Next To Fe-base Component Patents (Class 428/682)
  • Patent number: 11268195
    Abstract: Provided is an austenitic heat resistant alloy capable of exhibiting sufficient molten-salt corrosion resistance even when exposed to a molten salt of 600° C., and a production method thereof. The austenitic heat resistant alloy includes a base metal and a Fe—Cr—Ni—W film on the surface of the base metal. The base metal has a chemical composition consisting of: C: 0.030 to 0.120%, Si: 0.02 to 1.00%, Mn: 0.10 to 2.00%, Cr: 20.0% or more to less than 28.0%, Ni: more than 35.0% to 50.0% or less, W: 4.0 to 10.0%, Ti: 0.01 to 0.30%, Nb: 0.01 to 1.00%, sol. Al: 0.0005 to 0.0400%, and B: 0.0005 to 0.0100%, with the balance being Fe and impurities. The Fe—Cr—Ni—W film contains, as oxides, Fe: 15.0 to 35.0 at %, Cr: 15.0 to 35.0 at %, Ni: 10.0 to 45.0 at %, and W: 0.5 to 16.5 at %.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: March 8, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takumi Nishimoto, Yoshitaka Nishiyama
  • Patent number: 10626478
    Abstract: An ultra-high-strength air-hardenable multiphase steel having minimal tensile strengths in a non air hardened state of 950 MPa and excellent processing properties, includes the following elements in % by weight: C?0.075 to ?0.115; Si?0.400 to ?0.500; Mn?1,900 to ?2,350; Cr?0.200 to ?0.500; Al?0.005 to ?0.060; N?0.0020 to ?0.0120; S?0.0030; Nb?0.005 to ?0.060; Ti?0.005 to ?0.060; B?0.0005 to ?0.0030; Mo?0.200 to ?0.300; Ca?0.0005 to ?0.0060; Cu?0.050; Ni?0.050; remainder iron, including usual steel accompanying smelting related impurities, wherein for a widest possible process window during continuous annealing of hot rolled or cold rolled strips made from said steel a sum content of M+Si+Cr in said steel is a function of a thickness of the steel strips according to the following relationship: for strip thicknesses of up to 1.00 mm the sum content of M+Si+Cr is ?2.800 and ?3.000%, for strip thicknesses of over 1.00 to 2.00 mm the sum of Mn+Si+Cr is ?2.850 and ?3.100%, and for strip thicknesses of over 2.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: April 21, 2020
    Assignee: SALZGITTER FLACHSTAHL GMBH
    Inventors: Thomas Schulz, Joachim Schöttler, Sascha Kluge
  • Patent number: 9272358
    Abstract: A filler wire (consumable) for depositing self-lubricating materials in a system for any of brazing, cladding, building up, filling, hard-facing overlaying, welding, and joining applications. The filler wire is composed of a base filler material consistent with commonly known compositions. For example, the base filler material can comprise standard materials used in many standard mild steel wires. In addition to the base filler materials, the consumable includes self-lubricating materials. The self-lubricating materials include at least one of graphite particles and graphite powder, and can include other self-lubricating materials.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: March 1, 2016
    Assignee: LINCOLN GLOBAL, INC.
    Inventors: Paul Edward Denney, Michael Whitehead
  • Publication number: 20150147591
    Abstract: Disclosed herein are embodiments of iron-based corrosion resistant hardfacing alloys. The alloys can be designed through the use of different compositional, thermodynamic, microstructural, and performance criteria. In some embodiments, chromium content in the alloy can be increased while avoiding the formation of different hard chromium carbides, thereby increasing the corrosion resistance of the alloy.
    Type: Application
    Filed: November 26, 2014
    Publication date: May 28, 2015
    Inventors: Justin Lee Cheney, Shengjun Zhang, John Hamilton Madok, Jonathon Bracci
  • Patent number: 9017823
    Abstract: A machine component may include a body made of an iron alloy. The body may include a surface, and a coating fused to the surface. The coating may be an alloy including phosphorous, carbon, and iron. The coating may have solidus temperature of less than or equal to about 1000° C., and a hardness greater than or equal to about 50 HRC.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: April 28, 2015
    Assignee: Caterpillar Inc.
    Inventors: Tianjun Liu, Marvin Grendel McKimpson
  • Publication number: 20150111065
    Abstract: Polycrystalline material comprising a plurality of nano-grains of a crystalline phase of an iron group element and a plurality of crystalline grains of material including carbon (C) or nitrogen (N); each nano-grain having a mean size less than 10 nanometres.
    Type: Application
    Filed: May 24, 2013
    Publication date: April 23, 2015
    Inventors: Igor Yurievich Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
  • Patent number: 8980414
    Abstract: The present invention provides a carrier-attached copper foil, wherein an ultrathin copper foil is not peeled from the carrier prior to the lamination to an insulating substrate, but can be peeled from the carrier after the lamination to the insulating substrate. A carrier-attached copper foil comprising a copper foil carrier, an intermediate layer laminated on the copper foil carrier, and an ultrathin copper layer laminated on the intermediate layer, wherein the intermediate foil is configured with a Ni layer in contact with an interface of the copper foil carrier and a Cr layer in contact with an interface of the ultrathin copper layer, said Ni layer containing 1,000-40,000 ?g/dm2 of Ni and said Cr layer containing 10-100 ?g/dm2 of Cr is provided.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: March 17, 2015
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Tomota Nagaura, Kazuhiko Sakaguchi
  • Patent number: 8974865
    Abstract: A component and a method of processing a component are disclosed. The method includes providing a base metal having a feature, removing the feature to form a processed region, applying a first layer to the processed region, and applying a second layer to the first layer. The base metal, the first layer, and the second layer each have predetermined thermal expansion coefficients, yield strengths, and elongations. The processed component includes the first layer applied to a processed region of the base metal and a second layer applied to the first layer.
    Type: Grant
    Filed: February 23, 2011
    Date of Patent: March 10, 2015
    Assignee: General Electric Company
    Inventors: Dechao Lin, Yan Cui, Srikanth Chandrudu Kottilingam, Ganjiang Feng
  • Publication number: 20150053389
    Abstract: The present invention relates to a method of brazing articles of stainless steel, which method comprises the following steps: step (i) applying an iron-based brazing filler material to parts of stainless steel; step (ii) optionally assembling the parts; step (iii) heating the parts from step (i) or step (ii) to a temperature of at least about 1000° C. in a non-oxidizing atmosphere, a reducing atmosphere, vacuum or combinations thereof, and heating the parts at the temperature of at least about 1000° C. for at least about 15 minutes; step (iv) providing articles having an average hardness of less than about 600 HV1 of the obtained brazed areas. The present invention relates also to brazed articles of stainless steel.
    Type: Application
    Filed: September 10, 2014
    Publication date: February 26, 2015
    Applicant: Alfa Laval Corporate AB
    Inventors: Per Erik Sjodin, Jens Rassmus
  • Publication number: 20150044506
    Abstract: The present invention relates to a flux cored wire and the method and apparatus for manufacturing the same. The flux cored wire in accordance with the present invention can prevent the flux filled inside strip from leaking out and the moisture in the atmosphere from penetrating into the flux. The method of the present invention also does not require longer processing time. For this, the flux cored wire in accordance with the present invention is comprised of: an inner tubular body formed with flat strip by curling up the side edges of the strip into a tubular body having a seam and filed with flux inside; and an outer tubular body formed with flat strip by curling up the side edges of the strip into a tubular body having a seam and wrapping around the inner tubular body in tight contact.
    Type: Application
    Filed: April 17, 2013
    Publication date: February 12, 2015
    Applicant: Alloy Rods Global, Inc.
    Inventors: Hee Jin Kwak, Young Su Kim
  • Publication number: 20150028724
    Abstract: A product, such as one or more thin sheets, each containing a single or near-single crystalline inclusion-containing magnetic microstructure, is provided. In one embodiment, the inclusion-containing magnetic microstructure is a Galfenol-carbide microstructure. Various methods and devices, as well as compositions, are also described.
    Type: Application
    Filed: January 31, 2013
    Publication date: January 29, 2015
    Inventors: Eric Summers, Rob Meloy
  • Publication number: 20140377587
    Abstract: A centrifugally cast composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer being made of an Fe-based alloy having a chemical composition comprising by mass at least 0.8-3.0% of Cr, 1.5-6.0% of Mo, and 1.8-5.5% of V, and a metal structure in which the area ratio of graphite is 0.3-10%; the inner layer comprising a roll body portion fused to the outer layer, and shaft portions integrally extending from both ends of the roll body portion; and the total amount of Cr, Mo and V being 0.15-2.0% by mass in end portions of both shaft portions, and the difference in the total amount of Cr, Mo and V between one shaft portion and the other shaft portion being 0.2% or more by mass.
    Type: Application
    Filed: March 28, 2013
    Publication date: December 25, 2014
    Applicant: HITACHI METALS, LTD.
    Inventors: Nozomu Oda, Takayuki Segawa, Yasunori Nozaki, Toshiyuki Hattori
  • Publication number: 20140342187
    Abstract: The present disclosure is related to a component. The component may include a cast iron base and an intermediate layer covering a least a portion of the cast iron base. The intermediate layer may include aluminum and at least one of nickel, cobalt, chromium, silicon, or iron. The component may also include an outer layer covering the intermediate layer. The outer layer may include steel.
    Type: Application
    Filed: May 14, 2013
    Publication date: November 20, 2014
    Applicant: Caterpillar Inc.
    Inventor: Robert Eugene Sharp
  • Publication number: 20140248511
    Abstract: A centrifugally cast composite roll comprising an outer layer made of cast iron having a chemical composition comprising, by mass, 2.7-3.5% of C, 1.5-2.5% of Si, 0.4-1.0% of Mn, 3.7-5.1% of Ni, 0.8-2.2% of Cr, 1.5-4.5% of Mo, 2.0-4.5% of V, and 0.5-2.0% of Nb, the balance being Fe and inevitable impurities, a mass ratio of Nb/V being 0.18-0.65, and a mass ratio of Mo/V being 0.7-2.5, and a structure comprising, by area, 15-45% of a cementite phase and 1-10% of a graphite phase, and an inner layer made of cast iron having excellent mechanical strength and metallurgically bonded to the outer layer; a usable region of the outer layer as deep as 10 mm or more from the surface containing substantially no speck-like-segregated dendrites of bainite and/or martensite having diameters of 1.5 mm or more.
    Type: Application
    Filed: November 21, 2012
    Publication date: September 4, 2014
    Applicant: HITACHI METALS, LTD.
    Inventors: Nozomu Oda, Takayuki Segawa, Yasunori Nozaki
  • Patent number: 8808873
    Abstract: In an embodiment of the invention, a method for manufacturing a carrier-attached copper foil is provided. The method includes providing a carrier foil including stainless steel, titanium, aluminum, nickel or alloy thereof with a surface oxide layer, and forming a copper foil onto the carrier foil to prepare the carrier-attached copper foil.
    Type: Grant
    Filed: October 20, 2011
    Date of Patent: August 19, 2014
    Assignee: Industrial Technology Research Institute
    Inventors: Yu-Chung Chen, Yi-Ling Lo, Hung-Kun Lee, Tzu-Ping Cheng
  • Publication number: 20140191716
    Abstract: A soft magnetic layer for a receiving antenna of a wireless power receiving apparatus includes a first soft magnetic member containing a Mn—Zn ferrite material, and a second soft magnetic member containing a Ni—Zn ferrite material. Accordingly, electromagnetic energy collecting performance of the receiving antenna of the wireless power receiving apparatus is improved, and thereby power transmission efficiency is maximized.
    Type: Application
    Filed: January 3, 2014
    Publication date: July 10, 2014
    Applicant: LG INNOTEK CO., LTD.
    Inventors: Sang Won LEE, So Yeon KIM, Jin Mi NOH, Seok BAE, Jai Hoon YEOM
  • Patent number: 8771839
    Abstract: A composite material includes a clad material including a base material that includes an iron-chromium alloy and vibration-damping layers that are provided on both surfaces of the base material and include a metal to suppress a vibration. A total thickness of the vibration-damping layers provided on the both surfaces of the base material is in a range of not less than 10% and not more than 40% relative to a total thickness of the clad material.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: July 8, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kazuma Kuroki, Hiromitsu Kuroda, Tetsuya Tokumitsu
  • Patent number: 8765269
    Abstract: An APIX100-grade high strength steel pipe includes a base material containing, in mass percentage, C: more than 0.03% and 0.08% or less, Si: 0.01% to 0.5%, Mn: 1.5% to 3.0%, P: 0.015% or less, S: 0.005% or less, Al: 0.01% to 0.08%, Nb: 0.005% to 0.025%, Ti: 0.005% to 0.025%, N: 0.001% to 0.010%, O: 0.005% or less, and B: 0.0003% to 0.0020%, further contains one or more of Cu, Ni, Cr, Mo, and V, satisfies 0.19?Pcm?0.25, the balance being Fe and unavoidable impurities, and has a TS of 760 to 930 MPa, a uniform elongation of 5% or more, and a YR of 85% or less; the seam weld metal has a specific composition.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: July 1, 2014
    Assignee: JFE Steel Corporation
    Inventors: Junji Shimamura, Nobuyuki Ishikawa, Mitsuhiro Okatsu, Nobuo Shikanai
  • Patent number: 8765052
    Abstract: Weld deposit compositions with improved abrasion and corrosion resistance are provided by balancing percent weights of Chromium (Cr), Titanium (Ti), Niobium (Nb), and Boron (B) to allow the Chromium content of the weld matrix to be minimally reduced during carbide formation. The result is an enriched Chromium matrix that has excellent corrosion resistance in combination with highly abrasion resistant dispersed carbides.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: July 1, 2014
    Assignee: Stoody Company
    Inventors: Jack Wallin, Ravi Menon, Tim Barnhart
  • Patent number: 8753755
    Abstract: A body, such as a pick tool for cutting coal, includes a steel substrate and a hard face structure fused to the steel substrate. The hard face structure includes at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W. Substantially the balance of the hard face structure includes carbon and an iron group metal M selected from Fe, Co, Ni and alloy combinations of these elements. The hard face structure includes a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometers, and a binder material.
    Type: Grant
    Filed: July 6, 2011
    Date of Patent: June 17, 2014
    Assignee: Element Six GmbH
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann, Kersten Heinrich Schafer
  • Patent number: 8722197
    Abstract: A thin layer is deposited on a surface having a roughness profile whereof the parameters and mean period are determined for improving the tribological performance, so that the ratio A between the square of the mean period of the profile (PSM) in ?m and the roughness profile (Pa) in ?m, as defined by French standard ISO 4288, is equal to or greater than 5×105 ?m.
    Type: Grant
    Filed: October 16, 2007
    Date of Patent: May 13, 2014
    Assignee: H.E.F.
    Inventors: Philippe Maurin-Perrier, Florent Ledrappier, Laurent Houze
  • Patent number: 8709175
    Abstract: An engine component such as, for example, an engine piston or a part thereof, for instance a ring carrier or piston boss bushing, consisting of a cast iron alloy that contains zirconium as an alloy constituent in an amount by weight of at least 0.01% and up to 0.1%.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: April 29, 2014
    Assignee: Federal-Mogul Nurnberg GmbH
    Inventors: Wojciech Kolodziej, Marck Skowron, Kazimierz Marszalik, Homi D. Jijina, Laszlo Pelsoeczy, Klaus Lades
  • Patent number: 8697252
    Abstract: Disclosed is a hot-dip galvannealed steel sheet that stably exhibits satisfactory phosphatability. It is a high-strength hot-dip galvannealed steel sheet which includes a base steel sheet and, arranged on at least one side thereof, an Fe—Zn alloyed galvanized layer. The base steel sheet contains 0.03% to 0.3% of carbon, 0.5% to 3.0% of silicon, and 0.5% to 3.5% of manganese, with the remainder including iron and inevitable impurities. The Fe—Zn alloyed galvanized layer has a concentration of silicon present as an oxide of [Si] (percent by mass) and a concentration of manganese present as an oxide of [Mn] (percent by mass), and these parameters satisfy the following conditions (1) and (2): [Si]?0.25??(1) [Mn]/[Si]?3.0??(2).
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: April 15, 2014
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Irie, Takatoshi Yoshida
  • Publication number: 20140037987
    Abstract: A steel wire having a stainless steel exterior; the steel wire includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition includes an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.
    Type: Application
    Filed: October 12, 2013
    Publication date: February 6, 2014
    Applicant: Arcanum Alloy Design Inc.
    Inventors: Daniel E. Bullard, Joseph E. McDermott
  • Patent number: 8632897
    Abstract: A hard magnet may include a seed layer including a first component including at least one of a Pt-group metal, Fe, Mn, and Co, a cap layer comprising the first component, and a multilayer stack between the seed layer and the cap layer. In some embodiments, the multilayer stack may include a first layer of including the first component and a second component including at least one of a Pt-group metal, Fe, Mn, and Co, where the second component is different than the first component. The multilayer stack may further include a second layer formed over the first layer and including the second component, and a third layer formed over the second layer and including the first component and the second component.
    Type: Grant
    Filed: October 28, 2009
    Date of Patent: January 21, 2014
    Assignee: Seagate Technology LLC
    Inventors: Hua Yuan, Jiaoming Qiu, Yonghua Chen, Shaun Eric McKinlay, Eric Walter Singleton
  • Publication number: 20130266820
    Abstract: A work piece for use in abrasive environments with hardbanding is provided. The work piece has at least a protective layer deposited onto at least a portion to be protected. The deposited layer exhibits a hardness of at least 50 Rc, a wear rate of less than 0.5 grams of mass loss as measured according to ASTM G65-04, Procedure A, a wear rate on a contacting secondary body comprising carbon steel of less than 0.005 grams as measured according to modified ASTM G77 wear test. The deposited alloy forms an iron matrix comprising embedded hard particles in an amount of less than 15 vol. %. The embedded hard particles have an average particle size of ranging from 100 nm to 5 ?m. In one embodiment, the deposition is via welding.
    Type: Application
    Filed: April 5, 2012
    Publication date: October 10, 2013
    Applicant: c/o Chevron Corporation
    Inventors: Grzegorz Jan Kusinski, Justin Lee Cheney, John Hamilton Madok
  • Publication number: 20130157081
    Abstract: A machine component may include a body made of an iron alloy. The body may include a surface, and a coating fused to the surface. The coating may be an alloy including phosphorous, carbon, and iron. The coating may have solidus temperature of less than or equal to about 1000° C., and a hardness greater than or equal to about 50 HRC.
    Type: Application
    Filed: December 19, 2011
    Publication date: June 20, 2013
    Inventors: Tianjun Liu, Marvin Grendel McKimpson
  • Patent number: 8426032
    Abstract: A process for joining a stainless steel part and a silicon carbide ceramic part comprising: providing a SUS part, a SiC ceramic part, a Mo foil and a Ni foil; depositing a nickel coating on a surface of the SiC ceramic part; placing the SiC ceramic part, the Mo foil, the Ni foil, and the SUS part into a mold, the Mo foil and the Ni foil located between the SiC ceramic part and the SUS part; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part with the nickel coating, the SiC ceramic part, the Mo foil, and the Ni foil at least until the SUS part, the SiC ceramic part, the Mo foil and the Ni foil form a integral composite article.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: April 23, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8389126
    Abstract: A structural component suitable for use as refinery and/or petrochemical process equipment and piping is provided. The structural component has improved corrosion, abrasion, environmental degradation resistance, and fire resistant properties with a substrate coated with a surface-treated amorphous metal layer. The surface of the structural component is surface treated with an energy source to cause a diffusion of at least a portion of the amorphous metal layer and at least a portion of the substrate, forming a diffusion layer disposed on a substrate. The diffusion layer has a negative hardness profile with the hardness increasing from the diffusion surface in contact with the substrate to the surface away from the substrate.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: March 5, 2013
    Assignee: Chevron U.S.A. Inc.
    Inventors: Grzegorz Jan Kusinski, Jan H. Kusinski
  • Patent number: 8382918
    Abstract: The steel wire material for a spring of the invention contains; C: 0.37-0.54%, Si: 1.7-2.30%, Mn: 0.1-1.30%, Cr: 0.15-1.1%, Cu: 0.15-0.6%, Ti: 0.010-0.1%, Al: 0.003-0.05%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, whole decarburized layer depth is 0.20 mm or less, and fracture reduction of area is 25% or more. It alternately may contain; C: 0.38-0.47%, Si: 1.9-2.5%, Mn: 0.6-1.3%, Ti: 0.05-0.15%, Al: 0.003-0.1%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: February 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Nao Yoshihara, Fujio Koizumi, Hirokazu Inoue, Katsuya Takaoka, Shoji Miyazaki, Sayaka Nagamatsu
  • Publication number: 20120295130
    Abstract: The hot-dip aluminum alloy plated steel has a base steel and a plated layer, in which the composition of the plated layer contains, by % by mass, Fe: 25% to 75%, Mg: 2% to 20%, and Ca: 0.02% to 2% with a remainder of Al and inevitable impurities, the plated layer contains one or both of an ?-Mg phase and an Al3Mg2 phase, and the sum of the partial volume fraction of the ?-Mg phase and the partial volume fraction of the Al3Mg2 phase in a range of a depth of 5 ?m from a surface of the plated layer is 1% to 40%.
    Type: Application
    Filed: May 31, 2011
    Publication date: November 22, 2012
    Inventors: Koichi Nose, Yasuhide Morimoto, Kohei Tokuda
  • Publication number: 20120270069
    Abstract: A method for making a coated article includes the steps of: providing a substrate; forming a copper-iron target by a hot isostatic pressing process using copper powder and iron powder; forming a copper-iron alloy layer on the substrate by vacuum sputtering using the copper-iron target. A coated article is also described.
    Type: Application
    Filed: September 15, 2011
    Publication date: October 25, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO.,LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, SHUN-MAO LIN
  • Patent number: 8283046
    Abstract: A ferrous sintered multilayer roll-formed bushing having a ferrous sintered sliding material layer which is sinter-bonded to a back metal steel, wherein the ferrous sintered sliding material layer is produced in such a manner that a Fe—C—Cu—Sn based sintered sliding material mixed powder containing at least carbon of 0.40 to 15 wt %, Cu of 13 to 40 wt % and Sn of 0.5 to 10 wt % is preliminarily sinter-bonded to said back metal steel and then finally sinter-bonded by a liquid-phase sintering at high temperatures higher than 1000° C. after bending into a roll.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: October 9, 2012
    Assignee: Komatsu Ltd.
    Inventor: Takemori Takayama
  • Patent number: 8268454
    Abstract: A process for joining a stainless steel part and a zirconia ceramic part comprising: providing a SUS part, a ZrO2 ceramic part, a Mo foil and a Cu foil; depositing a nickel coating on a surface of the ZrO2 ceramic part; placing the ZrO2 ceramic part, the Mo foil, the Cu foil, and the SUS part into a mold, the Mo foil and the Cu foil located between the ZrO2 ceramic part and the SUS part; placing the mold into a chamber of a hot press sintering device, heating the chamber and pressing the SUS part with the nickel coating, the ZrO2 ceramic part, the Mo foil, and the Cu foil at least until the SUS part, the ZrO2 ceramic part, the Mo foil and the Cu foil form a integral composite article.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: September 18, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8268453
    Abstract: The present document describes a composite material adapted to resist degradation by an erosive agent. The composite material comprises a steel base and crystals embedded in the steel base. At least 50% of the crystals have an elongated portion. Optionally, the composite material comprises an external surface for exposure to the erosive agent. At least 50% of the elongated portions are transverse to the external surface. A filler material is also described for forming the composite material on a ferrous surface by welding. The filler material comprises iron, carbon, boron, molybdenum and silicon. Methods are also described form forming the composite material.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: September 18, 2012
    Assignee: Synthesarc Inc.
    Inventor: Serge Dallaire
  • Patent number: 8252429
    Abstract: A process for joining a stainless steel part and a zirconia ceramic part comprising: providing a SUS part, a ZrO ceramic part, a Mo foil and a Ni foil; placing the ZrO ceramic part, the Mo foil, the Ni foil, and the SUS part into a mold, the Mo foil and the Ni foil located between the ZrO ceramic part and the SUS part, the Mo foil abutting against the ZrO ceramic part, the Ni foil abutting against the SUS part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the ZrO ceramic part, the Mo foil, and the Ni foil at least until the SUS part, the ZrO ceramic part, the Mo foil and the Ni foil form a integral composite article.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: August 28, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8247081
    Abstract: A process for joining a stainless steel part and a titanium carbide ceramic part comprising: providing a SUS part, a TiC ceramic part, a Ti foil and a Fe foil; placing the TiC ceramic part, the Ti foil, the Fe foil, and the SUS part into a mold, the Ti foil and the Fe foil located between the TiC ceramic part and the SUS part, the Ti foil abutting the TiC ceramic part, the Fe foil abutting the SUS part and the Ti foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the TiC ceramic part, the Ti foil, and the Fe foil at least until the SUS part, the TiC ceramic part, the Ti foil and the Fe foil form a integral composite article.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: August 21, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Publication number: 20120164472
    Abstract: A method by which a steel component can be produced, which is provided with a metallic coating which adheres well and which provides protection against corrosion, from a flat steel product produced from a steel material containing 0.3-3 wt.-% manganese and having a yield point of 150-1100 MPa and a tensile strength of 300-1200 MPa coated with an anti-corrosion coating which comprises a coating of ZnNi alloy which is electrolytically deposited on the flat steel product, which coating is composed in a single phase of ?-ZnNi phase and which contains, as well as zinc and unavoidable impurities, 7-15 wt.-% nickel.
    Type: Application
    Filed: February 24, 2010
    Publication date: June 28, 2012
    Applicant: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Patrick Kuhn, Manfred Meurer, Jens Kondratiuk, Wilhelm Warnecke, Werner Schuler
  • Patent number: 8163401
    Abstract: The invention relates to a component having a coating system, which comprises at least one bonding coat applied directly onto the component and at least one thermal barrier coat formed on the bonding coat, the bonding coat comprising from 22 to 36 wt. % Cr, from 15 to 30 wt. % Ni, at most 55 ppm Al, and Fe as a basis.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: April 24, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Jochen Barnikel, Friedhelm Schmitz
  • Patent number: 8110292
    Abstract: The present invention provides high strength steel plate with excellent low temperature toughness, high strength steel pipe using this as a base metal, and methods of production of the same. The steel plate of the present invention contains Mo: 0.05 to 1.00% and B: 0.0003 to 0.0100%, has a Ceq of 0.30 to 0.53, has a Pcm of 0.10 to 0.20, and has a metal structure which has an area percentage of polygonal ferrite of 20 to 90% and has a balance of a hard phase comprised of one or both of bainite and martensite. To obtain this steel plate, strain-introducing rolling is performed with a start temperature of not more than Ar3+60° C., an end temperature of Ar3 or more, and a reduction ratio of 1.5 or more, then the plate is air-cooled and then acceleratedly cooled from Ar3?100° C. to Ar3?10° C. in temperature by 10° C./s or more.
    Type: Grant
    Filed: April 4, 2009
    Date of Patent: February 7, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Taishi Fujishiro, Shinya Sakamoto, Takuya Hara, Hitoshi Asahi
  • Patent number: 8084144
    Abstract: The present invention provides high strength thick welded steel pipe for line pipe superior in low temperature toughness, and a method of production of the same. A base material steel plate containing C: 0.010 to 0.050%, Si: 0.01 to 0.50%, Mn: 0.50 to 2.00%, Al: 0.020% or less, Ti: 0.003 to 0.030%, and Mo: 0.10 to 1.50%, having a carbon equivalent Ceq of 0.30 to 0.53, having a crack susceptability parameter Pcm of 0.10 to 0.20, satisfying formula 3, comprised an area ratio of 20% or less of polygonal ferrite and an area ratio of 80% or more of bainite, and having an effective crystal grain size of 20 ?m or less is formed into a pipe shape, then seam welded to make the effective crystal grain size of the heat affected zone 150 ?m or less: 10C+100Al+5Mo+5Ni<3.3??formula 3.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: December 27, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Takuya Hara, Hitoshi Asahi
  • Publication number: 20110303327
    Abstract: The steel wire material for a spring of the invention contains; C: 0.37-0.54%, Si: 1.7-2.30%, Mn: 0.1-1.30%, Cr: 0.15-1.1%, Cu: 0.15-0.6%, Ti: 0.010-0.1%, Al: 0.003-0.05%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, whole decarburized layer depth is 0.20 mm or less, and fracture reduction of area is 25% or more. It alternately may contain; C: 0.38-0.47%, Si: 1.9-2.5%, Mn: 0.6-1.3%, Ti: 0.05-0.15%, Al: 0.003-0.1%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, Ceq1 in the equation (1) below is 0.580 or more, Ceq2 in the equation (2) below is 0.49 or less, and Ceq3 in the equation (3) below is 0.570 or less. Ceq1=[C]+0.11[Si]?0.07[Mn]?0.05[Ni]+0.02[Cr]??(1) Ceq2=[C]+0.30[Cr]?0.15[Ni]?0.70[Cu]??(2) Ceq3=[C]?0.04[Si]+0.24[Mn]+0.10[Ni]+0.20[Cr]?0.89[Ti]?1.92[Nb]??(3) (In the above equations, [ ] shows the content (mass %) of each element in steel.
    Type: Application
    Filed: June 29, 2011
    Publication date: December 15, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nao YOSHIHARA, Fujio Koizumi, Hirokazu Inoue, Katsuya Takaoka, Shoji Miyazaki, Sayaka Nagamatsu
  • Patent number: 8039118
    Abstract: The present invention provides high strength welded steel pipe for line pipe inexpensive in cost and superior in low temperature toughness, and a method of production of the same, produced by forming a base material steel plate containing, by mass %, C: 0.010 to 0.050%, Si: 0.01 to 0.50%, Mn: 0.50 to 2.00%, S: 0.0001 to 0.0050%, and Ti: 0.003 to 0.030%, limiting Al to 0.020% or less and Mo to less than 0.10%, having a carbon equivalent Ceq of 0.30 to 0.53 and a crack susceptibility parameter Pcm of 0.10 to 0.20, comprised of polygonal ferrite and residual bainite of an area rate of 20% or less, and having an effective crystal grain size of 20 ?m or less, into a pipe shape, then seam welding it and making the effective crystal grain size of the heat affected zone 150 ?m or less.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: October 18, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Takuya Hara, Hitoshi Asahi
  • Patent number: 8039119
    Abstract: Orientation degree and smoothness of a substrate surface better than those of conventional ones are provided in a textured substrate for epitaxial thin film growth. The present invention is a textured substrate for epitaxial film formation, including a crystal orientation improving layer made of a metal thin film of 1 to 5000 nm in thickness on the surface of the textured substrate for epitaxial film formation having a textured metal layer at least on one surface, wherein differences between orientation degrees (?? and ??) in the textured metal layer surface and orientation degrees (?? and ??) in the crystal orientation improving layer surface are both 0.1 to 3.0°. Further, when another metal different from the metal constituting this textured substrate crystal orientation improving layer is added equivalent to a thin film which is 30 nm or less, and subsequently is subjected to heat treatment, the smoothness of that surface can be improved.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: October 18, 2011
    Assignees: Chubu Electric Power Co., Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Naoji Kashima, Shigeo Nagaya, Kunihiro Shima, Shuichi Kubota
  • Publication number: 20110250074
    Abstract: An article includes a first section extending from an outer periphery to a predetermined surface located inward from the outer periphery. The first section comprises a nanostructured ferritic alloy. The article includes a second section extending from an inner periphery to the predetermined surface located outward from the inner periphery. The second section comprises at least one other alloy different from the nanostructured ferritic alloy.
    Type: Application
    Filed: April 9, 2010
    Publication date: October 13, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Richard DiDomizio, Matthew Joseph Alinger, Samuel Vinod Thamboo, Raymond Joseph Stonitsch
  • Patent number: 8025982
    Abstract: Disclosed is a high-strength hot dip galvannealed steel sheet having high powdering resistance produced by employing such a constitution that a Fe—Zn alloy plated layer is provided on at least one side of a basis steel sheet and a region in which Al (atomic %)/Zn (atomic %)?0.10 is present in a thickness of 300 ? or more from the surface of the plated layer along the depth direction of the plated layer. Also disclosed is a hot dip galvannealed steel sheet whose formability is greatly improved by optionally specifying chemical composition and structure of the basis steel sheet.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: September 27, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Yuichi Futamura, Michitaka Tsunezawa, Masaaki Miura, Hiroshi Irie, Takatoshi Yoshida, Masafumi Shimizu
  • Publication number: 20110226459
    Abstract: The invention relates to an iron-based brazing material comprising a brazing alloy, which alloy comprises: from about 9 wt % to about 30 wt % Cr, from about 5 wt % to about 25 wt % Ni, from about 0 wt % to about 9 wt % Mo, from about 0 wt % to about 5 wt % Mn, from about 0 wt % to about 1 wt % N, from about 6 wt % to about 20 wt % Si. Within the alloy is at least one of the B and the P are present as a melting point lowering supplement to Si, and wherein B is from about 0.1 wt % to about 1.5 wt %, or wherein P is from about 0.1 to about 15 wt % P. The brazing alloy may comprise contaminating elements as at least one of C, O, and S, and optionally the brazing alloy also comprises at least one micro-alloying element as V, Ti, W, Nb, or Ta, and the micro-alloying element is less than 1.5 wt % in the brazing alloy. All values are stated in weight percent, and wherein Si, B and P lower the liquidus temperature, that is the temperature when the brazing material is completely melted.
    Type: Application
    Filed: March 22, 2011
    Publication date: September 22, 2011
    Inventor: Per Erik Sjodin
  • Publication number: 20110200843
    Abstract: A welding material, to be used for welding a base metal made of an austenitic alloy comprising C?2.0%, Si?4.0%, Mn: 0.01 to 3.0%, P: more than 0.03% to not more 0.3%, S?0.03%, Cr: 12 to 35%, Ni: 6 to 80%, sol. Al: 0.001 to 1% and N?0.3%, with the balance being Fe and impurities to a base metal made of another austenitic alloy, which comprises C: more than 0.3% to 3.0%, Si?4.0%, Mn?3.0%, P?0.03%, S?0.03%, Cr: more than 22% to 55%, Ni: more than 30% to not more than 70%, sol. Al: 0.001 to 1% and N?0.3%, with the balance being Fe and impurities can suppress the weld solidification cracking which occurs in an austenitic alloy having a high P content and showing fully austenitic solidification. Therefore, the said welding material can be widely used in such fields where a welding fabrication is required. The said welding material may contain a specific amount or amounts of one or more elements selected from Cu, Mo, W, V, Nb, Ti, Ta, Zr, Hf, Co, B, Ca, Mg and REM.
    Type: Application
    Filed: April 25, 2011
    Publication date: August 18, 2011
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hirokazu Okada
  • Patent number: 7998238
    Abstract: A sintered sliding member comprises a back metal (21a) and a ferrous sintered sliding body (20) which is sintering-bonded to the back metal (21a). The ferrous sintered sliding body (20) has martensite phase having a solid soluble carbon concentration of 0.15 to 0.5 wt % and contains carbide in a content of 5 to 50% by volume. The sintered sliding member is excellent in abrasion resistance, seizing resistance and heat crack resistance.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: August 16, 2011
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Kazuo Okamura
  • Patent number: 7981521
    Abstract: Maraging steel compositions, methods of forming the same, and articles formed therefrom comprising, by weight, 15.0 to 20.0% Ni, 2.0 to 6.0% Mo, 3.0 to 8.0% Ti, up to 0.5% Al, the balance Fe and residual impurities. The composition may be a first layer of a composite plate, and may have a second layer deposited on the first layer, the second layer having a composition comprising, by weight, 15.0 to 20.0% Ni, 2.0 to 6.0% Mo, 1.0 to 3.0 Ti, up to 0.5% Al, the balance Fe and residual impurities. The first layer may have a hardness value ranging from 58 to 64 RC, and the second layer may have a hardness value ranging from 48 to 54 RC. The first layer may be formed employing powdered metallurgical techniques. Articles formed from the compositions include armored plate.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: July 19, 2011
    Assignee: ATI Properties, Inc.
    Inventors: Ronald E. Bailey, Thomas R. Parayil, Timothy M. Hackett, Tong C. Lee