Abstract: Provided is a rolled copper foil or electrolytic copper foil for an electronic circuit to be used for forming a circuit by etching, wherein the rolled copper foil or the electrolytic copper foil comprises a nickel alloy layer with lower etching rate than copper, which is formed on an etching side of the copper foil, and the nickel alloy layer contains zinc. This invention aims to prevent sagging caused by the etching, to form a uniform circuit having the intended circuit width, and to shorten the time of forming a circuit by etching as much as possible, when forming a circuit by etching a copper foil of the copper-clad laminate; and also aims to make the thickness of the nickel alloy layer as thin as possible, to inhibit oxidation when exposed to heat, to prevent tarnish (discoloration) known as “YAKE”, to improve the etching properties in pattern etching, and to prevent the occurrence of short circuits and defects in the circuit width.

Abstract: Disclosed is a structural material using novel, high-purity aluminum, which is produced by using fine aluminum powder as the material, as well as a method for manufacturing such structural material. A processed aluminum material having the properties of an aluminum structural material constituted by aluminum, aluminum carbide and unavoidable impurities except aluminum and aluminum carbide is characterized in that a material obtained by uniformly dispersing stearic acid in fine aluminum powder is filled in an L-shaped bent die, and pressures are applied to the material from one direction and the other direction of the die wherein the pressure applied to the material from the one direction of the die is greater than the pressure applied to the material from the other direction of the die, to cause the material to pass through a hole of the L-shaped bent die so that the material is given and accumulates giant strain, and this process is performed continuously.

Abstract: The invention relates to a sheet metal plate, especially made of steel, for producing motor vehicle body components. In order to make the body component sufficiently rigid at highly stressed points in spite of using lightweight materials, the sheet metal plate (11) is provided with local reinforcement zones (13, 14). To this avail, the sheet metal plate (11) is joined together from at least two cut metal sheets (7, 9) with a straight seam (10). At least one of the cut metal sheets (7) comprises several parallel strips (2 to 6) having different strengths while each local reinforcement zone (13, 14) lies within a reinforced strip (2, 3).

Abstract: Processes are provided herein for the fabrication of MEMS utilizing both a primary metal that is integrated into the final MEMS structure and two or more sacrificial secondary metals that provide structural support for the primary metal component during machining. A first secondary metal is thinly plated around the primary metal and over the entire surface of the substrate without using photolithography. A second secondary metal, is then thickly plated over the deposited first secondary metal without using photolithography. Additionally, techniques are disclosed to increase the deposition rate of the first secondary metal between primary metal features in order to prevent voiding and thus enhance structural support of the primary metal during machining.

Abstract: Processes are provided herein for the fabrication of MEMS utilizing both a primary metal that is integrated into the final MEMS structure and a sacrificial secondary metal that provides structural support for the primary metal component during machining More specifically, techniques are disclosed to increase the rate of secondary metal deposition between primary metal features in order to prevent voiding in the sacrificial secondary metal and thus enhance structural support of the primary metal during machining.

Abstract: An article and method of forming the article are disclosed. The method includes positioning a first workpiece, positioning a second workpiece, and applying energy to the first workpiece and the second workpiece to form a weld. The article includes the first and second workpiece. The first workpiece includes a first weld surface, which includes at least one porosity reducing channel. The second workpiece includes a second weld surface positioned to be welded to the first weld surface. The application of energy generates gas that is directed by the at least one porosity reducing channel.

Abstract: An inorganic-organic composite film is formed by coating a application liquid containing an inorganic component and an organic resin on a surface of a steel sheet, and baking the application liquid on the surface of the steel sheet. The application liquid contains phosphate as the inorganic component, and further contains an inorganic powder having a BET specific surface area of 10 m2/g or more and exhibiting a particle size distribution with a 50% cumulative particle size of 5 ?m or less and with a 90% cumulative particle size of 15 ?m or less when measured by a laser diffraction particle size analyzer, the powder being contained at a ratio of no less than 1 mass %, nor more than 50 mass % with respect to a solid content of the phosphate.

Abstract: A metal composite for fuel cells according to the present invention, which includes: a core of a metal; cladded layers of a corrosion resistant metal covering both surfaces of the core; and a through-hole formed through the core and cladded layers. The through-hole has, on a hole wall of the core region of the through-hole, a concave portion which is recessed relative to hole walls of the cladded layer regions of the through-hole.

Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.

Abstract: A wire (10) for use in a brazing or soldering operation has an elongated body (12) of a metallic material. The elongated body (12) has an outer surface (18). A channel (14) is formed along a length of the body. The channel (14) has an opening (A1). A flux solution (22) is deposited within the channel (14) and along the length of the body. The flux solution (22) covers a portion of the outer surface (18). A portion of the flux solution (22) is exposed through the opening (A1) in the channel (14).

Abstract: Diamond bonded constructions comprise a body comprising a plurality of bonded together diamond grains with interstitial regions disposed between the grains that are substantially free of the catalyst material used to initially sinter the body. A metallic substrate is attached to the body, and a braze joint is interposed between the body and the substrate. The body is metallized to include a metallic material disposed along a substrate attachment surface in contact with the braze joint, wherein the metallic material is different from the braze joint material. The metallic material may exist within a region of the body extending fully or partially into the body, and/or may exist as a layer extending away from the substrate attachment surface. The body includes a working surface characterized by empty interstitial regions or by interstitial regions filled with an infiltrant material, wherein the infiltrant material is different from the metallizing material.

Abstract: The invention relates to the thermoelectrical industry and can be used for producing thermoelectrical devices based on the Peltier and Seebeck effects. In particular, the invention relates to a crystalline plate made of thermoelectric laminated material, to a component which is used for producing n- and p-type conductivity legs. The invention is also related to a method of manufacture of crystalline plates of a thermoelectric layered material based on the AVBVI solid solutions by using a directional crystallization process.

Abstract: The invention relates to a method for the production of a one-piece, metal multiple wheel (2) for a traction mechanism comprising at least two adjacently disposed single wheels (3, 4), each comprising a wheel body (5, 6) having an outer circumference (7, 8), wherein teeth (9, 10) for engaging the traction mechanism are arranged in a distributed manner over the outer circumference (7, 8), and wherein at least one of the two single wheels (3, 4) is configured as a sprocket, gear or toothed belt wheel.

Abstract: In a cylinder block manufacturing method, first and second dies and a liner support are provided to form a liner overcast configuration. The first and second dies are positioned with respect to the liner support and a dummy cylinder liner made of an aluminum alloy such that the first die contacts a pressing section of a first axial end of the liner support and a first axially facing end of the dummy cylinder liner, and the second die contacts a second axial end of the liner support and a second axially facing end of the dummy cylinder liner. The first and second dies are preheated to a prescribed temperature with the dummy cylinder liner positioned on the liner support by injecting molten aluminum alloy into a cylinder block molding cavity to form a dummy cylinder block with the dummy cylinder liner casted in the dummy cylinder block.

Abstract: A method for manufacturing a sheet metal blank, in particular a tailored blank, in which at least two metal sheets are connected to one another at their respective connecting edges, the two metal sheets displaying differing thickness is provided herein and allows in a simple manner an application-specific configuration of the region of transition from one metal sheet thickness to another metal sheet thickness. The method includes a step in which, prior to the connecting of the two metal sheets, at least the region of the connecting edge of the thicker of the two metal sheets is pressed to a predefinable thickness in a forming tool in such a way that the connecting edges of the metal sheets display substantially the same thickness.

Abstract: There is provided a method for fabricating a dual alloy structure that may in turn be machined to fabricate a rotary component for use in a gas turbine engine. The method provides a powder metal (PM) nickel based superalloy and a nickel aluminide intermetallic based alloy. The powder metal (PM) nickel based superalloy displays characteristics, such as improved strength, low cycle fatigue resistance, fracture toughness, and crack growth resistance. The nickel aluminide intermetallic based alloy displays characteristics, such as high temperature creep and oxidation resistance, suitable for use in the outer radial area of an impeller. A bore sub-element is fabricated from the powder metal (PM) nickel based superalloy. A body sub-element is fabricated from the nickel aluminide intermetallic based alloy. The bore sub-element and body sub-element are joined by inertia welding or diffusion bonding at a common mating surface.

Abstract: The present invention is directed to a method of polishing a minimum spangle aluminum-zinc alloy hot-dip coating applied to sheet steel to provide a polished hot-dip coating having a continuous, consistent surface appearance suitable for use in an unpainted condition.

Abstract: A metal can blank having a shape surrounded by n external tangents, n partial arcs or partial lines, and 2n linear or arc-shaped connect lines is used to produce a metal can. Each external tangent is a line shorter than one side of a regular n-gon circumscribed about a circle, with the midpoint being a point of contact between each of the n sides of the regular n-gon and the circle. Each partial arc is a part of the circle positioned between the adjacent external tangents in the circumferential direction of the circle. Each partial line is a line connecting both ends of the partial arc. Each connect line is a line connecting one end of the external tangent with the most adjacent end of the partial arc or partial line. The material yields, productivity, etc. of such metal cans are significantly improved, and high quality metal cans can be obtained.

Abstract: A method of printing on a metal surface includes steps of forming a plurality of macropores on at least a portion of a metal surface. A plurality of micropores are formed within and adjacent to the macropores. The metal surface is cleaned, and a first ink having a first color is applied to the macropores and micropores to form at least one image on the metal surface. Preferably, the ink is applied using an inkjet printer. The ink is dried. A second ink having a second color may also be applied to the metal surface and then dried. Additional inks may also be applied. A lacquer top coat may be applied to the metal surface on top of the first ink (and additional inks, if provided). Preferably, the metal surface is part of a coin.

Abstract: A reinforced member which is made from a steel product having a strain aging characteristic and has a closed section at a cross section perpendicular to an axis of the reinforced member. The reinforced member includes a reinforced area which is produced by press-forming the steel product so as to generate a compression strain in the press-formed steel product due to the application of a compression stress to the steel product along the direction from a surface of the steel product to an inside of the steel product, and by giving a strain aging treatment to the press-formed member.

Abstract: A structural inner, such as a vehicular door inner, formed from an engineered non-linearly welded blank comprising blank sections of differing thickness, a method of reducing the mass of the blank and redistributing the stresses experienced thereby during a drawing process, and a modified three-piece draw die having a control split device adapted for stamping the blank and localizing, minimizing and redirecting a blank failure to a predetermined location, such as the speaker hole of the door, during the process.

Abstract: The present invention relates to blanks for workpieces composed of a base body, which comprises at least one refractory metal and an oxidation protection layer composed of at least one metal layer, and also processes for producing them.

Abstract: A construct comprises a top panel, a bottom panel, and a pair of opposed side panels that define an interior space. The top panel includes a movable portion including a microwave energy interactive element on a side of the movable portion facing the interior space. The construct also includes a cross member adapted to extend at least partially across the movable portion for urging the movable portion toward the interior space.

Abstract: A method of casting a multi-layered metal ingot including the steps of delivering a metallic divider member into a direct chill mold, pouring a first molten metal into the mold on one side of the divider member, and pouring a second molten metal into the mold on the other side of the divider member, and allowing the first molten metal and the second molten metal solidify to form a metal ingot which includes the divider metal layer disposed there between.

Abstract: A coated cutting tool that comprises a body containing a pocket. The tool further includes a polycrystalline cubic boron nitride blank that is brazed into the pocket using a braze alloy. The braze alloy has a liquidus temperature of at least about 900 degrees Centigrade. There is a coating applied to the cutting tool.

Abstract: An iron species preform for forming a metal matrix composite is inserted in an aluminum species alloy member to be cast-in. The aluminum species alloy member has bearing faces having a section in a semicircular arc shape. An inner peripheral face of the iron species preform is provided with a plurality of inner side grooves. The inner side groove includes flat portions and groove bottom portions continuous to two end edges continuous to the inner peripheral face and opposed to each other. In a cast-in step, shrinkage in a peripheral direction accompanied by solidifying a melted aluminum species alloy is uniformly received by the respective inner side grooves, movement in the peripheral direction is restrained, a clearance at an interface can be prevented from being brought about, so that a cast-in performance is excellent, and stable bonding strength and close contact of the interface can be ensured.

Abstract: A metal-plated copperless substrate for an electrochromic display. The display includes the substrate in the form of a backplane whereon circuitry of less than about 1 micron in thickness is patterned from the copperless metal. A transparent frontplane is coupled to the substrate with an electro-active ink material therebetween through which pixels may be activated to form an image for the display.

Abstract: The present invention discloses a solderable aluminum-based material, wherein electron donors combine with the non-bonded atoms on the surface of an aluminum-based material. The bonding between the electron donors and the aluminum atoms on the surface generates a protective film to prevent from the formation of an aluminum oxide layer on the surface of the aluminum-based material. The present invention improves the conventional aluminum-based material, and has lightweightness, a low price, a high economic value, a high electric conductivity, a high thermal conductivity and a superior solderability. Thereby, a normal soldering, a total-face soldering or a double-side soldering can be easily performed on the solderable aluminum-based material of the present invention with a common soldering technology.

Abstract: A method of manufacturing composite parts for an apparatus handling abrasive fluids and an apparatus for handling abrasive slurries, for example, a centrifugal pump. Portions of the composite parts are cast in a two-stage process. Portions to be machined are cast in a material suitable for machining and portions exposed to abrasive slurries are cast in a material that is wear-resistant.

Abstract: A metal composite for fuel cells according to the present invention, which includes: a core of a metal; cladded layers of a corrosion resistant metal covering both surfaces of the core; and a through-hole formed through the core and cladded layers. The through-hole has, on a hole wall of the core region of the through-hole, a concave portion which is recessed relative to hole walls of the cladded layer regions of the through-hole.

Abstract: A method of fabricating a medical implant component. The method may comprise producing a substrate from a first material in which the substrate has a bearing portion, and causing particles of a second material to be formed onto at least the bearing portion of the substrate. The second material may be formed from a biocompatible material and a carbide source, in which the carbide source is 6.17% or more of the second material by weight. The particles of the second material may be formed onto at least the bearing portion of the substrate by a predetermined spraying technique, a CVD process, a PVD process, or a carburization process. The biocompatible material may be cobalt chrome and the carbide source may be graphite.

Abstract: A method for forming a single die includes forming at least one first active device over a first substrate and at least one first metallic layer coupled to the first active device. At least one second metallic layer is formed over a second substrate, wherein the second substrate does not include any active device The at least one fist metallic layer is bonded with the at least one second metallic layer such that the first substrate and the second substrate constitute a single die.

Abstract: The present invention relates to an Al-based alloy sputtering target, comprising Ni in an amount of 0.05 to 10 atomic percent, wherein the Al-based alloy sputtering target satisfies: (1) that a ratio of a P value to a total area of a sputtering surface is 70% or more, wherein the P value indicates a total of area fractions of <001>±15°, <011>±15°, <111>±15° and <311>±15°; (2) that a ratio of the area fraction of <011>±15° to the P value is 30% or more; and (3) that a ratio of the area fraction of <111>±15° to the P value is 10% or less, when crystallographic orientations <001>, <011>, <111> and <311> in a normal line direction to a sputtering surface of the Al-based alloy sputtering target are observed in accordance with the electron backscatter diffraction pattern method.

Abstract: Problem Precoating methods for previously adhering solder to areas to be soldered of a workpiece for an electronic part such as a printed circuit board, a chip part, or a wafer include the plating method, the hot leveling method, the solder paste method, the solder ball method, and the like. In these conventional precoating methods, solder did not uniformly adhere to areas to be soldered, solder did not completely adhere, and much equipment and time were required. The present invention provides a method which can perform precoating with uniform application and without the occurrence of defects using simple equipment and a workpiece to which solder is uniformly adhered. Means for Solving the Problem In the present invention, an excess amount of solder powder is dispersed atop an adhesive applied to a substrate, and then excess solder powder which is not adhered to the adhesive is removed.

Abstract: An epoxy adhesive composition of an epoxy resin, an epoxy terminated liquid rubber, filler, and an amine curing package for said epoxy resin is disclosed. Advantageously, a short chain diol will be incorporated into the adhesive in order to enhance reactivity and strength build. Advantageously, a mixture of amines will be used in the curative including multifunctional aliphatic amines that improve adhesion and strength build; tertiary amines which are used to enhance adhesion and strength build, polyamides which can be used to provide flexibility; and amine-terminated rubbers (ATBN) which can improve toughness and impact resistance to the cured system. The preferred short chain diol is glycerin. Surfaces of adherends are joined with the dried residue of the epoxy adhesive composition by applying the epoxy resin composition to one or both surfaces, joining the surfaces, and applying pressure, optionally with heating.

Abstract: A method of casting a multi-layered metal ingot including the steps of delivering a metallic divider member into a direct chill mold, pouring a first molten metal into the mold on one side of the divider member, and pouring a second molten metal into the mold on the other side of the divider member, and allowing the first molten metal and the second molten metal solidify to form a metal ingot which includes the divider metal layer disposed there between.

Abstract: The present invention is directed to a method of polishing a minimum spangle aluminum-zinc alloy hot-dip coating applied to sheet steel to provide a polished hot-dip coating having a continuous, consistent surface appearance suitable for use in an unpainted condition.

Abstract: A novel electrolytic plating method suitable for filling non-through holes with metal is disclosed. The electrolytic plating method uses a plating solution containing additives such as a surfactant, a brightening agent and a smoothing agent and includes pulse plating for controlling adsorption and desorption of tie additives on the surface and in the non-through holes of substrate and subsequent DC plating for filling up the non-through holes with metal.

Abstract: A method (20) of fabricating a large component such as a gas turbine or compressor disk (32) from segregation-prone materials such as Alloy 706 or Alloy 718 when the size of the ingot required is larger than the size that can be predictably formed without segregations using known triple melt processes. A sound inner core ingot (12) is formed (22) to a first diameter (D1), such as by using a triple melt process including vacuum induction melting (VIM), electroslag remelting (ESR), and vacuum arc remelting (VAR). Material is than added (26) to the outer surface (16) of the core ingot to increase its size to a dimension (D2) required for the forging operation (28). A powder metallurgy or spray deposition process may be used to apply the added material. The added material may have properties that are different than those of the core ingot and may be of graded composition across its depth. This process overcomes ingot size limitations for segregation-prone materials.

Abstract: The invention provides a method for manufacturing an automotive component member, including the steps of: (A) positioning at least one insert into a mold, wherein the insert defines a plurality of holes; and (B) casting a portion of the automotive component member in the mold to substantially encapsulate the insert such that a major portion of the insert is substantially non-bonded with the casting material to provide a proper interfacial boundary with the casting material for damping. The method may include the step of coating the insert to prevent bonding between the insert and the casting material. A damped automotive component member having an insert cast therein is also disclosed.

Abstract: An article suitable for arc-welded metallurgical bonding having a first part having a lower surface, and a second part having an upper surface is disclosed. The lower surface of the first part is disposed at the upper surface of the second part to provide for a faying surface thereat. The faying surface has a plurality of channels with a depth equal to or greater than about 1 micron and equal to or less than about 1000 microns. The article is suitable for arc-welded metallurgical bonding at the faying surface. The plurality of channels has a repetitive pattern of channels arranged along a path of the faying surface in a direction of the metallurgical bonding action.

Abstract: A method of manufacturing an irregularly shaped forging includes heating a billet to a predetermined temperature, placing the heated billet within the cavity of a die, advancing a punch into the cavity to begin to disperse the material into a plurality of radially extending extremities of the cavity and continuing to advance the punch into the die to force a portion of the material to enter predetermined clearance zones between the punch and the die to form an irregularly shaped forging having a plurality of axially extending flash portions.

Abstract: There is provided a surface treated product that moves relatively in a fluid, wherein a surface of the surface treated product has continuous dimples, each dimple having a diameter of 10 to 2500 ?m and a depth of 50 ?m or less. The surface treated product significantly reduces resistance of a fluid to an object in the fluid, and significantly improves a flow state of the fluid.

Abstract: A metallic nanowire having an aspect ratio of at least 100 and a diameter less than 200 nanometers composed of at least one of bismuth, indium, tin, lead, zinc, antimony and alloys of the same and a method of making the same from a thin film composite.

Abstract: A method for cutting steel includes heating a portion of the steel until it is molten, positioning a cutting torch to have a high angle of incidence relative to the molten steel, and blasting high pressure oxygen at the molten metal. The blast of high pressure oxygen further heats the molten metal and blows the molten metal away from the steel to create a cutting trench. The cutting torch is then moved generally parallel to the cutting method includes a cutting torch that emits a high pressure combustible gas and a high pressure combustion enhancing gas. The torch directs the high pressure gases at the steel so that the gases hit the steel at an acute angle of attack. An automated device propels the torch in the general direction of the desired cut. The resultant cut metal product has at least one edge with a grain pattern that is not perpendicular to the direction of cut.

Abstract: A metal member to be cast-wrapped by a metal cast article, a manufacturing method thereof and a metal cast article including the metal member cast-wrapped are provided. A hollow cylindrical metal member having an outer surface with projections to be cast-wrapped by a metal cast article is manufactured in such a manner that a hollow cylindrical metal raw material 13 is inserted in a die 17 having a inner peripheral surface with longitudinal grooves of a depth H and a width W, and the hollow cylindrical metal raw material 13 is subjected to hot-extrusion.

Abstract: Reactive foils and their uses are provided as localized heat sources useful, for example, in ignition, joining and propulsion. An improved reactive foil is preferably a freestanding multilayered foil structure made up of alternating layers selected from materials that will react with one another in an exothermic and self-propagating reaction. Upon reacting, this foil supplies highly localized heat energy that may be applied, for example, to joining layers, or directly to bulk materials that are to be joined. This foil heat-source allows rapid bonding to occur at room temperature in virtually any environment (e.g., air, vacuum, water, etc.). If a joining material is used, the foil reaction will supply enough heat to melt or soften the joining material, which upon cooling will form a strong bond, joining two or more bulk materials.

Abstract: A fugitive pattern of an article to be investment cast wherein the pattern includes a plurality of locator embossments disposed in an array to provide a datum reference system by which the pattern can be held and positioned by a manipulator, such as for example a gripper device to a computer controlled robotic device, for assembly with another component of the pattern assembly. The datum embossments are located on a portion of the pattern that will be removed from the final metallic casting made to replicate the pattern. The casting includes integral cast datum embossments thereon by which the casting can be held and positioned.

Abstract: The present invention provides a tailored blank having a pair of sheet metal constituent parts each having a pair of oppositely directed major surfaces. The first constituent part has an aperture while the second constituent part has an embossment to fit the aperture. The first and second constituent parts are then secured to one another to form the tailored blank. The blank may then be subsequently formed into a component of varying material characteristics.

Abstract: A pattern card has a base material being composed of a paper sheet and a color texture layer printed on the paper sheet. A wax layer is formed on the base material. A protection printing ink is coated on the wax layer. A picture printing ink is partially coated on the protection printing ink according to a designed picture's profile and contour. The protection printing ink and the picture can be mixed with wax in the proportion of 10%. Whereby, it is easy to remove the protection and picture printing ink by a drawknife, and a pattern or picture with a three-dimensional effect appears.