Abstract: A flexible carrier film with a printed circuit thereon is provided in comation with a terminal device which provides a plurality of terminal connection pins. A first part of the printed circuit contains a plurality of conductors, and a second part contains a plurality of resistor strips for supplying voltage levels to each conductor. In order to connect the first and second parts without crossings, a grid of connection strips is provided between the conductor strips and resistor strips and connected thereto. The film is bent along a score line extending through the grid and at a right angle thereto, with the conductor strips and resistor strips located on the outside of the folded film. The film is then clamped to the terminal device at the score line so that each connection strip is clamped on both sides of the score line.

Abstract: A resistor having a positive temperature coefficient in which a plate-shaped resistive element 1 is incorporated in a tubular envelope 2 between two electrical conductors 3, 4 which are in contact with the resistive element and which project from opposite ends 5, 6 of the envelope. The end face of at least one of the conductors 3 present inside the envelope has raised portions 10 against which the major surface of the plate-shaped resistive element facing said conductor 3 bears so as to obtain a poor thermal conductivity.

Abstract: An electric heater plate is disclosed which is formed on one surface of a base material. A plurality of thin lines of a nonprecious material which acts as a resistor when electrical energy flows therethrough is bonded to the first surface of the base material and extends from a first location thereon to a second location thereon. At least two interconnection areas of a non-precious metal which acts as a resistor when electrical energy flows therethrough are provided. These interconnection areas are bonded to the first surface of the base material with one interconnection area interconnecting the plurality of thin lines at the first location and the second of the interconnection areas interconnecting the plurality of thin lines at the second location on the first surface of the base material. A termination area of silver ceramic material is associated with each of the interconnection areas. Each of the terminal areas is in contact with an associated interconnection area.

Abstract: A thermistor suitable for use in a temperature range with a maximum temperature exceeding 400.degree. C. comprises bulk thermistor material with a pair of electrical leads attached to the thermistor material by respective quantities of conductive paste each having a curing temperature substantially in excess of the aforementioned maximum temperature.

Abstract: A gas sensing element having an oxide semiconductor element is provided with lead wires partially embedded therein. The lead wires are formed of a nickel core and a cover layer of at least 5.mu. in thickness and made of platinum or platinum alloy containing from 1 to 10 percent low catalytic metal.

Abstract: A mechanically stable electrical network has a metal carrier and an insulating layer which supports the electrical network on the metal carrier.

Abstract: An electrical resistor comprising an elongated resistor body having a resistance wire winding extending between its ends and terminals at each end contact the resistance winding and each comprise a strip of given width having a first end portion extending about and secured with an end of the body, and a second end portion which extends in a direction transverse to the axis of the body and has a tip for being received through an opening in a printed circuit board. Each strip has an intermediate neck portion of reduced width which is positioned proximate to the resistor body and is twisted so that the second portion extends in a plane which is perpendicular to the axis of the body and in the same direction with and spaced from that of the other terminal allowing adjustment of the distance between their tips. The second end portions each have a shoulder proximate to its tip which is seated on the surface of a circuit board, fixing the position of the resistor and stabilizing its mounting thereon.

Abstract: A PTCR ceramic slug having glass bonded aluminum electrodes is held firmly sandwiched between opposing inner walls in the cavity of a plastic housing by two identical resilient base-metal pieces on either major face of the slug. Each metal piece has metal fingers making spring loaded contact with the adjacent electroded face of the slug to effect the above noted holding and to form base-metal to base-metal electrical contacts. Each metal piece has at least one portion extending through a hole in the housing to provide electrical access to the PTCR slug.

Abstract: Method and apparatus for continuous manufacture of a laminate comprising a layer of a conductive polymer and at least one electrode. A tape electrode and a heat-softened conductive polymer are fed simultaneously through an elongate aperture of substantially closed cross-section formed by a plurality of rollers, whereby there is produced a laminate in which the conductive polymer layer has a controlled cross-section. Preferably the electrode has a plurality of openings therein and is fed through the aperture so that there is at least one point on the electrode, as it passes through the aperture, which coincides with an angle which is formed by two of said rollers and which is at most 90.degree.. Particularly good results are obtained when the roller which contacts the electrode has a plurality of indentations therein, so that conductive polymer not only penetrates into the openings in the electrode but also passes through those openings which overlie the indentations in the roller.

Abstract: A resistive heater comprising an emitter, including a hot zone center section and lower temperature end sections, disposed within a protective tube with the emitter and protective tube being mounted within end caps with a spring mechanism provided to allow for the difference in expansion and contraction of the emitter and protective tube during heating and cooling.

Abstract: A composition comprising negatively doped hot pressed particulate silicon carbide, the process for making the composition, an electrical hot surface fuel ignitor manufactured from the composition, a silicon brazed electrical connection for the ignitor and an ignitor circuit containing a dropping resistance.

Abstract: An elongated resistor is terminated in a plurality of resistance segments arranged in pairs that have mirror symmetry along a line that lies along the center line of the resistor. The pairs are coupled together and joined to metallization via contact means so that a reduced resistance contact is obtained and in which when the contact is misaligned, the resistor value is unchanged. The structure is useful in forming precision resistor ladders in integrated digital to analog converter circuits.

Abstract: The present invention is an electrical terminal unit adapted for supporting an electrical circuit element, for example, a moisture responsive resistor or the like and a sensing device employing this terminal unit. The terminal unit makes the influence of the reduction in insulation resistance between the terminals due to adhesion of pollutants to the terminal unit negligible by providing a grounded electrically conductive member or electrode member between the conductive terminal leads extending through a base or substrate of the terminal unit for electrically separating these terminal leads.

Abstract: An electric heating element having an improved electrical termination. The heating element comprises a conventional tubular metal sheath with a heating coil embedded in granular refractory material which is contained within the sheath. Terminal pins are electrically connected to opposite ends of the heating coil and extend outwardly of opposite ends of the sheath. My improvement provides for easy and efficient connection of a power conductor to a terminal pin and includes a metal sleeve having interengagement with a respective sheath end to provide protection for the terminal connection.

Abstract: A rolled metallized film capacitor is terminated with bimetallic terminals. A method of manufacture of this terminated capacitor contemplates inserting a capacitor blank with heat fusible end electrodes in a plastic box to position the electrodes between a pair of "L" shaped bimetallic terminals constructed of laminations of materials having different coefficients of expansion. The terminals extend through opposed walls of the box and are heated to flex feet of the terminals into firm engagements with the end electrodes whereupon the heat is effective to bond the terminals to the capacitor blank. Encapsulant is deposited in the box to provide a moisture seal while also assisting to hold the terminals in the bonded positions.

Abstract: A connector for terminating the end of a sheathed heating element is formed by an elongated body having a cavity at one end. The cavity includes at least one surface having a diameter dimension adapted to slidingly engage one of the diameter surfaces of the heating element sheath, and a thrubore, concentrically located with respect to the cavity diameter, adapted to slidingly engage the terminal pin of the heating element. The connector will mate with a heating element if and only if the heating element terminal pin is properly located with respect to the heating element sheath.

Abstract: A resistor device of simple construction particularly adapted for use as a precision, low ohmic value resistor. The terminal leads are axially aligned and extend outwardly from a molded housing. The inner end of each lead is shaped into a flat surface to facilitate the welding thereto of a resistor element and to minimize twisting of the embedded end of the lead. A radially extending disc shaped portion on each lead is adjacent the flat portion and is embedded in the molded housing to prevent axial movement of the embedded end of the lead. The embedded flat and disc shaped portions serve to minimize forces from acting on the weld joints to break the welds. The resistance element is free standing wire shaped into a serpentine configuration and embedded in the molded housing.

Abstract: An electrical resistor element and method of manufacturing the same. The element may comprise a fixed resistor or may be the resistive and collector component of a variable resistor. In either case, the element comprises, at least as a portion thereof, a substrate comprising an insulating substrate injection molded from ceramic-glass frit material and organic binder and lubricating material. A layer of resistive material and a layer of conducting termination material are each deposited on the unfired substrate. The organic materials in the substrate and its termination and resistive layers are substantially "burned out" prior to simultaneously co-firing the substrate and the deposited resistive and termination layers.In the case of fixed resistors, the element may be molded as a half-shell arranged to receive leads extending from opposite ends of the half-shell molding and attached by soldering or other means to the termination areas.

Abstract: An electrical component, comprising an insulating substrate having conductive material applied to one side thereof and including terminal pad portions for attaching electrically connecting leads thereto, in which said leads are provided with relatively thick rigid portions adapted to extend externally of the component to provide means for making electrical connections thereto and have relatively thinner, less rigid portions mechanically bonded to the other side of said substrate and have end portions dressed around the edge of said substrate to said one side thereof and electrically connected to said terminal pad portions by brazing, welding or soldering. In a preferred form, said leads may be bonded to said substrate by epoxy or other suitable cement and the end portions thereof may be made even thinner than the remainder of said thinner portions to facilitate dressing them around the edge of said substrate into contact with said terminal pad portions.

Abstract: An electric heater plate is disclosed which is formed on one surface of a sheet of tempered glass. The one surface of the tempered glass sheet has a plurality of thin lines of a silver ceramic material bonded thereto, the thin lines extending in a generally parallel but spaced apart relationship across the sheet of glass. Left hand and right hand end portions of the plurality of thin lines are interconnected by a thin interconnection strip of a silver ceramic material. A small terminal area of silver ceramic material is also associated with each of the interconnection strips located at opposite ends of the plurality of thin lines. A termination area is also bonded to the one surface of the sheet of tempered glass at a position spaced from the left hand and right hand interconnection strips. A thin copper strip is bonded to each of the terminal areas and the termination area associated with the left hand or the right hand interconnection strip to electrically interconnect the same.

Abstract: A simple, low-cost U-shaped hook termination for enclosed resistance elements useful in household appliances. The termination is particularly useful with a releasable contact shaped to enter the enclosure end. The effects of out-of-squareness of the end can also be minimized.

Abstract: An electrical circuit component includes an apertured, relatively flat substrate having a circuit deposited on a surface and with a terminal lead member lying along one of the opposed surfaces of the substrate with the inboard end of the lead having a supporting body portion and an integral portion offset with respect to the body portion. The lead includes a plurality of integral laterally extending projections, at least one of which projects from the body portion and the other of which projects from the offset portion of the lead member. The lead projections are inserted in respective apertures and are upset at their distal end portions to provide clamping retention and electrical continuity between the lead body portion and the substrate with its deposited circuitry.

Abstract: An electrical resistor comprising a base having a resistance element supported thereon. A pair of terminals for connecting the element into an electrical circuit are bonded to the resistance element. The bond comprises a conductive thermoplastic bondable material applied to the resistance element before the terminals are secured thereto. Heat applied to the terminals causes the bondable material to flow and bond the terminals to the resistance element. In one embodiment, a rotatable knob, a contactor and a collector are assembled to the resistor to produce a variable resistance control. The knob is provided with a first skirt extending toward the base and in slideable engagement therewith. The first skirt supports the knob in spaced relationship with the base and a second skirt extends toward the resistance element carried by the base. The distal end of the second skirt is disposed proximate to the resistance element and encloses and protects the resistance element against external contaminants.

Abstract: A continuous composite web from which electrical low temperature heating mats can be produced by transverse cutting at certain positions and possibly by effecting an edge insulation and attaching electrical connections. A method for the production of such webs is also disclosed. The web consists of resistance foil material between two insulating foil layers which are joined in the areas of direct contact to secure the resistance foil. The resistance foil material is in the form of parallel, continuous, longitudinal strips and transverse strips extending transversely to said longitudinal strips at desired intervals and connected thereto to form electrical connections between adjacent foil strips. The transverse strips extend substantially across the total width of the web and can be in the form of an insulation strip having flat foil conductive pieces on the insulation strip.

Abstract: An iron wire resistor connected in shunt with the current limiting contacts of a circuit breaker. The current limiting contacts are in series with the main contacts of the breaker, and are separated by extremely high fault currents before the main contacts can respond. Opening of the limiting contacts shunts the high fault current through the resistor. The resistor has a positive temperature coefficient of resistance and heats rapidly to sharply reduce the magnitude of the high fault current.To prevent the connection between the resistor and a low resistance copper conductor from being destroyed by the high fault current an intermediate resistance value terminal of copper clad stainless steel is employed between the resistor and the copper conductor.

Abstract: A miniature inductor comprising a sheet metal frame having a slot that divides the frame into two separated halves, each half having a pair of upstanding tabs and a pair of inclined tapered flanges. A plate of insulating material extends across the slot and is held in position by the tabs, while a bobbin lies on the insulator and has its ends attached to the flanges. A mass of plastic encapsulates all of the components except for the bottom surfaces of the frame halves which serve as terminals.

Abstract: An electrical connector comprising first, second and third legs, said legs being arranged to permit said second leg to be spacially separated by force from said first and third legs thus, permitting an electrical conductor to be placed between the second leg and the first and third legs and permitting said electrical conductor to be retained by said legs.

Abstract: A PTCR thermistor has a doped barium titanate body, and two base metal lead wires being bonded to and ohmically connected to two separate surface regions of the body by means of two conductive electrodes, respectively. The electrodes are comprised of aluminum particles being bound within a matrix of a lead borate glass. The glass amounts to from 20 to 60% by weight. The simple method of making the thermistor may include the selective application of heat to the electrode regions to avoid oxidizing the base metal leads. These thermistors are capable of undergoing many self-heating switching operations in service without deterioration of the lead to body connections.

Abstract: A special purpose electrical connector. It is for connecting an end of a resistive type of electrical conductor so as to have maximum electrical and mechanical properties.The resistive conductor has a resilient material core of desired resistivity which is surrounded by an insulator. A pair of conductive material wires are applied in a cooperative manner with one wire extending doubled for a substantial distance into the core. The other wire wraps around the outside of the insulator and pierces through to join the first within the resilient core, before extending axially beyond the end of the core and insulation.

Abstract: Several embodiments of a circuit protective device are disclosed that rely on a unique, spring-biased housing that cooperates with a leaded fusible element to effect a reliable open-circuit condition in response to a predetermined overload condition. The leads not only provide the means for interconnecting the device with associated circuitry, but are specially configured to provide a simplified, inexpensive and reliable way of holding the assembled device together, in opposition to a predetermined closed-circuit tensional biasing force applied thereagainst by the housing, during normal operation. The leads may also advantageously be configured during the assembly of the device to provide the means for directly mounting the device on, and optionally (with pre-formed stops) in spaced relationship with, a circuit board.

Abstract: A potentiometer including a resistance track and a wiper element adapted for relative movement with respect thereto includes first, second and third terminals connected respectively to each end of the resistance track and to the wiper element. The potentiometer further includes conductive means to effectively reverse the electrical positions of the terminals connected to either end of the resistance track.

Abstract: A method of making electrical resistors, in particular N.T.C. resistors for high temperature applications. The body of resistance material is provided with electrodes; and the ends of the leads are clamped against the electrodes in a case consisting of ceramic material which shrinks during sintering.

Abstract: Radial leaded electrical components are adapted for use with automatic insertion machinery in accordance with the present invention by providing a V-shaped deformation in their leads so that they may be retained between two parallel bands of adhesive tape. These components may then be wound onto a reel together or they may be wound onto a reel along with other electrical components of either the axial or radial type in a predetermined sequence so that they may be inserted by automatic insertion equipment into printed circuit boards at the proper locations.

Abstract: A defogging and defrosting rear window pane for motor vehicles has a plurality of spaced heating elements embedded therein. A relatively short metallic collector having a circular segment configuration is provided in each peripheral side of the window pane at opposite margins thereof. The central heating element extends between the collectors in a rectilinear path. Additional heating elements above and below the central element have a rectilinear central portion parallel to the central element and are connected to the collectors by end portions converging on the respective collectors. The respective collectors have an appendix extending outwardly beyond the window weatherstripping to serve as a terminal for connection to a power source.

Abstract: A fusible resistor has a substrate on which two terminal paths are formed. A resistor in the form of an area of resistive material deposited onto the substrate extends between the terminal paths. The expected line of fracture of the substrate, upon a current flowing through the resistor such that the rate wattage is exceeded, crosses at least one of the terminal paths. Desirably at least one line or zone of weakness is formed in the substrate.

Abstract: The invention relates to an electrical resistor with a SiC body, particularly for ignition or heating purposes, and to a method of producing such electrical resistor.

Abstract: A mounting system for an infrared tube or the like. The tube is supported by threaded bolts which axially extend from insulator plugs at each end of the tube. The tube is mounted by inserting one of the bolts into a bore in a mount until the insulator at the end of the tube contacts the inner surface of the mount. The bolt at the other end of the tube is then placed in axial alignment with a bore in another mount and inserted therethrough. The diameter of the bolts is substantially smaller than the diameter of the bores. A cylindrical sleeve having an internal diameter slightly larger than the diameter of the bolts and an external diameter slightly smaller than the diameter of the bores is inserted through each aperture to frictionally engage the bolts with their internal surfaces and the mounts with their outer surfaces. Electrical conductors are then secured to each bolt to supply electrical power to the tube.