Abstract: A liquid interface diffusion bonded composition comprises a metal honeycomb core such as a nickel-alloy honeycomb core and a nickel-alloy facing sheet bonded thereto. The composition and method of this invention are useful in applications where high strength, heat resistant materials are required, such as in aircraft and aerospace-related structures.

Abstract: The aim of the present invention is a process for manufacturing a plated product (1) comprising a support part in steel (2) and an anticorrosion metallic coating (3), characterized in that the anticorrosion coating (3) is fixed on the support part (2) by controlled-atmosphere brazing, in particular by vacuum brazing. The process according to the invention makes it possible to fix solidly an anticorrosion coating with a thickness smaller than 1 mm on a steel plate.

Abstract: A coated cubic boron nitride (cBN) sintered body most suitable for a cutting tool having excellent resistance to wear and heat in the high-speed cutting of steel has been developed. The sintered body comprises (a) a base material made of a sintered body comprising at least 99.5 vol. % cBN and (b) a hard coating 0.1 to 10 &mgr;m in thickness formed on at least part of the surface of the base material by the PVD method. It is desirable that the hard coating comprise at least one compound layer consisting mainly of (a) at least one metal element selected from Al and the IV a-group elements and (b) at least one element selected from C, N, and O. It is desirable to provide between the base material and the hard coating an intermediate layer comprising a compound consisting mainly of boron and at least one metal element selected from the IV a-group elements.

Abstract: The present invention provides a magnetic recording medium including at least a nonmagnetic undercoat layer, a nonmagnetic metallic intermediate layer, a magnetic layer, a protective film, and a liquid lubricant layer sequentially laminated on a nonmagnetic substrate, wherein the magnetic layer contains crystal grains having ferromagnetism and nonmagnetic grain boundaries surrounding the crystal grains, and the nonmagnetic metallic intermediate layer contains at least one layer, and the crystal structure of each layer being a hexagonal close-packed structure; and a method for producing the magnetic recording medium. The magnetic recording medium shows high coercive force Hc and a low medium noise, and its manufacturing cost is also low.

Abstract: A method of manufacturing a structural assembly is provided. In one embodiment, the method includes the steps of providing first and second structural members having preselected shapes and dimensions. The first structural member defines a first raised portion and the second structural member defines a second raised portion. According to one embodiment, the providing step includes forming the first and second structural members into preselected shapes and dimensions. The first and second structural members can comprise plates, T-stiffeners or tubular members. The first raised portion of the first structural member is positioned adjacent to the second raised portion of the second structural member following the providing step to thereby define an interface therebetween and wherein the first and second raised portions define a substantially consumable weld land.

Abstract: Disclosed are a structure of multi-layered clad plates and sheets for corrosion resistance and a fabricating method thereof. Provided are clad plates and sheets for corrosion resistance in which Ni, Co, Ti, Ni, V, and Zr having an excellent corrosion resistance, or an alloy thereof are bonded to cheap Fe, Cu, or an alloy thereof: Chemical compositions of the clad metals and structures of the clad plates and sheets are easily modified with service conditions of the clad plates and sheets. Also, this invention provides a more cost-effective method based on a resistance seam welding process for fabricating the corrosion-resistant clad plates and sheets.

Abstract: A multi-layer coating including a polymeric basecoat layer wherein the polymer of the basecoat layer is cured at subatmospheric pressure.

Abstract: The present invention is directed to a process for depositing at least one layer (3) based on tungsten and/or on molybdenum by chemical vapor deposition on a non-conductive substrate (1), such as glass, ceramic, glass-ceramic, or polymer, which includes providing at least one tungsten- and/or molybdenum-containing precursor in the form of a metal halide and/or of an organometallic compound, and at least one reducing agent, such as hydrogen or silane, to form the at least one metal layer. The present invention also relates to the substrate obtained by the preceding process and its applications, especially for producing a glazing, mirrors, or emissive screens.

Abstract: The present invention provides a magnetic recording medium having excellent magnetic read/write characteristics and thermal stability, a method of manufacturing therefor, and a magnetic read/write apparatus. The magnetic recording medium comprises a soft magnetic undercoat film, an orientation control film, a perpendicular magnetization film, and a protective film, that are formed on a non-magnetic substrate, wherein the orientation control film has an hcp structure and, at the same time, &Dgr;&thgr;50 of the (0002) orientation plane is set within a range from 3 to 10 degrees and a difference (&Dgr;&thgr;50 (mag)−&Dgr;&thgr;50 (ori)) between &Dgr;&thgr;50 (ori) of the orientation control film and &Dgr;&thgr;50 (mag) of the perpendicular magnetization film is set within a range from 1 to 8 degrees.

Abstract: A magnetic recording disk is provided having an amorphous preseed layer of chromium, titanium, and yttrium. The use of the preseed layer improves the magnetic performance of the disk including signal to noise, inplane orientation, and readback pulsewidth.

Abstract: Oxidation protection of a titanium heat exchanger is provided by a titanium aluminide or solgel coating. The coating protects bare titanium and brazed surfaces of the heat exchanger.

Abstract: A corrosive resistant metal material covered with a conductive substance suitable for use in a component material requiring conductivity and corrosion resistance like electrical conductive material, electrical contact, electromagnetic wave shield, electrochemical electrode or antistatic material, specifically for component material requiring conductivity in sever condition of corrosive environment is provided. A corrosive resistant metal material covered with a conductive substance is formed by cladding a corrosive resistant metal selected from the group consisting of titanium, zirconium, tantalum, niobium and alloy thereof on a conductive metal selected from the group consisting of iron, aluminum, copper, titanium, magnesium, zirconium, tantalum, niobium, tungsten, nickel, chrome and alloy thereof, and covering a conductive surface finishing layer over surface of a corrosive resistant metal layer with a mixture of conductive substance and resinous binder.

Abstract: A thin-film magnet formed from a gas-phase reaction of tetracyanoetheylene (TCNE) OR (TCNQ), 7,7,8,8-tetracyano-P-quinodimethane, and a vanadium-containing compound such as vanadium hexcarbonyl (V(CO)6) and bis(benzene)vanalium (V(C6H6)2) and a process of forming a magnetic thin film upon at least one substrate by chemical vapor deposition (CVD) at a process temperature not exceeding approximately 90° C. and in the absence of a solvent. The magnetic thin film is particularly suitable for being disposed upon rigid or flexible substrates at temperatures in the range of 40° C. and 70° C. The present invention exhibits air-stable characteristics and qualities and is particularly suitable for providing being disposed upon a wide variety of substrates.

Abstract: A component of a recording device comprising a magnetic layer, means for improving corrosion resistance of the magnetic layer and a carbon overcoat, and a method of making and using the same are disclosed. The means for improving corrosion resistance of the magnetic layer comprises a sealing layer comprising a refractory metal or a refractory metal-containing alloy.

Abstract: An article is coated with a multi-layer decorative and protective coating. The coating contains a polymeric basecoat layer containing (i) an epoxy urethane resin or (ii) the reaction products of a polyamine and an epoxy urethane resin. Over the polymeric basecoat layer is a vapor deposited chromium, chromium compound, refractory metal compound or refractory metal alloy compound decorative and protective layer.

Abstract: Ultrasonic horns of titanium are made corrosion resistant in aqueous media by the providing the horns with a silver end surface, either as a portion of the end surface or as the entire end surface.

Abstract: A titania-coated honeycomb catalyst matrix is provided for the ultraviolet-photocatalytic oxidation of organic pollutants in a flowing fluid. A honeycomb-shaped skeletal structure (12) has a thin, lightweight substrate (18) of metal or ceramic, typically an aluminum alloy, and a surface coating (20) of photocatalyst, such as titania. The photocatalyst (20) is bonded to the substrate (18) via a thin oxide layer (18′) on the substrate. The oxide layer (18′) may be grown on the substrate. The photocatalyst coating (20) is made by mixing (30) titania powder in a TiO2 sol-gel to form a titania slurry. The substrate with oxide layer is coated (30) with the titania slurry and then heat treated (31). The photocatalyst coating (20) is typically applied to substrate sheets (40, 60, 62) preformed for assembly into a honeycomb-shaped skeletal structure (12) having an array of parallel cells (46, 46′).

Abstract: Ligand-containing coating layers on the surface of hydroxide-bearing substrates comprising transition metal atoms selected from the group consisting of Group IVB, Group VB and Group VIB of the Periodic Chart covalently bonded to the surface hydroxyls of said substrate, wherein each transition metal atom is further covalently bonded to one or more ligands of said coating layer, thereby covalently bonding said coating layer to said substrate. Disclosed ligands include inorganic phosphates and organic phosphonates.

Abstract: An ice skate blade is provided which has improved fracture toughness, strength, corrosion resistance, and wear resistance, while at the same time being lighter weight than other materials of manufacture.

Abstract: A predominantly beta-phase NiAl overlay coating for use as an environmental coating or a TBC bond coat for articles used in hostile thermal environments, such as components of a gas turbine engine. The coating contains up to about 4 atomic percent hafnium, such as in excess of 1.0 atomic percent hafnium. The coating may also contain about 2 to about 15 atomic percent chromium.

Abstract: An exterior component for a portable timepiece having decorativeness and corrosion resistance and the portable timepiece are to be provided. In a double-layer clad material, the inside of a timepiece case is made of a titanium material and the outside is made of a pure aluminum material. In the pure aluminum material, alumite treatment is carried out from a surface to a given depth. A step portion is provided in the upper portion of the timepiece case, a glass fixing packing is fitted in the step portion, and glass is press-fitted here. A backside cover is fixed to an upper face of a movement. The movement with the backside cover is arranged so that a step portion for a face provided in the timepiece case is in contact with a part of the face. The backside cover is screwed into the timepiece case until the backside cover is in contact with a contact face of backside cover of the timepiece case, to be fixed to the timepiece case.

Abstract: At least a portion of a free layer structure in a spin valve sensor is composed of nickel iron molybdenum (NiFeMo) so that the free layer structure does not have to be reduced in thickness in order to have a reduced magnetic moment for responding to lower signal fields from smaller bits on a rotating magnetic disk.

Abstract: A method of forge welding laminates of titanium and titanium alloys includes interleaving first and second pluralities of metal pieces in an enclosure, filling the enclosure with an inert gas, heating the enclosure and the first and second pluralities of metal pieces, and mechanically pressing the enclosure on a first axis with a force sufficient to cause the first and second pluralities of metal pieces to forge-weld together. The first and second pluralities of metal pieces may be metallurgically dissimilar from each other, and may each comprise a percentage of titanium.

Abstract: A titanium article having improved corrosion resistance resulting from an appliqué of a platinum group metal or alloy thereof attached to a minor surface portion of the article.

Abstract: An article, such as an airfoil having a melting temperature of at least about 1500° C. and comprising a first piece and a second piece joined by a braze to the first piece. The first piece comprises one of a first niobium-based refractory metal intermetallic composite and a first molybdenum-based refractory metal intermetallic composite, and the second piece comprises one of a second niobium-based refractory metal intermetallic composite and a second molybdenum-based refractory metal intermetallic composite. The braze joining the first piece to the second piece comprises a first metallic element and a second metallic element, wherein the first metallic element is one of titanium, palladium, zirconium, niobium, and hafnium, and wherein the second metallic element is one of titanium, palladium, zirconium, niobium, hafnium, aluminum, chromium, vanadium, platinum, gold, iron, nickel, and cobalt, the first metallic element being different from the second metallic element.

Abstract: Titanium architectural panels (20) are provided which have recrystallized surface portions on at least the outer surface (22) thereof to give a decorative appearance to the panels (20). Surface recrystallization is obtained by subjecting the panels (20) to multiple oven heating steps (H1, H2) with intermediate cooling steps (C1, C2), wherein during each heating step (H1, H2) maximum temperature ranges (TH1, TH2) are established and maintained for predetermined periods. The intermediate cooling steps (C1, C2) involve injection of an inert cooling gas (e.g., argon) into the oven to rapidly lower the temperature to minimum temperature ranges (TL1, TL2). Preferably, the individual panels (20) are framed using molybdenum frame assembly (42), and are then suspended on a graphite and molybdenum hanger assembly (72).

Abstract: An article comprising a substrate containing silicon and at least one barrier layer which functions as a thermal barrier at temperatures in excess of 1300° C. in aqueous environments.

Abstract: An environmentally resistant coating (34) for improving the oxidation resistance of a niobium-based refractory metal intermetallic composite (Nb-based RMIC) at high temperatures, the environmentally resistant coating (34) comprising silicon, titanium, chromium, and niobium. The invention includes a turbine system (10) having turbine components (11) comprising at least one Nb-based RMIC, the environmentally resistant coating (34) disposed on a surface (33) of the Nb-based RMIC, and a thermal barrier coating (42) disposed on an outer surface (40) of the environmentally resistant coating (34). Methods of making a turbine component (11) having the environmentally resistant coating (34) and coating a Nb-based RMIC substrate (32) with the environmentally resistant coating (34) are also disclosed.

Abstract: An article, particularly a metallic article, is coated with a multi-layer coating having the color or appearance of dark copper. The coating comprises a chromium, refractory metal or refractory metal alloy adhesion promoting layer, a titanium-zirconium alloy nitride or titanium-zirconium alloy carbonitride protective and color layer, and a titanium-zirconium alloy oxide or titanium-zirconium oxynitride color enhancing layer.

Abstract: A spin-valve thin-film magnetic element includes a substrate; an antiferromagnetic layer; a pinned magnetic layer in contact with the antiferromagnetic layer, the magnetization direction of the pinned magnetic layer being pinned by an exchange coupling magnetic field with the antiferromagnetic layer; a nonmagnetic conductive layer in contact with the pinned magnetic layer; a free magnetic layer in contact with the nonmagnetic conductive layer, the magnetization direction of the free magnetic layer being aligned in a direction perpendicular to the magnetization direction of the pinned magnetic layer; and a back layer composed of a nonmagnetic conductive material formed in contact with the free magnetic layer at the opposite side of the nonmagnetic conductive layer. The back layer is composed of at least one metal selected from the group consisting of Ru, Pt, Ir, Rh, Pd, Os, and Cr.

Abstract: Coated articles are provided with an anti-reflective (AR) layer(s) system which enables reduced reflection, increased visible transmission, and/or neutral color. In certain embodiments, the AR layer(s) system includes a silicon nitride layer(s), a silicon oxynitride layer, and/or a silicon oxide layer on the substrate over an infrared (IR) reflecting layer(s) such as silver. The AR system surprisingly enables improved visible transmission and/or reflection to be combined with more neutral color.

Abstract: An airfoil having a melting temperature of at least about 1500° C. and comprising a first piece and a second piece joined by a braze to the first piece. The first piece comprises one of a first niobium-based refractory metal intermetallic composite and a first-based refractory metal intermetallic composite, and the second piece comprises one of a second niobium-based refractory metal intermetallic composite and a second molybdenum-based refractory metal intermetallic composite. The braze joining the first piece to the second piece is a semi-solid braze that comprises a first component and a second component.

Abstract: Changes in the infrared reflection spectrum of a thin film of silica-like resinous material sandwiched between metal electrodes can be induced by applying an electric potential to a top electrode which is semitransparent. Characteristic infrared absorption lines change in proportion to a small electric current flowing through the material. These changes occur with response times of the order of seconds, and show time constants of the order of minutes to reach stationary values.

Abstract: An airfoil having a melting temperature of at least about 1500° C. and comprising a first piece and a second piece joined at a bonded region to the first piece by a diffusion bond. The first piece comprises one of a first niobium-based refractory metal intermetallic composite and a first molybdenum-based refractory metal intermetallic composite. The second piece comprises one of a second niobium-based refractory metal intermetallic composite and a second molybdenum-based refractory metal intermetallic composite. The diffusion bond is formed from a first metallic element disposed on a first surface of the first piece and a second metallic element disposed on at least one of the first surface and a second surface of the second piece, the second surface contacting the first surface, wherein the first and second metal form a composition having a melting temperature less than about 1400° C. This abstract is submitted in compliance with 37 C.F.R. 1.

Abstract: An airfoil having a melting temperature of at least about 1500° C. and comprising a first piece and a second piece joined by a braze to the first piece. The first piece comprises one of a first niobium-based refractory metal intermetallic composite and a first molybdenum-based refractory metal intermetallic composite, and the second piece comprises one of a second niobium-based refractory metal intermetallic composite and a second molybdenum-based refractory metal intermetallic composite. The braze joining the first piece to the second piece comprises one of germanium and silicon, and one of chromium, titanium, gold, aluminum, palladium, platinum, and nickel. This abstract is submitted in compliance with 37 C.F.R. 1.72(b) with the understanding that it will not be used to interpret or limit the scope of or meaning of the claims.

Abstract: A wear resistant coating for protecting surfaces undergoing sliding contact is disclosed. The wear resistant coating is applied by high velocity oxygen-fuel (HVOF) deposition of a powdered blend of the coating constituents. The powdered blend includes a nickel-chromium alloy, chromium carbide, and molybdenum. The disclosed coating should find use as a bearing surface on piston rings, cylinder liners, and other components of a power cylinder assembly of an internal combustion engine.

Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises a polymeric layer on the surface of said article and vapor deposited on the polymeric layer a stack layer containing layers of refractory metal or metal alloy alternating with layers containing the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen wherein the total nitrogen and oxygen content of these reaction products is from about 4 to about 32 atomic percent, with the nitrogen content being at least about 3 atomic percent.

Abstract: The invention includes a method of forming a heat treated sputtering target assembly. A backing plate is diffusion bonded to a sputtering target to produce a sputtering target assembly. The sputtering target assembly is heat treated to precipitation harden the backing plate of the assembly. The heat treatment includes heating and quenching, with the quenching being performed by immersing the backing plate in a quenchant without submerging the sputtering target.

Abstract: An article is coated with a multi-layer coating having a stainless steel color. The coating comprises an electroplated layer or layers on the article surface, a refractory metal or refractory metal alloy strike layer on the electroplated layer or layers, a color layer containing a refractory metal oxide or refractory metal alloy oxide having a substoichiometric oxygen content on the strike layer, and a refractory metal oxide or refractory metal alloy oxide having a substantially stoichiometric oxygen content layer on said color layer.

Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises one or more electroplated layers on the surface of said article and vapor deposited on the electroplated layers a stack layer containing layers of refractory metal or metal alloy alternating with layers containing the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen wherein the total nitrogen and oxygen content of these reaction products is from about 4 to about 32 atomic percent with the nitrogen content being at least about 3 atomic percent.

Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises one or more electroplated layers on the surface of said article and vapor deposited on the electroplated layers a color layer comprised of the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen wherein the total nitrogen and oxygen content is from about 4 to about 32 atomic percent with the nitrogen content being at least about 3 atomic percent.

Abstract: A thin film hydrogen getter is provided for protecting GaAs circuitry sealed in an hermetic package. The thin film getter which comprises a multilayer metal film which is deposited by vacuum evaporation techniques onto a surface of the packaging. The multilayer film comprises (1) a titanium film and (2) palladium film which is deposited onto the titanium film. Both the titanium and the palladium are deposited during the same coating process run, thereby preventing the titanium from being oxidized. The palladium continues to prevent the titanium from being oxidized once the getter is exposed to the atmosphere. However, hydrogen is easily able to diffuse through the palladium into the titanium where it is chemically bound up, since palladium is highly permeable to hydrogen. If EMI shielding is desired, a conductive metal, such as aluminum or copper, can first be formed between the packaging and the titanium layer.

Abstract: The invention relates to a ball limiting metallurgy stack for an electrical device that contains a tin diffusion barrier and thermo-mechanical buffer layer disposed upon a refractory metal first layer. The multi-diffusion barrier layer stack resists tin migration toward the upper metallization of the device.

Abstract: A multilayer brazeable metallization structure for diamond components is described. The brazeable metallization finds particular application for the attachment of diamond components such as heat spreaders in electronic packages that incorporate high power semiconductor devices. In the present invention, a diamond component is provided with a multilayer coating of metals including a first layer of chromium for adhesion, a second barrier layer of a refractory metal for a barrier that may be alloyed with chromium, and a top layer of copper, silver or gold for wetting. The refractory metals for the second layer include tungsten, molybdenum, tantalum and niobium. Tungsten or tungsten-chromium alloy is preferred as the second layer. This multilayer metallization structure provides a robust interface between diamond and standard brazing alloys which are used to join the diamond to electrical leads or a flange made of metals such as copper-tungsten.

Abstract: A method for metallizing integrated circuits is disclosed. In one aspect, an integrated circuit is metallized by depositing liner material on a substrate followed by one or more metal layers. The liner material is selected from the group of tantalum (Ta), tantalum nitride (TaN), niobium (Nb), niobium nitride (NbN), vanadium (V), vanadium nitride (VN), and combinations thereof. The liner material is preferably conformably deposited on the substrate using physical vapor deposition (PVD). The one or more metal layers are deposited on the barrier layer using chemical vapor deposition (CVD), physical vapor deposition (PVD), or a combination of both CVD and PVD.

Abstract: An environmentally resistant coating for improving the oxidation resistance of a niobium-based refractory metal intermetallic composite (Nb-based RMIC) at high temperatures, the environmentally resistant coating comprising silicon, titanium, chromium, and niobium. The invention includes a turbine system having turbine components comprising at least one Nb-based RMIC, the environmentally resistant coating disposed on a surface of the Nb-based RMIC, and a thermal barrier coating disposed on an outer surface of the environmentally resistant coating. Methods of making a turbine component having the environmentally resistant coating and coating a Nb-based RMIC substrate with the environmentally resistant coating are also disclosed.

Abstract: A superconducting conductor and method for its production. The conductor is formed of least one superconducting core and an aluminum based cryogenic stabilizer which is a high purity Al—Fe—Ni aluminum alloy having a composition, in % by weight: 200 ppm≦Fe+Ni≦1500 ppm; 0.20≦Fe/(Fe+Ni)≦0.65; optionally, B<100 ppm; impurities other than Fe, Ni and B<0.01% total; and remainder aluminum.

Abstract: Described is a titanium sputtering target to provide improved step coverage and a method of making same.

Abstract: The invention provides a composite, laminated armor panel (10) for absorbing and dissipating kinetic energy from projectiles (12), the panel (10) comprising a first outwardly-positioned layer (14) made of a hard material selected from a ceramic material and a metal having a Rockwell-C hardness of at least 27, an intermediate layer (16) softer than the first layer (14), made of a material selected from aluminium and metals having a Rockwell-C hardness of less than 27 and a third backing layer (18) of tough woven textile material, wherein the three layers (14,16,18) are laminated together and wrapped on at least four sides in a further tough woven textile material (20) which is bonded to the outer surfaces of the composite, laminated armor panel (10).

Abstract: An environmentally resistant coating comprising silicon, titanium, chromium, and a balance of niobium and molybdenum for turbine components formed from molybdenum silicide-based composites. The turbine component may further include a thermal barrier coating disposed upon an outer surface of the environmentally resistant coating comprising zirconia, stabilized zirconia, zircon, mullite, and combinations thereof. The molybdenum silicide-based composite turbine component coated with the environmentally resistant coating and thermal barrier coating is resistant to oxidation at temperatures in the range from about 2000° F. to about 2600° F. and to pesting at temperatures in the range from about 1000° F. to about 1800° F.