Of Group Viii (i.e., Iron Or Platinum Group) Patents (Class 502/185)
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Patent number: 7304012Abstract: A process for preparing a supported catalyst or catalyst precursor containing carbon, said process comprising: a. preparing a liquid mixture of (i) at least one catalyst support or catalyst support precursor; (ii) at least one metal-containing compound, wherein said metal is selected from V, Cr, Mn, Fe, Co, Ni, Cu, Mo and W, and (iii) at least one polar organic compound which acts as a solvent for the metal-containing compound, said liquid mixture comprising 0 to 20 wt % of water based on the total weight of the mixture; b. converting said mixture to a paste or solid residue; and c. combusting the residue in an oxygen-containing atmosphere to at least partially convert the organic compound to carbon and to form said supported catalyst or catalyst precursor.Type: GrantFiled: June 20, 2003Date of Patent: December 4, 2007Inventors: Malcolm Leslie Hodder Green, Tiancun Xiao
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Patent number: 7294603Abstract: A process for production of conductive catalyst particles, a process for production of a catalyst electrode capable of gas diffusion, an apparatus for production of conductive catalyst particles, and a vibrating apparatus. The process can effectively and uniformly coat the particles of a conductive powder with a catalytic substance.Type: GrantFiled: May 16, 2002Date of Patent: November 13, 2007Assignee: Sony CorporationInventors: Kenji Katori, Toshiaki Kanemitsu
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Patent number: 7291577Abstract: A process for the production of a supported catalyst. The process comprises heating a slurry that comprises a catalyst support and at least one active catalytic ingredient precursor. Gas is introduced to the slurry at a sufficient pressure to reduce the at least one active catalytic ingredient precursor and deposit at least one active catalytic ingredient onto a surface of the catalyst support to form the supported catalyst. The supported catalyst has a large active catalytic surface area.Type: GrantFiled: June 10, 2003Date of Patent: November 6, 2007Assignee: Sulzer Metco (Canada) Inc.Inventors: Karel Hajmrle, Syed Hussain, Paul Albert Laplante
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Patent number: 7288501Abstract: Process and apparatus for the thermal treatment of pulverulent substances, in which the pulverulent substance is dispersed in a carrier gas and is passed in a continuous manner through a heated reactor where it is thermally treated and is then quenched by a cooling medium and is collected in a gas-solids separating unit.Type: GrantFiled: April 25, 2002Date of Patent: October 30, 2007Assignee: Umicore AG & Co., KGInventors: Emmanuel Auer, Peter Biberbach, Michael Gross, Andreas Gutsch, Markus Pridöhl, Karsten Ruth, Edwin Staab
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Patent number: 7288502Abstract: A catalyst particle containing an active metal and a carrier composed of a carbon material, wherein the active metal being supported by cavities on a surface of the carrier and their edge portions. The active metal is fixedly attached to the carrier for a long period of time, so that the catalyst particle stably shows a high catalytic activity, which is hardly reduced by a reaction. The catalyst particle is usable for the dehydrogenation of alcohols.Type: GrantFiled: August 26, 2003Date of Patent: October 30, 2007Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hitoshi Okanobori, Atsushi Kamachi
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Patent number: 7282466Abstract: The invention relates to sulfur-functionalized polymer gels and carbon gels, including aerogels, and such carbon gels containing platinum or metal nanoparticles. The platinum-containing gels may be useful as fuel-cell electrodes.Type: GrantFiled: November 5, 2004Date of Patent: October 16, 2007Assignee: The United States of America as represented by the Secretary of the NavyInventors: Jeffrey W Long, Debra R Rolison, Wendy Baker
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Publication number: 20070212594Abstract: The present invention provides an electrode catalyst for electrochemical reaction, the electrode catalyst having: a conductive diamond particle having fine pores on a surface thereof; and a carbon-reactive catalyst metal in the fine pores, a process for producing the electrode catalyst, and an electrode.Type: ApplicationFiled: March 9, 2007Publication date: September 13, 2007Applicants: PERMELEC ELECTRODE LTD., Shinshu UniversityInventors: Yoshio Takasu, Yasushi Murakami, Wataru Sugimoto, Yuji Yamada, Masaharu Uno, Yoshinori Nishiki, Tsuneto Furuta
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Patent number: 7259124Abstract: The present invention discloses a hydrogen storage medium including a composite of an alloy and a catalyst/expandable graphite. The expandable graphite can be replaced by activated carbon. The catalyst content is 1-50% based on the weight of the medium, which can be Pd, Pt, Cu, Co or Ni. The alloy can be a Mg-based alloy, Ti-based alloy, La-based alloy, Mn-based alloy or Fe-based alloy. The present invention also discloses a process for preparing a hydrogen storage composite.Type: GrantFiled: February 7, 2005Date of Patent: August 21, 2007Assignee: Industrial Technology Research InstitiuteInventors: Pei-Shan Yen, Ching-Sung Hsiao, Kong-Wei Cheng, Jau-Chyn Huang
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Patent number: 7255954Abstract: Electrocatalyst powders and energy devices fabricated using electrocatalyst powders and methods for making energy devices. The energy devices, such as fuel cells, have improved performance over a range of operating conditions.Type: GrantFiled: October 24, 2002Date of Patent: August 14, 2007Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Paolina Atanassova, Paul Napolitano, Rimple Bhatia, James H. Brewster
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Publication number: 20070178365Abstract: An electrocatalyst for use in a fuel cell includes a carbon material as base support. An intermediate support with surface asperities is provided at least on a portion of the surface of the carbon material. Pt or a Pt-containing alloy particles supported on the intermediate or on the intermediate and the carbon material.Type: ApplicationFiled: September 28, 2006Publication date: August 2, 2007Inventors: Masatoshi Sugimasa, Haruo Akahoshi
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Patent number: 7241717Abstract: It is an object of the present invention to provide a cathode catalyst for fuel cells containing platinum and iron which can maintain the durability of a battery and can make a battery high output. The cathode catalyst for fuel cells comprises a supporting layer which consists of an alloy containing platinum and iron and further containing the third component which has an affinity for iron including one or more sorts of elements selected from the group consisting of tungsten, titanium, molybdenum, rhenium, zinc, manganese, tin, tantalum and rhodium, and a support on which the supporting layer is loaded. A catalyst using an alloy containing platinum and iron enables the batteries to become high output. By alloying one or more sorts of elements of the third component which has an affinity for iron with an alloy containing platinum and iron, it is possible to prevent eluting of the iron into the electrolyte.Type: GrantFiled: October 19, 2004Date of Patent: July 10, 2007Assignees: Cataler Corporation, Toyota Jidosha Kabushiki KaishaInventors: Tetsuo Ito, Tomoaki Terada, Hisao Kato, Tetsuo Nagami
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Patent number: 7241430Abstract: An activated carbon-metal oxide matrix is disclosed. The activated carbon-metal oxide matrix may be obtained by a method including the steps of: preoxidizing a carbon material, grinding the preoxidized carbon material; mixing the ground preoxidized material with a metal oxide to form a carbon mixture; extruding the carbon mixture; carbonizing and activating the extrudate. The activated carbon-metal oxide matrix may be used to remove odorous compounds, acidic gases, and volatile organic compounds from a gas.Type: GrantFiled: March 29, 2006Date of Patent: July 10, 2007Assignee: Siemens Water Technologies Holding Corp.Inventors: James Richard Graham, Jianyuan Cheng
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Patent number: 7235324Abstract: To use a catalyst material, which has a functional group that covalently binds to a catalyst metal particle on the surface of a catalyst carrier, and a catalyst metal particle that covalently binds to the functional group, for a fuel cell.Type: GrantFiled: August 6, 2004Date of Patent: June 26, 2007Assignee: Hitachi, Ltd.Inventors: Masatoshi Sugimasa, Takeyuki Itabashi, Haruo Akahoshi, Hiroshi Yoshida
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Patent number: 7226690Abstract: To use a catalyst material, which has a functional group that covalently binds to a catalyst metal particle on the surface of a catalyst carrier, and a catalyst metal particle that covalently binds to the functional group, for a fuel cell.Type: GrantFiled: March 11, 2005Date of Patent: June 5, 2007Assignee: Hitachi, Ltd.Inventors: Masatoshi Sugimasa, Takeyuki Itabashi, Haruo Akahoshi, Hiroshi Yoshida
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Patent number: 7223713Abstract: The present invention provides methods of synthesizing molybdenum disulfide (MoS2) and carbon-containing molybdenum disulfide (MoS2-xCx) catalysts that exhibit improved catalytic activity for hydrotreating reactions involving hydrodesulfurization, hydrodenitrogenation, and hydrogenation. The present invention also concerns the resulting catalysts. Furthermore, the invention concerns the promotion of these catalysts with Co, Ni, Fe, and/or Ru sulfides to create catalysts with greater activity, for hydrotreating reactions, than conventional catalysts such as cobalt molybdate on alumina support.Type: GrantFiled: April 7, 2004Date of Patent: May 29, 2007Assignees: Board of Regents, The University of Texas System, Centro de Investigacion en Materiales Avanzados, S.C.Inventors: Gabriel Alonso, Russell R. Chianelli, Sergio Fuentes, Brenda Torres
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Patent number: 7220697Abstract: The present invention is related to a mesoporous carbon molecular sieve, which can be used as a catalyst carrier capable of improving the activity of a supported catalyst and a method of preparing the same. Additionally, the invention is related to a supported catalyst employing the mesoporous carbon molecular sieve as a carrier, and a fuel cell employing the supported catalyst. The mesoporous carbon molecular sieve has an average primary particle size of less than about 500 nm, an average mesopore size in the range of about 3 nm to about 6 nm, and a surface area in the range of about 500 m2/g to about 2000 m2/g.Type: GrantFiled: November 19, 2004Date of Patent: May 22, 2007Assignee: Samsung SDI Co., Ltd.Inventors: Chan-ho Pak, Hyuk Chang, Ji-man Kim
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Patent number: 7208439Abstract: A method is featured for fabricating Carbon-supported AuPt nanoparticle catalysts for fuel cells, and particularly fuel cells using methanol as the fuel. The method prepares AuPt-based fuel cell catalysts having a wide range of controllable Au:Pt ratios. The AuPt catalysis are supportable on both carbon black (C) and C/TiO2 support materials. These materials demonstrate electro-catalytic activity towards CO and methanol oxidation, and O2 reduction. The same catalyst material is useful in constructing both anodes and cathodes, and demonstrates bifunctional activity.Type: GrantFiled: February 4, 2005Date of Patent: April 24, 2007Assignee: The Research Foundation of State University of New YorkInventors: Chuan-Jian Zhong, Jin Luo, Mathew M. Maye, Nancy N. Kariuki
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Patent number: 7205255Abstract: An electrode catalyst for a fuel cell is provided which excels in catalytic activity and catalytic durability. The electrode catalyst for the fuel cell has noble metal-containing particle deposited on an electroconductive carrier and the noble metal-containing particle possesses a core-shell structure comprising a core part formed of a noble metal alloy and a shell part formed of a noble metal layer different in composition from the core par and formed on the periphery of the core part. This core-shell structure enables the catalytic activity and the catalytic durability of the electrode catalyst to be enhanced simultaneously.Type: GrantFiled: October 4, 2004Date of Patent: April 17, 2007Assignee: Nissan Motor Co., Ltd.Inventor: Shinji Yamamoto
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Patent number: 7198771Abstract: The invention comprises a chemical composition with the structure shown below. The composition can be polymerized or pyrolyzed, forming transition metal nanoparticles homogeneously dispersed in a thermoset or carbon composition. The size of the nanoparticles can be controlled by manipulating the number and arrangement of functional groups in the composition and by changing the conditions of the polymerization or pyrolysis. The resulting thermosets and carbon compositions have useful magnetic, electric, mechanical, catalytic and/or optical properties.Type: GrantFiled: August 28, 2003Date of Patent: April 3, 2007Assignee: The United States of America as represented by the Secretary of the NavyInventors: Teddy M. Keller, Joseph Perrin, Syed B. Qadri
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Patent number: 7186668Abstract: A textured catalyst having a hydrothermally-stable support, a metal oxide and a catalyst component is described. Methods of conducting aqueous phase reactions that are catalyzed by a textured catalyst are also described. The invention also provides methods of making textured catalysts and methods of making chemical products using a textured catalyst.Type: GrantFiled: September 25, 2003Date of Patent: March 6, 2007Assignee: Battele Memorial InstituteInventors: Todd Werpy, John G. Frye, Jr., Yong Wang, Alan H. Zacher
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Patent number: 7176157Abstract: An anode structure comprising a ruthenium catalyst is disclosed. The catalyst consists essentially of ruthenium deposited on a conducting support wherein the ruthenium is in metallic form or in a form that is readily reducible to the metallic form at temperatures of 25° C. to 150° C. The anode structure is particularly of use in proton exchange membrane fuel cell to prevent poisoning of the electrocatalyst by impurities in the fuel stream to the anode.Type: GrantFiled: September 7, 2001Date of Patent: February 13, 2007Assignee: Johnson Matthey Public Limited CompanyInventors: Sarah Ball, David Thompsett
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Patent number: 7172989Abstract: In a process for preparing alcohols by catalytic hydrogenation of carbonyl compounds over a catalyst comprising rhenium on activated carbon, the catalyst used comprises rhenium (calculated as metal) in a weight ratio to the activated carbon of from 0.0001 to 0.5, platinum (calculated as metal) in a weight ratio to the activated carbon of from 0.0001 to 0.5 and, if appropriate, at least one further metal selected from among Zn, Cu, Ag, Au, Ni, Fe, Ru, Mn, Cr, Mo, W and V in a weight ratio to the activated carbon of from 0 to 0.25, and the activated carbon has been nonoxidatively pretreated. It is also possible to prepare ethers and lactones if the hydrogen pressure is not more than 25 bar. In this case, the activated carbon in the catalyst may also have been nonoxidatively pretreated.Type: GrantFiled: April 13, 2005Date of Patent: February 6, 2007Assignee: BASF AktiengesellschaftInventors: Rolf-Hartmuth Fischer, Rolf Pinkos, Stephan Andreas Schunk, Joachim Wulff-Döring, Frank Stein, Thomas Nöbel, Sylvia Huber
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Patent number: 7169731Abstract: A method for forming a supported metal-containing powder. The method comprises forming a dispersion of a particulate support in a solution, which comprises a solvent and a dissolved metal. Heat is removed from the dispersion to precipitate the dissolved metal from the solution onto the particulate support. Preferably, enough heat is removed to freeze the solution. Also, the heat is removed is preferably removed from the dispersion by contacting a container containing the dispersion with a cryogenic liquid. After precipitating the dissolved metal onto the particulate support, the particulate support is separated from the solution, preferably by freeze-drying, to yield the supported metal-containing powder, which comprises the particulate support and a precipitated metal thereon.Type: GrantFiled: February 12, 2004Date of Patent: January 30, 2007Assignees: Symyx Technologies, Inc., Honda Giken Kogyo Kabushiki KaishaInventors: Konstantinos Chondroudis, Martin Devenney, Alexander Gorer
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Patent number: 7161049Abstract: A process is disclosed for purifying a hydrofluoropropane of undesirable C2–C4 olefinic and C1–C4 saturated chlorinated impurities, comprising the steps of: contacting a first mixture of hydrofluoropropane, olefinic impurity and saturated chlorinated impurity with hydrogen and hydrogen fluoride concurrently in the presence of a bifunctional catalyst, for example an alloy of gold and palladium supported on carbon, capable of catalyzing hydrogenation and fluorination. During the contacting step, olefinic impurity is converted to saturated hydrogenated derivative and/or saturated hydrofluorinated derivative, and saturated chlorinated impurity is converted to a saturated hydrodechlorinated derivative and/or saturated fluorinated derivative. The hydrofluoropropane thus formed is substantially free of both the olefinic and saturated chlorinated impurities and may be used as obtained or subject to further purification steps such as distillation to remove the process derivatives (e.g.Type: GrantFiled: December 11, 2003Date of Patent: January 9, 2007Assignee: E. I. du Pont de Nemours and CompanyInventors: Velliyur Nott Mallikarjuna Rao, Allen C. Sievert
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Patent number: 7157402Abstract: The present invention provides a bimodal porous carbon capsule with a hollow core and a mesoporous shell structure, which can be employed as an electrocatalyst support for a fuel cell; electrocatalysts for the fuel cell using the bimodal porous carbon capsule, and a method of preparing the same. The electrocatalyst according to the present invention has higher catalysis activity as compared with the Pt—Ru or Pt catalyst supported by the conventional carbon black, so that the performance of the fuel cell is enhanced, and it can be easily prepared in an aqueous solution state. According to the present invention, the porous carbon support employed as the support for the catalyst has excellent conductivity and a high surface area, so that the loaded catalyst can be prepared with a smaller amount than that of the conventional carbon black.Type: GrantFiled: August 6, 2004Date of Patent: January 2, 2007Assignee: Hannam UniversityInventors: Jong Sung Yu, Geun Seok Chai, Suk Bon Yoon
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Patent number: 7157401Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.Type: GrantFiled: October 17, 2002Date of Patent: January 2, 2007Assignee: Carnegie Mellon UniversityInventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
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Patent number: 7153802Abstract: A method of making an electrode decal, comprises forming a catalyst ink comprising a catalyst compound, a perfluorinated sulfonyl fluoride polymer, and an ester; disposing the catalyst ink on a decal; and drying the catalyst ink to form an electrode layer on the decal.Type: GrantFiled: April 7, 2004Date of Patent: December 26, 2006Assignee: Proton Energy Systems, Inc.Inventors: Judith Manco, Christopher Capuano, Juan Nava, Flavio Tinoco
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Patent number: 7151069Abstract: The feature of the process for ultra-low alloy catalyst loading electrode according to this invention is to reduce its alloy formation period of aging process subsequent to hydrogen reduction process of catalyst ions after ion exchange process of proton for their ions in the cluster of the polymer electrolyte on the surface of the carbon powder. The process is able to drastically shorten the aging time with temperature rise beyond 200° C. up to 400° C. under hydrogen atmosphere for the formation of alloy catalyst, for example Pt—Ru binary by the additional processes of pre-treatment of substituting K+, Na+, Li+, Rb+, Cs+, Mg2+, Ca2+, Ba2+, Fe2+, Sr2+, Ra2+, Cu2+, Ag+, Zn2+, Ni2+, or Co2+ for proton before the hydrogen reduction process. The further post-treatment of substituting K+, Na+, Li+, Rb+, Cs+, Mg2+, Ca2+, Ba2+, Fe2+, Sr2+, Ra2+, Cu2+, Ag+, Zn2+, Ni2+, or Co2+ for proton before the ion exchange process is more preferable. This new process is little harmful to the CO tolerance performance of PEFC.Type: GrantFiled: July 16, 2004Date of Patent: December 19, 2006Assignee: Japan Storage Battery Co., Ltd.Inventors: Yoshinobu Yasunaga, Shuji Hitomi
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Patent number: 7141528Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.Type: GrantFiled: December 9, 2003Date of Patent: November 28, 2006Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Plamen Atanassov, Paolina Atanassova, Klaus Kunze, Paul Napolitano, David Dericotte
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Patent number: 7132385Abstract: The present invention is related to a high loading supported carbon catalyst having Pt or a Pt alloy supported into an electrically conductive carbon support. Specifically, in the carbon supported catalyst, a loading of the supported Pt or Pt alloy is in the range of about 50% to about 60% by weight, an average particle size is about 1 nm to about 3 nm, and a total specific surface area of the carbon supported catalyst is greater than about 200 m2/g. The carbon supported catalyst may improve the performance of a fuel cell because the catalytic metal particles have a small size and a high degree of dispersion. Also, a carbon supported catalyst having very fine catalyst particles uniformly dispersed may be prepared even at a high loading may be prepared.Type: GrantFiled: September 24, 2004Date of Patent: November 7, 2006Assignee: Samsung SDI Co., Ltd.Inventor: Chan-ho Pak
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Patent number: 7128881Abstract: Volatile organic compounds are removed from a liquid and destroyed using a device in which an air stripper having alternating phases of hydrophilic and hydrophobic packing materials promotes transition of the VOC from the liquid phase into the gas phase, and wherein the is oxidized VOC in the gas phase on a hydrophobic carbon nanostructure that further comprises a catalytically active metal.Type: GrantFiled: April 30, 2004Date of Patent: October 31, 2006Inventor: Viktor I. Petrik
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Patent number: 7125822Abstract: This invention provides a fuel cell catalyst including a carbon support containing at least one first element selected from the group consisting of B, N, and P, and catalyst particles supported on the carbon support, wherein the catalyst particles include at least one of platinum particles and alloy particles containing Pt and an element A, and the element A contains at least one element selected from the group consisting of platinum group elements and period 4 to 6 transition metal elements.Type: GrantFiled: August 12, 2003Date of Patent: October 24, 2006Assignee: Kabushiki Kaisha ToshibaInventors: Yoshihiko Nakano, Wu Mei, Maki Yonetsu, Shinichi Onodera, Seiichi Suenaga, Hideyuki Ohzu
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Patent number: 7115239Abstract: Catalysts for ammonia synthesis based on ruthenium, directly supported over graphite having BET specific surface area in excess of 10 m2/g, preferably in excess of 100 m2/g and more preferably in excess of 280 m2/g, the graphite being characterised by X-ray diffraction pattern containing the diffraction lines characteristic of the crystalline graphite only, with exclusion of relevant bands due to amorphous carbon, to which catalysts barium, caesium and potassium are added as promoters. The graphitic supports allow to avoid the known pre-treatments and post-treatments needed in the case of supports obtained by partial graphitisation of active carbons and during use they are affected negligibly by the methanation shown by the supports obtained from active carbons. Furthermore, the catalysts of the present invention are characterised by a very high activity, even with ruthenium loadings well below the known loading.Type: GrantFiled: October 18, 2002Date of Patent: October 3, 2006Assignee: Ammonia Casale S.A.Inventors: Lucio Forni, Nicola Pernicone
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Patent number: 7109145Abstract: The invention provides a noble metal-containing supported catalyst which contains one of the noble metals from the group Au, Ag, Pt, Pd, Rh, Ru, Ir, Os or alloys of one or more of these noble metals in the form of noble metal particles on a powdered support material. The particles deposited on the support material have a degree of crystallinity, determined by X-ray diffraction, of more than 2 and an average particle size between 2 and 10 nm. The high crystallinity and the small particle size of the noble metal particles lead to high catalytic activity for the catalyst. It is particularly suitable for use in fuel cells and for the treatment of exhaust gases from internal combustion engines.Type: GrantFiled: December 10, 2004Date of Patent: September 19, 2006Assignee: Umicore AG & Co. KGInventors: Karsten Ruth, Peter Biberbach, Karl-Anton Starz
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Patent number: 7108939Abstract: A catalytic material and electrode of the present invention are characterized in that the catalyst carrier constituting the above-mentioned catalytic material and electrode includes at least one member selected from the group consisting of nitrogen atoms, oxygen atoms, phosphor atoms, and sulfur atoms. Since the cohesion or growth of catalyst grains can hereby be suppressed, it is possible to provide a highly active catalyst, a high-performance electrode, and a high-output-density fuel cell which uses the same.Type: GrantFiled: December 12, 2003Date of Patent: September 19, 2006Assignee: Hitachi, Ltd.Inventors: Shuichi Suzuki, Chahn Lee, Yuichi Satsu, Kishio Hidaka, Mitsuo Hayashibara, Yoshiyuki Takamori, Tomoichi Kamo, Yasuhisa Aono
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Patent number: 7101824Abstract: The present invention relates to a process for the preparation of iron-doped ruthenium catalysts supported on carbon, and their use for the selective liquid phase hydrogenation of carbonyl compounds to give the corresponding alcohols, in particular for the hydrogenation of citral to give geraniol or nerol or of citronellal to give citronellol.Type: GrantFiled: December 4, 2002Date of Patent: September 5, 2006Assignee: BASF AktiengellsellschaftInventors: Till Gerlach, Hans-Georg Göbbel, Frank Funke, Klaus Ebel, Ekkehard Schwab, Signe Unverricht, Reinhard Körner, Lisa Lobree
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Patent number: 7091149Abstract: A fuel cell provides a high output at a high current density. The fuel cell has an anode electrode and a cathode electrode comprising a gas diffusion layer, a water-repellent layer disposed on the gas diffusion layer and containing a carbon material and polytetrafluoroethylene, and an electrode catalyst layer disposed on the water-repellent layer and containing a carbon material carrying a catalyst. The electrode catalyst layer has maximum and minimum thicknesses that differ from each other by less than 30 ?m. The electrode catalyst layer has cracks whose area is less than 10% of a total area of the electrode catalyst layer.Type: GrantFiled: July 1, 2002Date of Patent: August 15, 2006Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kazuhiko Iwasaki, Tsugio Ohba, Takeshi Miyama, Minako Onodera
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Patent number: 7071371Abstract: A gel composition substantially contained within the pores of a solid material is disclosed for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: GrantFiled: November 21, 2003Date of Patent: July 4, 2006Assignee: E. I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Leo E. Manzer
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Patent number: 7066976Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.Type: GrantFiled: August 1, 2002Date of Patent: June 27, 2006Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Plamen Atanassov, Paolina Atanassova, Klaus Kunze, Paul Napolitano, David Dericotte
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Patent number: 7060385Abstract: The technique of the present invention attains simple and accurate evaluation of the performance of a fuel cell and enables produce of a high-performance electrode catalyst and a high-performance fuel cell. The procedure makes platinum, a noble metal, and iron, a base metal, carried on carbon having a large specific surface area, and heats up the carbon with platinum and iron to a specific temperature to reduce iron. A resulting platinum-iron alloy electrode catalyst exerts excellent catalytic functions. A fuel cell using this electrode catalyst has a high IR compensation voltage. The quantity of carbon monoxide adsorbed by this novel electrode catalyst is not less than 14 Ncc per one gram of platinum. The atomic number ratio of iron (Fe) to platinum (Pt) in the catalyst is not lower than 0.14 by EDX analysis, and the ratio of the binding number of Pt atom with Fe atom to the total binding number relating to Pt atom is not lower than 0.10 by EXAFS analysis.Type: GrantFiled: July 29, 2002Date of Patent: June 13, 2006Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hisao Kato, Takahiko Asaoka, Kazutaka Hiroshima
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Patent number: 7053021Abstract: There is provided a method of preparing carbon supported, ternary alloy composition core-shell PtVFe nanoparticles for use as fuel cell electrocatalysts. These catalysts have been found particularly useful for oxygen reduction reactions. The alloy nanoparticles can be assembled on carbon supports which then may undergo subsequent activation and/or calcination treatments. The method, combined with new synthetic feed and processing conditions, provides core-shell PtVFe alloy nanoparticles of 1–3 nm size. The catalyst-produced high monodispersity, controlled composition are highly dispersed, and have a uniform distribution. Finally, the correlation of the preparation and treatment parameters to the ORR catalytic activities of the prepared nanoparticles is described. The catalysts exhibit ORR in the range of 2 to 4 times more than a standard Pt/carbon catalyst.Type: GrantFiled: April 22, 2004Date of Patent: May 30, 2006Assignee: The Research Foundation of the State University of New YorkInventors: Chuan-Jian Zhong, Jin Luo, Mathew M. Maye, Li Han, Nancy N. Kariuki, Ting He
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Patent number: 7041847Abstract: The invention relates to a method for cleaning crude terephthalic acid by means of catalytic, hydrogenating aftertreatment using a catalyst material containing at least one hydrogenation metal applied to a carbon carrier consisting of carbon fibres. The invention also relates to a catalyst consisting of the at least one catalyst material containing the at least one hydrogenation metal applied to the carbon fibres, the BET surface of the carbon carrier being <500 m2/g, and a monolithic catalyst consisting of said at least one catalyst material containing the at least one hydrogenation material applied to the carbon fibres, and at least one support element or skeleton element which differs from the catalyst material and is connected to the same, said element mechanically supporting the catalyst material and maintaining the same in a monolithic form.Type: GrantFiled: January 29, 2002Date of Patent: May 9, 2006Assignee: BASF AktiengesellschaftInventors: Mathias Haake, Ekkehard Schwab, Michael Koch, Hans-Joachim Müller, Manfred Stroezel, Hermann Petersen, Peter Schreyer
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Patent number: 7037873Abstract: In an aspect of the invention, a fuel cell electrocatalyst comprises a carrier and a catalyst layer made of a Pt—Ru alloy supported on the carrier, and having the oxygen content of 4.4 wt % or less. Moreover, a value of the amount of oxygen that exists in one layer of the outermost surface of a component atom of the catalyst layer is 14.1% or less. Furthermore, in another aspect of the invention, a method of producing the fuel cell electrocatalyst comprises a supporting step of supporting a catalyst layer made of an alloy including Pt and Ru on a carrier, and an oxygen content regulating step of regulating the oxygen content of the catalyst layer.Type: GrantFiled: September 26, 2003Date of Patent: May 2, 2006Assignee: Toyota Jicosha Kabushiki KaishaInventor: Hisao Kato
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Patent number: 7030052Abstract: The invention relates to a process for hydrogenating an aromatic amine that has at least one amino group bound to an aromatic nucleus with hydrogen in the presence of a supported catalyst that contains at least ruthenium as active metal. The catalyst support has a BET surface area in the range from greater than 30 m2/g to less than 70 m2/g and more than 50% of the pore volume of the catalyst support is formed by macropores having a pore diameter of greater than 50 nm and less than 50% are mesopores having a pore diameter of 2 to 50 nm.Type: GrantFiled: June 2, 2003Date of Patent: April 18, 2006Assignee: Degussa AGInventors: Guido Stochniol, Bernd Jaeger, Thomas Haas, Norbert Finke, Werner Burkhardt, Juergen Grunert
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Patent number: 7022642Abstract: An electrocatalyst contains a conductive support which loads a noble metal thereon. In the electrocatalyst of the present invention, the noble metal is formed by adding a reducing agent for an ion of the noble metal to a reversed micellar solution containing an aqueous solution of the noble metal ion, and the noble metal is loaded with a mean particle diameter ranging from 1 to 10 nm.Type: GrantFiled: June 29, 2004Date of Patent: April 4, 2006Assignee: Nissan Motor Co., Ltd.Inventor: Shinji Yamamoto
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Patent number: 7008895Abstract: Highly active supported catalyst compositions and methods for producing more active supported catalyst compositions are disclosed. Said methods comprise steps for applying an adhesive coating of a catalytically active exfoliated transition metal dichalcogenide and promoters to the surface of a support medium prior to filling the pores of the support medium with catalytically active metals and/or promoters. A new method for applying a surface coating to a support is also disclosed.Type: GrantFiled: January 4, 2003Date of Patent: March 7, 2006Inventor: David Deck Rendina
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Patent number: 7001865Abstract: The present invention is a catalyst for use in a fuel electrode of a polymer solid electrotype fuel cell which is formed by making a carbon powder support platinum and ruthenium thereon, and is characterized in that the loading ratio between platinum and ruthenium is from 1:2.5 to 1:4 (in molar ratio). It is preferable that the loading density of the catalyst is 40 to 70%. Additionally, it is preferable that a carbon powder having a specific surface area of 600 to 1,200 m2/g is used as the carrier supporting the catalyst particles.Type: GrantFiled: April 11, 2003Date of Patent: February 21, 2006Assignee: Tanaka Kikinzoku Kogyo K.K.Inventors: Tomoyuki Tada, Masahiko Inoue
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Patent number: 6992037Abstract: One aspect of the invention relates to catalyst composite containing a metal catalyst and a specifically defined carbon support containing a carbonaceous material. For example, the carbon support may have a total pore surface area of about 800 m2/g or more and about 2,000 m2/g or less where about 20% or less of the total pore surface area is micro pore surface area. Alternatively the carbon support may have a total pore volume of at least about 0.75 cc/g where about 15% or less of the total pore volume is micro pore volume. In yet another aspect of the invention, the carbon support may have a phosphorus content of about 0.75% by weight or less. In still yet another aspect of the invention, a methods of making and using the catalyst composite are disclosed.Type: GrantFiled: September 17, 2001Date of Patent: January 31, 2006Assignee: Engelhard CorporationInventors: Jian Ping Chen, Charles R. Penquite, Deepak S. Thakur
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Patent number: 6989348Abstract: The present invention pertains to a catalyst composition comprising at least one non-noble Group VIII metal component, at least two Group VIB metal components, and at least about 1 wt. % of a combustible binder material selected from combustible binders and precursors thereof, the Group VIII and Group VIB metal components making up at least about 50 wt. % of the catalyst composition, calculated as oxides. The invention also pertains to a process for preparing the catalyst, to its use in hydroprocessing and to its recycling. The catalyst according to the invention has a higher strength than corresponding binder-free catalysts, and are easier to recycle than catalysts containing a non-combustible binder.Type: GrantFiled: July 12, 2001Date of Patent: January 24, 2006Assignee: Albemarle CorporationInventor: Sonja Eijsbouts
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Patent number: 6967185Abstract: A noble metal sulfide catalyst obtained by reaction of a precursor of at least one noble metal with a thionic species in an aqueous environment essentially free of sulfide ions useful as an electrocatalyst in the depolarized electrolysis of hydrochloric acid.Type: GrantFiled: June 24, 2004Date of Patent: November 22, 2005Assignee: De Nora Elettrodi S.p.A.Inventors: Robert J. Allen, Andrea F. Gulla