Intermediate Article (e.g., Blank, Etc.) Patents (Class 428/577)
-
Patent number: 12252755Abstract: A process for manufacturing a flat steel product having a prealloyed corrosion-resistant coating, comprises providing a coated flat steel product comprising a steel substrate having, at least on one side of the steel substrate, and an aluminum-based corrosion-resistant coating. The coated flat steel product is heat-treated, comprising the following substeps: Heating the coated flat steel product in a furnace at a furnace temperature T of between 950° C. and 1150° C. with a furnace dwell time tV of between 40 seconds and 150 seconds, the furnace temperature being chosen such that the heating rate of the coated flat steel product in the temperature range from 500° C. to 700° C. is more than 10 K/s. The coated flat steel product is held at a temperature above Ac3 for a hold time of between 20 seconds and 60 seconds.Type: GrantFiled: August 17, 2021Date of Patent: March 18, 2025Assignee: ThyssenKrupp Steel Europe AGInventors: Janko Banik, Dirk Rosenstock, Axel Ralf Schrooten
-
Patent number: 11529795Abstract: The present invention provides a steel sheet plated with aluminum-iron and a preparation method therefor, the steel sheet comprising: a base steel sheet; and a plated layer formed on the surface of the base steel sheet and comprising: an alloyed layer containing at least one of Fe3Al, FeAl(Si), Fe2Al5, and FeAl3; and an aluminum layer formed on the alloyed layer and having a thickness less than 10% of that of the plated layer, wherein the plated layer is 20-35 ?m in thickness and contains 1-20 wt % of Mg as measured by GDS at a position 0.1 ?m deep from the surface of the plated layer and 10 wt % of oxygen as measured by GDS at a position 0.1 ?m deep from the surface of the plated layer.Type: GrantFiled: November 29, 2019Date of Patent: December 20, 2022Assignee: POSCO HOLDINGS INC.Inventors: Jin-Keun Oh, Seong-Woo Kim, Sang-Heon Kim, Yeol-Rae Cho
-
Patent number: 10232434Abstract: An apparatus for casting metals by a nucleated casting technique to create a preform, the apparatus including a mold having a base and a side wall where the base can be moved relative to the side wall to withdraw the preform as it is being created. In various circumstances, portions of a droplet spray created by an atomizing nozzle, i.e., overspray, may accumulate on a top surface of the side wall and prevent or inhibit the preform from being moved relative to the side wall. The atomizing nozzle can be oriented such that the droplet spray passes over the top of the side wall to remelt and remove at least a portion of the overspray that has accumulated thereon. The mold can be rotated such that the overspray formed on a region of or on the entire perimeter of the top surface can pass through the droplet spray and can be removed from the side wall.Type: GrantFiled: October 27, 2014Date of Patent: March 19, 2019Assignee: ATI PROPERTIES LLCInventors: Robin M. Forbes Jones, Sterry A. Shaffer
-
Patent number: 10177265Abstract: An anisotropic conducting adhesive is improved in conductivity without increasing the density of admixed conductive particles by inducing metallic fusion between the surfaces of the conducting particles and the surfaces being bonded. The metallic fusion may be promoted by physical/chemical interaction characteristic of certain materials at a compressed interface; by compression sufficient to deform the conductive particles in a manner that increases the mechanical contact area; by heating (with or without melting of a material), which may also serve to cure the adhesive matrix; or by acoustic vibration, e.g., ultrasonic vibration. The resulting metallic-fusion joint is stronger, as well as more conductive, than a joint in which the particles and surfaces are held in unfused mechanical contact.Type: GrantFiled: January 4, 2016Date of Patent: January 8, 2019Assignee: The Boeing CompanyInventor: Eric M. Rehder
-
Patent number: 9873929Abstract: A method of manufacturing tailor welded blanks may be capable of improving a quality of a welded portion and shortening a manufacturing time when a tailor welded blank is manufactured using a coated steel plate. The method of manufacturing tailor welded blanks includes welding one or more pairs of different coated steel plates having different thicknesses or strengths with laser using a filler wire.Type: GrantFiled: March 17, 2015Date of Patent: January 23, 2018Assignee: HYUNDAI MOTOR COMPANYInventor: So Youn Kim
-
Patent number: 9700941Abstract: A removed damaged portion of a fully consolidated turbine engine component is replaced with a powder coupon that includes powder particles that are at most partially sintered or are bonded together with a binder. A bonding agent is applied to the component and/or the powder coupon. The powder coupon is then positioned over the component and heat is applied to fully sinter the powder particles, thus causing the powder coupon to shrink onto the component. The heat also activates the bonding agent to bond the shrunken powder coupon to the component, but the heat does not sinter the material forming the fully consolidated component.Type: GrantFiled: October 3, 2012Date of Patent: July 11, 2017Assignee: SIEMENS ENERGY, INC.Inventors: Allister W. James, Zafir A. M. Abdo, Ahmed Kamel
-
Patent number: 9446445Abstract: The present invention describes a method of manufacturing a near-net shaped hollow shaft useful for high power applications such as gearboxes for wind energy industry. The method involves providing a concast bloom (of a round or rectangular or of any polygonal cross section) or an as-cast round ingot from which a hollow perform is prepared using hollow die punching, followed by process of heat treatment, proof-machining and stress relieving.Type: GrantFiled: December 27, 2012Date of Patent: September 20, 2016Assignee: Bharat Forge Ltd.Inventor: Babasaheb Neelkanth Kalyani
-
Publication number: 20150118513Abstract: A flanged duct blank has a male part defined by lead notches formed at each side of a leading end and has a female part defined by trail notches formed at each side of a trailing end. The male part includes a lock tab. The female part includes a leg part and a Z-bend. The Z-bend includes a leg part and a gap. The duct blank is repeatedly clamped and bent by a pivoting wiper to form a duct portion. The pivoting wiper includes a clench tool that has a retractable rib and a retractable roller. With the lock tab inserted into the Z-bend and the retractable rib engaged with the Z-bend, the retractable roller clenches the leg part over the lock tab to lock the male and female parts together in a duct seam.Type: ApplicationFiled: January 7, 2015Publication date: April 30, 2015Inventor: MICHAEL C. BORWIG
-
Publication number: 20150111059Abstract: A copper foil composite comprising a copper foil and a resin layer laminated thereon, satisfying an equation 1: (f3×t3)/(f2×t2)=>1 wherein t2 (mm) is a thickness of the copper foil, f2 (MPa) is a stress of the copper foil under tensile strain of 4%, t3 (mm) is a thickness of the resin layer, f3 (MPa) is a stress of the resin layer under tensile strain of 4%, and an equation 2: 1<=33f1/(F×T) wherein f1 (N/mm) is 180° peeling strength between the copper foil and the resin layer, F(MPa) is strength of the copper foil composite under tensile strain of 30%, and T (mm) is a thickness of the copper foil composite, wherein a Sn layer having a thickness of 0.2 to 3.0 ?m is formed on a surface of the copper foil on which the resin layer is not laminated.Type: ApplicationFiled: January 13, 2012Publication date: April 23, 2015Inventors: Koichiro Tanaka, Kazuki Kammuri
-
Patent number: 9005767Abstract: A billet includes a solid steel body and an alloy cladding. The cladding may include a square tube in which the body is inserted with an interface at which the cladding becomes bonded to the body when the billet is heated and rolled or otherwise worked into a ferrous product. At least one element composed of a mass of finely divided scavenging aluminum, titanium or magnesium, is placed in the tube adjacent the body and separate from the interface. The elements are advantageously compressed into briquettes which scavenge oxygen from residual air at the interface to prevent oxidation of the cladding at the interface. The tube may be closed to prevent gases outside the billet from penetrating to the interface. Alternatively, reliance may be placed on the briquettes to scavenge oxygen from the residual air and also from atmospheric air and furnace gases before they can penetrate to the interface.Type: GrantFiled: October 19, 2010Date of Patent: April 14, 2015Assignee: Cladinox International LimitedInventor: Antonino Giorgio Cacace
-
Patent number: 8979606Abstract: A method of making an electrode material for use in spark plugs and other ignition devices including industrial plugs, aviation igniters, glow plugs, or any other device that is used to ignite an air/fuel mixture in an engine. The electrode material is a ruthenium-based material that includes ruthenium as the single largest constituent. The disclosed method includes hot-forming a layered structure that includes a ruthenium-based material core, an interlayer having a refractory metal disposed over the ruthenium-based material core, and a nickel-based cladding disposed over the interlayer.Type: GrantFiled: June 20, 2013Date of Patent: March 17, 2015Assignee: Federal-Mogul Ignition CompanyInventor: Shuwei Ma
-
Publication number: 20140349131Abstract: Provided are a method for splitting longitudinally an end part of a metal plate or a metal rod having a rectangular, polygonal, or elliptical shape, in which the length of incision in the split portion can be freely adjusted and smooth split face can be formed; a metal part manufactured by such method; and a method for bonding such metal part.Type: ApplicationFiled: November 21, 2012Publication date: November 27, 2014Inventor: Masakatsu Seki
-
Patent number: 8883016Abstract: Disclosed is a carrier for manufacturing a printed circuit board, which includes a first carrier including a first binder having a first opening and a first metal layer formed in the first opening of the first binder, and a second carrier, stacked with the first carrier and including a second binder having a second opening and a second metal layer which is formed in the second opening of the second binder and which partially overlaps with the first metal layer, so that the carrier is simply configured and the binders are formed not only on the lateral surfaces of the metal layers but also on the upper surfaces thereof, thus improving the reliability of bonding of the carrier at the periphery. A method of manufacturing the carrier and a method of manufacturing a printed circuit board using the carrier are also provided.Type: GrantFiled: September 30, 2013Date of Patent: November 11, 2014Inventors: Jae Joon Lee, Jin Yong Ahn, Suk Hyeon Cho, Ki Hwan Kim, Seok Kyu Lee
-
Publication number: 20140154521Abstract: Disclosed are a tailor welded blank and a manufacturing method thereof. The tailor welded blank is manufactured by connecting blank elements of different materials or thicknesses, thereby eliminating quality problems in a welded zone. A hot stamped component is manufactured by hot stamping the tailor welded blank formed by laser-welding blank elements made of coated steel plates having different strengths or thicknesses using a filler wire, wherein a laser-welded zone has a martensite structure.Type: ApplicationFiled: May 28, 2013Publication date: June 5, 2014Applicants: PUSAN NATIONAL UNIVERSITY INDUSTRY-UNIVERSITY COOPERATION FOUNDATION, HYUNDAI HYSCOInventors: Min-Suck Kwon, Yun-Gyu Kim, Young-Jin Kim, Chung-Yun Kang, Jong-Pan Kong, Myeong-Hwan Oh, Hyeon-Jeong Shin, Seung-Taik Oh
-
Publication number: 20140037979Abstract: A method is disclosed of producing a billet which can be heated and rolled or otherwise worked with conventional equipment to form a product with a steel core and a cladding of an alloy including stainless steel, nickel-chrome, nickel-copper or copper-nickel. For a product such as corrosion resistant reinforcing bar, the billet includes a solid steel core inserted in a tube of the alloy on which swaging operations are carried out, decreasing the transverse size of discrete portions of the tube. The part of the tube interfacing with the steel body may be swaged, increasing the length of the tube and decreasing the transverse size of the steel body at the interface. To prevent oxidation of chrome and other metals in the tube, one or more briquettes of scavenging metal are inserted in the parts of the tube that project clear of an end of the core.Type: ApplicationFiled: April 5, 2012Publication date: February 6, 2014Applicant: Cladinox INternational LimitedInventor: Antonino Giorgio Cacace
-
Patent number: 8614008Abstract: Plate consisting of a steel substrate (1) and a precoat (2) consisting of a layer of intermetallic alloy (3) in contact with said substrate, topped by a layer of metal alloy (4), characterized in that, on at least one precoated face of said plate, an area (6) situated at the periphery of said plate has said metal alloy layer removed.Type: GrantFiled: March 29, 2007Date of Patent: December 24, 2013Assignee: ArcelorMittal FranceInventors: Jean-Francois Canourgues, Aurelien Pic, Pascal Verrier, Rene Vierstraete, Wolfram Ehling, Bernd Thommes
-
Patent number: 8573021Abstract: A metal blank that includes a binder trim component having at least one cut edge with a non-linear section. The creation of the non-linear section simultaneously forms a corresponding section in a binder trim component of an adjacent metal blank so that binder material can be shared therebetween. This reduces the amount of scrap metal, as the binder trim component is subsequently cut off and discarded. Furthermore, the non-linear section can include one or more strategically placed formations, such as projections, recesses, flat sections, etc., that cause it to be non-uniform along its length and to be specifically tailored to the manufacturing requirements of the part being formed.Type: GrantFiled: October 17, 2011Date of Patent: November 5, 2013Assignee: Shiloh Industries, Inc.Inventors: John R. Ewolski, James W. Walther, Stephen A. Fetsko
-
Patent number: 8574714Abstract: A method of manufacturing an engraved plate used in intaglio printing, said plate being engraved by a tool, for example a laser beam, characterized in that the engraving tool uses data from a depth-map, based on a three-dimensional raster image of the document to be printed.Type: GrantFiled: February 17, 2009Date of Patent: November 5, 2013Assignee: KBA-Giori S.A.Inventors: Fausto Giori, Dirk Dauw, Jacques Perrier, Laurent Mathys
-
Patent number: 8563141Abstract: Disclosed is a carrier for manufacturing a printed circuit board, which includes a first carrier including a first binder having a first opening and a first metal layer formed in the first opening of the first binder, and a second carrier, stacked with the first carrier and including a second binder having a second opening and a second metal layer which is formed in the second opening of the second binder and which partially overlaps with the first metal layer, so that the carrier is simply configured and the binders are formed not only on the lateral surfaces of the metal layers but also on the upper surfaces thereof, thus improving the reliability of bonding of the carrier at the periphery. A method of manufacturing the carrier and a method of manufacturing a printed circuit board using the carrier are also provided.Type: GrantFiled: March 2, 2010Date of Patent: October 22, 2013Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Jae Joon Lee, Jin Yong Ahn, Suk Hyeon Cho, Ki Hwan Kim, Seok Kyu Lee
-
Publication number: 20130273387Abstract: The invention relates to a method for welding a first composite sheet metal part comprising at least two metal sheets and a sheet arranged between both metal sheets that consists of a material with a different chemical composition than the two metal sheets, to a second sheet metal part consisting of a solid metallic material or a further composite material with at least two metal sheets and a sheet arranged between the metal sheets that consists of a material with a different chemical composition than the two metal sheets. The object of providing a method for welding composite sheet metal parts is achieved by welding the sheet metal parts using a high-frequency welding method.Type: ApplicationFiled: June 17, 2013Publication date: October 17, 2013Applicant: ThyssenKrupp Steel Europe AGInventors: Axel Joachim Kleier, Stefan Wischman, Jens Plha
-
Publication number: 20130160335Abstract: A wear component for use on, for instance, an excavator formed by a shell formed from a tough metal such as carbon steel and an inner body formed from an abrasion resistant metal such as a chromium white iron. The shell includes cross portions extending through the inner body, the cross portions being made of the tough metal. This has the effect of strengthening the overall toughness of the wear component, whilst retaining desirable abrasion resistance.Type: ApplicationFiled: June 28, 2011Publication date: June 27, 2013Inventors: Patrick Gerard Maher, Tymen Jacob Dinn Brom, Jonathan Clowes Pemberton
-
Publication number: 20130161933Abstract: A frame rail for a vehicle has a pair of elongated structural members, each one of the pair of elongated structural members having flanges protruding from lateral edges thereof. The flanges of one of the pair of elongated structural members extend in a direction toward the flanges of the other one of the pair of elongated structural members. The frame rail also has first and second metallic web panels interconnecting the pair of elongated structural members. Overall, the frame rail has a box beam structure, wherein at least a major portion of each one of the first and second metallic web panels has a material thickness that is less than a material thickness of at least a major portion of each one of the pair of elongated structural members.Type: ApplicationFiled: August 30, 2011Publication date: June 27, 2013Inventors: Zachary Marten, Frank N. Casali
-
Publication number: 20130009390Abstract: In one aspect, the invention is directed to a half-cradle for use in a vehicle frame, comprising a cast end member formed from a first material and first and second tubular cross-member stubs extending from the cast end member. The first and second tubular cross-member stubs are made from a second material. Each of the stubs has an end buried in the cast end member, wherein the buried end is uncapped. Each of the tubular cross-member stubs has an interior that is configured to sealingly receive a core for use in preventing the filling of the stub with molten first material during casting of the cast end member.Type: ApplicationFiled: January 20, 2011Publication date: January 10, 2013Inventors: Pascal P. Charest, Eric deNijs
-
Copper foil for current collector of lithium secondary battery with improved wrinkle characteristics
Patent number: 8349518Abstract: A copper foil for a current collector of a lithium secondary battery has a crystalline structure, in which a ratio of the sum of texture coefficients of a (111) surface and a (200) surface to the total sum of texture coefficients of the (111), (200) and (220) surfaces is 60 to 85%, a ratio of the texture coefficient of the (111) surface to the total sum of texture coefficients of the (111), (200) and (220) is 18 to 38%, a ratio of the texture coefficient of the (200) surface thereto is 28 to 62%, and a ratio of the texture coefficient of the (220) surface thereto is 15 to 40%. The copper foil has surface roughness (Rz-JIS) of 2 ?m or less, weight deviation of 3% or less, tensile strength of 30 to 40 kgf/mm2, elongation of 3 to 20%, and thickness of 1 to 35 ?m.Type: GrantFiled: February 17, 2011Date of Patent: January 8, 2013Assignee: LS Mtron Ltd.Inventors: Dae-Young Kim, Byoung-Kwang Lee, Seung-Jun Choi -
Publication number: 20120325832Abstract: Provided is a bonding structure of a metal member and a composite-material member which comprises a composite-material member and a metal member adhesively bonded to the composite-material member through an adhesive bonding surface therebetween. The metal member has a slit extending along the adhesive bonding surface to form a thin-walled portion between the adhesive bonding surface and the slit.Type: ApplicationFiled: April 30, 2012Publication date: December 27, 2012Inventors: Shinsuke Takeuchi, Eiichi Sato
-
Patent number: 8309382Abstract: Processes are provided herein for the fabrication of MEMS utilizing both a primary metal that is integrated into the final MEMS structure and two or more sacrificial secondary metals that provide structural support for the primary metal component during machining. A first secondary metal is thinly plated around the primary metal and over the entire surface of the substrate without using photolithography. A second secondary metal, is then thickly plated over the deposited first secondary metal without using photolithography. Additionally, techniques are disclosed to increase the deposition rate of the first secondary metal between primary metal features in order to prevent voiding and thus enhance structural support of the primary metal during machining.Type: GrantFiled: October 29, 2009Date of Patent: November 13, 2012Assignee: Advantest America, Inc.Inventor: Montray Leavy
-
Patent number: 8298681Abstract: The invention relates to an extrusion billet having two end sides, characterized in that the surface of at least one end side face has a three-dimensional topography which is composed of a substantially planar end side face from which local elevations protrude.Type: GrantFiled: July 9, 2007Date of Patent: October 30, 2012Assignee: Wieland-Werke AGInventors: Ali Aydin, Hans-Peter Hoehe, Leszek Poletek, Florian Schopper
-
Patent number: 8268452Abstract: Methods for forming earth-boring tools include providing a metal or metal alloy bonding agent at an interface between a first element and a second element and sintering the first element, the second element, and the boding agent to form a bond between the first element and the second element at the interface. The methods may be used, for example, to bond together portions of a body of an earth-boring tool (which may facilitate, for example, the formation of cutting element pockets) or to bond cutting elements to a body of an earth-boring tool (e.g., a bit body of a fixed-cutter earth-boring drill bit or a cone of a roller cone earth-boring drill bit). At least partially formed earth-boring tools include a metal or metal alloy bonding agent at an interface between two or more elements, at least one of which may comprise a green or brown structure.Type: GrantFiled: July 31, 2007Date of Patent: September 18, 2012Assignee: Baker Hughes IncorporatedInventors: Nicholas J. Lyons, Jimmy W. Eason, Redd H. Smith, John H. Stevens
-
Publication number: 20120171506Abstract: A curved-part forming method for obtaining a curved part by performing forming on a blank formed of a single metal plate, the method including a bending process in which the blank having a curved outline corresponding to a curve of the curved part in a longitudinal direction is bent into a sectional shape corresponding to a division portion of a sectional shape of the curved part; and a joining process in which two or more portions obtained by the bending process are joined together.Type: ApplicationFiled: September 28, 2010Publication date: July 5, 2012Applicant: JFE STEEL CORPORATIONInventors: Takayuki Futatsuka, Kazuhiko Higai, Yoshikiyo Tamai, Takaaki Hira, Takeshi Fujita, Yuji Yamasaki
-
Patent number: 8202646Abstract: A battery case is made by cutting from a blank case of a bottomed cylindrical battery case having an unwanted portion at an opening portion the unwanted portion from the case wall in the circumferential direction by a blade. The cutting of the case wall is performed so as to render a cutting-end portion higher than a cutting-start portion. Thus, re-cutting of the cutting-start portion by the blade after it has already completed one rotation can be avoided. As a result, the generation of thread-like chips from re-cutting of the cut surface can be avoided.Type: GrantFiled: January 22, 2009Date of Patent: June 19, 2012Assignee: Panasonic CorporationInventors: Toshiki Ishikawa, Yoshio Goda, Tadahiro Tokumoto, Masaji Moriwaki, Seiichi Kato
-
Patent number: 8197949Abstract: Provided is a blank structure for a ring member of a bearing in which a cut target surface after stainless steel is forged has uniform surface characteristics, and highly accurate cutting processing is enabled. A blank (10), which is processed to an outer race (2) and an inner race (3) of a bearing, includes: a cylindrical portion (11, 12) formed by forging a stainless-steel material, and having an inner circumferential surface (11a, 12a) and an outer circumferential surface (11b, 12b) entirely being surface eutectic carbides fragmented beds; and a clamp portion (13) provided to one end portion side of the cylindrical portion (11, 12).Type: GrantFiled: July 25, 2007Date of Patent: June 12, 2012Assignee: Seiko Instruments Inc.Inventors: Hironobu Itoh, Hiroaki Matsumura, Kenji Takano
-
Publication number: 20120135263Abstract: On part of a surface of a metal plate that is to be heated by radiant heat transfer with a near-infrared ray, a region where reflectance for a radiant ray is made lower than that of the original surface of the metal plate is formed. As reflectance reducing treatment, painting or thermal spraying in a blackish color, plating in a blackish color, treatment for increasing roughness of the surface of the metal plate, blasting, etching, blackening, surface layer quality changing treatment of the metal plate, or the like can be adopted. The metal plate is turned into a heated metal plate partially having a different temperature by being heated by radiant heat transfer, and thereafter, the heated metal plate is subjected to thermal processing accompanied by cooling, for example, by hot stamping.Type: ApplicationFiled: August 5, 2010Publication date: May 31, 2012Inventors: Yoshifumi Kobayashi, Kazuyuki Kawano, Yasunori Itoh, Shinichi Suzuki, Shintaro Yamanaka
-
Patent number: 8187724Abstract: There is provided a method for fabricating a dual alloy structure that may in turn be machined to fabricate a rotary component for use in a gas turbine engine. The method provides a powder metal (PM) nickel based superalloy and a nickel aluminide intermetallic based alloy. The powder metal (PM) nickel based superalloy displays characteristics, such as improved strength, low cycle fatigue resistance, fracture toughness, and crack growth resistance. The nickel aluminide intermetallic based alloy displays characteristics, such as high temperature creep and oxidation resistance, suitable for use in the outer radial area of an impeller. A bore sub-element is fabricated from the powder metal (PM) nickel based superalloy. A body sub-element is fabricated from the nickel aluminide intermetallic based alloy. The bore sub-element and body sub-element are joined by inertia welding or diffusion bonding at a common mating surface.Type: GrantFiled: February 24, 2009Date of Patent: May 29, 2012Assignee: Honeywell International Inc.Inventor: Derek Anthony Rice
-
Publication number: 20120128996Abstract: The present invention relates to a metal nanobelt and a method of manufacturing the same, and a conductive ink composition and a conductive film including the same. The metal nanobelt can be easily manufactured at a normal temperature and pressure without requiring the application of high temperature and pressure, and also can be used to form a conductive film or conductive pattern that exhibits excellent conductivity if the conductive ink composition including the same is printed onto a substrate before a heat treatment or a drying process is carried out at low temperature. Therefore, the metal nanobelt and the conductive ink composition may be applied very appropriately for the formation of conductive patterns or conductive films for semiconductor devices, displays, solar cells in environments requiring low temperature heating. The metal nanobelt has a length of 500 nm or more, a length/width ratio of 10 or more, and a width/thickness ratio of 3 or more.Type: ApplicationFiled: September 10, 2009Publication date: May 24, 2012Applicant: LG Chem LtdInventors: Won-Jong Kwon, Jae-Hong Kim, Sun-Mi Jin, Sang-Uck Lee, Young-Soo Lim
-
Publication number: 20120107632Abstract: A component of an air-hardenable steel composed of (contents in mass %): C<0.20; Al<0.08; Si<1.00; Mn 1.20 to <2.50; P<0.020; S<0.015; N<0.0150; Cr 0.30 to <1.5; Mo 0.10 to <0.80; Ti 0.010 to <0.050; V 0.03 to <0.20; B 0.0015 to <0.0060, with the remainder being iron including the usual elements present in steel, is produced by heating a hot- or cold-rolled steel sheet or steel tube section to a temperature of ?blank=800 to 1050° C. and then forming the sheet or tube into a component in a forming tool. After removal from the tool, the component is cooled down in air while the component still has a temperature above ?removal=200° C. and below 800° C. The component achieves the required mechanical properties during air-cooling.Type: ApplicationFiled: June 21, 2010Publication date: May 3, 2012Applicant: SALZGITTER FLACHSTAHL GMBHInventors: Michael Braun, Uwe Eggers, Cord Schäffner, Joachim Schottler, Friedrich Luther, Stefan Mütze
-
Publication number: 20120107633Abstract: A high-strength steel sheet includes a composition containing, in mass percent, 0.08% to 0.20% of carbon, 0.2% to 1.0% of silicon, 0.5% to 2.5% of manganese, 0.04% or less of phosphorus, 0.005% or less of sulfur, 0.05% or less of aluminum, 0.07% to 0.20% of titanium, and 0.20% to 0.80% of vanadium, the balance being iron and incidental impurities.Type: ApplicationFiled: June 29, 2010Publication date: May 3, 2012Applicant: JFE STEEL CORPORATIONInventors: Koichi Nakagawa, Takeshi Yokota, Kazuhiro Seto, Satoshi Kinoshiro, Yuji Tanaka, Katsumi Yamada, Tetsuya Mega, Katsumi Nakajima
-
Publication number: 20120100385Abstract: A production method of a roughly shaped material for an engine piston includes a continuous casting step for obtaining a cast rod (31) having a diameter of 85 mm or less by continuously casting a molten aluminum alloy (30) at a molten alloy temperature of 720° C. or higher, and a forging step for obtaining a roughly shaped material (11) for an engine piston by forging a forging material (32) obtained by homogenizing the cast bar (31) at 370 to 500° C. A composition of the molten alloy (30) includes Si: 11.0 to 13.0 mass %, Fe: 0.6 to 1.0 mass %, Cu: 3.5 to 4.5 mass %, Mn: 0.25 mass % or less; Mg: 0.4 to 0.6 mass %, Cr: 0.15 mass % or less, Zr: 0.07 to 0.15 mass %, P: 0.005 to 0.010 mass %, Ca: 0.002 mass % or less, and the balance being Aluminum and inevitable impurities.Type: ApplicationFiled: July 2, 2010Publication date: April 26, 2012Applicant: SHOWA DENKO K.K.Inventors: Hideki Takemura, Hiroaki Murakami
-
Publication number: 20120088116Abstract: A method of forming a bimetallic forging includes providing a blank comprising at least a first element and a second element of a first metal, and an insert of a second metal. A blank is configured such that the insert may be substantially encapsulated by a shell defined by the first element and the second element. The blank is forged to form a bimetallic forging including an outer portion defined by the shell, an inner portion defined by the insert, and an interface layer therebetween. In a non-limiting example, the first metal is substantially comprised of aluminum and the second metal is substantially comprised of magnesium. In a non-limiting example, the blank may be forged to form a vehicle wheel including an aluminum skin substantially encapsulating a magnesium inner portion, providing wheel with a high strength to weight ratio and improved corrosion performance.Type: ApplicationFiled: October 12, 2010Publication date: April 12, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Blair E. Carlson, Paul E. Krajewski
-
Publication number: 20120073711Abstract: The invention relates to an aluminium alloy for producing lithographic printing plate supports as well as an aluminium strip produced from the aluminium alloy, and a method for producing the aluminium strip and use thereof to produce lithographic printing plate supports. These objects are achieved in that the aluminium alloy contains the following alloy components in % by weight: Fe<0.4%, 0.41%?Mg?0.7%, 0.05%?Si?0.25%, 0.1%?Mn?0.6%, Cu?0.04%, Ti<0.1%, Zn?0.1%, Cr?0.1%, the rest being Al and unavoidable impurities, each in an amount of 0.05% at most to give a total of 0.15% at most.Type: ApplicationFiled: October 21, 2011Publication date: March 29, 2012Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBHInventors: Bernhard Kernig, Jochen Hasenclever, Gerd Steinhoff, Christoph Settele
-
Publication number: 20120074106Abstract: Plate consisting of a steel substrate (1) and a precoat (2) consisting of a layer of intermetallic alloy (3) in contact with said substrate, topped by a layer of metal alloy (4), characterized in that, on at least one precoated face of said plate, an area (6) situated at the periphery of said plate has said metal alloy layer removed.Type: ApplicationFiled: December 6, 2011Publication date: March 29, 2012Applicant: Arcelormittal FranceInventors: Jean-Francois CANOURGUES, Aurelien Pic, Pascal Verrier, Rene Vierstraete, Wolfram Ehling, Bernd Thommes
-
Publication number: 20120064359Abstract: Methods and associated apparatus for semi-continuous casting of hollow ingots are described. In one embodiment a method for the semi-continuous casting of a metallic hollow ingot is provided. The method includes providing a mold comprising a mold center having an inner pipe and an outer pipe arranged to form an annular space for a cooling media and an outer mold, circulating a cooling media in the annular space, feeding a source material to the mold, heating the source material to produce a molten material, moving the mold center progressively downward relative to the outer mold, and solidifying the molten material to form a hollow ingot. Embodiments relating to an apparatus for semi-continuous casting of hollow ingots, and products resulting from the semi-continuous casting of hollow ingots are also described.Type: ApplicationFiled: November 18, 2011Publication date: March 15, 2012Applicant: TITANIUM METALS CORPORATIONInventors: Alan BLACKBURN, Richard ROTH, Andrew PURSE, David MAY
-
Publication number: 20120051919Abstract: A forging preform for a turbine rotor disk is disclosed. The preform includes a body of a superalloy material having a mass of about 5000 lbs or more, the superalloy material having a substantially homogeneous grain morphology and an ASTM average grain size of 10 or smaller. 5. A turbine rotor disk is also disclosed. The disk includes a substantially cylindrical disk of a superalloy material having a mass of about 5000 lbs or more, the superalloy material having a substantially homogeneous grain morphology and an ASTM average grain size of about 10 or smaller. A method of making a turbine rotor disk is also disclosed. The method includes providing a superalloy powder material and pressing the superalloy powder material to form a forging preform for a turbine rotor disk.Type: ApplicationFiled: August 31, 2010Publication date: March 1, 2012Applicant: GENERAL ELECTRIC COMPANYInventors: Raymond Joseph Stonitsch, George Albert Goller, Joseph Jay Jackson, David Paul Mourer, Daniel Yeuching Wei
-
Publication number: 20120040203Abstract: A high strength galvanized steel sheet including all in mass %, C: 0.05% to <0.12%, Si: 0.35% to <0.80%, Mn: 2.0 to 3.5%, P: 0.001 to 0.040%, S: 0.0001 to 0.0050%, Al: 0.005 to 0.1%, N: 0.0001 to 0.0060%, Cr: 0.01% to 0.5%, Ti: 0.010 to 0.080%, Nb: 0.010 to 0.080%, and B: 0.0001 to 0.0030%, optionally one or more of Mo: 0.01 to 0.15%, Ca: 0.0001 to 0.0050%, REM: 0.0001 to 0.1%, and Sb: 0.0001 to 0.1%, and Fe and unavoidable impurities as the balance, has a microstructure containing a ferrite phase with a volume fraction in a range of 20 to 70% and an average grain diameter equal to or smaller than 5 ?m, and has a galvanized layer on a surface thereof at a coating weight (per side) of 20 to 150 g/m2.Type: ApplicationFiled: April 27, 2010Publication date: February 16, 2012Applicant: JFE STEEL CORPORATIONInventors: Shusaku Takagi, Kohei Hasegawa
-
Publication number: 20120034484Abstract: Metal foil for the catalytic production of hydrogen, having the following chemical composition (in % by weight): C 0.001 to 0.5%; S max. 0.008%; N 0.1 to 0.3%; Cr 24 to 28%; Ni 30 to 33%; Mn 1.0 to 2.0%; Si 0.005 to 0.2%; Mo 6.0 to 7.5%; Ti max. 0.05%; Nb max. 0.05%; Cu 0.8 to 2.0%; P max. 0.025%; AI max. 0.2%; Cer composition metal 0.01 to 0.1%; W max. 0.5%; Co max. 0.5%; B 0.001 to 0.05%; the remainder being Fe and production-related impurities.Type: ApplicationFiled: April 29, 2010Publication date: February 9, 2012Applicant: THYSSENKRUPP VDM GMBHInventor: Rainer Behrens
-
Patent number: 8110291Abstract: A composite material for an electric/electronic part, having a metal base, a resin film on at least a part of the metal base, and a layer of Sn or a Sn alloy on at least a part of the metal base at a site where the resin film is not provided, the layer of Sn or a Sn alloy including a solidified structure, and the resin film having a residual solvent quantity adjusted to 5% to 25% by mass.Type: GrantFiled: December 23, 2010Date of Patent: February 7, 2012Assignee: The Furukawa Electric Co., Ltd.Inventors: Akira Tachibana, Chikahito Sugahara, Shuichi Kitagawa
-
Publication number: 20120028068Abstract: The present invention relates to a method for producing a profiled metal sheet, comprising the following steps in the indicated order: a) roll forming at least part of a sheet metal strip by means of a roll forming unit, wherein the sheet metal strip determines a first working plane of the roll forming unit, in respect to which parts of the sheet metal strip are bent up to form the profiled metal sheet, and wherein the bent parts of the sheet metal strip are curved at least partially in respect to the first working plane; and b) bending the profiled metal sheet by means of a bending unit, wherein the bent up parts of the profiled metal sheet are bent such that a second working plane is formed, wherein the first working plane becomes curved. The present invention thus provides an easy-to-implement, resource-conserving and cost-effective method.Type: ApplicationFiled: January 15, 2010Publication date: February 2, 2012Applicant: Data M Sheet Metal Solutions GmbHInventors: Albert Sedlmaier, Andre Abee, Bernard Poks
-
Publication number: 20120009434Abstract: Disclosed is a high-strength cold-rolled steel sheet which has improved stretch-flange formability while keeping excellent hydrogen embrittlement resistance. The cold-rolled steel sheet comprises 0.03 to 0.30% by mass of C, 3.0% by mass or less (including 0% by mass) of Si, more than 0.1% by mass and not more than 2.8% by mass of Mn, 0.1% by mass or less of P, 0.005% by mass or less of S, 0.01% by mass or less of N, and 0.01 to 0.50% by mass of Al. The cold-rolled steel sheet additionally comprises V in an amount of 0.001 to 1.00% by mass or one or more elements selected from Nb, Ti and Zr in the total amount of 0.01% by mass or more, with the remainder being made up by iron and unavoidable impurities, wherein the contents of one or more elements selected from Nb, Ti and Zr fulfils the requirement represented by the following formula: [% C]?[% Nb]/92.9×12?[% Ti]/47.9×12?[% Zr]/91.2×12>0.03.Type: ApplicationFiled: October 1, 2009Publication date: January 12, 2012Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Hideo Hata, Toshio Murakami, Akira Ibano, Fumio Yuse, Junichiro Kinugasa
-
Publication number: 20120009433Abstract: The present invention provides a duplex stainless steel sheet with excellent press-formability which defines the ingredients of the steel, Ni balance, and austenite phase rate to obtain a 0.2% proof stress and Erichsen value equal to that of SUS304 or another austenitic stainless steel, that is, a duplex stainless steel sheet which contains, by mass %, C: 0.05% or less, Si: 0.5 to 3%, Mn: 1 to 5%, Cr: 16 to 21%, Ni: 1 to 6%, Cu: 0.5 to 3%, and N: 0.07% or less, has an Ni-bal. value given by the following formula <1> of ?7.5 to ?3.5, has a balance of Fe and unavoidable impurities, has an austenite phase rate of 50% to 95%, and has a balance of ferrite phases: Ni-bal.=30(C+N)+Ni+0.5Mn+0.3Cu?1.1(Cr+1.5Si)+8.Type: ApplicationFiled: March 17, 2010Publication date: January 12, 2012Inventors: Masaharu Hatano, Akihiko Takahashi, Eiichiro Ishimaru, Ken Kimura
-
Publication number: 20110311835Abstract: The present invention provides a titanium slab for hot rolling which can be fed into a general purpose hot-rolling mill for producing strip coil, without passage through a breakdown process such as blooming or a straightening process, and can further suppress surface defect occurrence of the hot-rolled strip coil, and a method of producing and a method of rolling the same, characterized in that in the cast titanium slab an angle ? formed by the crystal growth direction (solidification direction) from the surface layer toward the interior and a direction parallel to the slab casting direction (longitudinal direction) is 45 to 90°, and moreover, there is a surface layer structure of 10 mm or greater whose ? is 70 to 90°, and further characterized in that a crystal grain layer of 10 mm or greater is formed whose C-axis direction inclination of a titanium a phase is, as viewed from the side of the slab to be hot rolled, in the range of 35 to 90° from the normal direction of the surface to be hot rolled.Type: ApplicationFiled: February 8, 2010Publication date: December 22, 2011Inventors: Kazuhiro Takahashi, Tomonori Kunieda, Kenichi Mori, Hiroaki Otsuka, Hideki Fujii, Yoshihiro Fujii, Yoshimasa Miyazaki, Takashi Oda, Hisamune Tanaka, Osamu Tada
-
Publication number: 20110308958Abstract: A layer arrangement for a gravure cylinder including nickel in at least a first region through the entire thickness (d) thereof, with a mass fraction of at least 0.80, the arrangement being designed to permit an imaging by means of a laser in the first region and to serve as the outermost layer of the gravure cylinder for intaglio printing. A method for producing a layer arrangement for a printing form wherein the layer arrangement includes nickel in at least a first region through the entire thickness (d) thereof, with a mass fraction of at least 0.80 and at least in the radially external region has a solid lubricant component (X) has the following steps: the layer arrangement is produced on a cylinder core by galvanic coating and a printing image is generated on the layer arrangement for intaglio printing.Type: ApplicationFiled: September 1, 2011Publication date: December 22, 2011Applicant: IPT International Plating Technologies GmbHInventor: Matthias Kurrle