Of Refractory Group Metal (i.e., Titanium (ti), Zirconium (zr), Hafnium (hf), Vanadium (v), Niobium (nb), Tantalum (ta), Chromium (cr), Molybdenum (mo), Tungsten (w), Or Alloy Thereof) Patents (Class 438/683)
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Patent number: 11702742Abstract: Methods for forming a nucleation layer on a substrate. In some embodiments, the processing method comprises sequential exposure to a first reactive gas comprising a metal precursor and a second reactive gas comprising a halogenated silane to form a nucleation layer on the surface of the substrate.Type: GrantFiled: November 15, 2021Date of Patent: July 18, 2023Assignee: Applied Materials, Inc.Inventors: Kelvin Chan, Yihong Chen
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Patent number: 11666950Abstract: A method of forming a process film includes the following operations. A substrate is transferred into a process chamber having an interior surface. A process film is formed over the substrate, and the process film is also formed on the interior surface of the process chamber. The substrate is transferred out of the process chamber. A non-process film is formed on the interior surface of the process chamber. In some embodiments, porosity of the process film is greater than a porosity of the non-process film.Type: GrantFiled: May 28, 2020Date of Patent: June 6, 2023Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Tsung-Lin Lee, Yi-Ming Lin, Chih-Hung Yeh, Zi-Yuang Wang
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Patent number: 11476124Abstract: A method of etching a cobalt-containing member in a semiconductor structure includes providing an etchant including a fluorine-free acid and an alkaline solution having a pH value between 8.5 and 13, and etching the cobalt-containing member in the semiconductor structure using the etchant, wherein a rate of etching the cobalt-containing member by the etchant is substantially greater than a rate of etching a nitride-containing member by the etchant. An etchant for etching a cobalt-containing member in a semiconductor structure includes a fluorine-free acid, and an alkaline solution having a pH value between 8.5 and 13; wherein a rate of etching a cobalt-containing member by the etchant is substantially greater than a rate of etching a nitride-containing member by the etchant, and a level of dissolved oxygen of the etchant is substantially less than or equal to 100 ppb.Type: GrantFiled: January 5, 2021Date of Patent: October 18, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.Inventors: Ren-Kai Chen, Li-Chen Lee, Shun Wu Lin, Ming-Hsi Yeh, Kuo-Bin Huang
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Patent number: 11101326Abstract: A non-volatile memory uses phase change memory (PCM) cells in a three dimensional vertical cross-point structure, in which multiple layers of word lines run in a horizontal direction and bit lines run in a vertical direction. The memory cells are located in a recessed region of the word lines and are separated from the bit line by an ovonic threshold switch. A surfactant lining of the word line recess in which the phase change memory material is placed improves stability of the resistance state of the memory cells, allowing for improved multi-state operation.Type: GrantFiled: June 9, 2020Date of Patent: August 24, 2021Assignee: SanDisk Technologies LLCInventors: Federico Nardi, Christopher J Petti, Gerrit Jan Hemink
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Patent number: 10971366Abstract: Methods for depositing a metal silicide are provide and include heating a substrate having a silicon-containing surface to a deposition temperature, and exposing the substrate to a deposition gas to deposit a silicide film on the silicon-containing surface during a chemical vapor deposition process. The deposition gas contains a silicon precursor, a titanium or other metal precursor, and a phosphorus or other non-metal precursor.Type: GrantFiled: May 20, 2019Date of Patent: April 6, 2021Assignee: Applied Materials, Inc.Inventors: Xuebin Li, Patricia M. Liu
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Patent number: 10347581Abstract: A technique relates to fabricating a semiconductor device. A contact trench is formed in an inter-level dielectric layer. The contact trench creates an exposed portion of a semiconductor substrate through the inter-level dielectric layer. A gate stack is on the semiconductor substrate, and the inter-level dielectric layer is adjacent to the gate stack and the semiconductor substrate. A source/drain region is formed in the contact trench such that the source/drain region is on the exposed portion of the semiconductor substrate. Tin is introduced in the source/drain region to form an alloyed layer on top of the source/drain region, and the alloyed layer includes the tin and a source/drain material of the source/drain region. A trench layer is formed in the contact trench such that the trench layer is on top of the alloyed layer. A metallic liner layer is formed on the trench layer and the inter-level dielectric layer.Type: GrantFiled: March 22, 2017Date of Patent: July 9, 2019Assignee: International Business Machines CorporationInventors: Oleg Gluschenkov, Jiseok Kim, Zuoguang Liu, Shogo Mochizuki, Hiroaki Niimi
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Patent number: 10177030Abstract: Methods and structures for forming cobalt contact and/or cobalt interconnects includes depositing a stress control layer onto the cobalt layer prior to annealing after which the stress control layer can be removed. The stress control layer prevents formation of defects that can occur in the absence of the stress control layer.Type: GrantFiled: January 11, 2017Date of Patent: January 8, 2019Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Hari P. Amanapu, Raghuveer R. Patlolla, Cornelius Brown Peethala, Chih-Chao Yang
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Patent number: 10157953Abstract: Some embodiments of the present disclosure provide a back side illuminated (BSI) image sensor. The back side illuminated (BSI) image sensor includes a semiconductive substrate and an interlayer dielectric (ILD) layer at a front side of the semiconductive substrate. The ILD layer includes a dielectric layer over the semiconductive substrate and a contact partially buried inside the semiconductive substrate. The contact includes a silicide layer including a predetermined thickness proximately in a range from about 600 angstroms to about 1200 angstroms.Type: GrantFiled: June 15, 2017Date of Patent: December 18, 2018Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.Inventors: Chih-Chang Huang, Chi-Ming Lu, Jian-Ming Chen, Jung-Chih Tsao, Yao-Hsiang Liang
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Patent number: 10079177Abstract: A method is provided for forming copper material over a substrate. The method includes forming a barrier layer over a substrate. Then, a depositing-soaking-treatment (DST) process is performed over the barrier layer. A copper layer is formed on the cobalt layer. The DST process includes depositing a cobalt layer on the barrier layer. Then, the cobalt layer is soaked with H2 gas at a first pressure. The cobalt layer is treated with a H2 plasma at a second pressure. The second pressure is lower than the first pressure.Type: GrantFiled: September 1, 2017Date of Patent: September 18, 2018Assignee: United Microelectronics Corp.Inventors: Ko-Wei Lin, Ying-Lien Chen, Chun-Ling Lin, Huei-Ru Tsai, Hung-Miao Lin, Sheng-Yi Su, Tzu-Hao Liu
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Patent number: 9831240Abstract: A semiconductor device includes a gate on a substrate, a gate insulating layer along a sidewall and a bottom surface of the gate, and an L-shaped spacer structure on both sidewalls of the gate. A structure extends the distance between the gate and source/drain regions to either side of the gate.Type: GrantFiled: January 29, 2014Date of Patent: November 28, 2017Assignee: Samsung Electronics Co., Ltd.Inventors: Min-Yeop Park, Leonelli Daniele, Shigenobu Maeda, Han-Su Oh, Woong-Gi Kim, Jong-Hyuk Lee, Ju-Seob Jeong
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Patent number: 9633861Abstract: Embodiments of the present invention provide processes to selectively form a metal layer on a conductive surface, followed by flowing a silicon based compound over the metal layer to form a metal silicide layer. In one embodiment, a substrate having a conductive surface and a dielectric surface is provided. A metal layer is then deposited on the conductive surface. A metal silicide layer is formed as a result of flowing a silicon based compound over the metal layer. A dielectric is formed over the metal silicide layer.Type: GrantFiled: February 13, 2014Date of Patent: April 25, 2017Assignee: APPLIED MATERIALS, INC.Inventors: Weifeng Ye, Mei-yee Shek, Mihaela Balseanu, Xiaojun Zhang, Xiaolan Ba, Yu Jin, Li-Qun Xia
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Patent number: 9601430Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a semiconductor substrate. The semiconductor device structure includes a dielectric layer positioned on the semiconductor substrate. The dielectric layer has a first recess. The semiconductor device structure includes a conductive structure filling the first recess. The conductive structure includes a first conductive layer and a second conductive layer. The first conductive layer is positioned over an inner wall and a bottom of the first recess. The first conductive layer has a second recess in the first recess. The second conductive layer fills the second recess. The first conductive layer and the second conductive layer include cobalt. The second conductive layer further includes at least one of sulfur, chlorine, boron, phosphorus, or nitrogen.Type: GrantFiled: October 2, 2014Date of Patent: March 21, 2017Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Rueijer Lin, Chen-Yuan Kao, Chun-Chieh Lin, Huang-Yi Huang
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Patent number: 9484251Abstract: Methods of lightly implanting platinum, iridium, osmium, erbium, ytterbium, dysprosium, and gadolinium in semiconductor material in shallow depths by plasma-immersion ion implantation (PIII) and/or pulsed PIII are provided herein. Methods include depositing a liner layer prior to masking and implanting features to form n-type and p-type semiconductors and implanting materials through the liner layer. Methods are suitable for integration schemes involving fabrication of fin-type field effect transistors (FinFETs).Type: GrantFiled: October 30, 2015Date of Patent: November 1, 2016Assignee: Lam Research CorporationInventors: Paul Raymond Besser, William Worthington Crew, Jr., Sanjay Gopinath
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Patent number: 9368467Abstract: A substrate structure is provided, including a substrate body and a plurality of circuits formed on the substrate body. At least one of the circuits has an electrical contact for connecting to an external element and the electrical contact is narrower in width than the circuit, thereby meeting the requirements of fine line/fine pitch and miniaturization, improving the product yield and reducing the fabrication cost.Type: GrantFiled: October 18, 2012Date of Patent: June 14, 2016Assignee: Siliconware Precision Industries Co., Ltd.Inventors: Chang-Fu Lin, Ho-Yi Tsai, Chin-Tsai Yao
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Patent number: 9240323Abstract: A method of forming a semiconductor device can be provided by forming an opening that exposes a surface of an elevated source/drain region. The size of the opening can be reduced and a pre-amorphization implant (PAI) can be performed into the elevated source/drain region, through the opening, to form an amorphized portion of the elevated source/drain region. A metal-silicide can be formed from a metal and the amorphized portion.Type: GrantFiled: March 7, 2013Date of Patent: January 19, 2016Assignee: Samsung Electronics Co., Ltd.Inventors: Chung-Hwan Shin, Sang-Bom Kang, Dae-Yong Kim, Jeong-Ik Kim, Chul-Sung Kim, Je-Hyung Ryu, Sang-Woo Lee, Hyo-Seok Choi
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Patent number: 9029253Abstract: Nitrogen-containing phase-stabilized films, methods of forming phase-stabilized films, and structures and devices including the phase-stabilized films are disclosed. The phase-stabilized films include a matrix material and a phase stabilizer, which provides a morphologically stabilizing effect to a matrix material within the films. The phase-stabilized films may be used as, for example, gate electrodes and similar films in microelectronic devices.Type: GrantFiled: May 1, 2013Date of Patent: May 12, 2015Assignee: ASM IP Holding B.V.Inventors: Robert Brennan Milligan, Fred Alokozai
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Patent number: 9024388Abstract: One illustrative method disclosed herein includes forming replacement gate structures for an NMOS transistor and a PMOS transistor by forming gate insulation layers and a first metal layer for the devices from the same materials and selectively forming a metal-silicide material layer only on the first metal layer for the NMOS device but not on the PMOS device. One example of a novel integrated circuit product disclosed herein includes an NMOS device and a PMOS device wherein the gate insulation layers and the first metal layer of the gate structures of the devices are made of the same material, the gate structure of the NMOS device includes a metal silicide material positioned on the first metal layer of the NMOS device, and a second metal layer that is positioned on the metal silicide material for the NMOS device and on the first metal layer for the PMOS device.Type: GrantFiled: June 17, 2013Date of Patent: May 5, 2015Assignee: GLOBALFOUNDRIES Inc.Inventors: Kisik Choi, Ruilong Xie
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Patent number: 9006104Abstract: In one example, the method includes forming a metal layer on a silicon-containing structure, after forming the metal layer, performing an ion implantation process to implant silicon atoms into at least one of the metal layer and the silicon-containing structure and performing a first millisecond anneal process so as to form a first metal silicide region in the silicon-containing structure.Type: GrantFiled: June 5, 2013Date of Patent: April 14, 2015Assignee: GLOBALFOUNDRIES Inc.Inventor: Vidmantas Sargunas
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Patent number: 8981435Abstract: The present description relates to the field of fabricating microelectronic devices having non-planar transistors. Embodiments of the present description relate to the formation of source/drain contacts within non-planar transistors, wherein a titanium-containing contact interface may be used in the formation of the source/drain contact with a discreet titanium silicide formed between the titanium-containing interface and a silicon-containing source/drain structure.Type: GrantFiled: October 1, 2011Date of Patent: March 17, 2015Assignee: Intel CorporationInventors: Sameer S. Pradhan, Subhash M. Joshi, Jin-Sung Chun
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Patent number: 8946081Abstract: Embodiments of the invention include a method of cleaning a semiconductor substrate of a device structure and a method of forming a silicide layer on a semiconductor substrate of a device structure. Embodiments include steps of converting a top portion of the substrate into an oxide layer and removing the oxide layer to expose a contaminant-free surface of the substrate.Type: GrantFiled: April 17, 2012Date of Patent: February 3, 2015Assignee: International Business Machines CorporationInventors: Emre Alptekin, Ahmet Serkan Ozcan, Viraj Yashawant Sardesai, Cung Do Tran
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Publication number: 20140363972Abstract: In one example, the method includes forming a metal layer on a silicon-containing structure, after forming the metal layer, performing an ion implantation process to implant silicon atoms into at least one of the metal layer and the silicon-containing structure and performing a first millisecond anneal process so as to form a first metal silicide region in the silicon-containing structure.Type: ApplicationFiled: June 5, 2013Publication date: December 11, 2014Inventor: Vidmantas Sargunas
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Patent number: 8900899Abstract: Novel processing methods for production of high-refractive index contrast and low loss optical waveguides are disclosed. In one embodiment, a “channel” waveguide is produced by first depositing a lower cladding material layer with a low refractive index on a base substrate, a refractory metal layer, and a top diffusion barrier layer. Then, a trench is formed with an open surface to the refractory metal layer. The open surface is subsequently oxidized to form an oxidized refractory metal region, and the top diffusion barrier layer and the non-oxidized refractory metal region are removed. Then, a low-refractive-index top cladding layer is deposited on this waveguide structure to encapsulate the oxidized refractory metal region. In another embodiment, a “ridge” waveguide is produced by using similar process steps with an added step of depositing a high-refractive-index material layer and an optional optically-transparent layer.Type: GrantFiled: June 28, 2013Date of Patent: December 2, 2014Inventor: Payam Rabiei
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Patent number: 8865594Abstract: The invention provides a method of forming a film stack on a substrate, comprising performing a silicon containing gas soak process to form a silicon containing layer over the substrate, reacting with the silicon containing layer to form a tungsten silicide layer on the substrate, depositing a tungsten nitride layer on the substrate, subjecting the substrate to a nitridation treatment using active nitrogen species from a remote plasma, and depositing a conductive bulk layer directly on the tungsten nitride layer.Type: GrantFiled: March 8, 2012Date of Patent: October 21, 2014Assignee: Applied Materials, Inc.Inventors: Sang-Hyeob Lee, Sang Ho Yu, Kai Wu
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Patent number: 8835310Abstract: Electrodes, which contain molybdenum dioxide (MoO2) can be used in electronic components, such as memory or logic devices. The molybdenum-dioxide containing electrodes can also have little or no molybdenum element, together with a portion of molybdenum oxide, e.g., MoOx with x between 2 and 3. The molybdenum oxide can be present as molybdenum trioxide MoO3, or in Magneli phases, such as Mo4O11, MO8O23, or Mo9O26. The molybdenum-dioxide containing electrodes can be formed by annealing a multilayer including a layer of molybdenum and a layer of molybdenum oxide. The oxygen content of the multilayer can be configured to completely, or substantially completely, react with molybdenum to form molybdenum dioxide, together with leaving a small excess amount of molybdenum oxide MoOx with x>2.Type: GrantFiled: December 21, 2012Date of Patent: September 16, 2014Assignee: Intermolecular, Inc.Inventors: Sergey Barabash, Dipankar Pramanik, Xuena Zhang
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Patent number: 8828868Abstract: A method for forming a hard mask in semiconductor device fabrication comprises: forming first and second patterned material layers on a third material layer, the second patterned material layer only covering the top of predetermined regions of the first patterned material layer; changing a property of exposed top and side portions of the first patterned material layer using the second patterned material layer as a mask, forming property-changed roofs at the exposed top portions of the first patterned material layer and forming property-changed sidewalls with a predetermined width at the exposed side portions of the first patterned material layer; removing the second patterned material layer and portions of the first patterned material layer with exposed tops and an unchanged property located between the property-changed sidewalls, to form the hard mask.Type: GrantFiled: December 7, 2011Date of Patent: September 9, 2014Assignee: Semiconductor Manufacturing International (Beijing) CorporationInventor: Zhongshan Hong
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Patent number: 8809159Abstract: Provided are radiation enhanced resistive switching layers, resistive random access memory (ReRAM) cells including these layers, as well as methods of forming these layers and cells. Radiation creates defects in resistive switching materials that allow forming and breaking conductive paths in these materials thereby improving their resistive switching characteristics. For example, ionizing radiation may break chemical bonds in various materials used for such a layer, while non-ionizing radiation may form electronic traps. Radiation power, dozing, and other processing characteristics can be controlled to generate a distribution of defects within the resistive switching layer. For example, an uneven distribution of defects through the thickness of a layer may help with lowering switching voltages and/or currents. Radiation may be performed before or after thermal annealing, which may be used to control distribution of radiation created defects and other types of defects in resistive switching layers.Type: GrantFiled: December 20, 2012Date of Patent: August 19, 2014Assignees: Intermolecular, Inc., Kabushiki Kaisha Toshiba, SanDisk 3D LLCInventors: Yun Wang, Tony P. Chiang, Tim Minvielle, Takeshi Yamaguchi
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Patent number: 8802552Abstract: A method for manufacturing a MOSFET includes the steps of: forming a gate oxide film on an active layer, forming a gate electrode on the gate oxide film, forming a source contact electrode in ohmic contact with the active layer, and forming an interlayer insulating film made of silicon dioxide so as to cover the gate electrode after the source contact electrode is formed. The step of forming a source contact electrode includes the steps of forming a metal layer including aluminum so as to be in contact with the active layer, and alloying the metal layer.Type: GrantFiled: July 11, 2012Date of Patent: August 12, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Taku Horii, Takeyoshi Masuda
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Patent number: 8796103Abstract: Provided are methods of forming nonvolatile memory elements including resistance switching layers. A method involves diffusing oxygen from a precursor layer to one or more reactive electrodes by annealing. At least one electrode in a memory element is reactive, while another may be inert. The precursor layer is converted into a resistance switching layer as a result of this diffusion. The precursor layer may initially include a stoichiometric oxide that generally does not exhibit resistance switching characteristics until oxygen vacancies are created. Metals forming such oxides may be more electronegative than metals forming a reactive electrode. The reactive electrode may have substantially no oxygen at least prior to annealing. Annealing may be performed at 250-400° C. in the presence of hydrogen. These methods simplify process control and may be used to form nonvolatile memory elements including resistance switching layers less than 20 Angstroms thick.Type: GrantFiled: December 20, 2012Date of Patent: August 5, 2014Assignees: Intermolecular, Inc., Kabushiki Kaisha Toshiba, SanDisk 3D LLCInventors: Mihir Tendulkar, Tim Minvielle, Yun Wang, Takeshi Yamaguchi
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Publication number: 20140206190Abstract: Embodiments of the present invention include methods of forming a silicide layer on a semiconductor substrate. In an exemplary embodiment, a metal layer may first be deposited above a semiconductor substrate using a chemical vapor deposition process with a metal amidinate precursor and then the semiconductor substrate may be annealed, causing the semiconductor substrate to react with the metal layer forming a metal-rich silicide layer on the semiconductor substrate. Embodiments may also include forming a low-oxygen capping layer above the metal layer prior to annealing the semiconductor substrate to protect the metal layer from oxidation. The low-oxygen capping layer may, for example, be made of titanium nitride containing less than 20 parts per million of oxygen. Embodiments may further include forming a silicide layer using the above process in a contact hole above a source/drain region of a field-effect transistor, and forming a metal contact above the silicide layer.Type: ApplicationFiled: January 23, 2013Publication date: July 24, 2014Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: BAOZHEN LI, YUN Y. WANG, KEITH KWONG HON WONG, CHIH-CHAO YANG
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Patent number: 8772159Abstract: A method of fabricating an electrical contact comprises the following steps. A substrate having at least a silicon region is provided. At least an insulation layer is formed on the substrate, wherein the insulation layer comprises at least a contact hole which exposes the silicon region. A metal layer is formed on sidewalls and bottom of the contact hole. An annealing process is performed to form a first metal silicide layer in the silicon region nearby the bottom of the contact hole. A conductive layer covering the metal layer and filling up the contact hole is then formed, wherein the first metal silicide layer is transformed into a second metal silicide layer when the conductive layer is formed.Type: GrantFiled: February 1, 2012Date of Patent: July 8, 2014Assignee: United Microelectronics Corp.Inventors: I-Ming Tseng, Tsung-Lung Tsai, Yi-Wei Chen
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Patent number: 8698313Abstract: A nonvolatile semiconductor memory apparatus according to an embodiment includes: a semiconductor layer; a first insulating film formed on the semiconductor layer, the first insulating film being a single-layer film containing silicon oxide or silicon oxynitride; a charge trapping film formed on the first insulating film; a second insulating film formed on the charge trapping film; and a control gate electrode formed on the second insulating film. A metal oxide exists in an interface between the first insulating film and the charge trapping film, the metal oxide comprises material which is selected from the group of Al2O3, HfO2, ZrO2, TiO2, and MgO, the material is stoichiometric composition, and the charge trapping film includes material different from the material of the metal oxide.Type: GrantFiled: April 26, 2012Date of Patent: April 15, 2014Assignee: Kabushiki Kaisha ToshibaInventors: Izumi Hirano, Shosuke Fujii, Yuichiro Mitani, Naoki Yasuda
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Publication number: 20140057399Abstract: Techniques for forming a smooth silicide without the use of a cap layer are provided. In one aspect, a cap layer-free method for forming a silicide is provided. The method includes the following steps. A semiconductor material selected from: silicon and silicon germanium is provided. At least one silicide metal is deposited on the semiconductor material. The semiconductor material and the at least one silicide metal are annealed at a temperature of from about 400° C. to about 800° C. for a duration of less than or equal to about 10 milliseconds to form the silicide. A FET device and a method for fabricating a FET device are also provided.Type: ApplicationFiled: August 24, 2012Publication date: February 27, 2014Applicant: International Business Machines CorporationInventors: Joseph S. Newbury, Kenneth Parker Rodbell, Zhen Zhang, Yu Zhu
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Patent number: 8642468Abstract: Embodiments of the invention generally provide methods for depositing metal-containing materials and compositions thereof. The methods include deposition processes that form metal, metal carbide, metal silicide, metal nitride, and metal carbide derivatives by a vapor deposition process, including thermal decomposition, CVD, pulsed-CVD, or ALD.Type: GrantFiled: April 25, 2011Date of Patent: February 4, 2014Assignee: Applied Materials, Inc.Inventors: Seshadri Ganguli, Srinivas Gandikota, Yu Lei, Xinliang Lu, Sang Ho Yu, Hoon Kim, Paul F. Ma, Mei Chang, Maitreyee Mahajani, Patricia M. Liu
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Patent number: 8642471Abstract: The present invention provides a method for manufacturing a semiconductor structure. The method can effectively reduce the contact resistance between source/drain regions and a contact layer by forming two contact layers of different thickness on the surfaces of the source/drain regions. Further, the present invention provides a semiconductor structure, which has reduced the contact resistance.Type: GrantFiled: February 27, 2011Date of Patent: February 4, 2014Assignee: The institute of Microelectronics, Chinese Academy of ScienceInventors: Haizhou Yin, Jun Luo, Huilong Zhu, Zhijiong Luo
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Patent number: 8642434Abstract: While embedded silicon germanium alloy and silicon carbon alloy provide many useful applications, especially for enhancing the mobility of MOSFETs through stress engineering, formation of alloyed silicide on these surfaces degrades device performance. The present invention provides structures and methods for providing unalloyed silicide on such silicon alloy surfaces placed on semiconductor substrates. This enables the formation of low resistance contacts for both mobility enhanced PFETs with embedded SiGe and mobility enhanced NFETs with embedded Si:C on the same semiconductor substrate. Furthermore, this invention provides methods for thick epitaxial silicon alloy, especially thick epitaxial Si:C alloy, above the level of the gate dielectric to increase the stress on the channel on the transistor devices.Type: GrantFiled: February 16, 2012Date of Patent: February 4, 2014Assignee: International Business Machines CorporationInventors: Yaocheng Liu, Dureseti Chidambarrao, Oleg Gluschenkov, Judson R. Holt, Renee T. Mo, Kern Rim
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Publication number: 20140001576Abstract: Semiconductor devices, methods and apparatus for forming the same are provided. The semiconductor device includes a substrate having a source and drain region and a gate electrode stack on the substrate between the source and drain regions. The gate electrode stack includes a conductive film layer on a gate dielectric layer, a refractory metal silicon nitride film layer on the conductive film layer, and a tungsten film layer on the refractory metal silicon nitride film layer. In one embodiment, the method includes positioning a substrate within a processing chamber, wherein the substrate includes a source and drain region, a gate dielectric layer between the source and drain regions, and a conductive film layer on the gate dielectric layer. The method also includes depositing a refractory metal silicon nitride film layer on the conductive film layer and depositing a tungsten film layer on the refractory metal silicon nitride film layer.Type: ApplicationFiled: June 19, 2013Publication date: January 2, 2014Applicant: APPLIED MATERIALS, INC.Inventors: Srinivas GANDIKOTA, Zhendong LIU, Jianxin LEI, Rajkumar JAKKARAJU
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Patent number: 8617992Abstract: Methods of forming contacts (and optionally, local interconnects) using an ink comprising a silicide-forming metal, electrical devices such as diodes and/or transistors including such contacts and (optional) local interconnects, and methods for forming such devices are disclosed. Electrical devices, such as diodes and transistors may be made using such printed contact and/or local interconnects. A metal ink may be printed for contacts as well as for local interconnects at the same time, or in the alternative, the printed metal can act as a seed for electroless deposition of other metals if different metals are desired for the contact and the interconnect lines. This approach advantageously reduces the number of processing steps and does not necessarily require any etching.Type: GrantFiled: March 22, 2012Date of Patent: December 31, 2013Assignee: Kovio, Inc.Inventors: Aditi Chandra, Arvind Kamath, James Montague Cleeves, Joerg Rockenberger, Mao Takashima, Erik Scher
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Publication number: 20130334693Abstract: A method for forming a raised silicide contact, the method including depositing a layer of silicon using a gas cluster implant technique which accelerates clusters of silicon atoms causing them to penetrate a surface oxide on a top surface of the silicide; heating the silicide including the silicon layer to a temperature from about 300° C. to about 950° and holding the temperature for about 0.1 miliseconds to about 600 seconds in an inert atmosphere causing silicon from the layer of silicon to react with the remaining silicide partially formed in the silicon containing substrate; and forming a raised silicide from the layer of silicon, wherein the thickness of the raised silicide is greater than the thickness of the silicide and the raised silicide protrudes above a top surface of the silicon containing substrate.Type: ApplicationFiled: June 18, 2012Publication date: December 19, 2013Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Emre Alptekin, Nathaniel Berliner, Christian Lavoie, Kam-Leung Lee, Ahmet Serkan Ozcan
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Patent number: 8603882Abstract: A method for making a dual silicide or germanide semiconductor comprises steps of providing a semiconductor substrate, forming a gate, forming source/drain regions, forming a first silicide, reducing spacers thickness and forming a second silicide. Forming a gate comprises forming an insulating layer over the semiconductor substrate, and forming the gate over the insulating layer. Forming source/drain regions comprises forming lightly doped source/drain regions in the semiconductor substrate adjacent to the insulating layer, forming spacers adjacent to the gate and over part of the lightly doped source/drain regions, and forming heavily doped source/drain regions in the semiconductor substrate. The first silicide is formed on an exposed surface of lightly and heavily doped source/drain regions. The second silicide is formed on an exposed surface of lightly doped source/drain regions. A first germanide and second germanide may replace the first silicide and the second silicide.Type: GrantFiled: May 13, 2011Date of Patent: December 10, 2013Assignee: National Applied Research LaboratoriesInventors: Szu-Hung Chen, Hung-Min Chen, Yu-Sheng Lai, Wen-Fa Wu, Fu-Liang Yang
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Patent number: 8592305Abstract: Provided are methods of providing aluminum-doped TaSix films. Doping TaSix films allows for the tuning of the work function value to make the TaSix film better suited as an N-metal for NMOS applications. One such method relates to soaking a TaSix film with an aluminum-containing compound. Another method relates to depositing a TaSix film, soaking with an aluminum-containing compound, and repeating for a thicker film. A third method relates to depositing an aluminum-doped TaSix film using tantalum, aluminum and silicon precursors.Type: GrantFiled: November 15, 2011Date of Patent: November 26, 2013Assignee: Applied Materials, Inc.Inventors: Xinliang Lu, Seshadri Ganguli, Shih Chung Chen, Atif Noori, Maitreyee Mahajani, Mei Chang
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Patent number: 8580686Abstract: Formation of a semiconductor device with NiGe or NiSiGe and with reduced consumption of underlying Ge or SiGe is provided. Embodiments include co-sputtering nickel (Ni) and germanium (Ge), forming a first Ni/Ge layer on a Ge or silicon germanium (SiGe) active layer, depositing titanium (Ti) on the first Ni/Ge or Ni/Si/Ge layer, forming a Ti intermediate layer, co-sputtering Ni and Ge on the Ti intermediate layer, forming a second Ni/Ge layer, and performing a rapid thermal anneal (RTA) process.Type: GrantFiled: April 23, 2012Date of Patent: November 12, 2013Assignee: GLOBALFOUNDRIES Inc.Inventor: Derya Deniz
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Patent number: 8580666Abstract: Methods for forming memory devices and integrated circuitry, for example, DRAM (dynamic random access memory) circuitry, structures and devices resulting from such methods, and systems that incorporate the devices are provided.Type: GrantFiled: September 27, 2011Date of Patent: November 12, 2013Assignee: Micron Technology, Inc.Inventors: Terrence McDaniel, Sandra Tagg, Fred Fishburn
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Patent number: 8563355Abstract: A phase change memory (PCM) cell includes a transistor, a PCM structure, and a heater. The transistor has a first current electrode and a second current electrode in a structure, and a channel region having a first portion along a first sidewall of the structure and having a second portion along a second sidewall of the structure. The second sidewall is opposite the first sidewall. The transistor has a control electrode that has a first portion adjacent to the first sidewall and a second portion adjacent to the second sidewall. The PCM structure exhibits first and second resistive values when in first and second phase states, respectively. The heater is on the structure and produces heat when current flows through the heater for changing the phase state of the phase change structure.Type: GrantFiled: January 18, 2008Date of Patent: October 22, 2013Assignee: Freescale Semiconductor, Inc.Inventors: Leo Mathew, Tushar P. Merchant, Ramachandran Muralidhar, Rajesh A. Rao
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Patent number: 8536010Abstract: Methods for fabricating a semiconductor device are disclosed. A metal-rich silicide and/or a mono-silicide is formed on source/drain (S/D) regions. A millisecond anneal is provided to the metal-rich silicide and/or the mono-silicide to form a di-silicide with limited spikes at the interface between the silicide and substrate. The di-silicide has an additive which can lower the electron Schottky barrier height.Type: GrantFiled: October 5, 2012Date of Patent: September 17, 2013Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chun-Wen Nieh, Hung-Chang Hsu, Wen-Chi Tsai, Mei-Yun Wang, Chii-Ming Wu, Wei-Jung Lin, Chih-Wei Chang
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Patent number: 8492261Abstract: A method for manufacturing a III-V CMOS device is disclosed. The device includes a first and second main contact and a control contact. In one aspect, the method includes providing the control contact by using damascene processing. The method thus allows obtaining a control contact with a length of between about 20 nm and 5 ?m and with good Schottky behavior. Using low-resistive materials such as Cu allows reducing the gate resistance thus improving the high-frequency performance of the III-V CMOS device.Type: GrantFiled: January 19, 2010Date of Patent: July 23, 2013Assignee: IMECInventors: Marleen Van Hove, Joff Derluyn
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Patent number: 8476164Abstract: A method of manufacturing semiconductor device is provided. A substrate at least with a patterned silicon-containing layer on the substrate and spacers adjacent to the patterned silicon-containing layer is provided. A metal layer is formed on the substrate and covers the patterned silicon-containing layer and spacers. Then, a capping layer is formed on the metal layer. A first rapid thermal process is performed to at least make a portion of the metal layer react with the substrate around the spacers to form transitional silicides. The capping layer and the unreacted portions of the metal layer are removed. A first nitride film with a first tensile stress S1 is formed on the substrate. A second rapid thermal process is performed to transfer the transitional silicide to a silicide and transfer the first nitride film to a second nitride film with a second tensile stress S2, wherein S2>S1.Type: GrantFiled: October 26, 2012Date of Patent: July 2, 2013Assignee: United Microelectronics Corp.Inventors: Chin-Fu Lin, Chin-Cheng Chien, Chih-Chien Liu, Chia-Lin Hsu, Chun-Yuan Wu
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Patent number: 8470700Abstract: A method (and semiconductor device) of fabricating a semiconductor device provides a filed effect transistor (FET) with reduced contact resistance (and series resistance) for improved device performance. An impurity is implanted in the source/drain (S/D) regions after contact silicide formation and a spike anneal process is performed that lowers the schottky barrier height (SBH) of the interface between the silicide and the lower junction region of the S/D regions. This results in lower contact resistance and reduces the thickness (and Rs) of the region at the silicide-semiconductor interface.Type: GrantFiled: July 22, 2010Date of Patent: June 25, 2013Assignee: Globalfoundries Singapore Pte. Ltd.Inventors: Eng Huat Toh, Jae Gon Lee, Chung Foong Tan, Shiang Yang Ong, Elgin Quek
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Patent number: 8435886Abstract: A method and apparatus are presented for reducing halide-based contamination within deposited titanium-based thin films. Halide adsorbing materials are utilized within the deposition chamber to remove halides, such as chlorine and chlorides, during the deposition process so that contamination of the titanium-based film is minimized. A method for regenerating the halide adsorbing material is also provided.Type: GrantFiled: July 3, 2012Date of Patent: May 7, 2013Assignee: Micron Technology, Inc.Inventors: Garo J. Derderian, Cem Basceri, Donald L. Westmoreland
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Patent number: 8435862Abstract: The method of manufacturing a semiconductor device comprises forming a metal film over silicon regions and insulating films; performing a first heat treatment under an oxygen atmosphere containing oxygen as a main ingredient, to form a first silicide film in the silicon region by reacting the metal film and the silicon region, and to simultaneously form a metal oxide by oxidizing the entire surface of the metal film from the surface side thereof; and selectively removing the metal oxide and the unreacted metal film using a chemical.Type: GrantFiled: March 23, 2011Date of Patent: May 7, 2013Assignee: Renesas Electronics CorporationInventors: Takashi Tonegawa, Tomotake Morita, Norihiko Matsuzaka
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Patent number: 8395266Abstract: A semiconductor memory device includes a titanium layer and a titanium nitride layer formed on a substrate, a thin layer formed on the titanium nitride layer, and a metal layer formed on the thin layer, wherein the thin layer increases a grain size of the metal layer.Type: GrantFiled: June 28, 2011Date of Patent: March 12, 2013Assignee: Hynix Semiconductor Inc.Inventors: Kwan-Yong Lim, Min-Gyu Sung, Heung-Jae Cho