Co- Or Ni-base Component Next To Fe-base Component Patents (Class 428/679)
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Patent number: 6312834Abstract: The present invention, which is aimed at providing a method for manufacturing a clad material that can be used for the anode cases and cathode cases of button-type microbatteries and other miniature electronic devices requiring the use of comparatively thin, drawable sheets, allows the difference between r values, or Lankford values (which characterize the plastic anisotropy between the rolling/bonding direction of a clad material and a direction at a prescribed angle to the rolling/bonding direction) to be reduced by preforming cold rolling at a reduction of 30% or lower in addition to performing a conventional method for manufacturing a clad material, making it possible to substantially enhance the mechanical strength of the clad material and to mass-produce clad materials that have low reduction anisotropy.Type: GrantFiled: February 2, 2000Date of Patent: November 6, 2001Assignee: Sumitomo Special Metals Co., Ltd.Inventors: Masaaki Ishio, Yoshiki Takai
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Patent number: 6309762Abstract: An article of manufacture having a wear-resistant cylindrical surface is made up of a metallurgically tough base steel with a substantially cylindrical surface, a thin, cylindrical metal sleeve mated to and affixed to the cylindrical surface of the base steel, and a composite metallic coating containing particles having a hardness greater than Rockwell C 70 metallurgically bonded to the surface of the sleeve opposite the base steel/sleeve interface.Type: GrantFiled: November 9, 1999Date of Patent: October 30, 2001Assignee: Conforma CladInventor: Michael A. Speckert
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Patent number: 6287709Abstract: A spin-valve film which enables a high output to be obtained and thermal stability to be improved without a necessity of reducing the thickness of films which constitute the spin-valve film, a spin valve type magnetoresistance-effect device and a magnetic head comprising the spin valve type magnetoresistance-effect device. A spin-valve film according to the present invention comprises a fixed layer in which a direction of magnetization is to be directed to substantially a predetermined direction; a non-magnetic layer; and a free layer in which a direction of magnetization is to be changed by an external magnetic field, wherein the free layer comprises at least a laminate film having a Ta film and a NiFeTa film.Type: GrantFiled: September 16, 1999Date of Patent: September 11, 2001Assignee: Sony CorporationInventor: Tetsuya Mizuguchi
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Patent number: 6270922Abstract: The present invention aims to produce the material for a battery container having the improved battery performance, wherein the internal resistance caused by contacting with the positive electrode mix is remarkably reduced and the corrosion resistance is excellent. It also aims to produce the material, wherein powdering is reduced at the inner surface of the battery container during forming. Furthermore, it aims to produce a battery container manufactured using the material and a battery manufactured using the battery container. The surface treated steel sheet of the present invention for a battery container is comprising a steel substrate on which one side to be the inner surface of the battery container nickel- tin-iron diffusion layer is formed on the uppermost surface. On the side to be the outer surface of the battery container nickel-cobalt-iron diffusion layer is formed on the uppermost surface.Type: GrantFiled: June 16, 1999Date of Patent: August 7, 2001Assignee: Toyo Kohan Co., Ltd.Inventors: Hitoshi Ohmura, Tatsuo Tomomori, Hideo Ohmura
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Patent number: 6265087Abstract: An inexpensive panel member for an automobile body. Two layers of Zn plating (2a, 2b) are formed over two opposite surfaces of a steel plate (1) respectively. Then, another layer of plating (3) is formed over at least one of the two layers of Zn plating. This another layer of plating (3) is made from a metal or alloy having a standard electrode potential equal to or more than Fe. In this manner, a plated steel panel sheet (4) is prepared. Subsequently, a non-plated steel panel sheet (5) is joined with the plated steel panel sheet (4) in a partly overlapping manner such that the another layer of plating (3) contacts the non-plated steel panel sheet (5). The another layer of plating is made from Ni, Ni alloy, Fe—P alloy, Co, or Co alloy. A chemical conversion coating (Phosphophyllite) (8) and common painting layers (97, 98, 99) are further formed over the joined sheets when used for an automobile body.Type: GrantFiled: November 23, 1999Date of Patent: July 24, 2001Assignee: Isuzu Motors LimitedInventors: Yutaka Matsumi, Masaru Suzuki
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Patent number: 6261718Abstract: A battery case which has a high quality and is suitable for continuous forming and a surface-treated steel sheet which can be used suitably for manufacturing the battery case. The battery case is manufactured by forming, by the DI or DTR forming method, a surface-treated steel sheet obtained by plating the external and internal surfaces of an original steel sheet with a nickel-cobalt alloy. The nickel-cobalt alloy plated to both surfaces of the battery case can reduce the punching load in a cupping process, because the powdering property can be reduced remarkably. Therefore, the scratching of a die and a punch caused by metallic contact can be suppressed and the service lives of the die and the punch are prolonged, and then, the continuous productivity of the battery case can be improved. In addition, the case has a good lubricant retaining property, the removing property (stripping property) of the battery case which is an important factor for the DI or DTR formability can be improved.Type: GrantFiled: February 23, 2000Date of Patent: July 17, 2001Assignee: Toyo Kohan Co., Ltd.Inventors: Hitoshi Ohmura, Tatsuo Tomomori, Hideo Ohmura
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Patent number: 6258468Abstract: A magnetic read element for use in magnetic data retrieval includes a NiFeCr seed layer and an electrically insulating spacer layer between an MR stripe and a soft adjacent layer formed of, for example, NiFeRh. The magnetic read element includes a magnetoresistive stripe and a seed layer formed of NiFeCr that is interfacially adjacent the magnetoresistive stripe. The read element also includes a spacer layer adjacent the seed layer, with the seed layer being disposed between the magnetoresistive stripe and the spacer layer. The spacer layer is formed of an electrically insulating material. In addition, a soft adjacent layer is included in the read element, adjacent the seed layer and formed of a low-coercivity, high-permeability magnetic material. The spacer layer can be formed of Ta, while the soft adjacent layer can be formed of NiFeRh. The magnetic read element can be incorporated in a read/write head, and further incorporated in a read/write system for data retrieval.Type: GrantFiled: December 22, 1998Date of Patent: July 10, 2001Assignee: Read-Rite CorporationInventors: Nader Mahvan, Sukesh Mahajan, Raman J. Basi
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Patent number: 6255001Abstract: A thermal barrier coating system and a method for forming the coating system on an article. The coating system employs a bond coat of a nickel aluminide alloy over which a thermal-insulating ceramic layer is deposited. The nickel aluminide bond coat contains zirconium, but is otherwise predominantly of the beta (&bgr;) NiAl phase. The bond coat is preferably deposited by a physical vapor deposition process to have a fine-grain microstructure and a limited diffusion zone in the article surface.Type: GrantFiled: January 19, 1999Date of Patent: July 3, 2001Assignee: General Electric CompanyInventor: Ramgopal Darolia
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Patent number: 6245447Abstract: An iron aluminide coating as a bonding layer between a thermally stressed element of a thermal turbomachine and a heat insulation coat consists essentially of: 5-35 % by weight aluminum 15-25 % by weight chromium 0.5-10 % by weight molybdenum, tungsten, tantalum and/or niobium 0-0.3 % by weight zirconium 0-1 % by weight boron 0-1 % by weight yttrium the remainder being iron and incidental impurities arising from production thereof.Type: GrantFiled: December 1, 1998Date of Patent: June 12, 2001Assignee: Asea Brown Boveri AGInventors: Mohamed Nazmy, Markus Staubli
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Patent number: 6242112Abstract: As tube material in waste incineration it has been found advantageous to use a composite tube wherein an inner tube component of a carbon steel or a low-alloy Cr—Mo-steel is metallurgically bonded to an outer tube component of Ni—Cr—Mo—Nb—Fe-alloy with an austenitic structure. The composite tube is fabricated by spraying finely distributed metal drops of the outer component onto the inner component in melt condition. After solidifying, the composite tube is then fabricated by joint extrusion.Type: GrantFiled: May 6, 1999Date of Patent: June 5, 2001Assignee: Sandvik ABInventors: Urban Forsberg, Anders Wilson
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Publication number: 20010002296Abstract: An iron aluminide coating consists essentially of: 1 5-35% by weight aluminum 15-25% by weight chromium 0.5-10% by weight molybdenum, tungsten, tantalum and niobium 0-0.Type: ApplicationFiled: December 14, 2000Publication date: May 31, 2001Inventors: Mohamed Nazmy, Markus Staubli
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Patent number: 6231998Abstract: A thermal barrier coating for hot gas path components of a combustion turbine based on a zirconia-scandia system. A layer of zirconium scandate having the hexagonal Zr3Sc4O12 structure is formed directly on a superalloy substrate or on a bond coat formed on the substrate.Type: GrantFiled: May 4, 1999Date of Patent: May 15, 2001Assignee: Siemens Westinghouse Power CorporationInventors: Jeffrey Charles Bowker, Stephen M. Sabol, John G. Goedjen
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Patent number: 6221505Abstract: A first member and a second member have end portions overlapped and welded by irradiating a laser beam on an outer surface of a lap portion. A front end surface of a fused portion slants at an obtuse angle larger than 90° with respect to a naked outer surface of the second member. A dilution rate S=B/(A+B) is equal to or less than 45%, where “A” represents a cross-sectional area of the fused portion merging into the first member and “B” represents a cross-sectional area of the fused portion merging into the second member.Type: GrantFiled: September 17, 1998Date of Patent: April 24, 2001Assignee: Denso, CorporationInventors: Hideaki Shirai, Yoshinori Ohmi, Hiroyasu Morikawa
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Patent number: 6207297Abstract: A turbine component contains a substrate (22) such as a superalloy, a basecoat (24) of the type MCrAlY, and a continuous barrier layer (28) between the substrate and basecoat, where the barrier layer (28) is made of an alloy of (Re, Ta, Ru, Os)X, where X can be Ni, Co or their mixture, where the barrier layer is at least 2 micrometers thick and substantially prevents materials from both the basecoat and substrate from migrating through it.Type: GrantFiled: September 29, 1999Date of Patent: March 27, 2001Assignee: Siemens Westinghouse Power CorporationInventors: Stephen M. Sabol, John G. Goedjen, Steven J. Vance
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Patent number: 6203931Abstract: The present invention provides a lead frame material and a process for manufacturing a lead frame material. The process includes forming an intermediate layer on a lead frame substrate by vacuum deposition and forming a top protective layer on the intermediate layer by vacuum deposition. By using vacuum deposition, the coating material can be selected from a wider variety of materials; thus, coatings with novel compositions can be formed. The intermediate layer can be Ni, Ag, W, Zn, Cr, Mo, Cu, Sn, Al, Ta, Co, Nb, or alloys thereof, and the top protective layer can be Pt, Ir, Re, Ru, Rh, Pd, Au, Ag, or alloys thereof.Type: GrantFiled: February 5, 1999Date of Patent: March 20, 2001Assignee: Industrial Technology Research InstituteInventors: Chun-Hsun Chu, Shyi-Yi Chen, Jui-Fen Pai
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Patent number: 6203754Abstract: The present invention provides a brazing filler metal whose brazing temperature is 1060-1120° C. which is close to that of BNi-2 specified in JIS Z3265. The present invention also provides a brazing filler metal which has a melting point of 890-980° C. (which is close to that of BNi-7) and is capable of brazing at a temperature lower than 1000° C. The brazing filler metal of the present invention improves the base metal in corrosion resistance without deterioration. In addition, it has good resistance to oxidation and good resistance to corrosion by sulfuric acid. It has high strength, good heat resistance, and good wetting characteristics. It is used to produce durable EGR coolers by brazing. The first brazing filler metal is composed of Cr (20-30 wt %), P (3-10 wt %), Si (2-7 wt %), and Ni (remainder). It may be incorporated with another brazing filler metal composed of Cr (10-15 wt %), P (7-12 wt %), and Ni (remainder) in an amount of 2-15 wt %.Type: GrantFiled: January 24, 2000Date of Patent: March 20, 2001Assignee: Usui Kokusai Sangyo Kaisha LimitedInventor: Motoharu Sugiyama
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Patent number: 6200692Abstract: The present invention relates to a container for holding high purity isopropyl alcohol (IPA) used in the electronic industry, which extremely dislike the inclusion of metal impurities. The container made of metal for holding high purity IPA, wherein at least the inside surface layer of the container is composed of nickel.Type: GrantFiled: March 20, 1998Date of Patent: March 13, 2001Assignee: Tokuyama CorporationInventors: Seiji Tamura, Hiroyuki Mishima
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Patent number: 6197437Abstract: A composite barrel for use in extrusion or injection molding is disclosed. The composite barrel includes an outer housing having a cylindrical bore that extends throughout the length of the outer housing. A wear-resistant lining is disposed on an interior surface that defines the cylindrical bore. The lining is fabricated from an alloy that includes a base metal and phosphorus and the lining may contain hard abrasion-resistant particulate, such as tungsten carbide. The base metal is nickel or cobalt or a mixture of nickel and cobalt. The alloy is typically applied by centrifugal casting and can be cast in a nitrogen-rich atmosphere without creating undesirable lining porosity. Such linings can be made for a fraction of the cost of comparable linings that must be cast under vacuum or in an atmosphere of argon.Type: GrantFiled: February 22, 1999Date of Patent: March 6, 2001Assignee: Wall Colmonoy CorporationInventors: David Martin Bielec, Samuel Conrad DuBois, Subramaniam Rangaswamy
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Patent number: 6194086Abstract: A process is provided for producing an abrasive coating on a substrate surface by applying a bond coat by low pressure plasma spraying and anchoring to the bond coat abrasive particles by electroplating and embedding the particles into an oxidation resistant matrix by entrapment plating.Type: GrantFiled: April 16, 1999Date of Patent: February 27, 2001Assignee: Chromalloy Gas Turbine CorporationInventors: Krassimir P. Nenov, Richard Fenton, Joseph A. Fuggini, Peter Howard
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Patent number: 6194088Abstract: An intermetallic-compound coated stainless steel having excellent rigidity, toughness, wear resistance and corrosion resistance comprises a substrate of a martensite stainless steel having a Vickers hardness of 400 or more, and a hard film having a bottom surface adhered to the substrate and an exposed top surface. The hard film has an outermost layer made of a compound selected from the group consisting of a Ti—Ni intermetallic compound, Ti—Fe intermetallic compound, and a mixture of the Ti—Ni intermetallic compound and a Ti—Cu intermetallic compound. The coated stainless steel can be produced by cladding an outer sheet made of Ti or a Ti alloy to a martensite stainless steel sheet directly or through an intermediate sheet made of Ni, Fe or a Ni—Cu alloy, heating the laminate at a temperature of 900° C. to 1150° C. for 30 seconds to 5 minutes, and then cooling the heated laminate at a cooling rate of 1° C./sec or more.Type: GrantFiled: July 1, 1999Date of Patent: February 27, 2001Assignees: Daido Steel Co., Ltd., Matsushita Electric Works, Ltd.Inventors: Hiroaki Yoshida, Hiroshi Yamada, Fumio Iwane, Junji Imai, Tadashi Hamada, Shinji Fujimoto, Shuji Yamada, Shigetoshi Sakon
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Patent number: 6190789Abstract: A slide member having a highly lubricative and highly abrasion-resistant plating layer formed on the sliding surface thereof. The plating layer contains fine particles of graphite selected from flake graphite, vein graphite and/or amorphous graphite in its metallic matrix. The plating layer has a hardness of not less than 550 in terms of Hv and is produced by using a plating solution containing naphthalene sulfanate of formalin condensate as surface active agent. The matrix is preferable to be a Ni—P type metallic matrix and the dispersed fine particles of graphite are preferable having a size of 0.1 to 20 &mgr;m and are contained by 0.1 to 10 wt % relative to the matrix.Type: GrantFiled: October 26, 1998Date of Patent: February 20, 2001Assignee: Nihon Parkerizing Co., Ltd.Inventors: Masaaki Beppu, Eiji Hirai, Seiki Mori
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Patent number: 6187115Abstract: A material in powder or wire form on a nickel basis for the production of a coating with a high level of resistance to corrosion and wear by means of a thermal coating process is of the following composition (in percent by weight): C 0.005-1.0; Cr 10.0-26.0; Mo 8.0-20.0; Fe 0.1-10.0; Si 3.0-7.0; B 1.0-4.0; Cu 0.1-5.0; Ni Balance. The material in powder form can be alloyed and sprayed out of the melt or agglomerated out of different alloyed and non-alloyed metal powders. The coating material can also be used in the form of a filling wire or an alloyed and cast bar material.Type: GrantFiled: September 28, 1999Date of Patent: February 13, 2001Assignee: Castolin S.A.Inventors: Ingo Kretschmer, Peter Heimgartner, Gary Robert Heath
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Patent number: 6183881Abstract: A magnetic thin film forming method forms a magnetic thin film on a conductive film by electroplating using a plating bath containing Ni ions, Fe ions, Mo ions and an organic acid. A concentration of the organic acid in the plating bath is 3-20 times a concentration of the Mo ions in the plating bath. An organic acid concentration in the plating bath versus an Mo ion concentration of the plating bath is set to be a suitable value, whereby an Mo mixed amount in the magnetic thin film can be set to be a suitable value. Accordingly, a magnetic thin film having a large specific resistance value and good magnetic characteristics can be formed.Type: GrantFiled: August 2, 1999Date of Patent: February 6, 2001Assignee: Fujitsu LimitedInventor: Sanae Shimizu
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Patent number: 6180259Abstract: In order to advantageously solve problems such as lowering of the productivity, contamination of alloy coating due to the adoption of different metal, increase of the cost due to the adoption of different coating process, a coating of MCrAlX alloy containing an oxide such as CoO, NiO or the like is directly formed at a thickness of 10˜500 &mgr;m through a low pressure plasma spraying process containing substantially no oxide and thereafter the same MCrAlX alloy xontaining no oxide is applied thereonto at a thickness of 100˜800 &mgr;m through a low pressure plasma spraying process in a non-oxidizing atmosphere to form a composite sprayed coating.Type: GrantFiled: November 20, 1998Date of Patent: January 30, 2001Assignee: Tocalo Co., Ltd.Inventors: Yoshio Harada, Tatsuo Suizu, Takema Teratani
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Patent number: 6180263Abstract: The hard carbon coating-clad base material of the present invention comprises a base material, a substratal metal coating formed on the base material by a wet plating process, an intermediate metal coating comprising a titanium or chromium coating formed on the substratal metal coating by a dry plating process and a silicon coating formed on the titanium or chromium coating by a dry plating process, and a hard carbon coating formed on the silicon coating by a dry plating process. According to the present invention, a highly reliable hard carbon coating which is excellent in corrosion resistance, adhesion and abrasion resistance can be formed even on brass or an iron base material having poor corrosion resistance, such as SK steel and martensitic and ferritic stainless steels.Type: GrantFiled: February 17, 1998Date of Patent: January 30, 2001Assignee: Citizen Watch Co., Ltd.Inventor: Koichi Naoi
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Patent number: 6177205Abstract: A process for manufacture of a railroad track part, in particular a large points part, with rail parts such as a frog point and connecting rails, and the track part obtained. The track part is made of materials of differing composition, one of which is a carbon steel and one of which is an austenitic manganese steel, which are connected by welding and are subsequently subjected to a joint heat treatment. To permit joining of the materials without negative effects on their properties, the parts are joined directly by electron beam welding or indirectly via an intermediate layer comprising a nickel-based alloy, the joined parts then being heated to a temperature T and held over a time t such that for the austenitic manganese steel, solution annealing takes place, and for the carbon steel, austenitizing takes place.Type: GrantFiled: November 6, 1998Date of Patent: January 23, 2001Assignee: BWG Butzbacher Weichenbau GmbHInventors: Alfred Kais, Gerhard Ratz, Walter Kunitz
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Patent number: 6162551Abstract: A joining alloy of the invention is based on Co, Ni, or their alloy, and contains 1.0 to 2.3% by mass of C and 15.5 to 34.7% by mass of W. Using HIP, the joining alloy in the form of a casting or powders is integrated with a WC--Co or WC--Ni type cemented carbide via diffusion joining. Using HIP, it is also possible to obtain a composite material having an integral structure in which a cemented carbide and the joining alloy, and the joining alloy and steel are joined together via diffusion joining. The joining alloy may additionally contain up to 30% by mass of Fe, up to 3% by mass of Si and up to 3% by mass of Mn as well as up to 10% by mass of at least one selected from Cr, Mo, V, Nb, Ti, Zr, and Ta. It is thus possible to obtain a joining alloy having an improved joining strength without producing a brittle phase therein even upon joined to the WC--Co or WC--Ni type cemented carbide, and its composite material.Type: GrantFiled: July 16, 1998Date of Patent: December 19, 2000Assignee: Daido Tokushuko Kabushiki KaishaInventor: Yasushi Watanabe
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Patent number: 6153320Abstract: A magnetic device uses laminated ferromagnetic layers containing antiferromagnetically coupled ferromagnetic films coupled together with improved antiferromagnetically coupling (AFC) films. The AFC films are formed of the binary and ternary alloys comprising combinations of Ru, Os and Re. The ferromagnetic film thicknesses, the AFC film thicknesses and the compositions of the films in the laminated layer can be varied to engineer the magnetic properties of the device. The magnetic devices whose properties are improved with the improved laminated layers include spin valve magnetoresistive read heads and magnetic tunnel junction (MTJ) devices for use as magnetic memory cells and magnetoresistive read heads.Type: GrantFiled: May 5, 1999Date of Patent: November 28, 2000Assignee: International Business Machines CorporationInventor: Stuart Stephen Papworth Parkin
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Patent number: 6149389Abstract: On a turbine blade a protective corrosion resistant surface layer consisting of a MCrAlY alloy is generated by melting the surface of the turbine blade with the MCrAlY alloy uniformly distributed over the surface of the turbine blade by a pulsed electron beam to a depth of 5-50 .mu.m whereby a smooth surface is generated.Type: GrantFiled: September 11, 1998Date of Patent: November 21, 2000Assignee: Forschungszentrum Karlsruhe GmbHInventors: Hans-Henning Hennies, Gunther Kessler, Gerd Krafft, Georg Muller, Gustav Schumacher
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Patent number: 6150037Abstract: Clad material comprises a metal substrate which is provided with a multiplicity of perforated openings therein and a metal foil which is laminated on the metal substrate to close the perforated openings. To produce such a clad material, at least one surface of the metal substrate and corresponding one surface of the metal foil are respectively subjected to a dry etching and the metal substrate and the metal foil are laminated in such a manner that the etched surfaces face each other. Alternately, only one surface of the metal substrate is subjected to a dry etching and the metal substrate and the metal foil are laminated in such a manner that the etched surface of the metal substrate defines a laminating surface. It may be possible to provide a nickel plating on the metal substrate or the metal foil. The clad material can be effectively used for producing safety valve chips which rupture accurately at low pressures which fall in a stable pressure range on a mass production basis.Type: GrantFiled: August 12, 1998Date of Patent: November 21, 2000Assignee: Toyo Kohan Co., LTDInventors: Kinji Saijo, Kazuo Yoshida, Nobuyuki Yoshimoto, Yoshihiko Isobe
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Patent number: 6136456Abstract: Grain oriented electrical steel sheet with a very low iron loss and a method for producing the same, wherein the surface of the iron substrate of the grain oriented electrical steel sheet is subjected to an enhancement treatment of crystal grain orientation or surface smoothing to a mean roughness of about 0.20 .mu.m or less, electroplating a chromium plating layer on the substrate with heterogeneous growth, and applying a tension coating film to the plating layer.Type: GrantFiled: October 23, 1998Date of Patent: October 24, 2000Assignee: Kawasaki Steel CorporationInventors: Michiro Komatsubara, Hiroi Yamaguchi, Minoru Takashima, Mineo Muraki
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Patent number: 6132890Abstract: In order to advantageously solve problems such as lowering of the productivity, contamination of alloy coating due to the adoption of different metal, increase of the cost due to the adoption of different coating process, a coating of MCrAlX alloy is directly formed on a substrate surface of a member exposed to a high temperature at a thickness of 10.about.300 .mu.m through atmospheric plasma spraying process in air or flame spraying process (including low-velocity flame spraying process, high-velocity flame spraying process) and thereafter the same MCrAlX alloy is applied thereonto at a thickness of 100.about.800 .mu.m through low pressure plasma spraying process in a non-oxidizing atmosphere.Type: GrantFiled: November 20, 1998Date of Patent: October 17, 2000Assignee: Tocalo Co., Ltd.Inventors: Yoshio Harada, Tatsuo Suizu, Takema Teratani
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Patent number: 6132888Abstract: A stainless steel wire is plated with nickel (Ni) to a thickness of from not less than 1 .mu.m to not more than 5 .mu.m. An inorganic salt coat film mainly composed of at least one of potassium sulfate and borax (borate) and free from fluorine (F) or chlorine (Cl) is then deposited on the nickel (Ni) plate 2 as the substrate. The steel wire is then drawn to a reduction of area of not less than 60% to adjust the surface roughness thereof to a range of from 0.80 to 12.5 .mu.mRz, preferably from 1.0 to 10.0 .mu.mRz.Type: GrantFiled: July 16, 1999Date of Patent: October 17, 2000Assignee: Sumitomo Electric Industries, Ltd.Inventor: Susumo Yamamoto
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Patent number: 6129992Abstract: Provided are a high strength cold rolled steel sheet and a high strength plated steel sheet possessing improved geomagnetic shielding properties, that is, having a high relative permeability in a d.c. magnetic field around 0.3 Oe, a process for producing the same, and an explosion-proof band or an outer magnetic shielding material, for television cathode-ray tubes, using the steel sheet. An ultra low carbon steel, which has a carbon content of not more than 0.0060% and has been subjected to solid solution strengthening utilizing silicon and magnesium without relying upon precipitation strengthening, is deoxidized with silicon so that aluminum is substantially absent in the steel. Alternatively, when the ultra low carbon steel is deoxidized with aluminum, boron is added to inhibit the precipitation of AlN. Next, the deoxidized steel is finish rolled at 750 to 980.degree. C., cold rolled with a reduction ratio of 60 to 90%, and then annealed in the temperature range of 750.degree. C. to the Ac.sub.Type: GrantFiled: July 6, 1999Date of Patent: October 10, 2000Assignees: Nippon Steel Corporation, Sony CorporationInventors: Yasuharu Sakuma, Satoru Tanaka, Kazuo Koyama, Yujiro Miyauchi, Takeshi Kubota, Atsushi Itami, Hiroaki Kato, Chohachi Sato, Teruo Takeuchi
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Patent number: 6127045Abstract: A magnetic tunnel junction (MTJ) device is usable as a magnetic field sensor in magnetic disk drives or as a memory cell in a magnetic random access (MRAM) array. The MTJ device has a "pinned" ferromagnetic layer whose magnetization is oriented in the plane of the layer but is fixed so as not to be able to rotate in the presence of an applied magnetic field in the range of interest, a "free" ferromagnetic layer whose magnetization is able to be rotated in the plane of the layer relative to the fixed magnetization of the pinned ferromagnetic layer, and an insulating tunnel barrier layer located between and in contact with both ferromagnetic layers. The pinned ferromagnetic layer is pinned by interfacial exchange coupling with an adjacent antiferromagnetic layer. A high spin polarization ferromagnetic layer (Ni.sub.40 --Fe.sub.60) is placed near the tunnel barrier layer in both the pinned and free layers to enhance the magnetoresistive effect. The undesirable positive magnetostriction coefficient of the Ni.sub.Type: GrantFiled: May 13, 1998Date of Patent: October 3, 2000Assignee: International Business Machines CorporationInventor: Hardayal Harry Singh Gill
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Patent number: 6126759Abstract: This invention is to provide a steel sheet for 2-piece battery cans, which has excellent formability in DI molding to give thin-walled, side body parts, and, more preferably, a steel sheet for 2-piece battery cans, which, after having been formed into cans, has high mechanical strength and excellent anti-secondary work embrittlement with excellent corrosion resistance. The steel sheet for 2-piece battery cans of the invention contains S and O (where O is the total oxygen content) while satisfying the conditions that S is from 0.005 to 0.015 wt. %, preferably from 0.005 to 0.012 wt. %, that 0 is from 0 to 0.0025 wt. % and that [S/10+O].ltoreq.0.0035 wt. %, preferably [S/10 +0].ltoreq.0.0030 wt. %. More preferably, the steel sheet contains B of from 0.0005 to 0.0015 wt. % while satisfying 0.2.ltoreq.B/N.ltoreq.1.0, or contains either one or both of Cr of being from 0.03 to 0.10 wt. % and Ni of being from 0.01 to 0.10 wt. %, the total of the two being not larger than 0.10 wt. %.Type: GrantFiled: October 9, 1997Date of Patent: October 3, 2000Assignee: NKK CorporationInventors: Yoshihiro Hosoya, Katsumi Tanikawa, Katsumi Kojima, Takashi Awaya, Hirohide Furuya
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Patent number: 6120617Abstract: For manufacturing a pulse generator wherein a voltage pulse dependent on the change in magnetic field can be achieved by sudden magnetic reversal (Barkhausen skip) given an applied magnetic field, an iron alloy is employed for one of the materials of the composite member, the additional alloy constituents of this iron alloy being selected such that a structural conversion with volume change respectively occurs at different temperatures. For producing the stressed condition, a thermal treatment is then implemented, which includes heating above the upper transition temperature and a cooling below the lower transition temperature. As a result, substantially greater stresses between the materials of the composite member arise, causing a pulse behavior significantly improved in comparison to known pulse generators of the type capable of recognizing constant or alternating magnetic fields.Type: GrantFiled: April 7, 1994Date of Patent: September 19, 2000Assignee: Vacuumschmelze GmbHInventors: Gernot Hausch, Christian Radeloff, Gerd Rauscher
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Patent number: 6071631Abstract: The present invention has for its object to obtain a heat-resistant and anticorrosive multilayer metal-plated steel object which excels in the uniformity of high-efficiency processability and anticorrosiveness. The steel object provided by the present invention to achieve such object comprises a steel substrate, a Ni-layer plated over the surface of the steel substrate to a thickness of 0.2-10 .mu.m, a first Zn/Ni alloy layer plated over the Ni-layer to a thickness of 1-15 .mu.m from an acid bath, such as a chloride bath or sulfuric acid bath, with the Ni-content of the first layer being in the range of 2-20% by weight and a second Zn/Ni alloy layer plated over the first Zn/Ni alloy layer to a thickness of 1-10 .mu.m from an alkaline bath, with the Ni-content thereof being in the range of 2-20% by weight.Type: GrantFiled: November 26, 1997Date of Patent: June 6, 2000Assignee: Usui Kokusai Sangyo Kaisha LimitedInventor: Seiya Takahata
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Patent number: 6022631Abstract: Adhesion of nickel plated steel sheets with each other, which is apt to occur during producing a steel sheet in which nickel is diffused by heat treatment of a nickel plated steel sheet in an annealing furnace, is prevented. A nickel plated steel sheet having a nickel-iron diffusion layer of 0.5-10 .mu.m thickness, a nickel plated layer thereon of 0.5-10 .mu.m thickness, and a silicon oxide layer thereon as an amount of silicon of 0.1-2.5 mg/m.sup.2 are formed on at least one face of a cold rolled steel plate. After the nickel is plated on the cold rolled steel plate, silicon hydrate is precipitated by dipping or electrolysis treatment in a bath of sodium orthosilicate as a main component, followed by heat treatment.Type: GrantFiled: December 1, 1997Date of Patent: February 8, 2000Assignee: Toyo Kohan Co. Ltd.Inventors: Hitoshi Ohmura, Hideo Ohmura, Tatsuo Tomomori
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Patent number: 6015632Abstract: A magnetoresistive sensor based on a giant magnetoresistance multilayer uses a multilayer structure formed of alternating layers or stripes of ferromagnetic and nonferromagnetic metal that are spontaneously formed or "self-assembled" laterally on a special template layer. The template layer is a crystalline structure that has a two-fold uniaxial surface, i.e., one that is structurally invariant for a rotation by 180 degrees (and only 180 degrees) about an axis (the symmetry axis) perpendicular to the surface plane. Such a template layer is the (110) surface plane of body-centered-cubic Mo. The alternating stripes of ferromagnetic metal (such as Co or Fe) and nonferromagnetic metal (such as Ag) become spontaneously arranged laterally on the template layer during co-deposition, such as during ultrahigh vaccum evaporation, and are aligned so that the direction of composition modulation, i.e.Type: GrantFiled: October 9, 1997Date of Patent: January 18, 2000Assignee: International Business Machines CorporationInventors: David Darden Chambliss, Robin Frederick Charles Farrow, Ronald Franklin Marks, Eric Dean Tober
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Patent number: 6013379Abstract: A coated steel sheet for alkaline dry cell positive electrode cans, comprising a Ni-electroplated steel sheet having a chemical conversion coating formed on the surface thereof, and further formed thereon a resin coating film containing a conductive agent, wherein said coated steel sheet has a Ni coating layer made to have a hardness of from 300 to 650 as Vickers hardness. This coated steel sheet promises a superior coating adhesion after worked into positive electrode cans by pressing.Type: GrantFiled: January 14, 1998Date of Patent: January 11, 2000Assignees: Nisshin Steel Co., Ltd., Sanyo Electric Co., Ltd., Sanyo Excell Co., Ltd.Inventors: Taketo Uesugi, deceased, Masaaki Kurimura, Kazuhiro Shikada, Kenji Koshiishi, Yasuharu Maeda, Masahiro Murakami, Tomonori Makino
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Patent number: 5993994Abstract: Surface treated steel sheets for battery containers according to the present invention are composed of two surfaces, one of which is to be used as an inner surface of a battery container and the other as an outer surface of a battery container. On the inner surface, between the topmost nickel-tin alloy layer and the base steel sheet are formed intermediate layer(s) of nickel-iron, or nickel and nickel-iron, or nickel-tin-iron and nickel-iron. The present invention also relates to battery containers and batteries made from these surface treated steel sheets.Type: GrantFiled: June 26, 1996Date of Patent: November 30, 1999Assignee: Toyo Kohan Co., Ltd.Inventors: Hitoshi Ohmura, Hirokazu Moriyama, Tatsuo Tomomori, Satoshi Iketaka
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Patent number: 5989732Abstract: A stainless steel wire is plated with nickel (Ni) to a thickness of from not less than 1 .mu.m to not more than 5 .mu.m. An inorganic salt coat film mainly composed of at least one of potassium sulfate and borax (borate) and free from fluorine (F) or chlorine (Cl) is then deposited on the nickel (Ni) plate 2 as the substrate. The steel wire is then drawn to a reduction of area of not less than 60% to adjust the surface roughness thereof to a range of from 0.80 to 12.5 .mu.mRz, preferably from 1.0 to 10.0 .mu.mRz.Type: GrantFiled: August 29, 1997Date of Patent: November 23, 1999Assignee: Sumitomo Electric Industries, Ltd.Inventor: Susumu Yamamoto
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Patent number: 5958606Abstract: The present invention discloses a substrate structure for supporting a thin film with specific temperature coefficient of resistance (TCR) thereon. The substrate structure includes a substrate composed of a borosilicate glass. The substrate further includes an interface layer of LaSiONx covering a top surface of the substrate. The substrate supports the thin film includes a platinum thin film thereon. The substrate structure further includes an adhesion anchoring seam disposed as a bonding seam interfacing the thin film to the substrate for securely attaching the thin film to the substrate therein. The bonding seam is disposed on a boundary edge of the thin film and includes a nickel-chromium alloy anchor seam disposed on the boding seam. In a preferred embodiment, the substrate structure includes a protective layer covering and protecting the substrate structure thereunder.Type: GrantFiled: February 5, 1997Date of Patent: September 28, 1999Assignee: Cyntec CompanyInventors: Chung-Hsiung Wang, Duen-Jen Cheng
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Patent number: 5942341Abstract: A magnetoresistive element includes a first magnetic layer; and laminations of a second magnetic layer, a non-magnetic layer and a third magnetic layer. The laminations are adjacent to the first magnetic layer. The second magnetic layer and the third magnetic layer have different coercive forces, wherein the first magnetic layer is selected from CoCrTa, NdFe, and alloys thereof.Type: GrantFiled: October 15, 1996Date of Patent: August 24, 1999Assignee: NEC CorporationInventors: Kazuhiko Hayashi, Hidefumi Yamamoto, Jun-ichi Fujikata, Kunihiko Ishihara
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Patent number: 5928800Abstract: A slide surface construction is formed of an aggregate of metal crystals. The area rate A of hexagonal pyramid-shaped metal crystals in a slide surface of the slide surface construction is in a range of A.gtoreq.40%, and the Co (cobalt) content in the aggregate is in a range of Co.gtoreq.13% by weight. The metal crystals are preferably Fe (ferrous) crystals. The slide surface takes on an intricate aspect due to the existing of a large number of hexagonal pyramid-shaped metal crystals and hence, has a good oil retention. In addition, the wearing of the hexagonal pyramid-shaped metal crystals is inhibited due to an increase in hardness resulting from the incorporation of Co and therefore, the oil retention is maintained. Thus, the slide surface construction exhibits an excellent seizure resistance.Type: GrantFiled: April 1, 1996Date of Patent: July 27, 1999Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yusuke Toyoda, Masamune Tabata, Kenji Dosaka, Takahiro Gunji, Kenji Hirose
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Patent number: 5906896Abstract: A gas seal for rotary shaft applications in which at least a portion of a contact surface of one member of the seal that has relative motion with and in contact with a second member of the seal is coated with a chromium carbide-age hardenable nickel base alloy. The process for depositing and heating the coating is also claimed.Type: GrantFiled: July 21, 1992Date of Patent: May 25, 1999Assignee: Praxair S.T. Technology, Inc.Inventors: John Eric Jackson, Marianne O'Connor Price
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Patent number: 5879818Abstract: An alloy having an excellent corrosion resistance and workability and being suitable particularly for seamless tubes of the industrial waste incineration boiler. The alloy consists essentially of, in weight %,:______________________________________ up to 0.05% C, up to 0.5% Si, up to 0.5% Mn, up to 0.01% P 20-25% Cr, 8-12% Mo, more than 0.5% and up to 1.0% Nb, more than 15% and up to 20% Fe, up to 0.4% Al, up to 0.1% in total of rare earth metals, up to 0.01% Ca, up to 0.01% Mg, up to 0.01% B, ______________________________________and the balance Ni and incidental impurities, wherein the Fe content and the Nb content are defined so as to satisfy the following formula (a):Fe(%).gtoreq.4.times.Nb(%)+12.Type: GrantFiled: July 11, 1997Date of Patent: March 9, 1999Assignee: Sumitomo Metal Industries, Ltd.Inventors: Syoji Kinomura, Takao Kan, Yoshimi Yamadera
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Patent number: 5871851Abstract: A 0.1 to 0.5 mm-thick plated steel sheet having high coercive force and magnetic flux density is provided by hot rolling a slab comprising by weight carbon: 0.01 to 0.09%, silicon: not more than 1.0%, phosphorus: not more than 0.3%, manganese: not more than 1.5%, sulfur: not more than 0.04%, aluminum: not more than 1.0%, and nitrogen: not more than 0.01% with the balance consisting of iron and unavoidable impurities, cold rolling the hot rolled sheet, annealing the cold rolled sheet to prepare a steel sheet having an average grain diameter of 3 to 15 .mu.m, temper rolling the steel sheet with a reduction ratio of not more than 3%, and plating the temper rolled sheet with chromium or nickel. This enables the provision of a magnetic shielding material having no significant drift and very good electron beam landing properties.Type: GrantFiled: August 25, 1997Date of Patent: February 16, 1999Assignees: Nippon Steel Corporation, Sony CorporationInventors: Keisuke Fukumizu, Hiroaki Kato, Teruo Takeuchi, Takahide Shimazu, Yasuo Sato, Tatsuo Amaike, Ryoichi Yoshihara, Takeshi Harada
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Patent number: 5867762Abstract: A masking tape for preventing the formation of coatings such as nickel aluminide on localized areas of a surface is formed from a tape comprising a first separating layer containing powdered metal oxide and a polytetrafluoroethylene binder; a second brazing alloy layer comprising a metal selected from the group consisting of brazing alloy, nickel, cobalt, iron, mixtures thereof, and alloys thereof in a fibrillated polytetrafluoroethylene binder; and an optional third layer comprising a powdered metal selected from the group consisting of nickel, cobalt, and iron in a fibrillated polytetrafluoroethylene binder.Type: GrantFiled: November 6, 1995Date of Patent: February 2, 1999Inventors: Kevin Rafferty, Bruce Rowe