Iron Group Metal (fe, Co, Or Ni) Patents (Class 423/138)
  • Patent number: 6682713
    Abstract: Novel iron sulfides having excellent durability and excellent treating properties of heavy metals, processes for producing the iron sulfides, iron sulfide mixture, a heavy metal treating agent containing either of these novel iron sulfides as an effective component, and a method by which wastes containing various heavy metals are treated with the heavy metal treating agent are disclosed. The iron sulfide having a mackinawite structure which contains FeMxNySz wherein M represents an alkaline earth metal, N represents an alkali metal, and x, y and z, indicating the molar proportions of the respective elements, represent numbers satisfying 0.01<x≦0.5, y≦0.2 and 0.7≦z≦1.4, as an essential component.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: January 27, 2004
    Assignee: Tosoh Corporation
    Inventors: Hajime Funakoshi, Mitsuru Takahashi
  • Publication number: 20030211235
    Abstract: A process of manufacturing a positive active material for a lithium secondary battery includes adding a metal source to a doping element-containing coating liquid to surface-treat the metal source, wherein the metal source is selected from the group consisting of cobalt, manganese, nickel, and combination thereof; drying the surface-treated metal source material to prepare a positive active material precursor; mixing the positive active material precursor with a lithium source; and subjecting the mixture to heat-treatment. Alternatively, the above drying step during preparation of the positive active material precursor is substituted by preheat-treatment or drying followed by preheat-treatment.
    Type: Application
    Filed: April 9, 2003
    Publication date: November 13, 2003
    Inventors: Jun-Won Suh, Ho-Jin Kweon
  • Patent number: 6627313
    Abstract: Spindle-shaped magnetic metal particles containing iron as a main component of the present invention, have an average major axis diameter (L) of 0.05 to 0.15 &mgr;m; a coercive force of 111.4 to 143.2 kA/m; a Co content of from 0.5 to less than 5 atm % based on whole Fe; a crystallite size of from 150 to less than 170 Å; a ratio of Al to Co from 1.0:1 to less than 2.0:1; a specific surface area (S) represented by the formula: S≦−160×L+65; an oxidation stability (&Dgr;&sgr;s) of saturation magnetization of not more than 5.0%; and an ignition temperature of not less than 140° C. The spindle-shaped magnetic metal particles containing iron as a main component, exhibit an adequate coercive force, and are excellent in dispersibility, oxidation stability and coercive force distribution despite fine particles, especially notwithstanding the particles have an average major axis diameter as small as 0.05 to 0.15 &mgr;m.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: September 30, 2003
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami
  • Patent number: 6627120
    Abstract: In order to achieve miniaturization and an increase in the capacitance of a monolithic ceramic capacitor, a conductive paste suitable for forming an internal conductor film is provided, the layer thickness of the internal conductor film being decreased with a decrease in the layer thickness of a dielectric ceramic layer. The conductive paste contains a conductive powder, such as a nickel powder, an organic vehicle, an organic acid barium salt and an organic zirconium compound. Each of the organic acid barium salt in terms of barium atom and the organic zirconium compound in terms of zirconium atom is about 0.05 to 1.00 mol per mol of the conductive powder, and the content of the organic zirconium compound in terms of zirconium atom is about 0.98 to 1.02 mol per mol of the organic acid barium salt in terms of barium atom.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: September 30, 2003
    Assignee: Murata Manufacturing Co. Ltd.
    Inventor: Motohiro Shimizu
  • Patent number: 6627118
    Abstract: A crystalline Ni alloy particle for an anisotropic conductive film comprising Ni and a metalloid element such as P, B, etc. and having a structure in which a Ni intermetallic compound phase is precipitated can be produced by preparing substantially amorphous Ni alloy particle by an electroless reduction method, and heat-treating the substantially amorphous Ni alloy particle. The Ni alloy particle is preferably heat-treated after disintegration, and preferably coated with Au.
    Type: Grant
    Filed: April 23, 2001
    Date of Patent: September 30, 2003
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kagehiro Kageyama, Koji Sato
  • Publication number: 20030132123
    Abstract: The invention encompasses methods of forming titanium-based mixed-metal materials and zirconium-based mixed-metal materials utilizing one or more of a reduction process, electrolysis process and iodide process. The invention also encompasses a sputtering target comprising zirconium and one or more elements selected from the group consisting of Al, B, Ba, Be, Ca, Ce, Co, Cs, Dy, Er, Fe, Gd, Hf, Ho, La, Mg, Mn, Mo, Nb, Nd, Ni, Pr, Sc, Sm, Sr, Ta, Ti, V, W, Y, and Yb. The invention also encompasses a sputtering target comprising titanium and boron.
    Type: Application
    Filed: January 21, 2003
    Publication date: July 17, 2003
    Inventors: Stephen P. Turner, Joseph E. Green, Rodney L. Scagline, Yun Xu
  • Publication number: 20030129387
    Abstract: The invention allows the fabrication of small, dense, highly polished spherical beads of hexagonal ferrites with selected compositions for use in nonreciprocal microwave and mm-wave devices as well as in microwave absorbent or reflective coatings, composites, and the like. A porous, generally spherical bead of hydrous iron oxide is made by a sol-gel process to form a substantially rigid bead having a generally fine crystallite size and correspondingly finely distributed internal porosity. The resulting gel bead is washed and hydrothermally reacted with a soluble alkaline earth salt (typically Ba or Sr) under conditions of elevated temperature and pressure to convert the bead into a mixed hydrous iron-alkaline earth oxide while retaining the generally spherical shape. This mixed oxide bead is then washed, dried, and calcined to produce the desired (BaFe12O19 or SrFe12O19) crystal structure.
    Type: Application
    Filed: September 25, 2002
    Publication date: July 10, 2003
    Inventors: Robert J. Lauf, Kimberly K. Anderson, Frederick C. Montgomery, Jack L. Collins
  • Patent number: 6582814
    Abstract: Rare earth-transition metal oxides are used as pigments. The rare earth-transition metal oxide pigments are preferably of the formula (RexTm)Oy, where Re is at least one rare earth element, Tm is at least one transition metal, x ranges from 0.08 to 12, and y ranges from x+1 to 2x+2. The pigments are useful as colorants, and possess good stability.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: June 24, 2003
    Assignee: DMC2 Degussa Metals Catalysts Cerdec AG
    Inventors: Daniel R. Swiler, Terry J. Detrie, Enos A. Axtell, III
  • Patent number: 6579505
    Abstract: A method for producing an iron oxide pellet including the steps of adding water to a raw material mixture comprising iron oxide which serves as a primary component, a carbonaceous material in an amount sufficient for reducing the iron oxide, an organic binder in an amount sufficient for binding the iron oxide and the carbonaceous material, and an inorganic coagulant in an amount of not less than 0.05 mass % and less than 1 mass %; pelletizing the resultant mixture to thereby obtain a green pellet; and drying the green pellet until the moisture content is reduced to equal to or less than 1.0 mass %. The thus-produced iron oxide pellet is charged in a reducing furnace for reduction to thereby obtain a reduced iron pellet.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: June 17, 2003
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Osamu Tsuchiya, Hidetoshi Tanaka, Takao Harada, Jun Jimbo, Shoichi Kikuchi, Yasuhiko Igawa
  • Publication number: 20030108463
    Abstract: A process for removing iron impurities from sand by treatment of an aqueous slurry of the sand with a chelating agent for iron cations.
    Type: Application
    Filed: August 19, 2002
    Publication date: June 12, 2003
    Inventor: Terrence P. Small
  • Patent number: 6544673
    Abstract: Spindle-shaped magnetic metal particles containing iron as a main component, having an average major axis diameter (L) of 0.05 to 0.15 &mgr;m; a coercive force of 111.4 to 159.2 kA/m; a Co content of from 5 to less than 15 atm % based on whole Fe; a crystallite size of from 150 to less than 170 Å; a ratio of Al to Co from 0.3:1 to less than 2.0:1; a specific surface area (S) represented by the formula: S≦−160×L+65; an oxidation stability (&Dgr;&sgr;s) of saturation magnetization of not more than 4.5%; and an ignition temperature of not less than 145° C. The spindle-shaped magnetic metal particles containing iron as a main component, exhibit an adequate coercive force, and are excellent in dispersibility, oxidation stability and coercive force distribution despite fine particles, especially notwithstanding the particles have an average major axis diameter as small as 0.05 to 0.15 &mgr;m.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: April 8, 2003
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami
  • Publication number: 20030065238
    Abstract: A method of treating metal-contaminated spent foundry sand, or other industrial waste, by combining the sand with a sulfite to produce insoluble metal sulfur oxide complexes that do not leach from the sand. The treated waste may also be processed to reducing “clumping,” thereby rendering the treated waste appropriate for use in another industrial process.
    Type: Application
    Filed: November 5, 2002
    Publication date: April 3, 2003
    Inventors: Edward Carroll Hale, John E. Wildey
  • Patent number: 6500779
    Abstract: This invention concerns catalysts comprising a molybdenum compound of formula I, II, III, IV or V I VqMoAyOz II NiMoxByOz′ III VNiwMoxCy′Oz″ IV CoNiwMoxDyOz′″ V VNiwCorMoxEyOz″″ wherein: A is at least one cation selected from the group consisting of cations of: Cr, Sb, Co, Ce and Pb; B is at least one cation selected from the group consisting of cations of: Sb, Al and W; C is at least one cation selected from the group consisting of cations of: Fe, Zn, Al, Sb, Bi, W, Li, Ba, Nb and Sn; D is at least one cation selected from the group consisting of cations of: Ba, Mn, Al, Sb, Sn, and W; E is at least one cation selected from the group consisting of cations of: Fe, Ca, Mn, Sr, Eu, La, Zr, Ga, Sn and Pb; q, r, w, x and y are each independently a number from 0.1 to 10 and y′ is a number from 0 to 10, z, z′, z″, z′″, and z″″ are determined using the amounts and oxidation states of all cations present in each formula.
    Type: Grant
    Filed: June 11, 2001
    Date of Patent: December 31, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, John Donal Sullivan
  • Patent number: 6492016
    Abstract: The invention allows the fabrication of small, dense, highly polished spherical beads of hexagonal ferrites with selected compositions for use in nonreciprocal microwave and mm-wave devices as well as in microwave absorbent or reflective coatings, composites, and the like. A porous, generally spherical bead of hydrous iron oxide is made by a sol-gel process to form a substantially rigid bead having a generally fine crystallite size and correspondingly finely distributed internal porosity. The resulting gel bead is washed and hydrothermally reacted with a soluble alkaline earth salt (typically Ba or Sr) under conditions of elevated temperature and pressure to convert the bead into a mixed hydrous iron-alkaline earth oxide while retaining the generally spherical shape. This mixed oxide bead is then washed, dried, and calcined to produce the desired (BaFe12O19 or SrFe12O19) crystal structure.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: December 10, 2002
    Assignee: UT-Battelle, LLC
    Inventors: Robert J. Lauf, Kimberly K. Anderson, Frederick C. Montgomery, Jack L. Collins
  • Patent number: 6478982
    Abstract: The ferrite magnet powder of the present invention is magnet powder having, as the major phase, a La—Co magnetoplumbite ferrite where La and Co are substituted for Sr and Fe, respectively, represented by (1−x)SrO.(x/2)La2O3.(n−y/2)Fe2O3.yMO wherein x, y, and n represent mole ratios and satisfy 0.22−0.02≦x≦0.22+0.02, 0.18−0.02≦y≦0.18+0.02, and 5.2≦n≦6.0, where x>y.
    Type: Grant
    Filed: July 5, 2001
    Date of Patent: November 12, 2002
    Assignee: Sumitomo Special Metals Co. Ltd.
    Inventors: Shuji Anamoto, Isamu Furuchi
  • Patent number: 6476287
    Abstract: A method of treating metal-contaminated spent foundry sand, or other industrial waste, by combining the sand with a sulfite to produce insoluble metal sulfur oxide complexes that do not leach from the sand. The treated waste may also be processed to reduce “clumping,” thereby rendering the treated waste appropriate for use in another industrial process.
    Type: Grant
    Filed: March 23, 1999
    Date of Patent: November 5, 2002
    Inventors: Edward Carroll Hale, III, John E. Wildey
  • Publication number: 20020155048
    Abstract: A nickel stripping composition is disclosed. The composition can be contacted with a nickel plated article in an aqueous solution in order to remove the nickel. In accordance with the present invention, besides an oxidizing agent, the composition includes the combination of an organic amine and citric acid or salt. Alternatively, other amines containing particular substituent groups can be present in the solution in order to increase the nickel holding capacity of the solution.
    Type: Application
    Filed: April 19, 2001
    Publication date: October 24, 2002
    Applicant: Hubbard-Hall, Inc.
    Inventors: Daniel Humphreys, Robert Farrell
  • Patent number: 6461581
    Abstract: The present invention provides a clathrate compound which can be used as a thermoelectric material, a hard material, or a semiconductor material. Silicon or carbon are formed into a clathrate lattice, and a clathrate compound is then formed in which specified doping atoms are encapsulated within the clathrate lattice, and a portion of the atoms of the clathrate lattice are substituted with specified substitution atoms. The clathrate lattice is, for example, a silicon clathrate 34 (Si34) mixed lattice of a Si20 cluster including a dodecahedron of Si atoms, and a Si28 cluster including a hexahedron of Si atoms. Suitable doping atoms are atoms from group 1A, group 2A, group 3A, group 1B, group 2B, group 3B, group 4A, group 5A, group 6A, and group 8, and suitable substitution atoms are atoms from group 1A, group 2A, group 3A, group 1B, group 2B, group 3B, group 5A, group 6A, group 7A, group 5B, group 6B, group 7B, and group 8 of the periodic table.
    Type: Grant
    Filed: August 2, 2000
    Date of Patent: October 8, 2002
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Haruki Eguchi, Akihiko Suzuki, Satoshi Takahashi, Kaoru Miyahara, Tohru Tanaka, Shigemitsu Kihara, Kazuo Tsumuraya
  • Patent number: 6447699
    Abstract: An electrode conductive material includes a non-stoichiometric oxidized cobalt compound whose electrical conductivity is greater than 5×10−3 S/cm and which has a direct spinel structure and formula Co2+xCo3+yO4, with 0.73≦≦0.80 and 1.87≦y≦1.95. An alkaline electrolyte secondary storage cell positive electrode includes a current collector and a layer containing a binder, particles of an electrochemically active material and the aforementioned conductive material, the proportion by weight of the conductive material in the layer being from 4% to 10% of the active material.
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: September 10, 2002
    Assignee: Alcatel
    Inventors: Patrick Bernard, Claudette Audry
  • Publication number: 20020110508
    Abstract: The present invention relates to a process of oxidation, of the wet oxidation or ozonization type, of a liquid contained in a reactor. The gas of the gas headspace is aspirated into the liquid, and the portion which is not dissolved in the liquid is recovered in the gas headspace. The agitation means creates a flow of liquid immediately adjacent to the end of the duct opening into the liquid, and generates a gas/liquid dispersion in the zone, within which the liquid reacts with the gas, then conveys and ejects the said dispersion at its periphery, such that the gas is dissolved in the liquid in the zone extending from the agitation means to the surface of the liquid. The said process is particularly suitable for oxidations which make use of considerable quantities of oxygen or of ozone. It is particularly applied for the oxidation of papermaking liquors.
    Type: Application
    Filed: February 16, 2001
    Publication date: August 15, 2002
    Inventors: Philippe Campo, Vincent Boisdon, Alain Trichet, Patrice Cognart, Florent Bouquet
  • Publication number: 20020055042
    Abstract: Disclosed is a positive active material for a rechargeable lithium battery. The positive active material includes at least one compound represented by formulas 1 to 4 andl a metal oxide or composite metal oxide layer formed on the compound.
    Type: Application
    Filed: February 22, 2001
    Publication date: May 9, 2002
    Inventors: Ho-Jin Kweon, Hyun-Sook Jung, Yong-Chul Park, Geun-Bae Kim
  • Patent number: 6383458
    Abstract: A process for the recovery of one or more metal values from a metal ore material comprising those of one or more values and a matrix material having a sulfur content wherein the sulfur is present in an oxidation-reduction state of zero or less comprising a. forming particulates from particles of said ore and an inoculate comprising bacteria capable of at least partially oxidizing the sulfur content; b. forming a heap of said particulates; c. biooxidizing the sulfur content and d. recovering those one or more metal values.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: May 7, 2002
    Assignee: Newmont Mining Corporation
    Inventors: James A. Brierley, David L. Hill
  • Patent number: 6361757
    Abstract: This invention provides a catalyst for producing hydrogen gas from a mixed gas comprising dimethyl ether and water vapor or carbon dioxide gas, which comprises copper, iron, cobalt, palladium, iridium, platinum, rhodium, or nickel as an active component, and a method of producing synthesis gas or hydrogen gas in a high yield at a low temperature. By using the catalyst, a fuel cell, electricity generation, reduction of iron ore and the like can be carried out.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: March 26, 2002
    Assignee: NKK Corporation
    Inventors: Tsutomu Shikada, Yotaro Ohno, Norio Inoue, Masatsugu Mizuguchi, Keiji Tomura, Takeshi Furukawa, Takuya Kadowaki, Sadayoshi Iwabuchi, Takashi Ogawa, Masami Ono, Kaoru Fujimoto
  • Publication number: 20020031463
    Abstract: A method for precipitating nickel and cobalt from an acid aqueous solution containing at least dissolved nickel, cobalt and manganese, the method including: adding solid caustic calcined magnesium oxide or freshly slurried caustic calcined magnesium oxide to the solution, the magnesium oxide being added in an amount sufficient to precipitate a substantial proportion of the nickel and cobalt in solution and to precipitate a minor proportion of the manganese in solution, maintaining the magnesium oxide in contact with the solution for a period of about 1 hour to about 9 hours to thereby achieve precipitation of a substantial proportion of the nickel and cobalt in solution and precipitation of a minor proportion of the manganese in solution; and separating solids precipitated in step (b) above from the aqueous solution. Preferably, about 80% to 100% of the Ni and Co in solution is precipitated and about 5% to 15% of the Mn in solution is precipitated. The precipitated material separates early from the solution.
    Type: Application
    Filed: April 7, 2000
    Publication date: March 14, 2002
    Applicant: Centaur Nickel Pty Limited
    Inventor: DAVID THOMAS WHITE
  • Publication number: 20020006550
    Abstract: Positive electrode-active materials for use in lithium-ion and lithium-ion polymer batteries contain quaternary composite oxides of manganese, nickel, cobalt and aluminum where one of the four is present at levels of over 70 mol percent. The composite oxides can be lithiated to form positive electrode-active materials that are stable over at least ten charge/discharge cycles at voltage levels over 4.8 volts, and have capacities of over 200 mAh/g. Methods for producing the materials and electrochemical cells and batteries that include the materials are also provided.
    Type: Application
    Filed: December 21, 2000
    Publication date: January 17, 2002
    Inventors: Kaiyuan Yang, Kevin P. McGrath
  • Patent number: 6337132
    Abstract: The present invention provides a lithium nickel-layered rock salt-type oxide particle powder, a lithium cobalt-layered rock salt-type oxide particle powder or a particle powder of a solid solution of these layered rock salt-type oxides, wherein the surface of the particle is rendered hydrophobic by coating it with a coupling agent having both a hydrophobic group and a hydrophilic group. The layered rock salt-type oxide particle powder is free of an adverse effect caused by adsorbed water because of less amount of water adsorbed on the surface of the particle powder, high in electrochemical charging and discharging capacities, low in cycle deterioration, so that it is especially useful as a positive electrode active material in a lithium battery.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: January 8, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Akihisa Kajiyama, Tatsuya Nakamura
  • Publication number: 20020001552
    Abstract: A process for the separation of metals from a ferrite or a roasted metal sulphide ore is carried out by leaching the ferrite or roasted ore with peroxysulphuric acid (Caro's acid) and separating therefrom a solution containing metals. The roasted ore may contain ferrite and/or ferrite may be added to the ore, either before or after roasting. The leaching with peroxysulphuric acid may be carried out in the presence of gaseous chlorine. The metal sulphide ores may contain substantial proportions of copper and zinc sulphides.
    Type: Application
    Filed: December 11, 2000
    Publication date: January 3, 2002
    Inventors: Michael Mourad Hanna, Vaikuntam Iyer Lashmanan, Marc Murray Rishea
  • Publication number: 20010016284
    Abstract: Disclosed is a method of preparing a positive active material for a rechargeable lithium battery. In this method, a lithium salt is reflux-reacted with a metal salt in a basic solution. The resulting positive active material is a compound represented by formulas 1 to 14. The positive active material has a spherical or spherical-like form, a diameter of 10 nm to 10 &mgr;m, and a surface area of 0.1 to 5 m2/g.
    Type: Application
    Filed: January 22, 2001
    Publication date: August 23, 2001
    Inventors: Ho-Jin Kweon, Sung-Kyun Jang, Young-Uk Kwon
  • Patent number: 6277354
    Abstract: The present invention provides a process for recovering the chlorine value from a particulate feed stream of metal chlorides wherein the total energy and reactant mass flow are managed to minimize the build up of deposits of solids on the reactor walls and maximize the conversion of the metal chlorides to metal oxides and chlorine.
    Type: Grant
    Filed: June 10, 1999
    Date of Patent: August 21, 2001
    Assignee: E. I. duPont de Nemours and Company
    Inventors: Aaron J. Becker, Stephan C. De La Veaux, James B. Dunson, Jr., Hans Hellmut Glaeser, Suhas Mahuli, Gary Ken Whiting
  • Patent number: 6274104
    Abstract: The invention relates to a method for recovering non-ferrous metals, particularly nickel, cobalt, copper, zinc, manganese and magnesium, from materials containing said metals by converting said non-ferrous metals into sulphates by means of melt and melt coating sulphation, i.e. by a thermal treatment under oxidizing conditions within a temperature range of 400 to 800° C., during which a reaction mixture is formed containing at least one said non-ferrous metal, iron(III)sulphate and alkali metal sulphate, and appropriate reaction conditions are selected to substantially prevent iron(III)sulphate from thermally decomposing to hematite, and finally, said non-ferrous metals are recovered as metallic compounds. In the method of the invention, a process is formed around the melt and melt coating sulphation, which comprises nine steps.
    Type: Grant
    Filed: June 3, 1999
    Date of Patent: August 14, 2001
    Inventors: Jussi Rastas, Pekka Saikkonen
  • Patent number: 6210650
    Abstract: In order to reduce pollutants in the waste gas of regeneration plants for spent hydrochloric acid from pickling plants a process is provided, comprising the thermal decomposition of iron chloride in the spent pickling acid to iron oxide and gaseous hydrochloric acid, wherein to the spent pickling acid at least one compound is admixed which contains nitrogen having a low oxidation number, for example ammonium compounds, ammonia, urea or amides.
    Type: Grant
    Filed: July 27, 1994
    Date of Patent: April 3, 2001
    Assignee: Andritz-Patentverwaltungs-Gesellschaft m.b.H
    Inventors: Wilhelm Karner, Dietfried Gamsriegler
  • Patent number: 6200377
    Abstract: An improved process for the beneficiation of mixtures of mineral particles (such as kaolin clays) containing minerals which chelate with hydroxamates. The use of a silicon-containing compound in combination with a hydroxamate results in a more effective separation of minerals which chelate with the hydroxamate.
    Type: Grant
    Filed: April 16, 1999
    Date of Patent: March 13, 2001
    Assignee: Thiele Kaolin Company
    Inventors: Cesar I. Basilio, J. Michael Randolph
  • Patent number: 6193941
    Abstract: Besides a synthesis gas, a metallurgical raw material is to be produced from an oil containing heavy metals. To do this, the oil is partially oxidized and the heavy metal-containing soot is separated and burnt and the heavy metals thus occurring as ash can be taken to further processing, e.g. washing from the synthesis gas produced, using an aqueous washing solution.
    Type: Grant
    Filed: December 1, 1998
    Date of Patent: February 27, 2001
    Assignee: Krupp Uhde GmbH
    Inventors: Michael Buxel, Heinz Jochen Keller
  • Patent number: 6180235
    Abstract: Phosphorus-containing iron powder is prepared by mixing carbonyl iron powder or whiskers with elemental phosphorus, heating the mixture and comminuting the product obtained to give a powder. The powder of the present invention has a particularly low content of extraneous elements.
    Type: Grant
    Filed: February 12, 1998
    Date of Patent: January 30, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernd Leutner, Gabriele Friedrich, Reinhold Schlegel
  • Patent number: 6153334
    Abstract: The energy density of active materials for a positive electrode comprising an oxide containing Ni as a main metallic element is enhanced, and, moreover, a method for manufacturing them is provided. The oxide includes Ni as a main metallic element and contains at least Mn in the state of solid solution or eutectic mixture, wherein the average valence of Mn is 3.3 valences or more, the tap density is 1.7 g/cc or more, the half width of a peak at around 2.theta.=37-40.degree. of X-ray diffraction using CuK.alpha. ray is 1.2 deg or less, the ratio B/A of integrated intensity B of a peak at around 2.theta.=18-21.degree. to integrated intensity A of a peak at around 2.theta.=37-40.degree. is 1.25 or less, and the volume of pores having a pore radius of 40 .ANG. or less is 60% or more of the total pore volume. The oxide is obtained by growing in the state of keeping the dissolved oxygen concentration in the aqueous solution in the reaction vessel and then oxidizing the oxide.
    Type: Grant
    Filed: August 6, 1998
    Date of Patent: November 28, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroyuki Sakamoto, Hidekatsu Izumi, Yoichi Izumi, Isao Matsumoto
  • Patent number: 6056935
    Abstract: The invention provides an iron sulfide characterized in that it comprises FeS.sub.2, Fe.sub.1-x S, Fe.sub.3 O.sub.4 and FeSO.sub.4, and that the secondary particles thereof, have a 50% volume-cumulative particle diameter of from 20 to 300 .mu.m. The invention also provides a process for producing an iron sulfide comprising the steps of introducing (a) ferrous sulfate monohydrate having a d.sub.50 of from 20 to 300 .mu.m and (b) not less than stoichiometric amount of at least one sulfur compound selected from elemental sulfur and hydrogen sulfide into the fluidized bed of a furnace and then fluidizing, burning, and reacting the ingredients at a temperature of from 350 to less than 630.degree. C., a superficial velocity of 0.1 m/sec or higher, and a pressure of 1 atm or higher using air as a fluidizing gas.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: May 2, 2000
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Tadashi Kai, Yuji Matsue, Masaaki Sakurai, Kunihiro Imada, Kenji Inokuchi
  • Patent number: 6022406
    Abstract: A method for preparing inorganic pigments from steel mill dust, particularly electric steel mill dust, wherein (a) the dust is separated into a magnetic fraction and a non-magnetic fraction; (b) the non-magnetic fraction is subjected to a basic leaching reaction; (c) the resulting solid batch is rinsed until neutralized and then separated; (d) the resulting batch is calcined at 450-650.degree. C.; (e) the calcined batch is treated with sulfuric acid in the presence of a catalyst; (f) the inorganic pigments are recovered; and (g) the solutions from (c) and (e) are used to precipitate other pigments.
    Type: Grant
    Filed: May 27, 1998
    Date of Patent: February 8, 2000
    Assignee: Recupac
    Inventors: Gilles Roux, Farouk Tedjar
  • Patent number: 5985488
    Abstract: A process for preparing lithium nickeloxide (LiNiO.sub.2) for use as a positive electrode active material for a nonaqueous secondary battery, which comprises the steps of: (a) using as the raw materials a lithium compound and a nickel compound at least one of which has a melting point not higher than 300.degree. C.; i) in case where both of the lithium compound and the nickel compound have a melting point not higher than 300.degree. C., mixing the above two compounds after their melting, or mixing the above compounds, melting the mixture and mixing the melted mixture; ii) in case where either one of the lithium compound and the nickel compound has a melting point higher than 300.degree. C., mixing said one having a melting point higher than 300.degree. C. with the remaining one before or after its melting; (b)calcining the resulting mixture at a temperature of 700.degree. C. to 950.degree. C. in air or in an atmosphere containing oxygen in a higher concentration than an atmospheric oxygen concentration.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: November 16, 1999
    Assignees: Sharp Kabushiki Kaisha, Tanaka Chemical Corporation
    Inventors: Takehito Mitate, Naoto Torata, Tetsuya Yoneda, Kazuaki Minato, Toyoshi Iida, Tetsushi Makino, Shigeyuki Hamano, Naoyoshi Kameda, Tomohiko Inada
  • Patent number: 5968228
    Abstract: The present invention relates to a process for preparing cobalt metals by reducing cobalt oxides with ammonia or nitrogen/hydrogen gas mixtures. In accordance with the present invention, a cobalt metal is economically prepared by reacting a cobalt oxide with a nitrogen reductant at a temperature of 300 to 550.degree. C. for 3 to 7 hours, where the nitrogen reductant is injected into a reactor containing the cobalt oxide at a flow rate of 300 to 700 cc/min, preferably 500 cc/min per 1 g of cobalt oxide, while continuously elevating the temperature of the reactor at a rate of 3 to 7.degree. C./min, most preferably 5.degree. C./min.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: October 19, 1999
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Son-Ki Ihm, Do-Woan Kim, Dong-Keun Lee
  • Patent number: 5948375
    Abstract: A process for treating gold bearing sulphide minerals wherein the minerals are subjected to biological oxidation, the product thereof is separated into light and heavy fractions and gold is recovered from the light fraction using a non-biological process.
    Type: Grant
    Filed: May 27, 1998
    Date of Patent: September 7, 1999
    Assignee: Billiton SA Limited
    Inventor: Hendrik Stallknecht
  • Patent number: 5874374
    Abstract: A method for producing engineered materials from salt/polymer aqueous solutions in which an aqueous continuous phase having at least one metal cation salt is mixed with a hydrophilic organic polymeric disperse phase so as to form a metal cation/polymer gel. The metal cation/polymer gel is then treated to form a structural mass precursor, which structural mass precursor is heated, resulting in formation of a structural mass having predetermined characteristics based upon the intended application of the structural mass.
    Type: Grant
    Filed: September 8, 1997
    Date of Patent: February 23, 1999
    Assignee: Institute of Gas Technology
    Inventor: Estela Ong
  • Patent number: 5863512
    Abstract: A process for preparing LiFeO.sub.2 having a layered rock salt type structure is characterized in that at least one member selected from the group consisting of water-soluble iron salts, iron hydroxides, iron oxide hydroxides, and metallic iron is subjected to a hydrothermal treatment in an aqueous solution containing lithium hydroxide and at least one of sodium hydroxide and potassium hydroxide at 130.degree. to 300.degree. C.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: January 26, 1999
    Assignee: Agency of Industrial Science & Technology
    Inventors: Kazuaki Ado, Mitsuharu Tabuchi, Hiroyuki Kageyama, Osamu Nakamura
  • Patent number: 5785862
    Abstract: A process for preparing a polymeric form of ferric sulphate wherein an acidic aqueous solution including ferrous sulphate is oxidized to form ferric sulphate in the solution in an oxidation stage at ambient pressure and in the absence of oxidation catalyst using at least one oxidizing agent. The ferric sulphate is subsequently at least partially hydrolyzed by addition to the solution of at least one base. The ferric sulphate is kept in contact with the base at the temperature selected for a time sufficient for polymerization of the at least partially hydrolyzed ferric sulphate. The polyferric sulphate (PFS) obtained by embodiments of such a process can be used as a coagulant or flocculant in water treatments for decolorizing, purifying or reducing pollutants with improved performance compared to conventional ferric sulphate and aluminium sulphate treatments.
    Type: Grant
    Filed: September 18, 1996
    Date of Patent: July 28, 1998
    Assignee: Imperial College of Science Technology & Medicine
    Inventors: Nigel Johnathan Douglas Graham, Jiaqian Jiang
  • Patent number: 5738717
    Abstract: Coloring pigment of comparable quality to, and cheaper than, pigments products by chemical precipitation, is made from synthetic magnetite produced by oxidation of ferrous mill scale and reduced to a particle size such that preferably at least 85% of the product does not exceed 10 microns and 95% does not exceed 20 microns. The smaller the particle size the greater the tinting strength of the pigment. The pigment may be black or, by calcination of the synthetic magnetite, it may be red. For best quality the black pigment should contain 95-99.5% iron oxides, typically, and the magnetite should have a molecular ratio of 0.9 to 1.1:1. The shade and hue of red is dependent upon the calcination temperature and final size and shape of the particles. Reduction to the required particle size for the red coloring pigment may be done before and/or after calcination.
    Type: Grant
    Filed: February 7, 1996
    Date of Patent: April 14, 1998
    Assignee: Corveagh Limited
    Inventors: Bryon Thomas Oulsnam, Disederius Erasmus
  • Patent number: 5728854
    Abstract: A method for separating iron for nickel and/or cadmium contained in a battery waste is composed of a first step in which the spent batteries are crushed and calcined. The calcined pieces are mixed with an acetic acid aqueous solution before acetic acid and water are removed by evaporation or distillation so as to produce a residue containing metallic acetates. Water, the residue and an oxidant are mixed such that Fe.sup.+ and Fe.sup.++ acetates are converted into a basic ferric acetate, Fe(CH.sub.3 COO).sub.2 OH, which is insoluble in water and is recovered by filtration.
    Type: Grant
    Filed: August 6, 1996
    Date of Patent: March 17, 1998
    Assignee: Industrial Technology Research Institute
    Inventors: Ching-Chyi Chen, Fong-Ru Yang
  • Patent number: 5723097
    Abstract: A method of treating spent potliner material from aluminum reduction cells is disclosed. The spent potliner material is introduced into a sulfuric acid digester to produce a gas component including hydrogen fluoride and hydrogen cyanide and a slurry component including carbon, silica, alumina, sodium sulfate, iron, calcium and magnesium. The gas component is recovered and heated an effective amount to eliminate hydrogen cyanide and produce a remaining gas component including CO.sub.2, H.sub.2 O, nitrogen oxides and HF. The remaining gas component is directed through a water scrubber to form hydrofluoric acid, and the hydrofluoric acid is admixed with aluminum hydroxide to create aluminum fluoride. The slurry component is rinsed with water to separate a first solid fraction containing carbon, alumina and silica from a second liquid faction. The pH of the liquid fraction is adjusted to first create and separate aluminum hydroxide and then to separate sodium sulfate.
    Type: Grant
    Filed: December 8, 1995
    Date of Patent: March 3, 1998
    Assignee: Goldendale Aluminum Company
    Inventors: Robert J. Barnett, Michael B. Mezner
  • Patent number: 5705100
    Abstract: An organic vehicle is added to and kneaded with a solid component comprising from 60 to 95% by weight of a resistive material having a composition of La.sub.x Sr.sub.1-x CoO.sub.3 (x is from 0.40 to 0.60) and from 5 to 40% by weight of glass frit to obtain a resistive paste. A substrate is coated with the resistive paste and fired to produce a resistor. The resistive paste can be fired in any of air, neutral and reducing atmospheres. The resistor has any desired resistance value within a broad range, and the reproducibility of the resistor with a desired resistance value is good.
    Type: Grant
    Filed: December 26, 1995
    Date of Patent: January 6, 1998
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Keisuke Nagata, Hiroji Tani
  • Patent number: 5698483
    Abstract: A process for producing nano size powders comprising the steps of mixing an aqueous continuous phase comprising at least one metal cation salt with a hydrophilic organic polymeric disperse phase, forming a metal cation salt/polymer gel, and heat treating the gel at a temperature sufficient to drive off water and organics within the gel, leaving as a residue a nanometer particle-size powder.
    Type: Grant
    Filed: March 17, 1995
    Date of Patent: December 16, 1997
    Assignee: Institute of Gas Technology
    Inventors: Estela T. Ong, Vahid Sendijarevic
  • Patent number: 5660773
    Abstract: A process for producing ultra-fine yttrium-iron-garnet particles. In the first step of this process, a ceramic precursor material containing yettrium and ferric cations, a nitrogen-containing material, a solvent, and an anion capable of participating in an anionic oxidation-reduction reaction with the nitrogen-containing material, is provided. In the second step of the process, droplets of such ceramic precursor material are formed. In the third step of the process, the droplets are dried until particles which contain less than about 15 weight percent of solvent are produced. In the fourth step of this process, such particles are ignited in an atmosphere which contains substantially less than about 60 weight percent of the solvent's saturation value in such atmosphere.
    Type: Grant
    Filed: June 27, 1995
    Date of Patent: August 26, 1997
    Assignee: Alfred University
    Inventors: Gregory C. Stangle, Koththavasal R. Venkatachari, Steven P. Ostrander, Walter A. Schulze, John D. Pietras
  • Patent number: 5660772
    Abstract: A process for producing ultra-fine barium hexaferrite particles. In the first step of this process, a ceramic precursor material containing barium and trivalent ferric cations, a nitrogen-containing material, a solvent, and an anion capable of participating in an anionic oxidation-reduction reaction with the nitrogen-containing material, is provided. In the second step of the process, droplets of such ceramic precursor material are formed. In the third step of the process, the droplets are dried until particles which contain less than about 15 weight percent of solvent are produced. In the fourth step of this process, such particles are ignited in an atmosphere which contains substantially less than about 60 weight percent of the solvent's saturation value in such atmosphere.
    Type: Grant
    Filed: June 27, 1995
    Date of Patent: August 26, 1997
    Assignee: Alfred University
    Inventors: Gregory C. Stangle, Koththavasal R. Venkatachari, Steven P. Ostrander, Walter A. Schulze, John D. Pietras