Of Chromium Patents (Class 502/319)
  • Publication number: 20080280756
    Abstract: A method of producing a catalyst material with nano-scale structure, the method comprising: introducing a starting powder into a nano-powder production reactor, the starting powder comprising a catalyst material; the nano-powder production reactor nano-sizing the starting powder, thereby producing a nano-powder from the starting powder, the nano-powder comprising a plurality of nano-particles, each nano-particle comprising the catalyst material; and forming a catalyst precursor material from the nano-powder, wherein the catalyst precursor material is a densified bulk porous structure comprising the catalyst material, the catalyst material having a nano-scale structure.
    Type: Application
    Filed: May 9, 2008
    Publication date: November 13, 2008
    Inventor: Maximilian A. Biberger
  • Patent number: 7429682
    Abstract: A catalyst for gas phase oxidation of methylbenzenes in the presence of molecular oxygen to produce corresponding aromatic aldehydes, a method for preparing the catalyst, and a method for producing aromatic aldehydes from methylbenzenes by using the catalyst. The catalyst comprises a compound represented by the following formula (1): WaXbYcOx ??(1) wherein W represents a tungsten atom, X represents one or more alkali metals selected from the group consisting of Li, Na, K, Rb, and Cs, Y represents one or more elements selected from the group consisting of Fe, Co, Ni, Cu, Mn, Re, Cr, V, Nb, Ti, Zr, Zn, Cd, Y, La, Ce, B, Al, Sn, Mg, Ca, Sr, and Ba, O stands for an oxygen atom, and the ratio of a:b:c is 12:0.001˜1:0˜5.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: September 30, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Won Ho Lee, Hyun Kyung Yoon, Dong Il Lee, Jong Hyun Chae, Ji Hyang Son, In Kyu Park, Won Jae Lee
  • Patent number: 7419932
    Abstract: The method for preserving a catalyst of the present invention is characterized in that, in a process for continuously producing an objective product by a vapor phase oxidation reaction using a phosphorus-molybdenum-vanadium catalyst containing phosphorus, molybdenum and vanadium, the phosphorus-molybdenum-vanadium catalyst retained in a reactor is maintained under a condition of a water content of 30 mg or less per 1 g of catalyst dry weight, before the start of the reaction or during the stop of the reaction. By this, deterioration of the catalyst retained in the reactor can be simply prevented.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: September 2, 2008
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Yoshiyuki Taniguchi, Toru Kuroda, Hideyasu Takezawa, Yasuhiro Kabu
  • Patent number: 7413715
    Abstract: The present invention is to provide a catalyst for removing nitrogen oxides which is capable of keeping sufficient denitrification performance, i.e., a high removal rate of nitrogen oxides in exhaust gas having a high NO2 content especially under conditions where the ratio of NO2/NO in exhaust gas is 1 or higher, a catalyst molded product therefor, and an exhaust gas treating method. The catalyst is designed for removing nitrogen oxides, which is used to denitrify exhaust gas containing nitrogen oxides having a high NO2 content, which comprises: at least one kind of oxide selected from the group consisting of copper oxides, chromium oxides, and iron oxides as a component for reducing NO2 to No; and which further comprises: at least one kind of titanium oxide; at least one kind of tungsten oxide; and at least one kind of vanadium oxide as components for reducing NO to N2.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: August 19, 2008
    Assignee: itsubishi Heavy Industries, Ltd.
    Inventors: Shigeru Nojima, Kozo Iida, Yoshiaki Obayashi, Masashi Kiyosawa, Masanori Demoto
  • Publication number: 20080176742
    Abstract: An object of the present invention is to provide a method for producing a catalyst for treating exhaust gas, enabling a smaller amount of a noble metal to be supported and reducing the production cost thereof. There is provided a method for producing a catalyst for treating an exhaust gas containing carbon monoxide and volatile organic compounds, wherein the method comprises: preparing, as a pH buffer solution, an aqueous metal salt solution in which at least one metal salt is dissolved; reductively-treating the aqueous metal salt solution while keeping the pH constant to prepare a metal colloid solution; and immersing a carrier in the metal colloid solution to support the metal on the carrier. The supported amount of metal may be 0.7 g/L or less per one of the metals.
    Type: Application
    Filed: March 4, 2005
    Publication date: July 24, 2008
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsumi Nochi, Masanao Yonemura, Kozo Iida, Yoshiaki Obayashi, Shigeru Nojima, Toshiyuki Onishi
  • Patent number: 7402612
    Abstract: This invention relates to methods for making a stabilized transition alumina of enhanced hydrothermal stability, which include the introduction of at least one structural stabilizer; a steaming step before or after the introduction step, wherein steaming is effective in transforming a transition alumina at least partially to boehmite and/or pseudoboehmite; and a calcining step to create a stabilized transition alumina. The combination of the structural stabilizer and the steaming step is believed to impart high hydrothermal stability to the alumina crystal lattice. Particularly preferred structural stabilizers include boron, cobalt, and zirconium. The stabilized transition alumina is useful as a catalyst support for high water partial pressure environments, and is particularly useful for making a catalyst having improved hydrothermal stability. The invention more specifically discloses Fischer-Tropsch catalysts and processes for the production of hydrocarbons from synthesis gas.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: July 22, 2008
    Assignee: ConocoPhillips Company
    Inventors: Yaming Jin, Rafael L. Espinoza, Nithya Srinivasan, Olga P. Ionkina
  • Publication number: 20080171650
    Abstract: The present invention in certain embodiments is directed to a catalytic substrate suitable for use in a number of applications, including as a substrate in a catalytic converter or a particulate filter. Another aspect of the present invention is a filtering substrate suitable for use in a number of applications, including as a substrate in a particulate filter, such as a diesel particulate filter (DPF), or diesel particulate trap (DPT). The invention also provides an improved substrate for removing and/or eliminating pollutants from the exhaust of combustion engines. The catalytic substrate and filtering substrate provide, in certain embodiments, improvements in removing pollutants from an exhaust gas.
    Type: Application
    Filed: October 31, 2007
    Publication date: July 17, 2008
    Inventors: Gordon S. Alward, Robert A. DiChiara
  • Publication number: 20080153691
    Abstract: The present invention relates to a method of making a catalyst for carbon nanotubes and nanofibers, comprising heating oxygen compound of transition metal in oxidative ambient at a temperature of 800° C. through 1,5000 C to be transformed into an agglomerated transition metal oxide; and powdering the agglomerated transition metal oxide into a minute particle. Thus, the present invention provides a catalyst for carbon nanotubes and carbon nanofibers, and a method of making the same, in which production cost is reduced and it is possible to safekeep for a long time.
    Type: Application
    Filed: October 5, 2004
    Publication date: June 26, 2008
    Inventors: Won-Sub Jung, Sung-Sil Jung, Heung-Won Kang, Dae-Yeol Lee
  • Publication number: 20080132410
    Abstract: Chemical vapor deposition (CVD) is used to synthesize single-wall carbon nanotubes by a catalytic reaction, and a method of preparing the catalyst is also provided. A transition metal catalyzing growth of carbon nanotubes, an oxide of a precursor metal preventing agglomeration of catalyst particles, and a precious metal are essentially consisted in the catalyst. The catalyst particles can be further dispersed by quasi-explosive effect occurred when the oxidized precious metal is reduced.
    Type: Application
    Filed: May 16, 2007
    Publication date: June 5, 2008
    Applicant: RITEK CORPORATION
    Inventors: Wei-Hsiang WANG, Cheng-Tzu KUO, Tsai-Hau HONG
  • Publication number: 20080125312
    Abstract: The present teachings are directed toward methods of modifying the properties of a composition by providing particles of a first composition having dimensions of less than about 3 nanometers and a substrate of a second composition. The particles of the first composition are placed on the substrate, whereby the particles of the first composition and the substrate interact to modify at least one property of the particles of the first composition relative to the same property of particles of the first composition having dimensions greater than about 10 nanometers placed on a substrate of the second composition.
    Type: Application
    Filed: November 16, 2007
    Publication date: May 29, 2008
    Applicant: Honda Motor Co., Ltd.
    Inventor: Avetik Harutyunyan
  • Patent number: 7375053
    Abstract: Novel nickel and/or cobalt plated sponge based catalysts are disclosed. The catalyst have an activity and/or selectivity comparable to conventional nickel and/or cobalt sponge catalysts, e.g., Raney® nickel or Raney® cobalt catalysts, but require a reduced content of nickel and/or cobalt. Catalysts in accordance with the invention comprise nickel and/or cobalt coated on at least a portion of the surface of a sponge support. Preferably, the sponge support comprises at least one metal other than or different from the metal(s) contained in the coating. The method of preparing the plated catalysts, and the method of using the catalysts in the preparation of organic compounds are also disclosed.
    Type: Grant
    Filed: April 7, 2003
    Date of Patent: May 20, 2008
    Assignee: W. R. Grace & Co.- Conn.
    Inventor: Stephen Raymond Schmidt
  • Publication number: 20080103040
    Abstract: The invention relates to a catalytic composition comprising: a first component which is at least a component with one or more metals from groups 3A, 4A, 5A, 6A, 7A, 8, 1B, 2B, 3B, 4B; and a second component selected from (1) at least one ionic liquid which consists of a compound formed by cations and anions and which is a liquid at ambient temperature, (ii) a matrix to which the first component is bound or on which it is supported, and (iii) a combination of the two. The invention relates to the use of said catalytic composition in a method for the insertion of carbon dioxide into an organic compound and, preferably, a compound selected from epoxides, acetals and orthoesters. The invention also relates to catalytic compositions comprising said metallic compounds.
    Type: Application
    Filed: August 24, 2005
    Publication date: May 1, 2008
    Inventors: Mercedes Alvaro Rodriguez, Esther Carbonell Llopis, Avelino Corma Canos, Hermenegildo Garcia Gomez
  • Patent number: 7365041
    Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: April 29, 2008
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
  • Patent number: 7361619
    Abstract: Dispersed Active Metal catalyst for hydrogenation reactions is produced by treating a substantially catalytically inactive metal particulate with a solution capable of oxidizing the metal particulate and comprising of at least one compound of a hydrogenation catalyst metal thereby forming a layer of at least one of hydroxides and oxides thereon. The metal particulate is activated by treatment with a hydrogen-containing gas at elevated temperatures to form a porous layer of Dispersed Active Metal catalyst. Preferably, the treated metal particulate is dried prior to activation, and also preferably calcined in an oxidant-containing atmosphere prior to activation. The treatment solution may advantageously contain a compound of at least one promoter metal for the added catalyst metal. The porosity of the layer provides enhanced catalyst activity as well as improved methane selectivity in the Fischer-Tropsch process.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: April 22, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
  • Patent number: 7319179
    Abstract: The invention relates to a method for the oxidative dehydrogenation of ethane. The inventive method is characterized in that it consists of bringing the ethane into contact with the catalyst containing Mo, Te, V, Nb and at least a fifth element A which is selected from Cu, Ta, Sn, Se, W, Ti, Fe, Co, Ni, Cr, Zr, Sb, Bi, an alkali metal, an alkaline-earth metal and a rare earth, in which at least Mo, Te, V and Nb are present in the form of at least one oxide, said catalyst presenting, in calcined form, an X-ray diffractogram with more than ten intense diffraction lines, typically, the most intense lines corresponding to diffraction angles 2? of 7.7°±0.4, 8.9°±0.4, 22.1°+0.4, 26.6°±0.4, 26.9°±0.4, 27.1°±0.4, 28.1°±0.4, 31.2°±0.4, 35.0°±0.4 and 45.06°±0.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: January 15, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: José Manuel López Nieto, Pablo Botella Asunción, Maria Isabel Vazquez Navarro, Ana Dejoz García
  • Patent number: 7304014
    Abstract: Modified metal oxide catalysts are disclosed which have different chemical, physical and catalytic properties, when used for catalytic conversions of carbon based compounds, as compared to corresponding unmodified metal oxide catalysts. Methods for preparing the modified catalysts are described and their utility in catalytic process is described. Alkenes, unsaturated saturated carboxylic acids, saturated carboxylic acids and their higher analogues are prepared directly from corresponding alkanes, alkenes or alkanes and alkenes utilizing using one or more modified metal oxide catalysts.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: December 4, 2007
    Assignee: Rohm and Haas Company
    Inventors: Fernando Antonio Pessoa Cavalcanti, Sanjay Chaturvedi, Anne Mae Gaffney, Scott Han, Ruozhi Song, Elsie Mae Vickery
  • Patent number: 7285514
    Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of acrolein, particularly to a method for preparing a catalyst for partial oxidation of acrolein that has a superior acrolein conversion rate, acrylic acid activity, selectivity, and yield, by introducing a base solution and an acid solution into a catalyst suspension prepared by dissolving salts of metal ingredients of the catalyst in water to control the acidity of the catalyst suspension, contacting the catalyst suspension of which acidity is controlled with an inert support to support the catalyst thereon, and then drying and firing the supported catalyst.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: October 23, 2007
    Assignee: LG Chem, Ltd.
    Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil, Hyun-Jong Shin, Byung-Yul Choi, Yeon-Shick Yoo, Young-Hyun Choe, Ju-Yeon Park
  • Patent number: 7270738
    Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: September 18, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
  • Patent number: 7271126
    Abstract: A method for producing a catalyst for use in the dehydrogenation of ethylbenzene to styrene is disclosed. The catalyst of the present invention comprises a high purity metal and at least one promoter in the form of solid oxides, oxide hydrates, hydroxides, hydroxycarbonates or metals. The catalyst is prepared via a method which comprises the preparation of at least one high purity iron precursor with or without an additional support material and which uses a nominal amount of water in the catalyst production. The catalyst pellets prepared with the high purity metal precursor are essentially free of sulfur and chloride contaminants.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: September 18, 2007
    Assignee: Sud-Chemie Inc.
    Inventors: Dennis J. Smith, Robert J. O'Brien, X. D. Hu
  • Patent number: 7232789
    Abstract: The method of preparing a chromium oxide catalyst for preparation of pentafluoroethane using a chloroethane compound includes heat treating chromium hydroxide powder at a temperature not higher than 300° C. to obtain chromium oxide powder, heat treating metal hydroxide, at a temperature not higher than 300° C. to obtain metal oxide powder, mixing 85˜99.5 wt % of the chromium oxide powder with 0.5˜15 wt % of the metal oxide powder to obtain a mixture, forming the mixture into a pellet, calcining the pellet at 200-300° C. using nitrogen gas, and fluorinating the pellet at 300-320° C. using a gas mixture including N2 and HF, and then at 320-380° C. using HF gas. The fluorination catalyst prepared using the method of this invention can be effectively used to prepare pentafluoroethane at a high yield using a chloroethane compound.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: June 19, 2007
    Assignee: Ulsan Chemical Co., Ltd.
    Inventors: Hyang Ja Jang, Dae Hyun Kim, Cheol Ho Kim, Young Gu Cho, Jung Eun Lee, Young Su Kim, Yuichi Iikubo
  • Patent number: 7229945
    Abstract: The present invention is for a process for making a catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, said catalyst containing oxides of molybdenum, bismuth, iron, cesium, tungsten, cobalt, nickel, antimony, magnesium and zinc. The process is a two-part synthesis of the catalyst with the water insoluble components in one part and the water soluble components in the other part. The water insoluble components are co-precipitated to form an intermediate catalyst precursor of a precipitated support incorporating oxides of the metal components. The intermediate catalyst precursor is filtered and washed to remove nitrates. The intermediate catalyst precursor is slurried with the remaining water soluble components. A final catalyst precursor is formed by removing the water and incorporating the water soluble components. This two-part process reduces the amount of nitrates in the final catalyst precursor.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: June 12, 2007
    Assignee: Saudi Basic Industrics Corporation
    Inventor: James W. Kauffman
  • Patent number: 7217678
    Abstract: A crystalline alpha-chromium oxide where from about 0.05 atom % to about 6 atom % of the chromium atoms in the alpha-chromium oxide lattice are replaced by trivalent cobalt (Co+3) atoms is disclosed. Also disclosed is a chromium-containing catalyst composition comprising as a chromium-containing component the crystalline cobalt-substituted alpha-chromium oxide; and a method for preparing a composition comprising the crystalline cobalt-substituted alpha-chromium oxide. The method involves (a) co-precipitating a solid by adding ammonium hydroxide to an aqueous solution of a soluble cobalt salt and a soluble trivalent chromium salt that contains at least three moles of nitrate per mole of chromium in the solution and has a cobalt concentration of from about 0.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: May 15, 2007
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Velliyur Nott Mallikarjuna Rao, H. David Rosenfeld, Allen C. Sievert, Shekhar Subramoney, Munirpallam Appadorai Subramanian
  • Patent number: 7214642
    Abstract: Methods of preparing a polymerization catalyst are provided that include contacting a support comprising alumina with a sulfating agent and with chromium. In an embodiment in which the chromium is provided from a chromium compound such as chromium oxide, the support may be calcined after loading the sulfating agent and the chromium on the support. Alternatively, the sulfating agent can be loaded on the support while calcining it. In another embodiment in which the chromium is provided from an organochromium compound, the support may be calcined after contacting it with the sulfating agent and before contacting it with the organochromium compound. Catalysts compositions formed by the foregoing method are provided. In an embodiment, catalyst compositions comprise chromium and a sulfate treated alumina support. The catalyst compositions have an activity for ethylene polymerization that is at least about 25% greater than an activity of the same catalyst without sulfate.
    Type: Grant
    Filed: April 22, 2004
    Date of Patent: May 8, 2007
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Kathy S. Collins, Elizabeth A. Benham, Paul J. DesLauriers
  • Patent number: 7211607
    Abstract: Nanostructured chromium(III)-oxide-based materials using sol-gel processing and a synthetic route for producing such materials are disclosed herein. Monolithic aerogels and xerogels having surface areas between 150 m2/g and 520 m2/g have been produced. The synthetic method employs the use of stable and inexpensive hydrated-chromium(III) inorganic salts and common solvents such as water, ethanol, methanol, 1-propanol, t-butanol, 2-ethoxy ethanol, and ethylene glycol, DMSO, and dimethyl formamide. The synthesis involves the dissolution of the metal salt in a solvent followed by an addition of a proton scavenger, such as an epoxide, which induces gel formation in a timely manner. Both critical point (supercritical extraction) and atmospheric (low temperature evaporation) drying may be employed to produce monolithic aerogels and xerogels, respectively.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: May 1, 2007
    Assignee: The Regents of the University of California
    Inventors: Alexander E. Gash, Joe Satcher, Thomas Tillotson, Lawrence Hrubesh, Randall Simpson
  • Patent number: 7196033
    Abstract: Provided herein are catalysts useful in reductive amination, which include nickel, copper, zirconium and/or chromium, oxygen, and tin. The presence of the tin increases the selectivity of the catalyst in reductive aminations over the catalysts of the prior art.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: March 27, 2007
    Assignee: Huntsman Petrochemical Corporation
    Inventors: Terry L. Renken, Matthew W. Forkner
  • Patent number: 7157401
    Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: January 2, 2007
    Assignee: Carnegie Mellon University
    Inventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
  • Patent number: 7078130
    Abstract: This invention provides novel stable metallic mesoporous transition metal oxide molecular sieves and methods for their production. The sieves have high electrical conductivity and may be used as solid electrolyte devices, e.g., in fuel cells, as sorbents, e.g. for hydrogen storage, and as catalysts. The invention also provides room temperature activation of dinitrogen, using the sieves as a catalyst, which permits ammonia production at room temperature.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: July 18, 2006
    Assignee: University of Windsor
    Inventor: David M. Antonelli
  • Patent number: 7071371
    Abstract: A gel composition substantially contained within the pores of a solid material is disclosed for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: July 4, 2006
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Leo E. Manzer
  • Patent number: 7060651
    Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: June 13, 2006
    Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”
    Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
  • Patent number: 7037877
    Abstract: The present invention provides a process for the preparation of an improved copper chromite catalyst for the hydrogenation of diethyl maleate to tetrahydrofuran with very high selectivity. This invention particularly relates to a process for the preparation of an improved copper chromite catalyst with specific composition and physical properties containing copper, chromium, zinc and aluminium as catalyst components in order to achieve selective production of tetrahydrofuran via single step hydrogenation of diethyl maleate. The calcination procedure has also been described to achieve the best activity. The catalyst has a life of more than 630 hours with constant activity. The used catalyst can also be regenerated to match the original hydrogenation activity.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: May 2, 2006
    Assignee: Council of Scientific and Industrial Research
    Inventors: Raghunath Vitthal Chaudhari, Rengaswamy Jaganathan, Sopan Tukaram Chaudhari, Chandrashekhar Vasant Rode
  • Patent number: 7037876
    Abstract: A high temperature water gas shift catalyst comprising iron and at least one promoter is prepared via a method which comprises the preparation of a high purity iron precursor and which uses a nominal amount of water in the catalyst production. The catalyst prepared according to the inventive method is more efficient in hydrogen production under the high temperature water gas shift reaction conditions in a fixed bed test than prior art catalysts of similar composition.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: May 2, 2006
    Assignee: Sud-Chemie Inc.
    Inventors: Robert O'Brien, X. D. Hu, Richard Tuell, Yeping Cai
  • Patent number: 7033566
    Abstract: A photocatalyst including a metal oxide semiconductor represented by the formula: In1?xMxAO4 wherein M represents a transition metal element, A represents an element belonging to the Group 5a of the Periodic Table and x is a number greater than 0 but smaller than 1.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: April 25, 2006
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Hironori Arakawa, Zhigang Zou, Kazuhiro Sayama
  • Patent number: 7012038
    Abstract: One aspect of the invention relates to a dehydrogenation catalyst composite containing alumina, chromium oxide, lithium oxide, and sodium oxide. The invention also relates to methods of making the dehydrogenation catalyst composite. Another aspect of the invention relates to method of dehydrogenating a dehydrogenatable hydrocarbon involving contacting the dehydrogenatable hydrocarbon with a dehydrogenation catalyst composite containing alumina, chromium oxide, lithium oxide, and sodium oxide to provide a dehydrogenated hydrocarbon, such as an olefin.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: March 14, 2006
    Assignee: Engelhard Corporation
    Inventors: Saeed Alerasool, Harold E. Manning
  • Patent number: 6998366
    Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: February 14, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
  • Patent number: 6989346
    Abstract: Olefinically unsaturated hydrocarbons are prepared from corresponding paraffinic hydrocarbons, in particular propylene is prepared from propane, by dehydrogenation over a catalyst comprising an oxide of a transition metal of group IV B of the Periodic Table, eg. TiO2 or ZrO2, and possibly at least one element selected from among elements of transition group VIII, eg. palladium, platinum or rhodium, and/or an element of transition group VI, eg. chromium, molybdenum or tungsten, and/or rhenium and/or tin and possibly a compound of an alkali metal or alkaline earth metal, a compound of main group III or transition group III or zinc.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: January 24, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Daniel Heineke, Michael Baier, Dirk Demuth, Klaus Harth
  • Patent number: 6936567
    Abstract: The present invention concerns a fuel reformer for reforming a hydrocarbon base fuel in to a hydrogen rich gas and a manufacturing method thereof, and the fuel reformer of the present invention wherein a Cr oxide layer is formed on at least a part of the surface of steel material making the reformer produces no red scale through water vapor oxidation of the surface of steel material making the reformer, even when exposed to an atmosphere of low oxygen concentration and/or high water vapor concentration under a high temperature and has an extremely important industrial utility value because it is highly heat resistant, light, low cost and cheap, highly reliable and long life, and moreover a cheap, highly reliable and long life fuel reformer can be manufactured at a low cost and easily by the manufacturing method of the present invention.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: August 30, 2005
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masatoshi Ueda, Masataka Kadowaki, Akira Fuju
  • Patent number: 6930072
    Abstract: A process and a catalyst reaction zone comprising one or more fixed bed reactors for oxidizing methanol in a reactant gas feed stream to formaldehyde. According to one embodiment, the process comprises introducing the reactant gas feed stream into an upstream region containing a vanadia-titania first catalyst (substantially free of a volatile MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a metal molybdate second catalyst to further oxidize any residual methanol contained therein. According to another embodiment, a fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned vanadia-titania and metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: August 16, 2005
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Ray P. Bourne
  • Patent number: 6924249
    Abstract: Disclosed is a method for direct application of a catalyst to a substrate for treatment of atmospheric pollution including ozone. The method includes applying a catalytic metal to a substrate utilizing a thermal spray process. The process can be utilized to apply a base metal such as copper to a substrate and the base metal becomes the catalytically active oxide during and following application to the substrate. This system replaces a multi-step process within a single step process to provide a catalytically active surface that can be utilized to reduce ground level ozone and other atmospheric pollutants.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: August 2, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: John R. Smith, Michel Farid Sultan, Ming-Cheng Wu, Zhibo Zhao, Bryan A. Gillispie
  • Patent number: 6919472
    Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: July 19, 2005
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 6916763
    Abstract: A process for preparing an antimonate-based mixed metal oxide catalyst in a catalytically active oxidized state, wherein the catalyst is represented by the empirical formula MeaSbbXcQdReOf, wherein Me, X, Q, R, a, b, c, d, e, and f are as defined herein, comprising (a) contacting an aqueous Sb2O3 slurry with HNO3 and one or more Me compounds, and, optionally, one or more compounds selected from X, Q, or R compounds to form a first mixture; (b) heating and drying the first mixture to form a solid product; and (c) calcining the solid product to form the catalyst, the catalysts prepared by the process, and the use of the catalysts in ammoxidation and oxidation processes. The catalysts of the invention are particularly useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: July 12, 2005
    Assignee: Solutia Inc.
    Inventor: Cathy L. Tway
  • Patent number: 6908708
    Abstract: A method of preparing layered lithium-chromium-manganese oxides having the formula Li[CrxLi(1/3?x/3) Mn(2/3?2x/3)]O2 where 0.1?X?0.5 for lithium batteries. Homogeneous precipitation is prepared by adding lithium hydroxide (LiOH) solution to a mixed solution of chromium acetate (Cr3(OH)2(CH3CO2)7) and manganese acetate ((CH3CO2)2Mn.4H2O), while precursor powders are prepared by firing the precipitation. After that, the precursor powders are subjected to two heat treatment to yield Li[CrxLi(1/3?x/3) Mn(2/3?2x/3)]O2 with ?-LiFeO2 structure.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: June 21, 2005
    Assignee: Electronics and Telecommunications Research Institute
    Inventors: Xianglan Wu, Yong Joon Park, Kwang Sun Ryu, Soon Ho Chang, Young-Sik Hong
  • Patent number: 6887825
    Abstract: Vanadium antimony oxide catalysts useful for the selective oxidation and ammoxidation of paraffins, olefins, and aromatic compounds are manufactured in a process comprising (i) forming a catalyst precursor slurry comprising a vanadium containing compound and an antimony containing compound in a liquid solvent medium which comprises an organic solvent, and (ii) recovering a vanadium antimony oxide from the slurry by drying the slurry in order to remove water and organic solvent.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: May 3, 2005
    Assignee: The Standard Oil Company
    Inventor: James F. Brazdil
  • Patent number: 6872678
    Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: March 29, 2005
    Assignee: Akzo Nobel N.V.
    Inventor: Sonja Eijsbouts
  • Patent number: 6867163
    Abstract: A molybdenum-based precipitate is prepared according to a process including the first step of forming a crude precipitate by pH adjustment to 6.5 or less in the presence of an alkali metal compound, and the second step of dissolving the crude precipitate in aqueous ammonia and forming a precipitate by pH adjustment to 6.5 or less. Then, the resulting molybdenum-based precipitate is washed with an acid aqueous solution having a pH of 6.5 or less and containing not less than 0.01 mole/L of ammonium root. Thus, a change in average particle diameter can be suppressed and good workability can be achieved, so that a molybdenum-based precipitate having a high purity and a desired average particle diameter can be obtained.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: March 15, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hideyasu Takezawa, Toru Kuroda, Seiichi Kawato, Masanori Nitta
  • Patent number: 6858132
    Abstract: A heavy oil hydrorefining catalyst of the present invention is such that the total volume of pores with a diameter of 60 nm or less is at least 0.5 mL/g, and the pore diameter distribution has a broad band over a pore diameter range of 8 to 30 nm. The hydrorefining catalyst has excellent desulfurization characteristics and excellent demetalization characteristics, and its performance can be maintained over an extended period. When this catalyst is used in a hydrorefining apparatus equipped with a plurality of catalyst layers, the apparatus can be operated stably at a higher temperature than in the past without decreasing the desulfurization performance, and this also enhances the demetalization characteristics.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: February 22, 2005
    Assignee: Japan Energy Corporation
    Inventors: Hideaki Kumagai, Hiroki Koyama, Kenji Nakamura, Naoharu Igarashi, Masayuki Mori, Takayuki Tsukada
  • Patent number: 6841706
    Abstract: Hydrofluorination catalyst based on a chromium oxide which is poor in ammonium salts.
    Type: Grant
    Filed: October 11, 1999
    Date of Patent: January 11, 2005
    Assignee: Solvay (Societe Anonyme)
    Inventors: Vincent Wilmet, Georges Lejeune
  • Patent number: 6802958
    Abstract: The invention pertains to a process for preparing spherical oxide particles comprising the steps of shaping a starting material comprising an oxide hydrate into particles of substantially constant length by leading the material to a set of two rolls rotating towards each other followed by leading the material to a roll equipped with grooves to form rod-type shapes, cutting the rod-type shapes into particles of substantially constant length, converting the thus formed particles into spheres, and heating the particles to convert the oxide hydrate into an oxide. The process results in particles in which there is substantially no difference in density between the core portion and the shell portion of the particles, which results in a high abrasion resistance. The particles prepared by the claimed process are particularly suitable for the preparation of hydroprocessing catalysts, more in particular for the preparation of hydroprocessing catalysts suitable for the hydroprocessing of heavy hydrocarbon feeds.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: October 12, 2004
    Assignees: Nippon Ketjen Co., Ltd., Akzo Nobel NV
    Inventors: Nobuhito Matsumoto, Eiichi Yano, Masafumi Shimowake, Tetsuro Kamo
  • Patent number: 6797850
    Abstract: A chromium catalyst is disclosed for use in dehydrogenation and dehydrocyclization processes.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: September 28, 2004
    Assignee: Invista North America S.a.r.l.
    Inventors: Kostantinos Kourtakis, Leo E. Manzer
  • Patent number: 6784134
    Abstract: A catalyst suited for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. Said catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: August 31, 2004
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiroto Kasuga, Eiichi Shiraishi
  • Patent number: 6756339
    Abstract: A catalyst for the nonoxidative production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound, copper oxide, cerium oxide and less than about 100 ppm of a source for a noble metal, such as palladium, platinum, ruthenium, rhenium, osmium, rhodium or iridium. Additional components of the catalyst may include compounds based on molybdenum, tungsten, calcium, magnesium, chromium and other such promoters.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: June 29, 2004
    Assignees: Sud-Chemie Inc., Sud-Chemie Catalysts Japan, Inc.
    Inventors: Andrzej Rokicki, Dennis Smith, David L. Williams