Flip-chip-type Assembly Patents (Class 438/108)
  • Patent number: 8941247
    Abstract: In a packaging structure for a microelectromechanical-system (MEMS) resonator system, a resonator-control chip is mounted on a lead frame having a plurality of electrical leads, including electrically coupling a first contact on a first surface of the resonator-control chip to a mounting surface of a first electrical lead of the plurality of electrical leads through a first electrically conductive bump. A MEMS resonator chip is mounted to the first surface of the resonator-control chip, including electrically coupling a contact on a first surface of the MEMS resonator chip to a second contact on the first surface of the resonator-control chip through a second electrically conductive bump. The MEMS resonator chip, resonator-control chip and mounting surface of the first electrical lead are enclosed within a package enclosure that exposes a contact surface of the first electrical lead at an external surface of the packaging structure.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: January 27, 2015
    Assignee: SiTime Corporation
    Inventors: Pavan Gupta, Aaron Partridge, Markus Lutz
  • Patent number: 8940550
    Abstract: Methods for preventing warpage of a laminate may include placing the laminate on a back plate and applying a magnetic force to the laminate to hold the laminate flat against the back plate. In some embodiments, the magnetic force may be applied by placing a first magnet above the laminate so that an attractive force generated between the first magnet and a ferromagnetic region of the back plate pulls the first magnet against the laminate, thereby holding the laminate flat against the back plate. In other embodiments, the magnetic force may be applied by placing a first magnet above the laminate and placing a second magnet above the first magnet so that a repulsive force generated between the first magnet and the magnet pushes the first magnet against the laminate, thereby holding the laminate flat against the back plate.
    Type: Grant
    Filed: August 22, 2013
    Date of Patent: January 27, 2015
    Assignee: International Business Machines Corporation
    Inventors: Benjamin V. Fasano, Shidong Li, Thomas Weiss
  • Patent number: 8940581
    Abstract: Packaged microelectronic devices and methods for manufacturing packaged microelectronic devices are disclosed herein. In one embodiment, a packaged microelectronic device can include a support member, a first die attached to the support member, and a second die attached to the first die in a stacked configuration. The device can also include an attachment feature between the first and second dies. The attachment feature can be composed of a dielectric adhesive material. The attachment feature includes (a) a single, unitary structure covering at least approximately all of the back side of the second die, and (b) a plurality of interconnect structures electrically coupled to internal active features of both the first die and the second die.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: January 27, 2015
    Assignee: Micron Technology, Inc.
    Inventors: Choon Kuan Lee, Chin Hui Chong, David J. Corisis
  • Patent number: 8939346
    Abstract: A method includes applying solder to conductive pads of a semiconductor device, applying solder to conductive pads of a substrate, aligning the solder on the semiconductor device with the solder on the substrate such that portions of the solder on the semiconductor device contact corresponding portions of the solder on the substrate, heating the semiconductor device and the substrate to liquefy the solder, and exerting an oscillating force operative to oscillate the semiconductor device relative to the substrate at a frequency.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: January 27, 2015
    Assignee: International Business Machines Corporation
    Inventor: Julien Sylvestre
  • Patent number: 8940584
    Abstract: A semiconductor package including a package substrate having a chip mounting region and a peripheral region and including a ground layer formed in the peripheral region, first solder balls on the package substrate in the chip mounting region, second solder balls on the ground layer, at least one semiconductor chip stacked on the package substrate in the chip mounting region, and a package cap covering the semiconductor chip and contacting the package substrate in the peripheral region may be provided. The package cap is electrically connected to the second solder balls. Methods of fabricating the semiconductor package are also provided.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: January 27, 2015
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Tongsuk Kim, Jangwoo Lee, Heeseok Lee, Kyoungsei Choi
  • Patent number: 8936968
    Abstract: A flip chip package manufacturing method is provided. A non-conductive film is pressed onto a wafer with multiple conductive bumps. The wafer is cut to multiple single chips. A carrier is provided, and a thermo-compression flip chip bonding process is executed to bond the non-conductive film onto the carrier. The carrier is transferred into a chamber with enclosed, pneumatic pressurized and heatingable characteristics to execute a de-void process to eliminate the bubbles and to execute a high-temperature soldering process to solder the single chip onto the carrier. The sequence of the de-void process and the high-temperature soldering process may exchange.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: January 20, 2015
    Assignee: Ableprint Technology Co., Ltd.
    Inventor: Horng Chih Horng
  • Publication number: 20150014852
    Abstract: Embodiments of the present disclosure are directed towards package assembly configurations for multiple dies and associated techniques. In one embodiment, a package assembly includes a package substrate having a first side and a second side disposed opposite to the first side, a first die mounted on the first side and electrically coupled with the package substrate by one or more first die-level interconnects, a second die mounted on the second side and electrically coupled with the package substrate by one or more second die-level interconnects and package-level interconnect structures disposed on the first side of the package substrate and configured to route electrical signals between the first die and an electrical device external to the package substrate and between the second die and the external device. Other embodiments may be described and/or claimed.
    Type: Application
    Filed: July 12, 2013
    Publication date: January 15, 2015
    Inventors: Yueli Liu, Islam A. Salama, Mihir K. Roy, Ram S. Viswanath
  • Publication number: 20150014864
    Abstract: The present invention provides a semiconductor package and a method of fabricating the same. The semiconductor package includes a substrate, a package unit mounted on and electrically connected to the substrate, and a second encapsulant formed on the substrate and encapsulating the package unit. The package unit includes an interposer, a semiconductor chip mounted on the interposer in a flip-chip manner, and a first encapsulant formed on the interposer and encapsulating the semiconductor chip. The present invention reduces the fabricating time and increases the yield of the final product.
    Type: Application
    Filed: November 7, 2013
    Publication date: January 15, 2015
    Applicant: SILICONWARE PRECISION INDUSTRIES CO., LTD.
    Inventors: Wan-Ting Chen, Chun-Tang Lin, Yi-Che Lai
  • Patent number: 8932909
    Abstract: A method of assembling a semiconductor chip to a substrate wherein at least one of the semiconductor chip and substrate comprise solder bumps. The method includes aligning the semiconductor chip with the substrate; applying a compression force to the semiconductor chip to cause the solder bumps to deform between the semiconductor chip pads and the substrate pads, the compression force being applied while the semiconductor chip and substrate are held at a temperature above room temperature and below a temperature at which any liquid will form in at least one of the solder bumps; then applying an underfill material to fill the gap between the chip and substrate; and then heating the assembled semiconductor chip and substrate to an elevated temperature to cause the solder bumps to melt and reflow and form a metallurgical bond between the semiconductor chip pads and the substrate pads.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: January 13, 2015
    Assignee: International Business Machines Corporation
    Inventor: Julien Sylvestre
  • Patent number: 8932907
    Abstract: A semiconductor device has an interposer frame mounted over a carrier. A semiconductor die has an active surface and bumps formed over the active surface. The semiconductor die can be mounted within a die opening of the interposer frame or over the interposer frame. Stacked semiconductor die can also be mounted within the die opening of the interposer frame or over the interposer frame. Bond wires or bumps are formed between the semiconductor die and interposer frame. An encapsulant is deposited over the interposer frame and semiconductor die. An interconnect structure is formed over the encapsulant and bumps of the first semiconductor die. An electronic component, such as a discrete passive device, semiconductor die, or stacked semiconductor die, is mounted over the semiconductor die and interposer frame. The electronic component has an I/O count less than an I/O count of the semiconductor die.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: January 13, 2015
    Assignee: STATS ChipPAC, Ltd.
    Inventors: NamJu Cho, HeeJo Chi, HanGil Shin
  • Patent number: 8927334
    Abstract: Structures and methods for forming good electrical connections between an integrated circuit (IC) chip and a chip carrier of a flip chip package include forming one of: a tensile layer on a front side of the IC chip, which faces a tops surface of the chip carrier, and a compressive layer on the backside of the IC chip. Addition of one of: a tensile layer to the front side of the IC chip and a compressive layer the backside of the IC chip, may reduce or modulate warpage of the IC chip and enhance wetting of opposing solder surfaces of solder bumps on the IC chip and solder formed on flip chip (FC) attaches of a chip carrier during making of the flip chip package.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Timothy H. Daubenspeck, Jeffrey P. Gambino, Christopher D. Muzzy, Nathalie Normand, David L. Questad, Wolfgang Sauter, Timothy D. Sullivan
  • Patent number: 8927336
    Abstract: A method of assembling a packaging structure is provided and includes directly electrically interconnecting respective active surfaces of first and second chips in a face-to-face arrangement, electrically interconnecting at least one of the respective sidewalls of the first and second chips to a common chip and orienting the respective active surfaces of the first and second chips transversely with respect to the common chip.
    Type: Grant
    Filed: August 15, 2013
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Evan G. Colgan, Paul W. Coteus, Robert L. Wisnieff
  • Patent number: 8927391
    Abstract: A method of packaging includes placing a package component over a release film, wherein solder balls on a surface of the package component are in physical contact with the release film. Next, A molding compound filled between the release film and the package component is cured, wherein during the step of curing, the solder balls remain in physical contact with the release film.
    Type: Grant
    Filed: May 27, 2011
    Date of Patent: January 6, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Meng-Tse Chen, Wei-Hung Lin, Sheng-Yu Wu, Chun-Cheng Lin, Kuei-Wei Huang, Yu-Peng Tsai, Chih-Wei Lin, Wen-Hsiung Lu, Hsiu-Jen Lin, Bor-Ping Jang, Ming-Da Cheng, Chung-Shi Liu
  • Patent number: 8925193
    Abstract: A method, and apparatus resulting from the method, for fabricating a circuit board suitable for mounting electronic components. The method includes drilling a plurality of through-holes in a plurality of dielectric sheets, forming a conductive film on at least one side of each of the plurality of dielectric sheets, and substantially filling each of the plurality of through holes with a conductive material. The conductive material is both electrically and thermally uninterrupted from a first face to a second face of each of the plurality of dielectric sheets. The plurality of dielectric sheets are then sequentially mounted, one atop another, to form the circuit board. The sequential mounting step is performed after the steps of drilling the plurality of through-holes, forming the conductive layer, and substantially filling the plurality of through-holes.
    Type: Grant
    Filed: July 6, 2010
    Date of Patent: January 6, 2015
    Assignee: Advantest (Singapore) Pte Ltd
    Inventor: Romi O. Mayder
  • Patent number: 8928147
    Abstract: Even when a stiffener is omitted, the semiconductor device which can prevent the generation of twist and distortion of a wiring substrate is obtained. As for a semiconductor device which has a wiring substract, a semiconductor chip by which the flip chip was made to the wiring substrate, and a heat spreader adhered to the back surface of the semiconductor chip, and which omitted the stiffener for reinforcing a wiring substrate and maintaining the surface smoothness of a heat spreader, a wiring substrate has a plurality of insulating substrates in which a through hole whose diameter differs, respectively was formed, and each insulating substrate contains a glass cloth.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: January 6, 2015
    Assignee: Renesas Electronics Corporation
    Inventors: Eiji Hayashi, Kyo Go, Kozo Harada, Shinji Baba
  • Patent number: 8927417
    Abstract: A mechanism is provided by which signal travel distance within and between semiconductor device packages is reduced and substrate size and complexity can be reduced. This capacity is provided by virtue of a conductive via that intersects a wire bond molded within a package substrate. The via provides a direct electrical connection between an external signal transmitter or receiver and the points connected by the wire bond, and thereby avoiding the need for the signal to transit built up interconnects in the semiconductor device package. Conductive vias can provide connectivity through or to a package substrate, and can be through vias or blind vias. The conductive via is formed by either mechanical or laser drilling, and is filled using standard fill techniques, and is therefore readily incorporated into a package production flow.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: January 6, 2015
    Assignee: Freescale Semiconductor, Inc.
    Inventor: Weng Foong Yap
  • Publication number: 20150004750
    Abstract: Methods of forming conductive materials on contact pads for semiconductor devices and packages. Substrate is provided with contact pads formed thereon. Conductive material is formed over the contact pads by a depositing process followed by a heating process to alter the chemical properties of the conductive material. Optionally, a dispersing process may be incorporated. An interconnect structure can be mounted over the conductive material where the interconnect structure is attached to the conductive material without any active treatment to the conductive material after formation.
    Type: Application
    Filed: June 27, 2013
    Publication date: January 1, 2015
    Inventors: HeeJo Chi, HanGil Shin, NamJu Cho, KyungMoon Kim
  • Publication number: 20150004751
    Abstract: A device includes a metal pad over a substrate. A passivation layer includes a portion over the metal pad. A post-passivation interconnect (PPI) is electrically coupled to the metal pad, wherein the PPI comprises a portion over the metal pad and the passivation layer. A polymer layer is over the PPI. A dummy bump is over the polymer layer, wherein the dummy bump is electrically insulated from conductive features underlying the polymer layer.
    Type: Application
    Filed: September 19, 2014
    Publication date: January 1, 2015
    Inventors: Sheng-Yu Wu, Tin-Hao Kuo, Chita Chuang, Chen-Shien Chen
  • Patent number: 8921163
    Abstract: Provided are a semiconductor package and a method of fabricating the same. The semiconductor package includes a semiconductor chip having a bonding pad, a metal line electrically connected to the semiconductor chip and having a terminal contacting an external terminal, an insulation layer covering the metal line and having an opening that defines the terminal, and a molding layer molding the semiconductor chip, wherein the molding layer includes a recess pattern exposing the bonding pad and extending from the bonding pad to the terminal, and the metal line is embedded in the recess pattern to contact the bonding pad.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: December 30, 2014
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sangwook Park, Jonggi Lee, Wonchul Lim
  • Patent number: 8921158
    Abstract: Semiconductor devices are described that are configured to have a state of operation defined by a connection between at least one inner bump assembly and a selected outer bump assembly. In an implementation, the semiconductor device, which may be a wafer-level (chip-scale) package semiconductor device, includes an integrated circuit chip, a plurality of outer bump assemblies disposed on the chip, and one or more inner bump assemblies disposed on the chip so that the inner bump assemblies are at least partially surrounded by the outer bump assemblies. At least one of the inner bump assemblies is configured to be connected to a selected outer bump assembly to cause the integrated circuit chip to have a desired state of operation.
    Type: Grant
    Filed: September 20, 2013
    Date of Patent: December 30, 2014
    Assignee: Maxim Integrated Products, Inc.
    Inventors: Kymberly T. Christman, Roderick B. Hogan, Anand Chamakura
  • Patent number: 8923004
    Abstract: Several embodiments of stacked-die microelectronic packages with small footprints and associated methods of manufacturing are disclosed herein. In one embodiment, the package includes a substrate, a first die carried by the substrate, and a second die between the first die and the substrate. The first die has a first footprint, and the second die has a second footprint that is smaller than the first footprint of the first die. The package further includes an adhesive having a first portion adjacent to a second portion. The first portion is between the first die and the second die, and the second portion being between the first die and the substrate.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: December 30, 2014
    Assignee: Micron Technology, Inc.
    Inventors: Peng Wang Low, Leng Cher Kuah, Hong Wan Ng, Seng Kim Ye, Chye Lin Toh
  • Patent number: 8921157
    Abstract: Solder bumps are formed on a plurality of electrode parts of a printed substrate and a semiconductor chip is loaded on the printed substrate via the plurality of solder bumps. In this case, a thermoplastic film is prepared as an underfill that covers a surface of the printed substrate on which the solder bumps are formed. In the film, parts corresponding to the solder bumps are removed and a peripheral edge of a part on which the semiconductor chip will be loaded has a protruded form. After the printed substrate has been covered with the film, the film is bonded onto the board and the semiconductor chip is loaded on the printed substrate and carried into a reflow furnace. In the reflow furnace, heat and pressure are applied to fuse the solder bumps.
    Type: Grant
    Filed: March 22, 2012
    Date of Patent: December 30, 2014
    Assignee: Hitachi, Ltd.
    Inventors: Noriaki Mukai, Masaru Mitsumoto, Makoto Homma
  • Patent number: 8916417
    Abstract: After stacking m wafers in each of which a plurality of semiconductor chips are formed, the m wafers are diced to semiconductor chips to form a first chip stack having m of the semiconductor chips stacked, and, after stacking n wafers, the n wafers are diced to semiconductor chips to form a second chip stack having n of the semiconductor chips stacked. Next, the first chip stack is sorted according to the number of defective semiconductor chips included in the first chip stack, and the second chip stack is sorted according to the number of defective semiconductor chips included in the second chip stack. Furthermore, the first chip stack or the second chip stack after sorting are combined to form a third chip stack.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: December 23, 2014
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuyuki Higashi, Yoshiaki Sugizaki
  • Patent number: 8912044
    Abstract: A method is provided for bonding a first semiconductor substrate to a second semiconductor substrate using low temperature thermo-compression. The bonding method comprises the step of in-situ mechanically scrubbing the metal contact structure surfaces prior to thermo-compression bonding step, thereby planarizing the removing the oxides and/or contaminants from the metal contact structure surfaces.
    Type: Grant
    Filed: December 2, 2013
    Date of Patent: December 16, 2014
    Assignees: IMEC, Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yu-Hsiang Hu, Chung-Shi Liu
  • Patent number: 8907500
    Abstract: A microelectronic package can include a substrate having first and second opposed surfaces extending in first and second transverse directions and an opening extending between the first and second surfaces and defining first and second distinct parts each elongated along a common axis extending in the first direction, first and second microelectronic elements each having a front surface facing the first surface of the substrate and a column of contacts at the respective front surface, a plurality of terminals exposed at the second surface, and first and second electrical connections aligned with the respective first and second parts of the opening and extending from at least some of the contacts of the respective first and second microelectronic elements to at least some of the terminals. The column of contacts of the first and second microelectronic elements can be aligned with the respective first and second parts of the opening.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: December 9, 2014
    Assignee: Invensas Corporation
    Inventors: Belgacem Haba, Wael Zohni
  • Patent number: 8907481
    Abstract: A stack of a first and second semiconductor structures is formed. Each semiconductor structure includes: a semiconductor bulk, an overlying insulating layer with metal interconnection levels, and a first surface including a conductive area. The first surfaces of semiconductor structures face each other. A first interconnection pillar extends from the first surface of the first semiconductor structure. A housing opens into the first surface of the second semiconductor structure. The housing is configured to receive the first interconnection pillar. A second interconnection pillar protrudes from a second surface of the second semiconductor structure which is opposite the first surface. The second interconnection pillar is in electric contact with the first interconnection pillar.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: December 9, 2014
    Assignee: STMicroelectronics (Crolles 2) SAS
    Inventor: Laurent-Luc Chapelon
  • Patent number: 8900932
    Abstract: A method of manufacturing an integrated circuit package. The method includes attaching a first surface of a semiconductor die to a thermally and/or electrically conductive substrate, forming a plurality of die connectors on a second surface of the semiconductor die, and encapsulating the semiconductor die and the plurality of die connectors in an encapsulant material. The method also includes removing a portion of the encapsulant material to expose one or more of the plurality of die connectors, thereby forming a routing surface. The method further includes forming a plurality of conductive traces on the routing surface. Each of the plurality of conductive traces is characterized by a first portion in electrical communication with one of the plurality of die connectors and a second portion in electrical communication with a package connector.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: December 2, 2014
    Assignee: Marvell World Trade Ltd.
    Inventors: Chenglin Liu, Shiann-Ming Liou
  • Patent number: 8900920
    Abstract: A semiconductor device has a protective layer formed over an active surface of a semiconductor wafer. The semiconductor die with pre-applied protective layer are moved from the semiconductor wafer and mounted on a carrier. The semiconductor die and contact pads on the carrier are encapsulated. The carrier is removed. A first insulating layer is formed over the pre-applied protective layer and contact pads. Vias are formed in the first insulating layer and pre-applied protective layer to expose interconnect sites on the semiconductor die. An interconnect structure is formed over the first insulating layer in electrical contact with the interconnect sites on the semiconductor die and contact pads. The interconnect structure has a redistribution layer formed on the first insulating layer, a second insulating layer formed on the redistribution layer, and an under bump metallization layer formed over the second dielectric in electrical contact with the redistribution layer.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: December 2, 2014
    Assignee: STATS ChipPAC, Ltd.
    Inventors: Il Kwon Shim, Yaojian Lin, Seng Guan Chow
  • Patent number: 8895357
    Abstract: Presented is an integrated circuit packaged at the wafer level wafer (also referred to as a wafer level chip scale package, WLCSP), and a method of manufacturing the same. The WLCSP comprises a die having an electrically conductive redistribution layer, RDL, formed above the upper surface of the die, the RDL defining a signal routing circuit. The method comprises the steps of: depositing the electrically conductive RDL so as to form an electrically conductive ring surrounding the signal routing circuit; and coating the side and lower surfaces of the die with an electrically conductive shielding material.
    Type: Grant
    Filed: April 4, 2013
    Date of Patent: November 25, 2014
    Assignee: NXP B.V.
    Inventors: Tonny Kamphuis, Leonardus Antonius Elisabeth van Gemert, Caroline Catharina Maria Beelen-Hendrikx
  • Patent number: 8895366
    Abstract: A semiconductor package and a fabrication method thereof are disclosed. The fabrication method includes the steps of providing a semiconductor chip having an active surface and a non-active surface opposing to the active surface, roughening a peripheral portion of the non-active surface so as to divide the non-active surface into the peripheral portion formed with a roughened structure and a non-roughened central portion, mounting the semiconductor chip on a chip carrier via a plurality of solder bumps formed on the active surface, forming an encapsulant on the chip carrier to encapsulate the semiconductor chip. The roughened structure formed on the peripheral portion of the non-active surface of the semiconductor chip can reinforce the bonding between the semiconductor chip and the encapsulant, and the non-roughened central portion of the non-active surface of the semiconductor chip can maintain the structural strength of the semiconductor chip.
    Type: Grant
    Filed: February 26, 2014
    Date of Patent: November 25, 2014
    Assignee: Siliconware Precision Industries Co., Ltd.
    Inventors: Wen-Home Huang, Wen-Tsung Tseng, Chang-Fu Lin, Ho-Yi Tsai, Cheng-Hsu Hsiao
  • Patent number: 8895358
    Abstract: A semiconductor device has a PCB with a cavity formed in a first surface of the PCB. A stress compensating structure, such as an encapsulant or dummy die, is disposed in the cavity. An insulating layer is formed over the PCB and stress compensating structure. A portion of the insulating layer is removed to expose the stress compensating structure. A conductive layer is formed over the stress compensating structure. A solder masking layer is formed over the conductive layer with openings to the conductive layer. A semiconductor package is mounted over the cavity. The semiconductor package is a large array WLCSP. Bumps electrically connect the semiconductor package and conductive layer. The semiconductor package is electrically connected to the conductive layer. The CTE of the stress compensating structure is selected substantially similar to or matching the CTE of the semiconductor package to reduce stress between the semiconductor package and PCB.
    Type: Grant
    Filed: September 11, 2009
    Date of Patent: November 25, 2014
    Assignee: STATS ChipPAC, Ltd.
    Inventor: Yaojian Lin
  • Patent number: 8895359
    Abstract: A semiconductor chip (1) is flip-chip mounted on a circuit board (4) with an underfill resin (6) interposed between the semiconductor chip (1) and the circuit board (4) and a container covering the semiconductor chip (1) is bonded on the circuit board (4). At this point, the semiconductor chip (1) positioned with the underfill resin (6) interposed between the circuit board (4) and the semiconductor chip (1) is pressed and heated by a pressure-bonding tool (8); meanwhile, the surface of the underfill resin (6) protruding around the semiconductor chip (1) is pressed by the pressure-bonding tool (8) through a film (13) on which a surface unevenness is formed in a periodically repeating pattern, so that a surface unevenness (16a) is formed. The inner surface of the container covering the semiconductor chip (1) is bonded to the surface unevenness (16a) on the surface of the underfill resin.
    Type: Grant
    Filed: November 6, 2009
    Date of Patent: November 25, 2014
    Assignee: Panasonic Corporation
    Inventors: Yoshihiro Tomura, Kazumichi Shimizu, Kentaro Kumazawa
  • Patent number: 8895430
    Abstract: A semiconductor device has a semiconductor wafer with a plurality of semiconductor die including a plurality of contact pads. An insulating layer is formed over the semiconductor wafer and contact pads. An under bump metallization (UBM) is formed over and electrically connected to the plurality of contact pads. A mask is disposed over the semiconductor wafer with a plurality of openings aligned over the plurality of contact pads. A conductive bump material is deposited within the plurality of openings in the mask and onto the UBM. The mask is removed. The conductive bump material is reflowed to form a plurality of bumps with a height less than a width. The plurality of semiconductor die is singulated. A singulated semiconductor die is mounted to a substrate with bumps oriented toward the substrate. Encapsulant is deposited over the substrate and around the singulated semiconductor die.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: November 25, 2014
    Assignee: Great Wall Semiconductor Corporation
    Inventors: Samuel J. Anderson, Gary Dashney, David N. Okada
  • Patent number: 8895367
    Abstract: A semiconductor package includes: a chip having an active surface with a plurality of electrode pads and an inactive surface opposite to the active surface; an encapsulant encapsulating the chip and having opposite first and second surfaces, the first surface being flush with the active surface of the chip; and first and second metal layers formed on the second surface of the encapsulant, thereby providing a rigid support to the overall structure to prevent warpage and facilitating heat dissipation of the overall structure.
    Type: Grant
    Filed: August 12, 2013
    Date of Patent: November 25, 2014
    Assignee: Siliconware Precision Industries Co., Ltd.
    Inventors: Jung-Pang Huang, Hui-Min Huang, Kuan-Wei Chuang, Chun-Tang Lin, Yih-Jenn Jiang
  • Patent number: 8895363
    Abstract: Consistent with an example embodiment, there is a method for assembling a wafer level chip scale processed (WLCSP) device from a wafer substrate, the method comprises grinding the back-side of the wafer substrate to a prescribed thickness. A plurality of trenches is sawed along a plurality of device die boundaries on a back-side surface of the wafer, the trenches having a bevel profile. The plurality of trenches is etched until the bevel profile of the plurality of trenches is rounded.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: November 25, 2014
    Assignee: NXP B.V.
    Inventors: Hartmut Buenning, Sascha Moeller, Guido Albermann, Thomas Rohleder, Michael Zernack
  • Publication number: 20140342504
    Abstract: According to this disclosure, a method of manufacturing an electronic device is provided, which includes exposing a top surface of a first electrode of a first electronic component to organic acid, irradiating the top surface of the first electrode exposed to the organic acid with ultraviolet light, and bonding the first electrode and a second electrode of a second electronic component by heating and pressing the first electrode and the second electrode each other.
    Type: Application
    Filed: August 6, 2014
    Publication date: November 20, 2014
    Applicant: FUJITSU LIMITED
    Inventors: Taiji SAKAI, Nobuhiro IMAIZUMI
  • Patent number: 8889485
    Abstract: A method for selectively transferring active components from a source substrate to a destination substrate includes pressing a first stamp having first pillars protruding therefrom against active components on the source substrate to adhere respective primary surfaces of the active components including electrical connections thereon to respective transfer surfaces of the first pillars. A second stamp having second pillars protruding therefrom is pressed against the active components on the first stamp to adhere respective secondary surfaces of the active components to respective transfer surfaces of the second pillars. The transfer surfaces of the second pillars have greater adhesive strength than the first pillars. The second stamp is pressed against a destination substrate to adhere the respective primary surfaces of the active components including the electrical connections thereon to a receiving surface of the destination substrate.
    Type: Grant
    Filed: June 7, 2012
    Date of Patent: November 18, 2014
    Assignee: Semprius, Inc.
    Inventor: Christopher Bower
  • Patent number: 8889486
    Abstract: A package-on-package (“PoP”) structure and a method of forming are provided. The PoP structure may be formed by forming a first set of electrical connections on a first substrate. A first material may be applied to the first set of electrical connections. A second substrate may be provided having a second set of electrical connections formed thereon. The first set of electrical connections of the first substrate having the epoxy flux applied may be contacted to the second electrical connections of the second substrate. A reflow process may be performed to electrically connect the first substrate to the second substrate. The epoxy flux applied to the first electrical connections of the first substrate may prohibit electrical bridges or shorts from forming during the reflow process.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: November 18, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Meng-Tse Chen, Yi-Da Tsai, Xi-Hong Chen, Tao-Hua Lee, Wei-Yu Chen, Ming-Da Cheng, Chung-Shi Liu
  • Patent number: 8884445
    Abstract: A semiconductor chip includes a substrate having one surface and an other surface which substantially faces away from the one surface; at least two alignment bumps formed on the one surface of the substrate and having different diameters; and at least two alignment grooves defined on the other surface of the substrate and having different diameters.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: November 11, 2014
    Assignee: SK Hynix Inc.
    Inventor: Jin Hui Lee
  • Patent number: 8877567
    Abstract: A semiconductor device has an interposer frame having a die attach area. A uniform height insulating layer is formed over the interposer frame at corners of the die attach area. The insulating layer can be formed as rectangular or circular pillars at the corners of the die attach area. The insulating layer can also be formed in a central region of the die attach area. A semiconductor die has a plurality of bumps formed over an active surface of the semiconductor die. The bumps can have a non-fusible portion and fusible portion. The semiconductor die is mounted over the insulating layer which provides a uniform standoff distance between the semiconductor die and interposer frame. The bumps of the semiconductor die are bonded to the interposer frame. An encapsulant is deposited over the semiconductor die and interposer frame and between the semiconductor die and interposer frame.
    Type: Grant
    Filed: November 18, 2010
    Date of Patent: November 4, 2014
    Assignee: STATS ChipPAC, Ltd.
    Inventors: KyungHoon Lee, Soo Moon Park, SeungWon Kim
  • Patent number: 8877555
    Abstract: Preparation methods of forming packaged semiconductor device, specifically for flip-chip vertical power device, are disclosed. In these methods, a vertical semiconductor chip is flip-chip attached to a lead frame and then encapsulated with plastic packing materials. Encapsulated chip is then thinned to a predetermined thickness. Contact terminals connecting the chip with external circuit are formed by etching at least a bottom portion of the lead frame connected.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: November 4, 2014
    Assignee: Alpha & Omega Semiconductor, Inc.
    Inventors: Lei Shi, Yan Xun Xue, Yuping Gong
  • Patent number: 8877558
    Abstract: A method of making an electronic device includes forming an electrically conductive pattern on a substrate, forming a coverlay layer on the substrate and the electrically conductive pattern, forming a partially cured, tacky adhesive layer on the coverlay layer, and forming openings in the coverlay layer and the partially cured, tacky adhesive layer aligned with the electrically conductive pattern. The method includes positioning an IC on the partially cured, tacky adhesive layer and thereafter curing the partially cured tacky adhesive layer to thereby simultaneously mechanically secure and electrically interconnect the IC to the substrate, the IC having bond pads on a surface thereof.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: November 4, 2014
    Assignee: Harris Corporation
    Inventors: Andrew Craig King, Michael Raymond Weatherspoon, Louis J. Rendek, Jr.
  • Patent number: 8877556
    Abstract: A method comprises forming semiconductor flip chip interconnects having electrical connecting pads and electrically conductive posts terminating in distal ends operatively associated with the pads. We solder bump the distal ends by injection molding, mask the posts on the pads with a mask having a plurality of through hole reservoirs and align the reservoirs in the mask to be substantially concentric with the distal ends. Injecting liquid solder into the reservoirs and allowing it to cool provides solidified solder on the distal ends, which after mask removal produces a solder bumped substrate which we position on a wafer to leave a gap between the wafer and the substrate. The wafer has electrically conductive sites on the surface for soldering to the posts. Abutting the sites and the solder bumped posts followed by heating joins the wafer and substrate. The gap is optionally filled with a material comprising an underfill.
    Type: Grant
    Filed: August 31, 2013
    Date of Patent: November 4, 2014
    Assignee: International Business Machines Corporation
    Inventors: Jae-Woong Nah, Da-Yuan Shih
  • Publication number: 20140322866
    Abstract: A wafer level package includes a semiconductor die bonded on a supporting wafer. The semiconductor die has at least a step recess at its substrate. An underfill layer is formed between the semiconductor die and the supporting wafer. Moreover, the height of the underfill layer is limited by the step recess. During a fabrication process of the wafer level package, the step recess helps to reduce the stress on the wafer level package.
    Type: Application
    Filed: July 3, 2014
    Publication date: October 30, 2014
    Inventors: Chih-Hao Chen, Long Hua Lee, Chun-Hsing Su, Yi-Lin Tsai, Kung-Chen Yeh, Chung Yu Wang, Jui-Pin Hung, Jing-Cheng Lin
  • Patent number: 8872355
    Abstract: This disclosure relates generally to a semiconductor device and method of making the semiconductor device by pressing an electrical contact of a chip into a bonding layer on a carrier. The bonding layer is cured and coupled, at least in part, to the electrical contact. A molding layer is applied in contact with the chip and a first major surface of the bonding layer. Distribution circuitry is coupled to the electrical contact.
    Type: Grant
    Filed: August 29, 2012
    Date of Patent: October 28, 2014
    Assignee: Intel Corporation
    Inventor: Chuan Hu
  • Patent number: 8871568
    Abstract: A method includes forming a dielectric layer over a substrate, forming an interconnect structure over the dielectric layer, and bonding a die to the interconnect structure. The substrate is then removed, and the dielectric layer is patterned. Connectors are formed at a surface of the dielectric layer, wherein the connectors are electrically coupled to the die.
    Type: Grant
    Filed: January 6, 2012
    Date of Patent: October 28, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ying-Ching Shih, Szu Wei Lu, Jing-Cheng Lin
  • Patent number: 8871629
    Abstract: In a method of improving ball strength of a semiconductor device, a ball pattern of a plurality of connection balls to be formed as electrical connections for the semiconductor device is received. The pattern includes a number of columns and rows crossing each other. The balls are arranged at intersections of the columns and rows. An arrangement of balls in a region of the ball pattern is modified so that the region includes no isolated balls.
    Type: Grant
    Filed: November 8, 2011
    Date of Patent: October 28, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tsung-Yuan Yu, Hsien-Wei Chen, Ying-Ju Chen, Shih-Wei Liang
  • Patent number: 8872312
    Abstract: An integrated circuit structure includes a substrate, a photosensitive molding on a first side of the substrate, a via formed in the molding, and a conformable metallic layer deposited over the first side of the substrate and in the via. A through via may be formed through the substrate aligned with the via in the molding with an electrically conductive liner deposited in the through via in electrical contact with the conformable metallic layer. The integrated circuit structure may further include a connector element such as a solder ball on an end of the through via on a second side of the substrate opposite the first side. The integrated circuit structure may further include a die on the first side of the substrate in electrical contact with another through via or with a redistribution layer.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: October 28, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chuei-Tang Wang, Der-Chyang Yeh
  • Patent number: 8866309
    Abstract: A first back surface of a first chip faces toward a carrier. A first active surface of the first chip has first pads and a first insulting layer thereon. A second chip is disposed on the first chip and electrically connected to the carrier. A second active surface of the second chip faces toward the first active surface. The second active surface has second pads and a second insulting layer thereon. Bumps connect the first and second pads. First and second daisy chain circuits are respectively disposed on the first and second insulting layers. Hetero thermoelectric device pairs are disposed between the first and second chips and connected in series by the first and second daisy chain circuits, and constitute a circuit with an external device. First and second heat sinks are respectively disposed on a second surface of the carrier and a second back surface of the second chip.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: October 21, 2014
    Assignee: Industrial Technology Research Institute
    Inventors: Jing-Yao Chang, Tao-Chih Chang, Yu-Wei Huang, Yu-Min Lin, Shin-Yi Huang
  • Patent number: 8866308
    Abstract: Embodiments that allow both high density and low density interconnection between microelectronic die and motherboard via Direct Chip Attach (DCA) are described. In some embodiments, microelectronic die have a high density interconnect with a small bump pitch located along one edge and a lower density connection region with a larger bump pitch located in other regions of the die. The high density interconnect regions between die are interconnected using an interconnecting bridge made out of a material that can support high density interconnect manufactured into it, such as silicon. The lower density connection regions are used to attach interconnected die directly to a board using DCA. The high density interconnect can utilize current Controlled Collapsed Chip Connection (C4) spacing when interconnecting die with an interconnecting bridge, while allowing much larger spacing on circuit boards.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: October 21, 2014
    Assignee: Intel Corporation
    Inventors: Mihir K Roy, Mathew J Manusharow