Next To Fe-base Component Patents (Class 428/682)
  • Patent number: 6663984
    Abstract: Clad steel roiled section suitable for reinforcing concrete is disclosed, which is produced from a bimetallic ingot comprising a basic material containing a group of alloy elements including Si and Al, and a surface layer of a ferritic or austenitic stainless steel containing a group of alloy elements including Cr and Ni, by hot rolling the ingot to an intermediate billet and a rolled section, and subjecting the rolled section to heat treatment. A feature of the reinforcing clad steel rolled products is that the basic material is steel containing, in percent by weight, from 1.0 to 5.0 Si and from 0.1 to 5.0 Al, with the proviso that 3.0≦(Si+Al)≦6.0. The reinforcing clad rolled products exhibit superior mechanical strength and impact toughness, improved corrosion resistance and high bond strength between the layers and with concrete.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: December 16, 2003
    Assignee: Zakrytoe Aktsionerone Obschestvo “Transkom”
    Inventors: Vasily Petrovich Vostrikov, Konstantin Igorevich Gramotnev, Vyacheslav Nikolaevich Chernyshev, Aleksei Valerievich Sadovsky, Petr Vasilievich Vostrikov
  • Patent number: 6652991
    Abstract: The addition of small amounts of CeO2 and Cr to intermetallic compositions of NiAl and FeAl improves ductility, thermal stability, thermal shock resistance, and resistance to oxidation, sulphidization and carburization.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: November 25, 2003
    Assignee: The Governors of the University of Alberta
    Inventors: You Wang, Weixing Chen
  • Patent number: 6623869
    Abstract: A metallic material of the invention which comprises, in mass %, C: not more than 0.2%, Si: 0.01-4%, Mn: 0.05-2%, P: not more than 0.04%, S: not more than 0.015%, Cr: 10-35%, Ni: 30-78%, Al: not less than 0.005% but less than 4.5%, N: 0.005-0.2%, and one or both of Cu: 0.015-3% and Co: 0.015-3%, with the balance substantially being Fe, and of which the value of 40Si+Ni+5Al+40N+10 (Cu+Co), wherein the symbols of elements represent the contents of the respective elements, is not less than 50 and has excellent corrosion resistance in an environment in which metal dusting is ready to occur and, therefore, can be utilized as or in heating furnace pipes, piping systems, heat exchanger pipes and so forth to be used in a petroleum refinery or in petrochemical plants, and can markedly improve the equipment durability and safety.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: September 23, 2003
    Inventors: Yoshitaka Nishiyama, Nobuo Otsuka
  • Publication number: 20030148137
    Abstract: A round formwork module comprising a flexible skin having a front side which, when used, constitutes the forming surface for a concrete structure which is to be cast, and also provided with a rear side and a supporting structure which is arranged on the rear side of the skin and which can be displaced in order to enable the skin to be bent along a direction in which it extends. The invention is characterized in that the supporting structure has a base structure and two side elements which are arranged laterally, close to the base structure. The side elements are respectively secured to a lateral edge area of the skin and protrude therefrom close to the base structure. An adjustment device for adjusting the curvature is provided in between the base structure and the side elements.
    Type: Application
    Filed: January 30, 2003
    Publication date: August 7, 2003
    Inventor: Niels Hollmann
  • Publication number: 20030129445
    Abstract: A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.5 to 4.5 weight % Al, 0.5 to 3 weight % Ti and balance iron.
    Type: Application
    Filed: February 21, 2003
    Publication date: July 10, 2003
    Inventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
  • Patent number: 6565991
    Abstract: A composite doctor blade comprises a steel support band configured with a width and thickness suitable for mounting in a blade holder, with tensile and yield strengths suitable for a selected doctoring application. A wear resistant strip of high speed steel is integrally joined to an edge of the support band. The wear resistant strip has tensile and yield strengths higher than those of the support band, and has a hardness of between about 55 to 75 Rc.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: May 20, 2003
    Assignee: Kadant Web Systems, Inc.
    Inventor: Bilal Mehmood
  • Publication number: 20030041921
    Abstract: Disclosed herein is a multi-segmented fabricated gear rim and gear formed therefrom. Each gear rim segment in the gear is formed from a single unsegmented steel plate. The steel plate has an upper surface from which gear teeth are cut and a lower surface on which the gear sub-structure is welded. Relative to each other, the upper surface of the steel plate possesses high hardenability and poor weldability and the lower surface possesses low hardenability and good weldability. The steel plate is preferably formed using a decarburization process.
    Type: Application
    Filed: September 6, 2001
    Publication date: March 6, 2003
    Inventors: Ivo Botto, Eduardo Hurtado, Stephen Lovell
  • Patent number: 6528012
    Abstract: In a welded structure and welded pipe, having members joined to each other by welding wherein, at least one of the members is formed of Fe—Ni-base low thermal expansion coefficient alloy, there is provided a welded structure and welded pipe having a weld metal free from cracking and achieving an excellent toughness and stress corrosion cracking resistance. Further, a welding material is provided which can form such a weld metal and is excellent in workability and weldability in fabrication. The weld metal comprises, on the weight % basis, Ni: 30 to 45%, Co: 0 to 10%, C: 0.03 to 0.5%, Mn: 0.7% or less, either one of or the total of Nb and Zr: 0.05 to 4%, and rare earth element: 0 to 0.5%, with impurities being P: 0.02% or less, Al: 0.01% or less, and oxygen: 0.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: March 4, 2003
    Assignees: Sumitomo Metal Industries, Ltd., Osaka Gas Co., Ltd., Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Kazutoshi Nishimoto, Naoshige Kubo, Hiroshi Iwahashi, Shuji Yamamoto, Hidefumi Yamanaka, Shinji Koga, Yutaka Chida, Taketo Yamakawa, Kouji Michiba, Hiroyuki Hirata, Kazuhiro Ogawa, Toshinobu Nishibata
  • Patent number: 6524404
    Abstract: A B-column comprises a component of a car body for a motor vehicle. The B-column constitutes a longitudinal steel profile. The invention provides that the longitudinal profile has a first longitudinal portion comprised of a martensitic material structure and a strength of more than 1400 N/mm2 and has a second longitudinal portion of higher ductility with a predominantly ferritic-perlitic material structure and a strength of below 850 N/mm2. The lower longitudinal portion is wider then the upper longitudinal portion and has an elongation at rupture which is below 25%.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: February 25, 2003
    Assignee: Benteler AG
    Inventors: Ludger Gehringhoff, Hans-Jürgen Knaup
  • Patent number: 6514631
    Abstract: A heating furnace tube, a method of using the same and a method of manufacturing the same which have been developed with a view to eliminating inconveniences occurring when a carbon-containing fluid is made to flow in the heating furnace tube. The heating furnace tube which comprises a rare earth oxide particle distributed iron alloy containing 17-26 wt. % of Cr and 2-6 wt. % of Al. The method of manufacturing this heating furnace tube which comprises the steps of forming or inserting an insert metal on or into at least one of a joint end portion of one heating furnace tube element and that of the other heating furnace tube element, bringing these two joint end portions into pressure contact with each other directly or via an intermediate member, and diffusion welding the two heating furnace tube elements to each other by heating the insert metal.
    Type: Grant
    Filed: May 1, 2000
    Date of Patent: February 4, 2003
    Assignee: JGC Corporation
    Inventors: Katsumi Yamamoto, Takeo Murata, Rin Sasano, Kenji Sato, Toshikazu Nakamura, Muneyasu Ichimura, Kunio Ishii, Keizo Hosoya
  • Patent number: 6504469
    Abstract: A magnetoresistive element, comprising a crystal structure with a grain boundary formed at a misorientation angle, and a method of producing a crystal structure having colossal magnetoresistance, wherein a grain boundary is formed at a misorientation angle. The crystal structure comprises a substrate layer and a CMR film layer epitaxially grown thereon, the CMR film layer having a plurality of first sections and a plurality of second sections with intermediate grain boundaries, the crystallographic axis of the first sections being different from the crystallographic axis of the second sections.
    Type: Grant
    Filed: March 22, 2000
    Date of Patent: January 7, 2003
    Assignee: Telefonaktiebolaget LM Ericsson (publ)
    Inventors: Zdravko Ivanov, Tord Claeson, Radoslov Chakalov, Erland Wikborg
  • Patent number: 6497966
    Abstract: The invention provides a composite, laminated armor panel (10) for absorbing and dissipating kinetic energy from projectiles (12), the panel (10) comprising a first outwardly-positioned layer (14) made of a hard material selected from a ceramic material and a metal having a Rockwell-C hardness of at least 27, an intermediate layer (16) softer than the first layer (14), made of a material selected from aluminium and metals having a Rockwell-C hardness of less than 27 and a third backing layer (18) of tough woven textile material, wherein the three layers (14,16,18) are laminated together and wrapped on at least four sides in a further tough woven textile material (20) which is bonded to the outer surfaces of the composite, laminated armor panel (10).
    Type: Grant
    Filed: December 6, 2001
    Date of Patent: December 24, 2002
    Inventor: Michael Cohen
  • Patent number: 6489043
    Abstract: An iron aluminide fuel injector component such as a nozzle, plunger or other part is manufactured from iron aluminide or includes an iron aluminide coating on at least a portion of a surface in contact with the fuel which passes through the fuel injector. The iron aluminide alloy can include 8 to 32 wt. % Al, up to 5 wt. % refractory metal, B and/or C in amounts sufficient to form borides and/or carbides. The fuel injector component can be formed from powders of the iron aluminide alloy by powder metallurgy techniques and the coating can be formed by a diffusional reaction process, cathodic plasma process, chemical vapor deposition or physical vapor deposition. The fuel injector component is corrosion, carburization, sulfidation and/or coking resistant.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: December 3, 2002
    Assignee: Chrysalis Technologies Incorporated
    Inventors: Seetharama C. Deevi, Shalva Gedevanishvili, Sohini Paldey
  • Patent number: 6476464
    Abstract: The invention provides a lead structure having a lead of low resistance material disposed within a surrounding sleeve or collar of low expansion material which is bonded at one end to the lead. The sleeve or collar is bonded on its outer surface to an insulating wall through which the lead structure extends. The lead is preferably copper and the sleeve or collar is preferably a nickel-alloy. The lead is hermetically sealed to the surrounding sleeve, and the sleeve is hermetically sealed to the insulating wall to provide a hermetic structure which does not detract from the use of high conductivity electrical lead materials which are often not employable in conventional hermetic sealed leads or packages. A plurality of lead structures can be employed in one or more walls of a circuit package.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: November 5, 2002
    Assignee: Ixion, LLC
    Inventor: Jay Greenspan
  • Patent number: 6436556
    Abstract: The invention relates to a method and a device for the production of a strip-like metallic composite material by the high-temperature dip coating of a metallic carrier strip, consisting of a metallurgic vessel for receiving the liquid depositing material, through which the carrier strip is capable of being led in a preferably vertical run-through direction by means of pairs of rollers arranged on the entry and the exit side, and of a preheating device for the carrier strip, said preheating device being located upstream of the metallurgic vessel. At the same time, the preheating device (41) is arranged in a housing (61) which is arranged in the entry region upstream of the metallurgic vessel (11) and surrounds the carrier strip (21) and into which the medium coming from a media supply (52) is capable of being introduced via at least one feed (51) led into the housing.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: August 20, 2002
    Assignees: SMS Demag AG, Thyssen Krupp Stahl AG
    Inventors: Wolfgang Bleck, Rolf Bünten, Frank Friedel, Oliver Picht, Wolfgang Reichelt, Wilhelm Schmitz, Dieter Senk, Paul Splinter, Ulrich Urlau
  • Patent number: 6432557
    Abstract: A part of a piston is composed of a metal matrix composite. The metal matrix composite is composed of a matrix of a light metal alloy and reinforcements formed of metallic fibers mixed in the matrix. The reinforcements are formed of an alloy that consists mainly of Fe and Cr and contains Al and/or Si. The Cr content and the Al and/or Si content of the reinforcements range from 5 to 30% and from 3 to 10%, respectively. The fiber diameter of the reinforcements ranges from &phgr;20 &mgr;m to &phgr;100 &mgr;m. The reinforcements are formed by the melt extraction method and have irregular peripheral surfaces. Solution-treatment of the metal matrix composite is carried out within a temperature range from 470° C. to 500° C. such that formation of intermetallic compounds is restrained.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: August 13, 2002
    Assignee: NHK Spring Co., Ltd.
    Inventors: Toshihiro Takehana, Akihiro Katsuya, Tohru Shiraishi
  • Patent number: 6423427
    Abstract: A composite doctor blade comprises a steel support band configured with a width and thickness suitable for mounting in a blade holder, with tensile and yield strengths suitable for a selected doctoring application. A wear resistant strip of high speed steel is integrally joined to an edge of the support band. The wear resistant strip has tensile and yield strengths higher than those of the support band, and has a hardness of between about 55 to 65 Rc.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: July 23, 2002
    Assignee: Kadant Web Systems, Inc.
    Inventor: Bilal Mehmood
  • Patent number: 6420054
    Abstract: Masking device for a color cathode-ray display tube with a flat scree, of the type comprising a support frame for a tensioned shadowmask and a tensioned shadowmask mounted on the support frame so as to undergo tensioning at room temperature, in which device the support frame is made of a hardened Fe—Ni alloy having a thermal expansion coefficient between 20° and 150° C. of less than 5×1031 6 K−1 and a yield stress Rp0.2 at 20° C. of greater than 700 MPa, and the tensioned shadowmask is made of a hardened FeNi or Fe—Ni alloy having a thermal expansion coefficient between 20° C. and 150° C. of less than 5×10−6 K−1.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: July 16, 2002
    Assignee: Imphy Ugine Precision
    Inventors: Ricardo Cozar, Pierre-Louis Reydet, Jean-Pierre Reyal
  • Patent number: 6406800
    Abstract: A bent pipe for use in piping arrangement for transporting materials conaining solids, the bent pipe being prepared by subjecting to high-frequency bending work a straight blank pipe prepared by centrifugal casting and having a plurality of layers. The straight blank pipe comprises an outer layer made of a steel having high weldability, and an inner layer made of a high Cr cast iron containing at least Cr in an amount of 10 to 35 wt. % and having high wear resistance, the outer layer and the inner layer being metallurgically joined. Preferably, a barrier layer is provided between the outer layer and the inner layer for preventing an alloy component in each of the layers from diffusing into the other layer. The barrier layer is preferably about 10 to about 100 &mgr;m in thickness.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: June 18, 2002
    Assignee: Kubota Corporation
    Inventors: Makoto Ozaki, Daisuke Minohara
  • Patent number: 6391479
    Abstract: A coated metal component made of an alloy containing an intentional addition of nitrogen, comprising an oxidation-resistant coating layer and an intermediate layer disposed between the oxidation-resistant coating layer and the component. The intermediate layer is substantially devoid of nitrogen which if present would form a nitride with the oxidation-resistant layer.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: May 21, 2002
    Assignee: General Electric Company
    Inventor: John Herbert Wood
  • Patent number: 6379821
    Abstract: This invention relates to a large-diameter, thick-wall martensitic stainless steel welded pipe. For this welded pipe, the size of the raised weld bead portion on the inside surface is restricted to be small based on a conditional formula derived by considering the bead width and height and the yield strength of the base metal and of the weld metal. As a result, the base metal portion and pipe inside surface seam portion of this welded pipe are superior in corrosion resistance, in particular stress corrosion cracking resistance (SCC resistance). The sulfide stress corrosion resistance (sour gas resistance) and carbon dioxide corrosion resistance can be further improved by selecting the chemical compositions. This welded pipe is very well suited for use as a pipe for a pipeline for conveying a crude oil and a natural gas with no dehydration treatment, which is highly corrosive to metals.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: April 30, 2002
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Kushida, Tomohiko Omura, Kunio Kondo, Kazuhiro Ogawa, Masahiko Hamada
  • Patent number: 6361883
    Abstract: A composite sheet steel of maraging steel has an outer layer and an inner layer, wherein the outer layer is harder than the inner layer and the inner layer is more tenacious than the outer layer. An intermediate layer is positioned between the inner layer and the outer layer, wherein the intermediate layer is thinner than the inner and the outer layers.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: March 26, 2002
    Assignee: Aktiengesellschaft der Dillinger Hüttenwerke
    Inventors: Christoph Dilg, Uwe Hofmann, Claus Just, Hans-Jürgen Rögele, Helmut Schönberger, Jürgen Vogt
  • Patent number: 6340520
    Abstract: A giant magnetoresistive material film includes at least two ferromagnetic layers of a NiFe alloy or NiFeCo alloy, which are formed on a substrate through a nonmagnetic layer of Au, Ag, Cu or Cr, wherein magnetization of at lest one of the ferromagnetic layers is pinned by a coercive force increasing layer of &agr;-Fe2O3 provided adjacent thereto and having a thickness of 200 to 1000 Å so as to increase coercive force of the ferromagnetic layer, and the other ferromagnetic layer has free magnetization so as to produce a change in resistance at a low magnetic field. The present invention also provides a method of producing the giant magnetoresistive material film and a magnetic head provided with the giant magnetoresistive material film.
    Type: Grant
    Filed: April 2, 1998
    Date of Patent: January 22, 2002
    Assignee: Alps Electric Co., Ltd.
    Inventors: Fumihito Koike, Naoya Hasegawa
  • Patent number: 6329079
    Abstract: A tube for a cracker unit in which ethylene is produced withstands, without oxidizing or losing its strength, the elevated temperatures required to effect cracking, yet retards coking. The tube has a shell formed from stainless steel or high nickel alloy and a liner formed from an iron-aluminum alloy. The liner retards the deposit of carbon and its build up known as coking. To form the tube, a high alloy ingot is bored to provide a bore that extends through its center. Then a weld overlay is applied to surface of the bore, with the overlay being derived from a weld metal containing at least 16% aluminum and the balance essentially iron. Thereafter, the ingot is heated to its hot working temperature and extruded through sets of opposed rollers, with the direction of advance being in the direction of the bore. The extruding transforms the ingot into a lined tube.
    Type: Grant
    Filed: October 27, 1999
    Date of Patent: December 11, 2001
    Assignee: Nooter Corporation
    Inventor: John J. Meyer
  • Patent number: 6325875
    Abstract: A metal fiber of titanium or titanium alloy has given equivalent area diameter and specific surface area and is produced by a bundle drawing method wherein mild steel is used as a material for covering layer and outer housing and a composite wire is subjected to a heat treatment at a given temperature.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: December 4, 2001
    Assignee: Bridgestone Metalpha Corporation
    Inventor: Shuji Amamoto
  • Patent number: 6303237
    Abstract: A compound tube including a layer of a Fe—Cr alloy and a layer of load-carrying component, with the optional addition of further layers. The Fe—Cr alloy preferably has a composition including, in weight-%: less than 0.3% carbon, 15-60% chromium, less than 10% nickel, less than 5% molybdenum, less than 5% silicon, less than 0.3% nitrogen, less than 5% manganese, and the remainder iron with naturally occurring impurities. The compound tubes are very resistant to carbonization and metal dusting, and are suited for use as bayonet tubing, superheater tubing, and reforming tubing in steam formation environments.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: October 16, 2001
    Assignee: Sandvik AB
    Inventors: Urban Forsberg, Johan Lindén
  • Patent number: 6296953
    Abstract: A compound tube comprises a layer of a Fe—Cr—Al-alloy and a layer of a load-carrying component and optionally one or several additional layers. The Fe—Cr—Al-alloy has the following analysis in weight-%: carbon<0.3, chromium 5-30, nickel<10, manganese<5, molybdenum<5, aluminium 3-20 , silicon<5, nitrogen<0.3, cerium+bafnium+yttrium<1.0, titanium 0.005-1.0, zirconium 0.005-1.0, niobium 0.005-1.0, the remainder iron, and naturally occurring impurities. These tubes are very resistant towards carbonization and “metal dusting” and are being used to advantage for bayonet tubing, superheat tubing and reformer tubing in steam formation.
    Type: Grant
    Filed: April 6, 2000
    Date of Patent: October 2, 2001
    Assignee: Sandvik AB
    Inventors: Johan Lindén, Urban Forsberg
  • Patent number: 6291086
    Abstract: This invention concerns a method, materials, and products involving the joining of titanium aluminide to steel by welding each to an iron-based alloy interlayer or connecting piece. The interlayer can be friction welded to the steel and friction welded to the TiAl. The interlayer alloy can be an iron-based superalloy such as A-286. The friction welding of the TiAl to the interlayer can be done in three steps, each with increased pressure between the parts, with a total time of about 30 seconds. Joint strength of 412 MPa can be achieved for a 25.4 mm weld face diameter. The product can be a turbocharger rotor. The connecting piece (4) is composed of an alloy comprising the following composition in weight percent, Ni, less than or equal to 31.99, Fe, greater than 45.69, preferably, Ni, less than or equal to 30, Fe, greater than 50; and optimally, Ni, less than or equal to 28, Fe, greater than 52.
    Type: Grant
    Filed: October 4, 1999
    Date of Patent: September 18, 2001
    Inventor: Xuan Nguyen-Dinh
  • Patent number: 6287709
    Abstract: A spin-valve film which enables a high output to be obtained and thermal stability to be improved without a necessity of reducing the thickness of films which constitute the spin-valve film, a spin valve type magnetoresistance-effect device and a magnetic head comprising the spin valve type magnetoresistance-effect device. A spin-valve film according to the present invention comprises a fixed layer in which a direction of magnetization is to be directed to substantially a predetermined direction; a non-magnetic layer; and a free layer in which a direction of magnetization is to be changed by an external magnetic field, wherein the free layer comprises at least a laminate film having a Ta film and a NiFeTa film.
    Type: Grant
    Filed: September 16, 1999
    Date of Patent: September 11, 2001
    Assignee: Sony Corporation
    Inventor: Tetsuya Mizuguchi
  • Patent number: 6284388
    Abstract: The present invention is directed to a method of forming an electrically insulating layer on a steel article such as a stack of electrical steel laminations or an individual, unstacked electrical steel lamination, comprising exposing the article to an oxidation atmosphere, and to a temperature (such as at least about 800° F.) for a time sufficient to form on the article an electrically insulating layer comprising hematite. The hematite layer is effective to provide the article with a surface resistivity characterized by an F-amp value of not greater than about 0.85 at a test pressure of 50 psi and a transfer surface roughness of about 10 microinches (Ra). Also featured is a steel article having the electrically insulating layer formed thereon.
    Type: Grant
    Filed: August 23, 2000
    Date of Patent: September 4, 2001
    Assignee: LTV Steel Company, Inc.
    Inventors: Richard J. Blotzer, Jeffrey P. Anderson, Barry A. Lauer
  • Patent number: 6268067
    Abstract: There is provided a surface alloyed component which comprises a base alloy with a diffusion barrier layer enriched in silicon and chromium being provided adjacent thereto. An enrichment pool layer is created adjacent said diffusion barrier and contains silicon and chromium and optionally titanium or aluminum. A reactive gas treatment may be used to generate a replenishable protective scale on the outermost surface of said component.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: July 31, 2001
    Assignee: Surface Engineered Products Corporation
    Inventors: Sabino Steven Anthony Petrone, Radhakrishna Chakravarthy Mandyam, Andrew George Wysiekierski
  • Patent number: 6265087
    Abstract: An inexpensive panel member for an automobile body. Two layers of Zn plating (2a, 2b) are formed over two opposite surfaces of a steel plate (1) respectively. Then, another layer of plating (3) is formed over at least one of the two layers of Zn plating. This another layer of plating (3) is made from a metal or alloy having a standard electrode potential equal to or more than Fe. In this manner, a plated steel panel sheet (4) is prepared. Subsequently, a non-plated steel panel sheet (5) is joined with the plated steel panel sheet (4) in a partly overlapping manner such that the another layer of plating (3) contacts the non-plated steel panel sheet (5). The another layer of plating is made from Ni, Ni alloy, Fe—P alloy, Co, or Co alloy. A chemical conversion coating (Phosphophyllite) (8) and common painting layers (97, 98, 99) are further formed over the joined sheets when used for an automobile body.
    Type: Grant
    Filed: November 23, 1999
    Date of Patent: July 24, 2001
    Assignee: Isuzu Motors Limited
    Inventors: Yutaka Matsumi, Masaru Suzuki
  • Patent number: 6221501
    Abstract: The present invention is directed to a method of forming an electrically insulating layer on a steel article such as a stack of electrical steel laminations or an individual, unstacked electrical steel lamination, comprising exposing the article to an oxidation atmosphere, and to a temperature (such as at least about 800° F.) for a time sufficient to form on the article an electrically insulating layer comprising hematite. The hematite layer is effective to provide the article with a surface resistivity characterized by an F-amp value of not greater than about 0.85 at a test pressure of 50 psi and a transfer surface roughness of about 10 micro inches (Ra). Also featured is a steel article having the electrically insulating layer formed thereon.
    Type: Grant
    Filed: August 17, 1999
    Date of Patent: April 24, 2001
    Assignee: LTV Steel Company, Inc.
    Inventors: Richard J. Blotzer, Jeffrey P. Anderson, Barry A. Lauer
  • Patent number: 6153320
    Abstract: A magnetic device uses laminated ferromagnetic layers containing antiferromagnetically coupled ferromagnetic films coupled together with improved antiferromagnetically coupling (AFC) films. The AFC films are formed of the binary and ternary alloys comprising combinations of Ru, Os and Re. The ferromagnetic film thicknesses, the AFC film thicknesses and the compositions of the films in the laminated layer can be varied to engineer the magnetic properties of the device. The magnetic devices whose properties are improved with the improved laminated layers include spin valve magnetoresistive read heads and magnetic tunnel junction (MTJ) devices for use as magnetic memory cells and magnetoresistive read heads.
    Type: Grant
    Filed: May 5, 1999
    Date of Patent: November 28, 2000
    Assignee: International Business Machines Corporation
    Inventor: Stuart Stephen Papworth Parkin
  • Patent number: 6127045
    Abstract: A magnetic tunnel junction (MTJ) device is usable as a magnetic field sensor in magnetic disk drives or as a memory cell in a magnetic random access (MRAM) array. The MTJ device has a "pinned" ferromagnetic layer whose magnetization is oriented in the plane of the layer but is fixed so as not to be able to rotate in the presence of an applied magnetic field in the range of interest, a "free" ferromagnetic layer whose magnetization is able to be rotated in the plane of the layer relative to the fixed magnetization of the pinned ferromagnetic layer, and an insulating tunnel barrier layer located between and in contact with both ferromagnetic layers. The pinned ferromagnetic layer is pinned by interfacial exchange coupling with an adjacent antiferromagnetic layer. A high spin polarization ferromagnetic layer (Ni.sub.40 --Fe.sub.60) is placed near the tunnel barrier layer in both the pinned and free layers to enhance the magnetoresistive effect. The undesirable positive magnetostriction coefficient of the Ni.sub.
    Type: Grant
    Filed: May 13, 1998
    Date of Patent: October 3, 2000
    Assignee: International Business Machines Corporation
    Inventor: Hardayal Harry Singh Gill
  • Patent number: 6127046
    Abstract: An intermetallic bond between a ferrous metal and a non-ferrous metal wherein an intermetallic bond layer that is substantially free of graphic inclusions joins the two. The graphite is effectively eliminated from the bond layer by either removing it from the ferrous metal or by sealing it off from the bond layer. Graphite removal may be accomplished in a variety of ways, including electrochemical cleaning and laser surface treatment. Alternatively, the graphite may be prevented from incursing into the bond region by sealing it off with a layer of metal, such as a chromium plating, that prevents it from penetrating through the bond layer and into the non-ferrous metal.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: October 3, 2000
    Assignee: Cummins Engine Company, Inc.
    Inventors: John A. Worden, Gordon L. Starr, Yong-Ching Chen
  • Patent number: 6126759
    Abstract: This invention is to provide a steel sheet for 2-piece battery cans, which has excellent formability in DI molding to give thin-walled, side body parts, and, more preferably, a steel sheet for 2-piece battery cans, which, after having been formed into cans, has high mechanical strength and excellent anti-secondary work embrittlement with excellent corrosion resistance. The steel sheet for 2-piece battery cans of the invention contains S and O (where O is the total oxygen content) while satisfying the conditions that S is from 0.005 to 0.015 wt. %, preferably from 0.005 to 0.012 wt. %, that 0 is from 0 to 0.0025 wt. % and that [S/10+O].ltoreq.0.0035 wt. %, preferably [S/10 +0].ltoreq.0.0030 wt. %. More preferably, the steel sheet contains B of from 0.0005 to 0.0015 wt. % while satisfying 0.2.ltoreq.B/N.ltoreq.1.0, or contains either one or both of Cr of being from 0.03 to 0.10 wt. % and Ni of being from 0.01 to 0.10 wt. %, the total of the two being not larger than 0.10 wt. %.
    Type: Grant
    Filed: October 9, 1997
    Date of Patent: October 3, 2000
    Assignee: NKK Corporation
    Inventors: Yoshihiro Hosoya, Katsumi Tanikawa, Katsumi Kojima, Takashi Awaya, Hirohide Furuya
  • Patent number: 6096441
    Abstract: An austenoferritic stainless steel with high tensile elongation includes iron and the following elements in the indicated weight amounts based on total weight:carbon<0.04%0.4%<silicon<1.2%2%<manganese<4%0.1%<nickel<1%18%<chromium<22%0.05%<copper<4%sulfur<0.03%phosphorus<0.1%0.1%<nitrogen<0.3%molybdenum<3%the steel having a two-phase structure of austenite and ferrite and comprising between 30% and 70% of austenite, whereinCreq=Cr %+Mo %+1.5 Si %Nieq=Ni %+0.33 Cu %+0.5 Mn %+30 C %+30 N %and Creq/Nieq is from 2.3 to 2.75, and whereinIM=551-805(C+N)%--8.52 Si %--8.57 Mn %--12.51 Cr %--36 Ni %--34.5 Cu %--14 Mo %,IM being from 40 to 115.
    Type: Grant
    Filed: June 30, 1998
    Date of Patent: August 1, 2000
    Assignee: USINOR
    Inventors: Jean-Michel Hauser, Herve Sassoulas
  • Patent number: 6054226
    Abstract: A magnetoresistive element comprising a combination of an electroconductive, crystalline magnetostrictive material or an amorphous magnetostrictive material with an electrically insulating layer and an oxide magnetoresistive material, or a combination of an electrically insulating oxide magnetostrictive material with an oxide magnetoresistive material. The magnetoresistive element provides a magnetic detecting element, detector or recording device having high sensitivity and good quick response by virtue of synergistic effect of the large magnetostriction and the magnetoresistance effect thereof. The oxide magnetoresistive material is preferably an oxide having a perovskite structure or a layer perovskite structure and the preferred magnetostrictive material is a crystalline or amorphous ferromagnetic material. The electrically insulating layer is formed of preferably an oxide having a perovskite structure.
    Type: Grant
    Filed: December 23, 1997
    Date of Patent: April 25, 2000
    Assignee: YKK Corporation
    Inventors: Hideki Takeda, Tetsuya Katsumi
  • Patent number: 6027824
    Abstract: A magnetic head with low non-linear transition shift, excellent recording capability at high-frequency bands and good reproduction efficiency is disclosed.A second metallic magnetic layer of an FeMN system (M : at least one element selected from the group consisting of Ti, Zr, Hf, Nb, Ta and Cr) is formed on the surface facing the gap of the leading-side magnetic core of the magnetic head. On the surface facing the gap of the trailing-side magnetic core of the magnetic head provided is a first metallic magnetic layer of an FeMN system (M : at least one element selected from the group consisting of Ti, Zr, Hf, Nb, Ta and Cr) having a higher saturation magnetic flux density than the second metallic magnetic layer. These two cores are butted against each other via a non-magnetic material and bonded with bonding glass.
    Type: Grant
    Filed: June 11, 1998
    Date of Patent: February 22, 2000
    Assignee: Hitachi Metals, Ltd.
    Inventors: Shigekazu Suwabe, Shizuyo Ueda, Fujio Tsuneda, Ryo Goto
  • Patent number: 5874178
    Abstract: The cladding material 10 comprises an Fe-based metal substrate 1 consisting of Fe or an Fe-alloy, a Ni-based metal layer 2 placed on the Fe-based metal substrate 1 and a metal mesh 3 placed on the Ni-based metal layer 2 in opposition to the Fe-based metal substrate 1 with the Ni-based metal layer 2 inbetween. Furthermore, a corrosion resistant metal lining 4 is placed in contact with the metal mesh 3 in opposition to the Ni-based metal layer 2 with the metal mesh 3 inbetween. The Fe-based metal substrate 1, the Ni-based metal layer 2, the metal mesh 3 and the metal lining 4 are bonded together by seam welded portion 8, which is provided in a planer or a linear form by using roller electrodes 6. The metal lining 4 consists of a metal whose main component is the one selected from Ti, Zr, Nb, Ta and Ni, or consisting of a stainless steel.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: February 23, 1999
    Assignee: Showa Entetsu Co., Ltd.
    Inventor: Akira Takayasu
  • Patent number: 5867762
    Abstract: A masking tape for preventing the formation of coatings such as nickel aluminide on localized areas of a surface is formed from a tape comprising a first separating layer containing powdered metal oxide and a polytetrafluoroethylene binder; a second brazing alloy layer comprising a metal selected from the group consisting of brazing alloy, nickel, cobalt, iron, mixtures thereof, and alloys thereof in a fibrillated polytetrafluoroethylene binder; and an optional third layer comprising a powdered metal selected from the group consisting of nickel, cobalt, and iron in a fibrillated polytetrafluoroethylene binder.
    Type: Grant
    Filed: November 6, 1995
    Date of Patent: February 2, 1999
    Inventors: Kevin Rafferty, Bruce Rowe
  • Patent number: 5827618
    Abstract: This invention provides a rust-proofed steel sheet for a fuel tank including an alloy layer containing at least one of Ni, Fe, Zn and Sn and deposited on the surface of a steel sheet to a thickness of 2 .mu.m per surface, and a Sn--Zn alloy plating layer consisting of 40 to 99 wt % of Sn and the balance of iron, containing not greater than 20 crystals/0.25 mm.sup.2 of zinc crystals having a major diameter of not greater than 250 .mu.m and deposited on the alloy layer to a thickness of 2 to 50 .mu.m per surface. The to-be-plated steel sheet to which the plating layer is applied has a composition consisting of C.ltoreq.0.1%, Si.ltoreq.0.1%, Mn: 0.05 to 1.2%, P.ltoreq.0.040%, Al<0.1% and if necessary, at least one of B, Ti, Nb and Cr, and the balance of Fe and unavoidable impurities. This invention provides also a production method of a rust-proofing steel sheet for a fuel tank comprising the steps of applying Ni--Fe type pre-plating to an annealed steel sheet in a quantity of 0.1 to 3.0 g/m.sup.
    Type: Grant
    Filed: November 27, 1996
    Date of Patent: October 27, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Yashichi Oyagi, Takayuki Omori, Masahiro Fuda, Ken Sawada, Nobuyoshi Okada
  • Patent number: 5789089
    Abstract: A hot-dipped aluminum coated steel sheet including, on the surface thereof, a coating layer consisting of 2 to 15 wt % of Si, not greater than 1.2 wt % of Fe, 0.005 to 0.6 wt % of Mn, 0.002 to 0.05 wt % of Cr and the balance of Al and unavoidable impurities, and an alloy layer disposed between the coating layer and the steel sheet, having a thickness of not greater than 7 .mu.m and having a mean composition consisting of 20 to 50 wt % of Fe, 3 to 20 wt % of Si, 0.1 to 10 wt % of Mn, 0.05 to 1.0 wt % of Cr and the balance substantially consisting of Al. This steel sheet can be produced by conducting coating in a coating bath consisting of 3 to 15 wt % of Si, 0.5 to 3.5 wt % of Fe, 0.05 to 1.5 wt % of Mn, 0.01 to 0.2 wt % of Cr and the balance substantially consisting of Al, or by adjusting the sum of the concentrations of Zn and Sn in the impurities in the coating layer to not greater than 1 wt %.
    Type: Grant
    Filed: May 17, 1996
    Date of Patent: August 4, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Jun Maki, Takayuki Ohmori, Masaaki Enjuji, Haruhiko Eguchi, Masaaki Yamamoto, Yu Ando, Yusho Oyama, Nobuyoshi Okada
  • Patent number: 5686193
    Abstract: A layered magnetic structure with a seed layer on a substrate and a bulk layer on the seed layer. The seed layer is a gas-doped sendust layer with a thickness of 100-800 .ANG.. The bulk layer is sendust with a thickness of 0.3-10.0 .mu.m. The seed layer and the bulk layer have different weight compositions.
    Type: Grant
    Filed: January 30, 1996
    Date of Patent: November 11, 1997
    Assignee: International Business Machines Corporation
    Inventor: John David Westwood
  • Patent number: 5634988
    Abstract: The present invention relates to a high tensile welded steel plate consisting essentially of, by weight, C: 0.03 to 0.20%, Si: 0.6 to 2.0%, Mn: 0.6 to 2.0%, Al: 0.01 to 0.08%, B: not more than 0.0020%, and N: 0.002 to 0.008% and optionally at least one element selected from Cu, Mo, Ni, Cr, Nb, V, Ti, Ca, and REM with the balance consisting of Fe and unavoidable impurities, and a process for producing a high tensile welded steel plate, usually comprising the steps of: subjecting a slab comprising the above chemical compositions to hot rolling or alternatively hot rolling followed by controlled rolling. The present invention enables fatigue cracking of the as-welded steel, in its heat-affected zone, to be prevented and, at the same time, the propagation of the crack to be prevented or inhibited.
    Type: Grant
    Filed: April 4, 1995
    Date of Patent: June 3, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Katsumi Kurebayashi, Shuji Aihara, Atsushi Seto
  • Patent number: 5616425
    Abstract: Continuously cast beam blanks having an adjusted flange shaped to provide an (Aw/Af) ratio for direct rolling as-cast into an entire range of finish products in a family of structural shapes.
    Type: Grant
    Filed: September 29, 1994
    Date of Patent: April 1, 1997
    Assignee: Bethlehem Steel Corporation
    Inventor: William J. Wilde
  • Patent number: 5578143
    Abstract: (Object) IF-based, continuously cast slab essentially freed from defects such as surface defects, difficult production and poor strength, etc. of the product that the IF-based sheet steels have; sheet steels and a process for producing the same are provided.(Structure) A continuously cast slab of extremely low carbon steel comprising not more than 1.5% by mass of Si, not more than 2.0% by mass of Mn, not ore than 0.15% by mass of P, 0.01-0.15% by mass of Al, and not more than 0.0050% by mass of N, where the surface layer further contains 0.01-0.08% by mass of C existing as a cementite and the inner layer further contains not more than 0.0050% by mass of C, and at least one of 0.02-0.10% by mass of Ti, 0.01-0.10% by mass of Nb, 0.02-0.10% by mass of V and 0.03-0.10% by mass of Zr, the carbon existing substantially as carbides of these elements, preferably both the surface layer and the inner layer further contain 0.0001-0.
    Type: Grant
    Filed: July 21, 1995
    Date of Patent: November 26, 1996
    Assignee: Nippon Steel Corporation
    Inventors: Kazuo Koyama, Eiichi Takeuchi, Masayoshi Suehiro
  • Patent number: 5487773
    Abstract: A process for producing a sintered body, comprising inserting a separately formed first molded article in a mold for injection molding, injection-molding a material identical to or different from that of the first molded article in the mold so that the injected material and the first molded article form together a second molded article, degreasing the second molded article, sintering the degreased article thereby obtaining a sintered body having a difference in shrinkage during the sintering between the first molded article and the injection molded portion of the second molded article other than the first molded article portion being 5% or less. The resulting sintered body is useful as a magnet base.
    Type: Grant
    Filed: October 4, 1994
    Date of Patent: January 30, 1996
    Assignee: Fujitsu Limited
    Inventors: Yoshihiko Seyama, Yutaka Shimizu
  • Patent number: RE35052
    Abstract: The object of the invention is to improve the performance of the rolls of roughing and finishing stands of a hot strip train or mill and in particular to retard as far as possible the banding phenomenon, namely the phenomenon of the incrusting of hard oxides or scale formed at the convenience rolling temperatures.For this purpose, the roll is made, at least in the working region thereof, from a chrome steel in which the ratio between the respective contents of chromium and carbon is between 7 and 12 and in which the content of equivalent carbon is between 1.5 and 1.7%. This content of equivalent carbon is calculated as the sum of the content of carbon and the content of chromium, the latter being given a coefficient 0.05.
    Type: Grant
    Filed: February 23, 1993
    Date of Patent: October 3, 1995
    Assignee: Forcast International
    Inventors: Jean-Claude Werquin, Bernard Mercier