Having Vacuum Or Adhesive Securing Means Patents (Class 451/289)
  • Patent number: 6520844
    Abstract: In a method of thinning a semiconductor wafer, a protection tape smaller in size than the semiconductor wafer is applied to a front of the semiconductor wafer, and a back of the semiconductor wafer is etched. In the etching process, a chemical liquid falls down from the semiconductor wafer without being accumulated on the protection tape because the protection tape is smaller in size than the semiconductor wafer.
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: February 18, 2003
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Noriki Iwasaki, Satoru Fukunaga, Tadayuki Into
  • Patent number: 6517667
    Abstract: An polishing apparatus consists of a piston which is fixed to the rotation axis, a ceramic plate which is oppositely arranged against the piston via a silicone gel, and a cylinder which houses these components. The wafer is attached on the bottom surface of a backing pad, and will be pressed and rotated by the piston in order to polish the surface thereof.
    Type: Grant
    Filed: June 17, 1998
    Date of Patent: February 11, 2003
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventor: Yuichi Nakayoshi
  • Patent number: 6517415
    Abstract: A carrier head for a chemical mechanical polishing system includes a substrate sensing mechanism. The carrier head includes a base and a flexible member connected to the base to define a chamber. A lower surface of the flexible member provides a substrate receiving surface. The substrate sensing mechanism includes a sensor to measure a pressure in the chamber and generate an output signal representative thereof, and a processor configured to indicate whether the substrate is attached to the substrate receiving surface in response to the output signal.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: February 11, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Boris Govzman, Steven M. Zuniga, Hung Chen, Sasson Somekh
  • Patent number: 6517420
    Abstract: A surface machining apparatus comprises a suction transfer device that is capable of transferring a ground thin wafer held thereon without damaging it. After the wafer is ground at two different grinding stages, the suction transfer device transfers the wafer from a chuck table to a cleaning stage. A holding surface of a suction disc in the suction transfer device is composed of a porous member having substantially the same diameter as the wafer, so that the entire surface of the wafer can be held on the holding surface of the suction disc.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: February 11, 2003
    Assignee: Tokyo Seimitsu Co., Ltd.
    Inventors: Toshihiko Ishikawa, Yasushi Katagiri
  • Patent number: 6514129
    Abstract: Specific embodiments of the present invention provide a chemical-mechanical planarization apparatus for planarizing an object comprising a shaft having a shaft axis and being connected with a polishing head which is coupled to a polishing pad. The polishing pad has a smaller diameter than the object to be planarized. The shaft is rotatable to spin the polishing head and polishing pad around the shaft axis. An orbit housing has, spaced from an orbital axis, an eccentric hole through which the shaft is rotatably disposed. The orbit housing is rotatable to orbit the shaft, the polishing head, and the polishing pad around the orbital axis. In some embodiments, the object is rotated at an object rotational speed and the polishing pad is rotated around the orbital axis at an orbiting speed. A ratio of the greater of the object rotational speed and the orbiting speed to the lesser of the object rotational speed and the orbiting speed is a non-integer.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: February 4, 2003
    Assignee: Strasbaugh
    Inventor: David G. Halley
  • Patent number: 6511368
    Abstract: The present invention provides an improved planarization or polishing apparatus for chemical mechanical planarization and other types of polishing such as metal polishing and optical polishing. In an exemplary embodiment, an apparatus for polishing an object comprises a pad having a polishing surface to be placed on a target surface of the object to be polished. A pad drive member is connected to the pad to move the pad relative to the object to change a position of the polishing surface of the pad on the target surface of the object. A drive support is movably coupled with the pad drive member to support the pad drive member for rotation relative to the drive support around a pivot point which is disposed substantially on the target surface of the object during polishing.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: January 28, 2003
    Assignee: Strasbaugh
    Inventor: David G. Halley
  • Patent number: 6508694
    Abstract: A multi-zoned carrier for a chemical-mechanical planarization (CMP) polishing device includes a center cell, a middle cell, and an outer cell. Each of the cells are in fluid communication with each other through multiple conduits equipped with flow restrictors. The combination of cells and conduits allows more uniformity and planarity to be achieved during the chemical-mechanical planarization (CMP) polishing process.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: January 21, 2003
    Assignee: SpeedFam-IPEC Corporation
    Inventor: Nikolay Korovin
  • Patent number: 6508696
    Abstract: A wafer-polishing head which has an increased flexible membrane life and improved wafer polishing accuracy has a principal head 106 having a lower opening portion 106a with an approximately circular shape. A flexible membrane 2 which is positioned in the opening portion 106a of the principal heal head 106 for closing the opening portion 106a and for holding a wafer W at the underside of an inward peripheral portion 2a of the flexible membrane. A sealed pressurizing chamber 107 is formed by closing the opening portion 106a with the flexible membrane. A pressure regulator is provided for controlling the internal pressure of the pressurizing chamber 107. The flexible membrane 2 is thicker in an outer peripheral portion 2b thereof than in the inward peripheral portion 2a which holds the wafer.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: January 21, 2003
    Assignees: Mitsubishi Materials Corporation, Multi Planar Technologies, Inc.
    Inventors: Tatsunori Kobayashi, Hiroshi Tanaka, Jiro Kajiwara
  • Patent number: 6506105
    Abstract: In one aspect, the invention provides a method for planarizing a circular disc-type semiconductor wafer or other substrate. The method includes the steps of pressing a retaining ring surrounding the wafer against a polishing pad at a first pressure; pressing a first peripheral edge portion of the wafer against the polishing pad with a second pressure; and pressing a second portion of the wafer interior to the peripheral edge portion against the polishing pad with a third pressure. The second pressure may be provided through a mechanical member in contact with the peripheral edge portion; and the second pressure may be a pneumatic pressure against a backside surface of the wafer. Desirably, the pneumatic pressure is exerted through a resilient membrane, or is exerted by gas pressing directly against at least a portion of the wafer backside surface.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: January 14, 2003
    Assignee: Multi-Planar Technologies, Inc.
    Inventors: Jiro Kajiwara, Gerard S. Moloney, Huey-Ming Wang, David A. Hansen, Alejandro Reyes
  • Publication number: 20030003846
    Abstract: A material with a mesh of fibers and a binder material holding the fibers in the mesh can be used on a carrier head or a polishing pad. A polishing apparatus can include a pad cleaner with nozzles to direct jets of cleaning fluid onto the polishing pad and a brush to agitate a surface of the polishing pad.
    Type: Application
    Filed: June 27, 2002
    Publication date: January 2, 2003
    Inventor: Robert D. Tolles
  • Patent number: 6500051
    Abstract: A polishing apparatus for polishing a surface of a workpiece includes a housing unit, a partition wall partitioning an interior of the housing unit into a first chamber and a second chamber, a polishing section disposed in the first chamber and having a turntable with an abrasive cloth mounted on an upper surface thereof and a top ring positioned above the turntable for supporting the workpiece to be polished and pressing the workpiece against the abrasive cloth, and a cleaning section disposed in the second chamber and cleaning the workpiece which has been polished. The polishing apparatus further includes a transferring device for transferring the workpiece which has been polished from the polishing section to the cleaning section through an opening and an exhaust system for exhausting ambient air from each of the polishing section and cleaning section separately and independently.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: December 31, 2002
    Assignees: Ebara Corporation, Kabushiki Kaisha Toshiba
    Inventors: Toyomi Nishi, Tetsuji Togawa, Harumitsu Saito, Manabu Tsujimura, Hiromi Yajima, Kazuaki Himukai, Shoichi Kodama, Yukio Imoto, Riichiro Aoki, Masako Watase, Atsushi Shigeta, Shiro Mishima, Gisuke Kouno
  • Patent number: 6500059
    Abstract: A wafer mounting plate for use in a polishing apparatus is disclosed. The wafer mounting plate includes a metal plate and a screen mounted to a top surface of the metal plate. The metal plate is normally formed of circular shape and provided with a plurality of vacuum passageways therethrough. The metal plate has a bottom surface for engaging a membrane member and a wafer by vacuum through the plurality of vacuum passageways, and a top surface for engaging a pressurizing means, such as a pneumatic gasket. The screen mounted to the top surface of the metal plate has a multiplicity of apertures each of a size not larger than 0.5 mm in diameter. The screen is mounted sandwiched between the top surface of the metal plate and the pressurizing means. The screen effectively prevents debris of a wafer breakage from entering a vacuum system that is used for holding the wafer on the wafer mounting plate.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: December 31, 2002
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd
    Inventors: Yi-Sen Chang, Hsien-Shu Tsai
  • Patent number: 6494769
    Abstract: An apparatus, and particularly, a wafer carrier for polishing the face of a semiconductor wafer are provided. The wafer carrier forms a first cavity which can be pressure controlled to vary the shape of a face of a platen which contacts the wafer during polishing. A second cavity within the first cavity is provided. The second cavity can be independently pressure controlled to form a vacuum for holding the wafer against the platen surface or for forming a pressure stream to separate the wafer from the platen and/or to purge the holes in the surface of the platen. A non-contact displacement sensor capable of measuring a distance between the wafer carrier mount and the platen, may be provided. An endpoint detector capable of detecting a relative surface roughness of the wafer, to determine when the wafer has been sufficiently polished, may also be provided. A ring is peripherally located about an outer edge of the platen, and is mounted and positioned to resist lateral forces on the wafer during polishing.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: December 17, 2002
    Assignee: Applied Materials, Inc.
    Inventors: James Sinclair, Lawrence L. Lee
  • Patent number: 6488566
    Abstract: A system for polishing a semiconductor wafer, the system comprising a wafer polishing assembly for polishing a face of a semiconductor wafer at a polishing rate and a polishing uniformity, the wafer polishing assembly including a platen subassembly defining a polishing area, and a polishing head selectively supporting a semiconductor wafer and holding a face of the semiconductor wafer in contact with the platen subassembly to polish the wafer face; and a controller selectively adjusting one of a plurality of adjustable polishing parameters during polishing of the wafer.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: December 3, 2002
    Assignee: Micron Technology, Inc.
    Inventors: Gurtej S. Sandhu, Trung Tri Doan
  • Patent number: 6485359
    Abstract: A chemical mechanical polishing machine is provided with a platen that has an integral sub-pad. A fixed abrasive polishing layer is mounted, without adhesive between the polishing layer and the sub-pad, to the top surface of the platen and the sub-pad. The polishing layer is vacuum mounted, for example, to the integral sub-pad of the platen. A cooling arrangement is provided in the platen that cools the polishing layer and improves product quality.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: November 26, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Shijian Li, Fred C. Redeker, John White, Manoocher Birang
  • Publication number: 20020152860
    Abstract: An improved rotary pressure cutting apparatus that cuts, perforates, and scores plies of paper, window materials, label stock, and plastic laminates in conjunction with soft, discontinuous, and/or non-cylindrical anvil surfaces. A light weight, low mass anvil in the form of a metallic sheet is supported in a strike position beneath a rotating blade. The anvil is biased by springs or elastomeric members toward the strike position and moves with the material being cut and the moving cutting blade during a cut. The anvil is returned to the strike position by the biasing member upon completion of the cut.
    Type: Application
    Filed: April 18, 2002
    Publication date: October 24, 2002
    Applicant: Tamarack Products Inc. (a Delaware Corporation)
    Inventor: David Machamer
  • Publication number: 20020151257
    Abstract: The present invention uses some type of inflatable membrane during processing to establish a vacuum and/or provide a resilient cushion on which the backside of the wafer can rest. In one aspect, the present invention provides an outer vacuum that allow for attachment of the wafer to the carrier head during processing, and also provides an inner inflatable membrane that provides a resilient cushion on which the backside of the wafer can rest during processing. In other aspects, the present invention provides a membrane that is displaceable with a vacuum within certain cavity regions to provide for attachment of the wafer to the wafer carrier.
    Type: Application
    Filed: January 8, 2002
    Publication date: October 17, 2002
    Inventors: Bulent M. Basol, Cyprian E. Uzoh, Konstantin Volodarsky
  • Patent number: 6458015
    Abstract: An apparatus and method for uniformly planarizing a surface of a semiconductor wafer and accurately stopping CMP processing at a desired endpoint. In one embodiment, a planarizing machine has a platen mounted to a support structure, an underpad attached to the platen, a polishing pad attached to the underpad, and a wafer carrier assembly. The wafer carrier assembly has a chuck with a mounting cavity in which the wafer may be mounted, and the wafer carrier assembly moves the chuck to engage a front face of the wafer with the planarizing surface of the polishing pad. The chuck and/or the platen moves with respect to the other to impart relative motion between the wafer and the polishing pad. The planarizing machine also includes a pressure sensor positioned to measure the pressure at an area of the wafer as the platen and the chuck move with respect to each other and while the wafer engages the planarizing surface of the polishing pad.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: October 1, 2002
    Assignee: Micron Technology, Inc.
    Inventors: Karl M. Robinson, Chris Chang Yu
  • Patent number: 6447379
    Abstract: The present invention delineates a carrier for an apparatus (10) which polishes a surface of a semiconductor wafer (56, 124). In a preferred embodiment, the carrier includes a rigid plate (34) connected to one or more diaphragms (40, 42) of soft, flexible material that provide pressurizable cavities (50, 52) having respective surfaces for contacting the back surface of the wafer. A plurality of conduits (28a, 28c) are used to selectively pressurize the diaphragm cavities. The carrier head may also include an inter-diaphragm cavity (54) formed between a portion of one diaphragm, a portion of another diaphragm, and the semiconductor wafer. The inter-diaphragm cavity is provided with its own conduit (28b) by which a source of pressurized fluid and a source of vacuum are selectively connected to the inter-diaphragm cavity. During operation, pressure and/or vacuum may be applied through one or more cavities to chuck (90) a wafer, and to pressurize (96) the cavities during polishing.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: September 10, 2002
    Assignee: SpeedFam-IPEC Corporation
    Inventors: Robert D. Gromko, Stephen C. Schultz, John D. Herb, James F. Lee, Junedong Lee
  • Patent number: 6443815
    Abstract: A CMP system and methods make repeatable measurements of eccentric forces applied to carriers for wafer or polishing pad conditioning pucks. Force applied to the carrier may be accurately measured even though such force is eccentrically applied to such carrier. The CMP system and method provide the repeatable measurement features while supplying fluids within the carrier to the wafer and to a wafer support without interfering with the polishing operations. Similarly, the CMP system and methods remove fluids from the wafer or puck carrier without interfering with the CMP operations. An initial coaxial relationship between an axis of rotation and a carrier axis is maintained during application of the eccentric force, such that a sensor is enabled to make repeatable measurements, as defined above, of the eccentric forces, and the carrier may be a wafer or a puck carrier.
    Type: Grant
    Filed: September 22, 2000
    Date of Patent: September 3, 2002
    Assignee: Lam Research Corporation
    Inventor: Damon Vincent Williams
  • Patent number: 6443826
    Abstract: A retainer ring of a polishing head of a CMP apparatus facilitates the removal of contaminants, such as slurry debris, which have found their way into the polishing head. The retainer ring includes an annular ring body, and a plurality of contaminant outlets extending from the inner peripheral surface of the ring body to the outer peripheral surface of the ring body. Inner openings defined at the inner peripheral surface of the ring body and outer openings defined at the outer peripheral surface of the ring body by the contaminant outlets are horizontally elongated slots. Also, each of the contaminant outlets consists of a plurality of inner holes and an outer hole which is joined to the plurality of inner holes. The contaminant outlets occupy at least 30% of the radially innermost peripheral surface along a line extending circumferentially along the surface.
    Type: Grant
    Filed: June 20, 2000
    Date of Patent: September 3, 2002
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Yun-Sik Yang, Hun Cha, Kyung-dae Kim, Min-gyu Kim
  • Publication number: 20020115392
    Abstract: Wafers are prevented from getting damaged on delivery thereof from a sucking and carrying device to a table. A wafer before planarization sucked and held by a sucking board is positioned above a table. Next, wafer is vacuum-attracted by the table, and the table is moved upward by that attraction power in a direction to suck the wafer so as to vacuum-suck it on the table. Subsequently, the wafer is sucked and held only by the table by releasing the sucking and holding thereof by the sucking board.
    Type: Application
    Filed: February 6, 2002
    Publication date: August 22, 2002
    Inventor: Isamu Kawashima
  • Patent number: 6435956
    Abstract: The present invention provides a substrate holding apparatus which can adjust a holding state of a substrate in accordance with a polishing state, and maintain uniformity of a polishing amount over an entire surface of the substrate, or control the polishing amount intentionally. The substrate holding apparatus comprises a holding plate having a holding surface for a substrate, a cover element for covering a backside surface of the holding plate to form a sealed back pressure space at the backside surface side, a plurality of through-holes distributed over the substantially entire holding surface for allowing the holding surface to communicate with the back pressure space, a division element removably provided for dividing the back pressure space between the holding plate and the cover element into a plurality of predetermined sealed divisional spaces in a plane, and a back pressure controller for individually controlling back pressures in the divisional spaces.
    Type: Grant
    Filed: October 2, 2000
    Date of Patent: August 20, 2002
    Assignee: Ebara Corporation
    Inventors: Shin Ohwada, Teruhiko Ichimura
  • Patent number: 6431952
    Abstract: Apparatus and methods for substantial planarization of solder bumps. In one embodiment, an apparatus includes a planarization member engageable with at least some of the plurality of outer surfaces to apply a planarization action on one or more of the outer surfaces to substantially planarize the plurality of outer surfaces, and a securing element to securely position the bumped device during engagement with the planarization member. Through application of “additive” and/or “subtractive” processes, the solder balls are substantially planarized.
    Type: Grant
    Filed: July 5, 2001
    Date of Patent: August 13, 2002
    Assignee: Micron Technology, Inc.
    Inventor: David R. Hembree
  • Patent number: 6425810
    Abstract: A polishing apparatus for polishing a subject surface of a thin-plate-like object that is held by a rotary polishing head with a polishing pad that is mounted on the surface of a rotary polishing surface table. The polishing head has sucking structures such as suction grooves and a through-hole. An elastic holding film that is formed with a plurality of through-holes are attached to the object holding surface of the polishing head. The object is polished in a state that it is sucked and held by the polishing head via the holding film by vacuum suction force.
    Type: Grant
    Filed: November 10, 1998
    Date of Patent: July 30, 2002
    Assignee: Sony Corporation
    Inventor: Yoshiaki Komuro
  • Publication number: 20020098785
    Abstract: A method and apparatus for releasably attaching a planarizing medium, such as a polishing pad, to the platen of a chemical-mechanical planarization machine. In one embodiment, the apparatus can include several apertures in the upper surface of the platen that are coupled to a vacuum source. When a vacuum is drawn through the apertures in the platen, the polishing pad is drawn tightly against the platen and may therefore be less likely to wrinkle when a semiconductor substrate is engaged with the polishing pad during planarization. When the vacuum is released, the polishing pad can be easily separated from the platen. The apparatus can further include a liquid trap to separate liquid from the fluid drawn by the vacuum source through the apertures, and can also include a releasable stop to prevent the polishing pad from separating from the platen should the vacuum source be deactivated while the platen is in motion.
    Type: Application
    Filed: August 9, 2001
    Publication date: July 25, 2002
    Inventors: Trung Tri Doan, Scott E. Moore
  • Publication number: 20020098786
    Abstract: The present invention has an object to provide a retention plate used in a polishing device that mirror polishes semiconductor substrates such as silicon wafers, particularly a retention plate used with the hard chuck method, that can prevent roll-off, and can achieve a high improvement in flatness. According to the present invention, by means of using a retention plate of a constitution that is of a smaller diameter than that of the wafer and which gives a region in which the area of contact with the wafer is reduced by means of groove processing, or a porous structure and the like, on the outer peripheral part, a reduction of the processing pressure of the outer peripheral part becomes possible, and, because the polishing of the region in which roll-off occurs is delayed, the amount removed by polishing becomes uniform over the wafer surface, and high precision wafer processing becomes possible.
    Type: Application
    Filed: December 20, 2001
    Publication date: July 25, 2002
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventor: Naoya Naruo
  • Patent number: 6422922
    Abstract: A workpiece holder for polishing comprising a workpiece holder body which is provided with multiple perforated holes for holding a workpiece by vacuum suction and a holder back plate which is closely contacted with a back face of the holder body and has grooves for vacuum, wherein the holder back plate is composed of a synthetic resin and has an Asker C hardness of 70 or higher but lower than 98, and an apparatus for polishing a workpiece and a method for polishing a workpiece utilizing it. By improving the material of holder back plate of a workpiece holder for polishing that holds a workpiece by vacuum suction to enhance sealing with the holder body, thereby developing such a holder back plate that should not transfer deformation of the holder body to the workpiece surface, even if polishing agent slurry is introduced and solidified, to provide a workpiece holder for polishing having a workpiece holding surface of high precision, an apparatus for polishing a workpiece and a method for polishing a workpiece.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: July 23, 2002
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Kouichi Okamura, Fumio Suzuki, Hisashi Masumura, Kouzi Morita, Naotaka Toyama
  • Patent number: 6419558
    Abstract: A polishing apparatus has a guide (5) to be pressed against a polishing cloth (7) when polishing an object (1). Within the guide, a ring (3) is arranged between a backing plate (4) and a backing film (2). When the guide and polishing cloth are rotated to rub with each other, force of the periphery of the object of pressing the polishing cloth drops. The ring prevents such a force drop, thereby equalizing polishing rates over a surface of the object. Also provided is a polishing method applied to the polishing apparatus.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: July 16, 2002
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tomoharu Watanabe, Nobuhiro Kato
  • Patent number: 6416402
    Abstract: Microelectronic substrate polishing systems and methods of polishing microelectronic substrates are described. In one embodiment, a substrate carrier includes a resilient member and a vacuum mechanism. The vacuum mechanism is coupled to the substrate carrier and configured to develop pressure sufficient to draw a portion of the resilient member toward the substrate carrier. The drawing of the resilient member effects an engagement between the resilient member and a substrate which is received by the substrate carrier. A polishing fluid sensor is provided and coupled intermediate the resilient member and the vacuum mechanism. In another embodiment, the polishing fluid sensor is coupled intermediate the substrate carrier and the vacuum mechanism. In another embodiment, the vacuum mechanism comprises a vacuum conduit through which a vacuum is developed. The polishing fluid sensor can be mounted on or in the vacuum conduit.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: July 9, 2002
    Assignee: Micron Technology, Inc.
    Inventor: Scott E. Moore
  • Patent number: 6406361
    Abstract: A carrier head for a chemical mechanical polishing apparatus includes a base, a flexible membrane extending beneath the base to provide a mounting surface for a substrate, and a retaining ring surrounding the mounting surface. An edge portion of the flexible membrane extends around an outer surface of a support structure. An outer surface of the support structure is tapered to reduce binding between the flexible membrane and the retaining ring. Alternately, there may be a relatively wide gap between the support structure and the retaining ring, or a sidewall portion of the flexible membrane may be reinforced.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: June 18, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Steven Zuniga, Hung Chen
  • Patent number: 6398621
    Abstract: A carrier head for a chemical mechanical polishing system includes a flexible membrane with a substrate receiving surface, a sensor mechanism to determine if a substrate is properly attached to the carrier head, and means for preventing fluid that may be located between the substrate and the flexible membrane from interfering with the substrate detection mechanism.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: June 4, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Steven M. Zuniga, Ming-Kuei Tseng
  • Patent number: 6390905
    Abstract: An apparatus and method are disclosed for planarizing a wafer in a carrier with adjustable pressure zones and adjustable barriers between zones. The carrier has an independently controlled central zone and concentric surrounding zones for distributing the pressure on the backside of a wafer while the wafer is being pressed against an abrasive surface in a chemical-mechanical polishing tool. The pressure zones may be created by mounting an elastic web diaphragm to a carrier housing that has a plurality of recesses. A corresponding plurality of elastic ring shaped ribs may extend from the web diaphragm opposite the recesses. The plurality of ring shaped ribs thereby defines a central zone surrounded by one or more concentric surrounding zones. The zones and barriers may be individually pressurized by utilizing corresponding fluid communication paths during the planarization process.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: May 21, 2002
    Assignee: SpeedFam-IPEC Corporation
    Inventors: Nikolay N. Korovin, Stephen C. Schultz, John D. Herb, James L. Farmer
  • Patent number: 6390904
    Abstract: The present invention provides a retaining ring having an resilient liner for protecting the substrate edge from being damaged during chemical mechanical polishing and a method for making the same. Retainers made of wear resistant ceramics, such as alumina, provide better overall performance, including wear resistance, and reduced particle formation than other retaining ring materials. By incorporating a resilient liner, such as an epoxy, on the inner surface of the wear resistant ring, the substrate edge is protected from damage that can be easily caused by the hard surface of the ceramic alone.
    Type: Grant
    Filed: May 21, 1998
    Date of Patent: May 21, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Allan Gleason, Manoocher Birang, John Prince, Mohsen Salek, Syed Askari
  • Patent number: 6386962
    Abstract: The present invention provides a wafer carrier for use with a chemical mechanical planarization apparatus. The wafer carrier includes a vacuum chuck and a retainer ring. The vacuum chuck is configured to hold and rotate a wafer for planarizing a surface topography of the wafer on a polishing pad. The vacuum chuck includes an inner region for holding the wafer and an outer region and further has a groove adapted to decouple the inner region and the outer region. The inner and outer regions of the vacuum chuck are arranged to move independently in a direction orthogonal to a polishing surface of the polishing pad. The retainer ring is disposed on the outer region of the vacuum chuck and is configured to retain the wafer during CMP processing. In this configuration, the decoupled retainer ring and the wafer are arranged to move independently to align to the polishing surface of the polishing pad during CMP processing.
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: May 14, 2002
    Assignee: Lam Research Corporation
    Inventors: Yehiel Gotkis, Aleksander A. Owczarz
  • Patent number: 6379228
    Abstract: A polishing machine provided with a plurality of bases operative independently of each other; a plurality of abrasive pads respectively fixed to the plurality of bases and each having an abrasive surface for polishing a workpiece; and a base driving mechanism for individually operating the plurality of bases. The operations of the respective bases are individually controlled by controlling the base driving mechanism by means of a control circuit. The control circuit controls the base driving mechanism so that the workpiece is generally uniformly polished by the abrasive surfaces of the respective abrasive pads.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: April 30, 2002
    Assignee: Rohm Co., LTD
    Inventor: Muneyuki Matsumoto
  • Patent number: 6379221
    Abstract: A method and an apparatus for automatically replacing a used polishing pad in a chemical mechanical polishing system are described. A controller places a mechanical device against the used polishing pad while the pad is on the polishing platen and activates a pad chucking mechanism that affixes the used pad to the mechanical device. The controller then moves the mechanical device and the pad toward a used pad receptacle, where the pad chucking mechanism is deactivated to release the used pad into the receptacle. The controller then places the mechanical device against a clean polishing pad in a clean pad dispenser and reactivates the pad chucking mechanism to affix the clean pad to the mechanical device. The mechanical device and the clean pad are moved toward the platen, where the pad chucking mechanism is deactivated to release the clean polishing pad onto the platen.
    Type: Grant
    Filed: December 31, 1996
    Date of Patent: April 30, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Daniel F. Kennedy, Victor Belitsky, Arul Shanmugasundram
  • Patent number: 6371840
    Abstract: A method and apparatus are provided for handling planar structures, such as semiconductor wafers, with reduced breakage and cracking. The method includes the step of segmenting a wafer prior to grinding. The apparatus includes a segmented vacuum table for supporting wafer portions in position to be ground to a desired thickness. In another aspect of the invention, adhesive material is employed to individually secure wafer portions in position during the grinding process.
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: April 16, 2002
    Assignee: Micron Technology, Inc.
    Inventors: Michael B. Ball, Steve W. Heppler
  • Patent number: 6358129
    Abstract: Devices and methods for releasably attaching substrate assemblies to carrier heads of planarizing machines in mechanical and/or chemical-mechanical planarization of microelectronic-device substrate assemblies. One aspect of the invention is directed toward a backing member for use in a carrier head to selectively couple a substrate assembly to the carrier head via a vacuum force before, during and after planarizing the substrate assembly. The backing member can include a body having a first section with a first surface configured to be received by the carrier head and a second section with a second surface configured to support a backside of the substrate assembly. The first and second sections of the body are preferably composed of flexible, incompressible materials. The backing member also includes a first vacuum passageway extending, through the body and a plurality of second vacuum passageways coupled to the first passageway.
    Type: Grant
    Filed: November 11, 1998
    Date of Patent: March 19, 2002
    Assignee: Micron Technology, Inc.
    Inventor: Daniel B. Dow
  • Patent number: 6352466
    Abstract: A method and apparatus for the wireless transfer of measurements made during chemical-mechanical planarization of semiconductor wafers with a planarizing machine. The apparatus includes a sensor connected to the semiconductor substrate or a movable portion of the planarizing machine. The apparatus further comprises a display spaced apart from the sensor and a wireless communication link coupled between the sensor and the display to transmit a signal from the sensor to the display. The wireless communication link may include an infrared link, a radio link, an acoustic link, or an inductive link. The sensor may measure force, pressure, temperature, pH, electrical resistance or other planarizing parameters. The sensor may also detect light reflected from a reflective surface of a substrate that is used to calibrate the planarizing machine.
    Type: Grant
    Filed: August 31, 1998
    Date of Patent: March 5, 2002
    Assignee: Micron Technology, Inc.
    Inventor: Scott E. Moore
  • Patent number: 6343973
    Abstract: A carrier head for a chemical mechanical polishing system includes a substrate sensing mechanism. The carrier head includes a base and a flexible member connected to the base to define a chamber. A lower surface of the flexible member provides a substrate receiving surface. The substrate sensing mechanism includes a sensor to measure a pressure in the chamber and generate an output signal representative thereof, and a processor configured to indicate whether the substrate is attached to the substrate receiving surface in response to the output signal.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: February 5, 2002
    Assignee: Applied Materials, Inc.
    Inventor: Sasson Somekh
  • Patent number: 6336846
    Abstract: A chemical-mechanical polishing (CMP) apparatus has a polishing head onto which a semiconductor wafer is fixed for holding the surface of the semiconductor wafer in contact with the surface of a polishing pad. The polishing head includes a wafer carrier and a retainer ring which guides the edges of the semiconductor wafer. The retainer ring has an opening through which air is supplied to the lower portion thereof, such that air is injected between the semiconductor wafer and the polishing pad through the opening before separating the semiconductor wafer from the polishing pad after the polishing process. The injected air reduces the adsorptive force between the semiconductor wafer and the polishing pad. Therefore, the semiconductor wafer can be easily separated from the polishing pad when the polishing head is raised.
    Type: Grant
    Filed: April 10, 2000
    Date of Patent: January 8, 2002
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Choul-gue Park, Keon-young Ko
  • Publication number: 20010049256
    Abstract: A semiconductor wafer assembly is constituted such that the back surface of a tape is stuck to the surface of a frame and a semiconductor wafer is stuck to the surface of the tape. A machining apparatus has chuck tables for supporting the semiconductor wafer assembly, and each of the chuck tables has a semiconductor wafer placing surface for supporting the back surface of the tape to which the semiconductor wafer is stuck and an annular frame placing surface for supporting the back surface of the frame, formed, in the outer peripheral side of the semiconductor wafer mounting surface, at a position below the semiconductor wafer placing surface with a level difference therebetween.
    Type: Application
    Filed: May 15, 2001
    Publication date: December 6, 2001
    Inventors: Kazuhisa Arai, Toshiaki Takahashi
  • Publication number: 20010044270
    Abstract: A polishing apparatus for polishing a subject surface of a thin-plate-like object that is held by a rotary polishing head with a polishing pad that is mounted on the surface of a rotary polishing surface table. The polishing head has sucking structures such as suction grooves and a through-hole. An elastic holding film that is formed with a plurality of through-holes are attached to the object holding surface of the polishing head. The object is polished in a state that it is sucked and held by the polishing head via the holding film by vacuum suction force.
    Type: Application
    Filed: November 10, 1998
    Publication date: November 22, 2001
    Inventor: YOSHIAKI KOMURO
  • Patent number: 6315649
    Abstract: A wafer mounting plate for mounting a wafer in a chemical mechanical polishing process and a method for using the wafer mounting plate are disclosed. The novel mounting plate for a silicon wafer is designed to incorporate a concave mounting surface for contacting a wafer with a flexible membrane layer thereinbetween. The wafer mounting plate is further provided with a plurality of apertures therethrough for use as vacuum passageways for picking up a wafer through a perforated or breathable membrane layer. The concave surface of the wafer mounting plate that contacts the wafer substantially eliminates stress concentration problems imposed on the wafer by conventional wafer mounting plates. The present invention novel apparatus therefore not only eliminates the edge defect problem that is normally associated with the conventional mounting plates, but further solves the wafer breakage problem frequently caused by stress concentration imposed on the wafer by a bumper ring.
    Type: Grant
    Filed: November 30, 1999
    Date of Patent: November 13, 2001
    Assignee: Taiwan Semiconductor Manufacturing Company Ltd
    Inventors: Tien-Chen Hu, Tsen-Hsing Yi, Chien-Hsien Lee, Ming-Yi Lee
  • Patent number: 6315644
    Abstract: An apparatus of this invention for supplying an abrasive for use in the manufacture of semiconductors comprises a storage tank of the abrasive and a supply line for guiding the abrasive from the storage tank to a nozzle for supplying the abrasive to an object to be polished and said storage tank or supply line is provided with a device for furnishing ultrasonic wave to sonicate the abrasive. A process of this invention for supplying an abrasive for use in the manufacture of semiconductors comprises sonicating the abrasive by ultrasonic wave before supplying it to an object to be polished. The apparatus and process of this invention for supplying an abrasive for use in the manufacture of semiconductors make it possible to supply an abrasive containing a minimized amount of abnormally agglomerated particles to the surface of an object to be polished in the manufacturing step of semiconductors and improve the yield of polished products.
    Type: Grant
    Filed: November 22, 1999
    Date of Patent: November 13, 2001
    Assignee: Tama Chemicals Co., Ltd.
    Inventors: Toshitsura Cho, Akira Iwashiro
  • Publication number: 20010039173
    Abstract: A method and apparatus for planarizing a microelectronic substrate. In one embodiment, the apparatus can include a membrane formed from a compressible, flexible material, such as neoprene or silicone, and having a first portion with a thickness greater than that of a second portion. The membrane can be aligned with the microelectronic substrate to bias the microelectronic substrate against a planarizing medium such that the first portion of the membrane biases the microelectronic substrate with a greater downward force than does the second portion of the membrane. Accordingly, the membrane can compensate for effects, such as varying linear velocities across the face of the substrate that would otherwise cause the substrate to planarize in a non-uniform fashion or, alternatively, the membrane can be used to selectively planarize portions of the microelectronic substrate at varying rates.
    Type: Application
    Filed: July 20, 2001
    Publication date: November 8, 2001
    Inventor: Nathan R. Brown
  • Patent number: 6309290
    Abstract: The invention provides structure and method for achieving a uniformly polished or planarized substrate such as a semiconductor wafer including achieving substantially uniform polishing between the center of the semiconductor wafer and the edge of the wafer. In one aspect the invention provides a polishing apparatus including a housing, a carrier for mounting a substrate to be polished, a retaining ring circumscribing the carrier for retaining the substrate, a first coupling attaching the retaining ring to the carrier such that the retaining ring may move relative to the carrier, a second coupling attaching the carrier to the housing such that the carrier may move relative to the housing, the housing and the first coupling defining a first pressure chamber to exert a pressure force against the retaining ring, and the housing and the second coupling defining a second pressure chamber to exert a pressure force against the subcarrier. In one embodiment, the couplings are diaphragms.
    Type: Grant
    Filed: April 19, 1999
    Date of Patent: October 30, 2001
    Assignee: Mitsubishi Materials Corporation
    Inventors: Huey-Ming Wang, Gerard S. Moloney, Scott Chin, John J. Geraghty, William Dyson, Jr., Tanlin K. Dickey
  • Patent number: 6306009
    Abstract: A system for polishing a semiconductor wafer, the system comprising a wafer polishing assembly for polishing a face of a semiconductor wafer at a polishing rate and a polishing uniformity, the wafer polishing assembly including a platen subassembly defining a polishing area, and a polishing head selectively supporting a semiconductor wafer and holding a face of the semiconductor wafer in contact with the platen subassembly to polish the wafer face; and a controller selectively adjusting one of a plurality of adjustable polishing parameters during polishing of the wafer.
    Type: Grant
    Filed: November 19, 1999
    Date of Patent: October 23, 2001
    Assignee: Micron Technology, Inc.
    Inventors: Gurtej S. Sandhu, Trung Tri Doan
  • Patent number: 6296555
    Abstract: According to the present invention, a floating mechanism of a load stage floats positioned wafers in concave parts, and then, the chucks hold the wafers by suction. Therefore, the chucks can easily hold the centered wafers.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: October 2, 2001
    Assignee: Tokyo Seimitsu Co., Ltd.
    Inventors: Takao Inaba, Minoru Numoto