Next To Fe-base Component Patents (Class 428/682)
  • Patent number: 5447802
    Abstract: In connection with a process of implementing galvanizing and galvannealing on steel strips containing highly oxidizable elements such as Si, Mn, P, Ti, Nb, Al, Ni, Cu, Mo, V, Cr, and B, after annealing in a continuous line or implementing electroplating after annealing, the present invention provides a method for restraining non-plating at low cost in a stable manner and a surface treated steel strip having minimal non-plating. By applying on at least one surface of a steel strip a Fe plating having a coating weight of 0.1-10 g/m.sup.2 and an oxygen content of 0.1-10 wt %, followed by annealing and then zinc or zinc alloy plating, there is obtained a surface treated steel strip having minimal plating defects which includes a Fe plating layer immediately below a zinc or zinc alloy plating layer and a steel alloying element concentrated stratum immediately below the Fe plating layer. The Fe plating may be formed using an electroplating bath which contains 0.1-10 g/l of Fe.sup.
    Type: Grant
    Filed: April 12, 1994
    Date of Patent: September 5, 1995
    Assignee: Kawasaki Steel Corporation
    Inventors: Yoichi Tobiyama, Chiaki Kato, Nobuyuki Morito, Shigeru Umino
  • Patent number: 5429883
    Abstract: An alloy having excellent corrosion resistance and abrasion resistance, is provided comprising a matrix metal phase comprised of at least one member selected from an Fe-base alloy, a Co-base alloy and a Ni-base alloy and, present in the matrix metal phase, 10 to 65%, in terms of the area, of a substantially homogeneously crystallized and/or precipitated VC particle phase having a particle diameter of 5 .mu.m or less.A surface-modified metallic member, is also provided comprising a metallic member and the above-described alloy, the alloy being integrally coated on the surface of the metallic member at its desired portion.
    Type: Grant
    Filed: May 20, 1993
    Date of Patent: July 4, 1995
    Assignees: Toshiba Kikai Kabushiki Kaisha, Daido Steel Co., Ltd.
    Inventors: Kyoichi Sasaki, Yoshihisa Kato
  • Patent number: 5422071
    Abstract: The invention provides a welding material useful for welding cast iron, the welding material forms a weld deposit containing, as measured in the undiluted condition, by weight percent, about 30-50% nickel, about 8-20% manganese, about 0 to 0.6% carbon, about 1 to 8% of at least one carbide selected from the group consisting of chromium carbide, niobium carbide, tantalum carbide, titanium carbide or vanadium carbide and balance iron and incidental impurities.
    Type: Grant
    Filed: April 8, 1994
    Date of Patent: June 6, 1995
    Assignee: Inco Alloys International, Inc.
    Inventor: Samuel D. Kiser
  • Patent number: 5360676
    Abstract: A raw plated steel sheet for can comprises recrystallized particles containing approximately C<0,004%, Si<0.03%, Mn:0.05-0.6%, P<0.02%, S<0.02%, N<0.01%, Al:0.005-0.1%, Nb:0,001-0.1%, B:0.0001-0.005% in weight. The maximum diameter of a particle is less than about 30 .mu.m, and an area ratio of particles ranging about 5-25 .mu.m being more than about 50%. Such a steel sheet has excellent processing characteristics and good uniformity in product quality.
    Type: Grant
    Filed: April 6, 1993
    Date of Patent: November 1, 1994
    Assignee: Kawasaki Steel Corporation
    Inventors: Hideo Kuguminato, Toshikatsu Kato, Chikako Fujinaga, Kyoko Hamahara
  • Patent number: 5234775
    Abstract: The invention relates to a soft magnetic multilayer film which comprises a number of crystalline main layers and a number of amorphous secondary layers, the main layer substantially exclusively comprising iron as the magnetic constituent, and the secondary layer comprising mainly iron as the magnetic constituent. Such multilayer films exhibit a relatively low magnetostriction constant which is almost not influenced by temperature treatments. Such films are very suitable for use in magnetic heads.
    Type: Grant
    Filed: December 4, 1992
    Date of Patent: August 10, 1993
    Assignee: U.S. Philips Corporation
    Inventors: Franciscus W. A. Dirne, Hendrik J. De Wit, Cornelis H. M. Witmer, Johannes A. M. Tolboom, Peter Lasinski
  • Patent number: 5196272
    Abstract: The corrosion resistance inherent in stainless steel is further improved by a cladding layer provided on the surface thereof. The cladding layer is formed of a coating material which is applied onto the surface of the stainless steel and, then, burnt to be fused by laser beams. The coating material contains a larger amount of Cr than that of the stainless steel. The thus fused material and a fused portion of the stainless steel are mixed with each other to form the cladding layer of remarkable corrosion resistance due to a larger amount of Cr contained therein. The formation of the cladding layer on the inner surface of a small diameter pipe is enabled by a coating film shaping device which has a jig for shaping the applied material into a film of a uniform thickness and by a laser irradiation torch which has an arrangement for emitting the laser means radially outward from the inside of the pipe.
    Type: Grant
    Filed: July 15, 1992
    Date of Patent: March 23, 1993
    Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Norio Morishige, Kenji Hirano, Kiyofumi Ishikawa, Shuji Furuya
  • Patent number: 5013615
    Abstract: A glass to metal seal for mounting an electrical conductor in a metal wall, such as a microelectronic circuit case, and a method of mounting. The metal lead which serves as the electrical conductor is coated with a layer of iron by electroplating and the iron coated lead is mounted in the opening of the metal wall with a glass insulating sleeve. In an alternative embodiment, a barrier layer of electroplated and sintered nickel is provided on the metal lead under the iron layer. A similar layer of iron may be provided on the case wall at the lead opening, and a barrier layer may be provided on the case wall under the iron layer.
    Type: Grant
    Filed: February 12, 1990
    Date of Patent: May 7, 1991
    Assignee: General Ceramics, Inc.
    Inventor: Robert J. Sisolak
  • Patent number: 4965139
    Abstract: Corrosive-resistant, amorphous metal alloy coatings for crystalline metal surfaces wherein the coating is formed by vapor deposition of a mixture of(1) from 8 to 30 atomic percent of boron, silicon, or mixtures thereof and(2) the remainder being a modified metal composition formed by modifying the composition of the crystalline metal of the surface to produce a final amorphous metal alloy coating that is anodic in reference to the crystalline metal of the surface.
    Type: Grant
    Filed: March 1, 1990
    Date of Patent: October 23, 1990
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Lawrence T. Kabacoff, William Ferrando
  • Patent number: 4959274
    Abstract: A multilayered iron-copper-lead alloy bearing material in the form of a bimetal, comprising a steel backing plate, an iron-copper-lead type sintered alloy layer whose major components is iron, a copper plating layer of a thickness of 2 to 20 .mu.m disposed between the steel backing plate and the iron-copper-lead type sintered alloy layer.
    Type: Grant
    Filed: August 21, 1989
    Date of Patent: September 25, 1990
    Assignee: Daido Metal Company, Ltd.
    Inventors: Sanae Mori, Masaaki Sakamoto, Koichi Yamamoto, Kenji Sakai
  • Patent number: 4943489
    Abstract: Composite pipe adapted for use, for example, in line pipes for crude oil or natural gas producing oil wells and having excellent corrosion resistance and mechanical properties to withstand high temperatures and high pressures, the composite pipe having an outer layer made of a material comprising in % by weight 0.05 to 0.20% of C, up to 1.0% of Si, up to 2.0% of Mn, up to 1.0% of Cr, 0.2 to 2.0% of Ni, up to 1.0% of Mo, 0.05 to 0.15% of V, up to 0.1% of Al, and the balance inevitable impurities and Fe, the material being up to 0.45 in carbon equivalent expressed by: ##EQU1## an inner layer made of stainless steel, high alloy steel or like corrosion resistant alloy, and an intermediate layer substantially intermediate between the outer layer and the inner layer in composition and having a thickness of 10 to 100 .mu.m, the intermediate layer providing a boundary between the outer and inner layers and being metallurgically joint to the outer layer and the inner layer integrally therewith.
    Type: Grant
    Filed: May 23, 1989
    Date of Patent: July 24, 1990
    Assignee: Kubota Ltd.
    Inventors: Akio Kuhara, Akira Yoshitake, Takeshi Torigoe, Shinji Amako
  • Patent number: 4917969
    Abstract: The invention comprises a process for the production of clad hot rolled strip. A steel slab as base material is cladded with a layer material of a corrosion-resistnt material. The slab is of a low-alloy steel having a carbon content of up to 0.25% by weight, the layer material preferably is stainless, more particularly a stainless austenitic steel or a wrought alloy on a nickel basis. The steel slab and the layer material are connected by explosive cladding, the resulting composite body being heated to rolling temperature and is subsequently rolled down to one quarter of the initial thickness with a high reduction of pass of phi greater than 0.10 and then rolled to final thickness of the hot rolled strip. The finish rolling temperature is in the range of 900.degree. C. The clad hot rolled strip is subjected to a cooling rate in the core of at least 8.degree. C./s to a cooling temperature of below 650.degree. C.
    Type: Grant
    Filed: December 12, 1988
    Date of Patent: April 17, 1990
    Assignee: Thyssen Stahl AG
    Inventors: Hans Pircher, Rudolf Kawalla, Gerd Sussek, Walter Wilms, Waldemar Wolpert
  • Patent number: 4891274
    Abstract: A hot-dip aluminium coated steel sheet having excellent corrosion resistance and heat resistance, comprising a steel substrate containing 3 to 18% chromium, not more than 0.02% carbon, 0.1 to 1.5% manganese, 0.005 to 0.08% aluminium, not more than 0.1% silicon, with the balance being iron and unavoidable impurities, and aluminium coating on said sheet substrate. The coated sheet may further comprises a coating layer of nickel or nickel-iron alloy (Ni: 1 to 99%) beneath the aluminium coating, or an Al-Fe-Si-Ni-Cr alloy coating layer of 1 to 10.mu. in thickness and containing 0.05 to 5% nickel, 0.2 to 10% chromium, beneath the aluminium coating.
    Type: Grant
    Filed: November 7, 1986
    Date of Patent: January 2, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Seijun Higuchi, Kenichi Asakawa, Takayuki Ohmori, Koji Umeno, Nobuyoshi Okada, Minoru Fujinaga, Fumio Yamamoto, Katsuhiko Yabe
  • Patent number: 4861682
    Abstract: A stainless clad plate or sheet (herein called sheet) comprising a super-low carbon steel layer containing at least one of Ti and Nb (Ti+Nb.ltoreq.0.15% and ##EQU1## and an austenite stainless steel layer on one or both sides of the carbon steel layer. The thickness of the stainless steel layer is preferably from 2.5 to 30% of the total thickness of the clad steel sheet. The stainless clad steel sheet is produced preferably by continuous casting stainless steel melt on the carbon steel slab, hot and cold rolling the stainless clad steel slab, and annealing under specific conditions for desired properties.
    Type: Grant
    Filed: February 1, 1988
    Date of Patent: August 29, 1989
    Assignee: Nippon Steel Corporation
    Inventors: Yoshio Hashimoto, Tsuyoshi Kawano, Kaname Hasuka, Seiji Otomo
  • Patent number: 4842956
    Abstract: There is provided an opto-magnetic recording medium having an exchange-coupled three-layered structure in which a recording layer having a high coercive force and a low Curie temperature at room temperature is sandwiched between read layers having a low coercive force and a high Curie temperature, wherein an iron group auxiliary lattice magnetization dominant rare-earth and iron group amorphous alloy thin film is adopted as the recording layer and the read layers, and directions of spontaneous magnetization of the three layers are parallel to each other.
    Type: Grant
    Filed: October 30, 1987
    Date of Patent: June 27, 1989
    Assignee: Canon Kabushiki Kaisha
    Inventor: Tadashi Kobayashi
  • Patent number: 4832084
    Abstract: This invention relates to a heavy wall monolithic iron pipe comprising nodular graphite in the outer portion of its wall and flake or quasi-flake graphite in the inner portion of its wall and a method for making said pipe. The central portion of the wall of the pipe may be a combination of nodular graphite and flake or quasi-flake graphite.
    Type: Grant
    Filed: May 23, 1988
    Date of Patent: May 23, 1989
    Assignee: United States Pipe and Foundry Company
    Inventors: Andrew B. Malizio, Robert W. Jennings
  • Patent number: 4749624
    Abstract: Cast iron selected from the group consisting of white iron, compacted graphite iron, malleable iron, gray iron, and ductile iron is cast in a mold in which steel or metal, such as a tube defines a portion of the mold form.
    Type: Grant
    Filed: October 15, 1986
    Date of Patent: June 7, 1988
    Assignee: Wagner Castings Company
    Inventors: George H. Pete, Jerry E. Bafford
  • Patent number: 4714659
    Abstract: Thermal protective shield to be used in connection with hot gases in engines, particularly for the combustion of solid, liquid or gaseous fuels or in e.g. Stirling engines driven by solar energy. The thermal protective shield consists of a multi-layer material, wherein at least two layers are joined to each other over a surface corresponding to the entire surface exposed to the hot gases, and wherein the outer layer facing the hot gas consits of an alloy of the type iron-chrome-aluminium. Preferably, the layers are joined together by hot-rolling.
    Type: Grant
    Filed: August 27, 1984
    Date of Patent: December 22, 1987
    Assignee: Bulten-Kanthal AB
    Inventors: Hakan Lindgren, Bjorn Anderson
  • Patent number: 4707417
    Abstract: A magnetic alloy thin film consisting essentially of a first Fe-Al-Si or Fe-Ni alloy thin film of high permeability and a second Fe-Si alloy thin film directly formed on the first thin film and having high saturation magnetic flux density. The ratio in thickness of the first and second films is preferably in the range of from 1:0.1 to 2.
    Type: Grant
    Filed: July 16, 1985
    Date of Patent: November 17, 1987
    Assignee: Sony Corporation
    Inventors: Masatoshi Hayakawa, Koichi Aso, Yoshitaka Ochiai, Hideki Matsuda, Kazuhiko Hayashi, Wataru Ishikawa, You Iwasaki
  • Patent number: 4698273
    Abstract: The film is composed of an alternate lamination of unit iron layers and unit layers of ferromagnetic iron compound such as Fe.sub.3 Al, Fe.sub.3 Si, Fe.sub.3 Ge and Fe.sub.3 Ga. The thickness of the both unit layers is less than 70 .ANG.. The film has a high saturation magnetization more than 230 emu/g and a high thermal stability so that the film is particularly applicable to a magnetic head core.
    Type: Grant
    Filed: October 14, 1986
    Date of Patent: October 6, 1987
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuzo Kozono, Takeshi Yasuda, Shinji Narishige, Masanobu Hanazono, Tetsuro Kuroda
  • Patent number: 4608320
    Abstract: Surface-treated steel strips suitable for electric resistance welding are prepared by forming a first layer of iron-nickel alloy on a steel strip, said first layer having a weight ratio of Ni/(Fe+Ni) in the range between 0.02 and 0.50 and a thickness of 10 to 5,000 angstroms, forming a second layer of tin or iron-tin-nickel alloy on said first layer by tin plating to a coating weight of 0.1 to 1 g/m.sup.2 of tin and optionally, causing the tin to reflow, and forming a third layer on said second layer by effecting an electrolytic chromate treatment, said third layer consisting essentially of metallic chromium and hydrated chromium oxide in a total amount of 5 to 20 mg/m.sup.2 calculated as elemental chromium. More preferably, the electrolytic chromate treatment is controlled such that at least 2 mg/m.sup.2 of metallic chromium is present in the third layer.
    Type: Grant
    Filed: June 5, 1985
    Date of Patent: August 26, 1986
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuo Mochizuki, Hisatada Nakakoji, Toshio Ichida, Toshio Irie, Hajime Ogata, Kyoko Yamaji
  • Patent number: 4596692
    Abstract: A process for forming a wear-resistant, sintered layer on an iron based substrate which comprises steps of providing a first alloy sheet containing 94 to 99 weight % of Fe-Cr type alloy particles and 6 to 1 weight % of acryl binder and a second alloy sheet containing 94 to 99 weight % of eutectic alloy particles and 6 to 1 weight % of acryl binder, placing the first and second alloy sheets in a superposed condition on the substrate, and heating in a non-oxidating atmosphere to a temperature which is higher than a solidus temperature of the eutectic alloy but lower than a solidus temperature of the Fe-Cr type alloy.
    Type: Grant
    Filed: February 19, 1985
    Date of Patent: June 24, 1986
    Inventors: Tsuyoshi Morishita, Sigemi Osaki, Yasuhumi Kawado, Yukio Shimizu, Toshiharu Konishi, Takahumi Sakuramoto
  • Patent number: 4591480
    Abstract: A method for sealing porous metals, which comprises applying powder of a eutectic alloy containing an element having a good diffusibility in a porous metal or powder of a mixture of metals capable of forming the eutectic alloy, to the surface of a porous metal member and heating the surface applied with the powder at a temperature higher than the eutectic temperature of the eutectic alloy to thereby cause the molten eutectic alloy to intrude into pores from the surface of the porous metal member, whereby the melting point of the molten alloy in the pores is promptly increased by diffusion of the element in the porous metal member to solidify the molten metal in the pores, sealing only pores present in the vicinity of the surface of the porous metal member.
    Type: Grant
    Filed: February 19, 1985
    Date of Patent: May 27, 1986
    Assignee: Mazda Motor Corporation
    Inventors: Tsuyoshi Morishita, Sigemi Osaki, Noriyuki Sakai, Yasuhumi Kawado
  • Patent number: 4576875
    Abstract: A wear part with high wear and abrasion resistance combined with unlimited weldability and good mechanical strength or toughness, comprising a composite part of hard metal portion, a cast metal alloy body portion and attached thereto to joining portion, characterized in that the joining portion consists essentially of a weldable steel which by casting is bonded to the cast metal alloy body portion to a combined mechanical-metallurgical bond is provided, as well as a method for forming such a wear part.
    Type: Grant
    Filed: June 17, 1981
    Date of Patent: March 18, 1986
    Assignee: Santrade Ltd.
    Inventors: Olle G. Olsson, Melih Yaman, Mats G. Waldenstrom, Udo K. R. Fischer
  • Patent number: 4536455
    Abstract: A centrifugally cast double-layer tube with resistance to carbon deposition, comprising an inner layer of a specific metallic material containing 1-10 wt % of Al and an outer layer of a heat resisting metallic material, can be applied to apparatuses for treating a fluid, containing hydrocarbons, their derivatives, or carbon monoxide, at elevated temperatures and to piping for transferring the fluid without carbon deposition on its inside surface, because the surface of said inner layer is oxidized to form a firm Al-containing oxide film prior to and/or during the treatment of the fluid, and also a sufficient strength and ductility of the tube are preserved by the support of the outer layer of said tube.
    Type: Grant
    Filed: July 26, 1983
    Date of Patent: August 20, 1985
    Assignees: JGC Corporation, Taihei Kinzoku Kogyo Co., Ltd.
    Inventors: Keikichi Maeda, Takahiro Iijima, Eiichi Sato
  • Patent number: 4535033
    Abstract: An oxide thermal barrier coating comprises ZrO.sub.3 --Yb.sub.2 O.sub.3 that is plasma sprayed onto a previously applied bond coating. The zirconia is partially stabilized with about 12.4 w/o ytterbia to insure cubic, monoclinic, and tetragonal phases.
    Type: Grant
    Filed: August 14, 1984
    Date of Patent: August 13, 1985
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Stephan Stecura
  • Patent number: 4522890
    Abstract: A composite structure of thin films including alternating layers of relatively high conductivity metals and low conductivity metals to combine the effects of reflection and absorption and thereby maximize the attenuation of the structure. Additionally, a similar structure of layers of materials with differing magnetic permeabilities may be used for the same purpose.
    Type: Grant
    Filed: October 11, 1983
    Date of Patent: June 11, 1985
    Assignee: Illinois Tool Works Inc.
    Inventors: Jack C. Volkers, William R. Conley
  • Patent number: 4515870
    Abstract: Hardfacing of metal parts employing a thin, homogeneous ductile foil is disclosed. The hardfacing foil has a composition consisting essentially of about 0 to about 25 atom percent cobalt, 0 to about 30 atom percent nickel, 0 to about 30 atom percent chromium, 0 to about 5 atom percent tungsten, 0 to about 4 atom percent molybdenum, about 2 to about 25 atom percent boron, 0 to about 15 atom percent silicon, and 0 to about 5 atom percent carbon, the balance being iron and incidental impurities with the proviso that the total or iron, cobalt, nickel, chromium, tungsten and molybdenum ranges from about 70 to 88 atom percent and the total of boron, silicon and carbon ranges from about 12 to 30 atom percent. The ductile foil permits continuous hardfacing of soft matrix, like low carbon and low alloy steels, imparting superior resistance to wear and corrosion.
    Type: Grant
    Filed: September 19, 1984
    Date of Patent: May 7, 1985
    Assignee: Allied Corporation
    Inventors: Debasis Bose, Amitava Datta, Nicholas J. DeCristofaro, Claude Henschel
  • Patent number: 4514235
    Abstract: In a steel frog for rail crossings and rail switches, the frog point or, respectively, the surface of the frog being travelled upon by the wheels consists of an age-hardening steel having the composition______________________________________ C 0.01 to 0.05% Ti 0.1 to 1% Si 0.01 to 0.2% Cr 0 to 13% Mn 0.01 to 0.2% Al 0 to 0.2% Co 0 to 15% B 0 to 0.1% Mo 1.5 to 6% Zr 0 to 0.1% Ni 7 to 20% ______________________________________The frog is manufactured such that the surface being travelled upon by the wheels is applied by build-up welding onto a base body consisting of nominal rail steel.
    Type: Grant
    Filed: September 12, 1983
    Date of Patent: April 30, 1985
    Assignee: Voest-Alpine Aktiengesellschaft
    Inventors: Hubert Augustin, Robert Pirker
  • Patent number: 4507366
    Abstract: The object of the invention is to improve the performance of the rolls of roughing and finishing stands of a hot strip train or mill and in particular to retard as far as possible the banding phenomenon, namely the phenomenon of the incrusting of hard oxides or scale formed at the conventional rolling temperatures.For this purpose, the roll is made, at least in the working region thereof, from a chrome steel in which the ratio between the respective contents of chromium and carbon is between 7 and 12 and in which the content of equivalent carbon is between 1.5 and 1.7%. This content of equivalent carbon is calculated as the sum of the content of carbon and the content of chromium, the latter being given a coefficient 0.05.
    Type: Grant
    Filed: April 29, 1983
    Date of Patent: March 26, 1985
    Assignee: Union Siderurgique du Nord et de l'est de la France
    Inventors: Jean C. Werquin, Bernard Mercier
  • Patent number: 4499158
    Abstract: A welded structural member adapted to be subjected to a flowing fluid and comprising a base member consisting mainly of iron and a coating layer formed by a build-up welding on the surface of the base member, the coating layer having a higher erosion resistance than the base member. The coating layer contains 0.03 to 0.4 wt % of C, 0.1 to 1 wt % of Si, 0.5 to 20 wt % of Mn, 1 to 5.5 wt %, of Ni, 1 to 12 wt % of Co, 8 to 23 wt % of Cr and the balance Fe. The structure of the coating layer is mainly unstable austenite.
    Type: Grant
    Filed: February 15, 1983
    Date of Patent: February 12, 1985
    Assignee: Hitachi, Ltd.
    Inventors: Tsutomu Onuma, Fumio Hataya
  • Patent number: 4485151
    Abstract: This invention relates to a high temperature oxidation resistant thermal barrier coating system for a nickel-, cobalt-, or iron-base alloy substrate. An inner metal bond coating contacts the substrate, and a thermal barrier coating covers the bond coating.NiCrAlR, FeCrAlR, and CoCrAlR alloys have been satisfactory as bond coating compositions where R=Y or Yb. These alloys contain, by weight, 24.9-36.7% chromium, 5.4-18.5% aluminum, and 0.05 to 1.55% yttrium or 0.05 to 0.53% ytterbium. The coatings containing ytterbium are preferred over those containing yttrium.An outer thermal barrier coating of partially stabilized zirconium oxide (zirconia) which is between 6% and 8%, by weight, of yttrium oxide (yttria) covers the bond coating. Partial stabilization provides a material with superior durability. Partially stabilized zirconia consists of mixtures of cubic, tetragonal, and monoclinic phases.
    Type: Grant
    Filed: August 16, 1983
    Date of Patent: November 27, 1984
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Stephan Stecura
  • Patent number: 4484959
    Abstract: The present invention relates to the production of metal parts whose core and surface must have different characteristics.
    Type: Grant
    Filed: July 2, 1982
    Date of Patent: November 27, 1984
    Assignee: Creusot-Loire
    Inventors: Andre Boucher, Bernard Marand
  • Patent number: 4464209
    Abstract: A clad steel pipe excellent in corrosion resistance and low-temperature toughness, which comprises a cladding sheet of high corrosion resistant steel and a substrate sheet of low-alloy high-strength steel, the substrate sheet consisting, as the fundamental constituents, essentially of:carbon: from 0.002 to 0.050 wt. %,silicon: from 0.05 to 0.80 wt. %,manganese: from 0.80 to 2.20 wt. %,niobium: from 0.01 to 0.10 wt. %,aluminum: from 0.01 to 0.08 wt. %,nitrogen: from 0.002 to 0.008 wt. %, and,the balance being iron and incidental impurities;or, the substrate sheet further additionally containing, as the strength-improving constituents, at least one element selected from the group consisting of:copper: from 0.05 to 1.00 wt. %,nickel: from 0.05 to 3.00 wt. %,chromium: from 0.05 to 1.00 wt. %,molybdenum: from 0.03 to 0.80 wt. %,vanadium: from 0.01 to 0.10 wt. %, and,boron: from 0.0003 to 0.0030 wt.
    Type: Grant
    Filed: February 9, 1983
    Date of Patent: August 7, 1984
    Assignee: Nippon Kokan Kabushiki Kaisha
    Inventors: Tadaaki Taira, Junichiro Takehara, Yasuo Kobayashi, Kazuyoshi Ume
  • Patent number: 4436791
    Abstract: The composite bimetallic roll for cold rolling obtained by casting comprises a heart metal constituted by a nodular or lamellar cast iron and a case metal constituted by a steel having a chromium content of 8 to 16% and a carbon content of 0.65 to 0.95%. The chromium/carbon ratio is between 11 and 16 and the structure of the case metal is martensitic with a content of residual austenite of less than 10%.
    Type: Grant
    Filed: October 29, 1981
    Date of Patent: March 13, 1984
    Assignee: Union Siderurgique du Nord et de l'Est de la France
    Inventors: Jacques Bocquet, Jean C. Werquin
  • Patent number: 4436554
    Abstract: A high strength and high toughness welding material containing: C: 0.05-0.15%, Si: 0.25-0.70%, Mn: 0.60-1.80%, Ni: 4.5-11.0%, Cr: 0.20-1.20%, Mo: 0.20-0.60%, Ti: 0.03-0.12%, Cr+Mo: from 0.40% to 0.030.times.(Ni%).sup.2 by weight and the balance essentially iron.
    Type: Grant
    Filed: October 29, 1982
    Date of Patent: March 13, 1984
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Takashi Omae, Kisaburoo Tanaka, Masahiro Aoki, Fumitoshi Hirayama, Susumu Izaki
  • Patent number: 4433032
    Abstract: In a high chrome work roll, between the outer layer of a cast iron containing 10.about.25 weight % Cr and the core of a ductile cast iron containing less than 1.5 weight % Cr, an intermediary layer of a cast iron containing 5.about.10 weight % Cr is provided, and united therewith integrally in the metallurgical sense.This high chrome work roll is manufactured by forming the outer layer by casting the molten metal into a revolving mold of a centrifugal caster; forming the intermediary layer by casing into this mold the molten metal to form a cast iron containing less than 1.0% Cr, before the inside surface of the outer layer has been set, and finally forming the core by casting the molten metal to form a ductile cast iron into this mold, the existence of the intermediary layer preventing as much as possible Cr from diffusing and mixing into the core.
    Type: Grant
    Filed: April 22, 1981
    Date of Patent: February 21, 1984
    Assignee: Kubota Ltd.
    Inventors: Shiro Nakamura, Yoshihiro Nakagawa, Takashi Hashimoto
  • Patent number: 4433033
    Abstract: A corrosion resistant synthetic iron-nickel alloy is prepared having the composition of the mineral awaruite. It is employed as a corrosion resistant coating on industrial metals. Articles of manufacture having high resistance to corrosion can be fabricated from the synthetic nickel-iron alloy per se or from industrial ferrous metals coated with said alloy.
    Type: Grant
    Filed: August 30, 1982
    Date of Patent: February 21, 1984
    Inventor: John M. Bird
  • Patent number: 4426426
    Abstract: Spheroidal graphite cast iron body can be welded using a welding alloy whose carbon diffusion rate is sufficiently high that cementite formation is prevented. The alloy has essentially the following composition:less than 0.2% manganese,less than 2.0% carbon,2.5 to 3.2% silicon,up to 1.0% copper,up to 0.5% molybdenum,up to 2% aluminum,up to 30% nickel,up to 0.1% tungsten,up to 0.1% chromium,up to 0.1% vanadium, magnesium and/or rare earth elements in an amount up to and sufficient to promote the formation of graphite spherolites upon cooling, andbalance substantially iron.
    Type: Grant
    Filed: July 22, 1982
    Date of Patent: January 17, 1984
    Inventor: Horst Muhlberger
  • Patent number: 4419415
    Abstract: A magnetic recording head may be assembled from laminar plates of ferromagnetic material which are welded together by spot welds to form a core stack. The core stack is welded by spot welds (E, F, G) to a base plate (16). The ferromagnetic material is typically an alloy of Si, Al and Fe and tends to produce stress cracks around the areas of the welds. In order to overcome this problem, the edges of the plates, at least around the areas of the welds, and provided with a layer of ductile metal such as Ni, Fe or Mo. The layer is between 5 and 500 .mu.m thick. The depth of the welds is arranged to lie substantially within the ductile metal layer.
    Type: Grant
    Filed: January 18, 1982
    Date of Patent: December 6, 1983
    Assignee: U.S. Philips Corporation
    Inventors: Adrianus C. H. J. Liefkens, Gerardus J. A. M. Notenboom
  • Patent number: 4409294
    Abstract: A sliding member for use in an internal combustion engine having an improved wear resistance. The sliding member has a sliding surface composed of a mixture of 50 to 97% by weight of high carbon ferrochromium and 3 to 50% by weight of ferrous alloy applied thereto by spraying. In a preferred embodiment, the ferrous alloy is high carbon iron containing at least 0.6% by weight of carbon.
    Type: Grant
    Filed: May 21, 1981
    Date of Patent: October 11, 1983
    Assignee: Nippon Piston Ring Co., Ltd.
    Inventors: Takeshi Hiraoka, Yoshikatsu Nakamura, Osamu Kawamura
  • Patent number: 4394422
    Abstract: Two ferrous-based components are bonded together to form a bonded structure and simultaneously a layer is diffused into the surfaces of the components. The process involves first placing the components in juxtaposition, and contacting the juxtaposed components with a molten lead bath having at least one diffusing element therein. One component may be a corrugated sheet and the other may be an uncorrugated or less corrugated sheet, the sheets being in the form of helixes interposed in each other to create a substantial number of fold lines being in contact with the surface of the uncorrugated sheet. Alternately, a sheet with projections may be used in place of the corrugated sheet.
    Type: Grant
    Filed: June 8, 1981
    Date of Patent: July 19, 1983
    Assignees: Ray J. Van Thyne, John J. Rausch, Material Sciences Corporation
    Inventors: Ray J. Van Thyne, John J. Rausch
  • Patent number: 4383004
    Abstract: A thermocouple bimetal of the type made from a metallic component of high thermal expansion which is bonded to a component of low thermal expansion and in which said component of low thermal expansion consists of a thermally age-hardenable iron-nickel-titanium alloy with 26 to 55% nickel, 1-5% free titanium, 0-16% cobalt, remainder iron including impurities conditioned by the melt, and said component of high thermal expansion consists of a thermally age-hardenable iron-nickel-manganese-titanium alloy with 14-26% nickel, 3-10% manganese, 1-5% free titanium, remainder iron including impurities conditioned by the melt. An advantageous method of producing such a bimetal is also described.
    Type: Grant
    Filed: April 17, 1981
    Date of Patent: May 10, 1983
    Assignee: G. Rau GmbH & Co.
    Inventor: Heinz Spengler
  • Patent number: 4381336
    Abstract: The weight of a cast piece, such as a brake caliper casting, is reduced by inserting a core element of lower density than the density of the moulded or cast material into those areas of the cast piece which are not highly stressed when the cast piece is subjected to bending forces. Preferably, the core element is cast in place along with the casting material.
    Type: Grant
    Filed: June 29, 1981
    Date of Patent: April 26, 1983
    Assignee: ITT Industries, Inc.
    Inventor: Fritz Ostwald
  • Patent number: 4366210
    Abstract: Thermostat metals combining properties of relatively high flexivity and good corrosion resistance are prepared by metalurgically bonding a corrosion resistant high expansive alloy (1) to a less corrosion resistant low expansive alloy (2) and capping the low expansive alloy (2) with a corrosion resistant, moderately low expansive alloy (3) of similar hardness to that of the low expansive alloy (2).The preferred high expansive alloy (1) is comprised of about 18 wt. % Ni; 11 wt. % Cr; and balance Fe.The preferred low expansive alloy (2) is Invar (36 wt. % Ni; balance Fe).The preferred corrosion resistant low expansive alloy (3) is comprised of about 20 wt. % Ni; 26 wt. % Co; 7 wt. % Cr; balance Fe.The preferred volumetric ratios of the metals is about 50% of the high expansive alloy (1), 30 to 40% of the low expansive metal (2) and 10 to 20% of the corrosion resistant low expansive alloy.
    Type: Grant
    Filed: November 14, 1980
    Date of Patent: December 28, 1982
    Assignee: Hood and Co., Inc.
    Inventors: Stanley M. Golemo, Jr., Anthony J. Izbicki
  • Patent number: 4309489
    Abstract: There are provided a low expansion alloy having a high corrosion resistance which consists essentially of 25-50% by weight of Ni, 1-25% by weight of Cu and optionally up to 20% by weight of Cr and the balance of essentially Fe with a small amount of impurities, and a corrosion resistant bimetal formed by applying together a low expansion alloy plate which consists essentially of 25-50% by weight of Ni, 1-25% by weight of Cu and optionally up to 20% by weight of Cr and the balance of essentially Fe, and a corrosion resistant alloy plate which has a linear expansion coefficient larger than that of said low expansion alloy plate by 5.times.10.sup.-6 .degree. C.
    Type: Grant
    Filed: May 14, 1980
    Date of Patent: January 5, 1982
    Assignee: Tokyo Shibaura Denki Kabushiki Kaisha
    Inventors: Kenichiro Momose, Kiyoshi Kumagai, Fumio Mori
  • Patent number: 4292208
    Abstract: Diffusion coating a substrate metal with a different metal, such as aluminum and zinc, that is then chemically removed from the coated substrate, provides the residual metal with a very desirable catalytic surface. At least about a third of the removable metal can be dissolved out. Platinum wire screens activated in this way make effective exhaust catalysts for automotive engines. Chromium-rich coating for protective purposes can be applied on a superalloy, diffusion coating in a pack that in addition to the chromium to be diffused, also contains at least about 3% Ni.sub.3 Al. Also the formation of alpha-chromium is reduced when the pack diffusion is carried out in a retort effectively not over five inches in height. Pack aluminizing in the presence of chromium makes a very effective aluminum- and chromium-containing top coating over platinum plated or platinum coated nickel-base superalloys.
    Type: Grant
    Filed: January 3, 1979
    Date of Patent: September 29, 1981
    Assignee: Alloy Surfaces Company, Inc.
    Inventors: Alfonso L. Baldi, Victor V. Damiano
  • Patent number: 4251599
    Abstract: There is provided an improved plasma spray powder composition for producing bearing surface alloy on a metal substrate, e.g. cast iron, said powder being characterized by the presence therein of a substantial amount of iron, molybdenum and a relatively small amount of silicon. Carbon may also desirably be present in the powder. When plasma sprayed, these powders yield a coating on a metal substrate, e.g. a cast iron piston ring, which is wear and scuff resistant.
    Type: Grant
    Filed: August 23, 1979
    Date of Patent: February 17, 1981
    Assignee: Ramsey Corporation
    Inventor: Harold McCormick
  • Patent number: 4188458
    Abstract: Steel surfaces are protected from erosion and corrosion by a coating which includes at least three metallic layers of increasing normal potential from the base layer lying on the steel surface to that layer farthest from the steel surface. Also, the base layer immediately adjacent the steel surface has approximately the same normal potential as the steel surface.
    Type: Grant
    Filed: April 6, 1977
    Date of Patent: February 12, 1980
    Assignee: Stal-Laval Turbin AB
    Inventors: Evald Hugosson, Anders Kullendorf
  • Patent number: 4132419
    Abstract: Oil seal ring comprising a base body and a lip formed thereon. The base body is made of a relatively flexible iron based material such as a cast iron. The lip is made of a mixture of iron-based alloy and one or more carbides by melting and thereafter solidifying the mixture on the body. Composite carbides are produced in the alloy and added carbides are distributed in the metal and the composite carbides in the alloy.
    Type: Grant
    Filed: May 24, 1977
    Date of Patent: January 2, 1979
    Assignee: Toyo Kogyo Co., Ltd.
    Inventors: Teruo Sunami, Tsuyoshi Morishita, Kazumi Hatakeyama
  • Patent number: H1448
    Abstract: A high precision transfer lamination plate/mandrel is fabricated in a sanch construction design wherein an inner core is constructed of a low coefficient of thermal expansion (CTE) comprised of an iron-nickel alloy core member (e.g., Kovar or Invar) with stainless steel cladding on each side of the core member. The stainless steel is selected from AISI type 302, 304, or 316. The stainless steel cladding outer surface of the top and bottom plate to which an electroplated copper foil circuitry is applied must be free of pits, scratches, and defects so as to yield a continuous circuitry satisfactory for military electronics. A matched (CTE) of the transfer lamination plate/mandrel with a composite material to which the electronic circuitry is transferred results in adherence of the copper circuitry minimally to the plate/mandrel to avoid blistering and enables the transfer to be achieved without distortion of circuitry features due to CTE mismatch.
    Type: Grant
    Filed: August 24, 1992
    Date of Patent: June 6, 1995
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventor: Herbert S. Goode, Jr.