film is adhered on the non-electroplated surface of the metallic keypad panel, which is disposed in a mold. A plastic material is then injected into the mold, so that the plastic material is formed into a pattern layer. In addition, a plastic thin plate is prepared with one side surface printed with a displaying layer, is adhered on elastic bodies having a plurality of protrusions and is cut to form an elastic layer. Finally, after the protective film is peeled off, an adhesive layer is applied thereon. The elastic layer is adhered on the surface of the adhesive layer.

Abstract: A method for making a heater is provided. A carbon nanotube structure is made, and a first electrode and a second electrode are provided. The first and second electrodes are electrically connected to the carbon nanotube structure.

Abstract: A wire harness has a joint connector having a joint terminal and a connector housing. The joint terminal has a short-circuit section and a plurality of electrical contact portions aligned in a direction substantially orthogonal to an axial direction of wires. The connector housing has an external wall surrounding terminal chambers and exposed to the outside; and a plurality of terminal locking tabs formed integrally with the external wall, the terminal locking tabs locking wire terminals. Each of the terminal locking tabs has a shape deflectable between an engaging position that locks each wire terminal and a disengaging position. The joint connector is fixed to the peripheral surface of a wire harness main body while the outer surface of the external wall of the connector housing faces and contacts the peripheral surface of the wire harness main body, the connector housing being provided with the terminal locking tabs.

Abstract: A method for reducing crosstalk between a plurality of wires in a network cable using a network cable jack that includes a printed circuit board (PCB) for balancing both inductive and capacitive coupling. The method includes using two distinct inductance zones separated by a neutral zone. Significant gains in degrees of freedom are achieved for designing PCB trace patterns in which a pair of inductive coupling zones jointly offset the inductive coupling caused by a specification plug and the jack contacts, both in magnitude and phase angle. Further, using distinct inductance zones offers more freedom regarding the placement of capacitive plates for use in capacitance balancing as well as the placement of terminals and insulation displacement contacts. Although the magnitude of a capacitive coupling is determined by the length of the capacitor plates parallel to current carrying traces, the approach allows capacitive and inductive coupling to be balanced independently.

Abstract: An enclosed connection system for connecting first and second elongate electrical conductors includes a transverse wedge connector and an enclosure. The transverse wedge connector includes an electrically conductive first connector member, an electrically conductive second connector member, and a clamping mechanism. The first connector member includes: a first body having inner and outer opposed ends; a first hook portion on the outer end of the first body, the first hook portion defining a first channel to receive the first conductor; and a first abutment portion on the inner end of the first body. The second connector member includes: a second body having inner and outer opposed ends; a second hook portion on the outer end of the second body, the second hook portion defining a second channel to receive the second conductor; and a second abutment portion on the inner end of the second body.

Abstract: An approach is provided for fabricating cantilever probes. The approach generally includes using various techniques to secure a cantilever probe in a manner to allow a tip to be created on the cantilever probe. For example, embodiments of the invention include attaching the cantilever probe to a carrier structure by clamping the cantilever probe to the carrier structure, bonding the cantilever probe to the carrier structure via a post feature on the cantilever probe, or applying a material on the carrier structure and substantially around and in contact with the cantilever probe to affix the cantilever probe to the carrier structure. A probe tip can then be formed on the cantilever probe while the cantilever probe is attached or affixed to the carrier structure. The cantilever probe can then be removed and bonded to a probe substrate.

Abstract: An electrode assembly for use in a vacuum interrupter is made by joining a first side of a substantially disk-shaped structure to an end of a substantially cylindrical coil segment, and joining an electrical contact to a second side of the disk-shaped structure. The disk-shaped structure has a higher resistivity than a resistivity of the coil segment.

Abstract: A method of manufacturing a commutator main body which has a cylindrical insulating body, and a plurality of segments arranged in an outer circumference of the insulating body. A short-circuit member is arranged in an end in an axial direction of the insulating body. The short-circuit member has a plurality of first short-circuit pieces and a plurality of second short-circuit pieces. A tabular insulating portion covers first coupling portions of the first short-circuit pieces, and second coupling portions of the second short-circuit pieces. The insulating portion has a restriction recess, and the end in the axial direction has a restriction projection. The restriction projection is engaged with the restriction recess, whereby the movement of the short-circuit member in the circumferential direction with respect to the commutator main body is restricted. Accordingly, the assembly of the short-circuit member in the commutator main body is facilitated.

Abstract: A method for assembling a flexible bus connector is disclosed, which includes the following steps. The first is a preparing step. An insulative housing and a plurality of terminals are provided. The insulative housing defines an opening and a plurality of passageways, and forms an upper side wall, a lower side wall, and a rear wall corresponding to the opening. The second is an assembling step. Each terminal includes at least a contact portion, a support portion and a soldering portion. The contact portion and the support portion are located near the opening when assembled, and the soldering portion extending toward the rear wall of the insulative housing. The third is a positioning step. A lower end of the soldering portion is located on a position where the lower end is lower than an inner surface of the lower side wall of the insulative housing.

Abstract: An electrical connector assembly for an arcuate surface in a high temperature environment and associated method of use is disclosed for a variety of applications. This can include, but is not limited to, an injection molding heater assembly having at least one heater and an injection molding heater and nozzle assembly having at least one heater and a nozzle that is in thermal communication with the at least one heater. This at least one electrical connector, having a first electrical conductor that is electrically connectable to at least one first conductive portion on at least one arcuate surface and a second electrical conductor that is electrically connectable to at least one second conductive portion on the at least one arcuate surface, and at least one disconnect mechanism positioned adjacent to the at least one electrical connector and in electrical connection with the first electrical conductor and the second electrical conductor.

Abstract: A USB connector fabrication method includes the steps of (a) stamping a metal sheet into a terminal set having a set of first terminals, a set of second terminals and material bridges joining the first terminals and the second terminals, (b) preparing an electrically insulative housing having punch holes and then mounting the terminal set in the electrically insulative housing to keep the material bridges in vertical alignment with the punch holes, (c) using a machine to cut off the material bridges and (d) securing a metal shield around the periphery of the electrically insulative housing.

Abstract: A method for protecting contacts within a receptacle housing of a connector assembly from becoming contaminated. An example method includes inserting a connector insert into the receptacle housing, the connector insert includes a body portion having an exterior configured to correspond to at least a portion of the interior of the receptacle housing of the connector assembly. The body portion of the insert includes an opening which extends into the body portion to receive the contacts and protect the contacts from the exterior environment surrounding the receptacle housing when at least a portion of the body portion is received within the receptacle housing.