With Non -c=x Containing Reactant Patents (Class 521/173)
  • Patent number: 5504125
    Abstract: There is now provided a polyisocyanate-based foam made by reacting an organic polyisocyanate with a polyol solution containing a C.sub.4 -C.sub.7 aliphatic and/or cycloaliphatic hydrocarbon as a blowing agent. The hydrocarbon blowing agent is soluble in the polyol solution having polyols with polyester linkages by using a reacted or unreacted compatibilizing agent represented by the formula: ##STR1## wherein R.sup.1 is preferentially OH, and R.sup.2 is a C.sub.6 -C.sub.24 aliphatic, branched or unbranched, hydrocarbon group.
    Type: Grant
    Filed: September 5, 1995
    Date of Patent: April 2, 1996
    Assignee: BASF Corporation
    Inventors: Thomas L. Fishback, Thomas B. Lee
  • Patent number: 5489620
    Abstract: A method for the preparation of flexible polyurethane foams by reacting a prepolymer having an NCO value of 5-10% by weight which is the reaction product obtained by reacting an excessive amount of a polyisocyanate containing at least 85% by weight of 4,4'-diphenylmethane diisocyanate or a variant thereof with a polyol having an average nominal hydroxyl functionality of from 2.5 to 3.5, an average hydroxyl equivalent weight of from 1000 to 3000, and an oxyethylene content of from 50 to 85% by weight with water, the amount of water being at least 20 parts by weight per 100 parts by weight of prepolymer.
    Type: Grant
    Filed: May 19, 1994
    Date of Patent: February 6, 1996
    Assignee: Imperial Chemical Industries PLC
    Inventor: Gerhard J. Bleys
  • Patent number: 5489618
    Abstract: A process for preparing a polyurethane foam according to the one-shot foaming process by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol wherein said reactions are conducted in the presence of a salt of a tertiary amine and a carboxylic acid having hydroxyl functionality.
    Type: Grant
    Filed: November 29, 1993
    Date of Patent: February 6, 1996
    Assignee: OSi Specialties, Inc.
    Inventor: Richard M. Gerkin
  • Patent number: 5478494
    Abstract: A polyol composition is provided which when reacted with an organic isocyanate, has good flow characteristics and makes a rigid polyurethane foam having good dimensional stability at low densities. The polyol compostion has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and a viscosity of 5,000 cp or less at 25.degree. C. The polyol composition also has formic acid or a mixture of formic acid and water as blowing agents, and further contains a delayed action blow catalyst and a delayed action gel catalyst.
    Type: Grant
    Filed: September 22, 1993
    Date of Patent: December 26, 1995
    Assignee: BASF Corporation
    Inventors: Thomas B. Lee, Thomas L. Fishback, Curtis J. Reichel, Donald L. Christman
  • Patent number: 5470501
    Abstract: There is now provided a polyisocyanate-based foam made by an organic polyisocyanate with a polyol solution containing a C.sub.4 -C.sub.7 aliphatic and/or cycloaliphatic hydrocarbon as a blowing agent. The hydrocarbon blowing agent is soluble in the polyol solution having polyols with polyester linkages by using a reacted or unreacted compatibilizing agent represented by the formula: ##STR1## wherein R.sup.1 is preferentially OH, and R.sup.2 is a C.sub.6 -C.sub.24 aliphatic, branched or unbranched, hydrocarbon group.
    Type: Grant
    Filed: May 8, 1995
    Date of Patent: November 28, 1995
    Assignee: BASF Corporation
    Inventors: Thomas L. Fishback, Thomas B. Lee
  • Patent number: 5451614
    Abstract: There is now provided a closed cell rigid polyisocyanate based foam blowing with a C.sub.1 -C.sub.4 hydrofluorocarbon and water as blowing agents, which possesses a uniform density gradient varying by not more than 10 percent. There is also now provided a froth foaming mixture having good flow by employing a hydroxy terminated polyol which is pH neutral and a tertiary amine ether blow catalyst in an amount of 0.5 weight percent or more, using water and a C.sub.1 -C.sub.4 hydrofluorocarbon having a boiling point of 300 K or less as co-blowing agents.There is also provided a polyol composition having an average OH number of less than 400 and an average functionality of greater than 4, which when reacted with the isocyanate in the presence of a C.sub.1 -C.sub.4 hydrofluorocarbon, yields a rigid closed cell polyisocyanate based dimensionally stable foam.
    Type: Grant
    Filed: April 10, 1995
    Date of Patent: September 19, 1995
    Assignee: BASF Corporation
    Inventors: Todd J. Green, John R. Tucker
  • Patent number: 5447921
    Abstract: A thermosetting unsaturated polyester-polyurethane hybrid foam resin composition is made without significant blistering by using a 2-component catalyst system--one which initiates at room temperature and one which initiates at a temperature of at least 75.degree. C. and has a one-hour half-life temperature of at least 90.degree. C.; the composition has a room temperature stability of at least thirty days.
    Type: Grant
    Filed: March 24, 1995
    Date of Patent: September 5, 1995
    Assignee: Aristech Chemical Corporation
    Inventors: Keith A. Borden, David S. Jensen, Robert E. Anderson
  • Patent number: 5420169
    Abstract: The invention provides a methods for making water-blown closed cell rigid foams comprising using as a polymer base a polyol selected from the group consisting of:(a) a polyester polyol with an average functionality of at least 1.6 and an OH value of at least 200; and(b) a polyether polyol with an average functionality of at least 2 and an OH value of at least 200.The invention also provides water-blown closed cell rigid foams comprising a polymer base selected from the group consisting of:(a) a polyester polyol with an average functionality of at least 1.6 and an OH value of at least 200; and(b) a polyether polyol with an average functionality of at least 2 and an OH value of at least 200.
    Type: Grant
    Filed: April 4, 1994
    Date of Patent: May 30, 1995
    Assignee: Stepan Company
    Inventors: Donald W. Schumacher, George Magnus, Joanne M. Moster
  • Patent number: 5420170
    Abstract: The present invention relates to a process for the preparation of flexible, soft polyurethane foams having viscoelastic, structure-borne soundproofing properties in a temperature range of from -20.degree. C. to +80.degree. C. by reactinga) a polyoxyalkylene-polyol mixture containingai) block polyoxypropylene-polyoxyethylene-polyol mixture having a hydroxyl number of from 14 to 65 and containing from 2 to 9% by weight of terminal ethylene oxide units, based on the weight of the polyoxypropylene units, prepared by anionic polymerization, at elevated temperatures, of 1,2-propyleneoxide onto an initiator molecule mixture having a mean functionality of from 2.3 to 2.
    Type: Grant
    Filed: November 28, 1990
    Date of Patent: May 30, 1995
    Assignee: BASF Aktiengesellschaft
    Inventors: Heinz-Dieter Lutter, Reinhard Leppkes, Peter Horn, Walter Decker, Volker Haase, Werner Hinz
  • Patent number: 5418258
    Abstract: Substantially closed-cell rigid foams containing urethane, urea and biuret groups are produced by reacting an NCO terminated prepolymer with a compound having at least two isocyanate-reactive hydrogen atoms and a molecular weight of from about 400 to about 10,000 in the presence of a catalyst and water by any of the known techniques. The NCO terminated prepolymer is the reaction product of x parts by weight of an at least difunctional polyol having an OH value of less than 100 with y parts by weight of an at least difunctional polyisocyanate. The ratio of x to y is at least 1:10. The product foams are particularly useful as insulating materials.
    Type: Grant
    Filed: June 10, 1991
    Date of Patent: May 23, 1995
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rainer Welte, Hans-Joachim Scholl
  • Patent number: 5397810
    Abstract: The present invention relates to a novel polyol obtained by using a specified polyhydric alcohol, polyoxyalkylene polyol, aliphatic amine and/or alkamlamine as a raw material and adding an organic polycarboxylic acid or its anhydride and an alkylene oxide; a polyurethane resin prepared from said novel polyol and an organic polyisocyanate; a rigid polyurethane foam prepared by using a hydrochlorofluorocarbon or hydrofluorocarbon foaming agent which has very low public hazards; and a composite utilizing thereof.The production of rigid polyurethane foam by using the polyol of the invention can be carried out in good operation efficiency and low public hazards. Additionally, properties of the foam thus obtained is equivalent to those of rigid polyurethane foams obtained by using conventional chlorofluorocarbons. Consequently, the rigid polyurethane foam of the invention is very useful for insulation materials and structural insulation materials.
    Type: Grant
    Filed: February 19, 1993
    Date of Patent: March 14, 1995
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Satoshi Ozaki, Tsukuru Izukawa, Haruhiko Kawakami, Takayoshi Masuda, Masayuki Kimura, Toshio Nozawa, Masahiko Hashiba
  • Patent number: 5373030
    Abstract: Polyurethane foams can be prepared which have improved retention of insulative properties. The foams are prepared from formulations including a glycerine initiated ethoxylated polyol prepared from a formulation including from about two to about three moles of ethylene oxide per mole of glycerine initiator and/or a tri- to octa-functional substantially linear hydroxy alkane initiated ethylene carbonate ethoxylated polyol prepared from a formulation including from about 2 to about 15 moles of ethylene carbonate per mole of initiator wherein the ratio of moles of ethylene carbonate to initiator functionality is from 0.5 to less than 2.
    Type: Grant
    Filed: June 29, 1993
    Date of Patent: December 13, 1994
    Assignee: The Dow Chemical Company
    Inventors: Warren A. Kaplan, Douglas R. Moore, Ricky L. Tabor, Alan K. Schrock
  • Patent number: 5369147
    Abstract: The present invention is directed to a rigid, lightweight filled resin foam having voids dispersed in a continuous phase which is formed from a polyester hybrid resin having reinforcing particles dispersed therein. The hybrid resin forms a complex crosslinked network which may interact with other polymer networks in the continuous phase either by crosslinking or by forming an interpenetrating polymer network. The present invention is also directed to a process for preparing the above rigid, lightweight resin foam, and to a composition for use in this process. The foam of the present invention is useful in building materials and the like requiring high tensile and compressive strength and corrosion and thermal resistance.
    Type: Grant
    Filed: April 8, 1994
    Date of Patent: November 29, 1994
    Assignee: Ecomat, Inc.
    Inventor: John N. Mushovic
  • Patent number: 5360900
    Abstract: Two methods for preparing polyester-polyether polyols from polyalkylene terephthalates are disclosed. The first method comprises reacting the polyalkylene terephthalate with a solution of low molecular weight polyols and ethoxylated methyl glucoside at a suitable temperature, generally between about 370.degree. and 450.degree. F., and under vacuum distillation.The second method comprises dissolving the polyalkylene terephthalates in a mixture of low molecular weight polyols at a suitable temperature and under vacuum distillation to form the polyester polyol component. The polyether polyol component is made by reacting ethoxylated methyl glucoside with an alkylene oxide in the presence of a suitable catalyst. The final product is made by blending about 80-95% by weight of the polyester component with about 5-20% by weight of the polyether component.
    Type: Grant
    Filed: August 12, 1993
    Date of Patent: November 1, 1994
    Assignee: Oxid, Inc.
    Inventors: Alberto DeLeon, David J. Shieh
  • Patent number: 5350780
    Abstract: The present invention relates to a process for the preparation of substantially closed-cell rigid foams containing urethane, urea, biuret, and isocyanurate groups comprising reacting, at an index of greater than 110, organic polyisocyanates with relatively high molecular weight polyots consisting of mixtures of (i) polyesters containing at least two hydroxyl groups and having an OH value of greater than 150 and/or polyethers containing at least two hydroxyl groups and having an OH value of greater than 200, and (ii) polyoxyalkylene polyethers containing ethylene oxide residues and least two hydroxyl groups and having an OH value of less than 100, in the presence of isocyanate trimerization catalysts and water as blowing agent. The foams of the invention can optionally be prepared optionally, in the further presence chain-extending and/or crosslinking agents and auxiliaries. and/or additives.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: September 27, 1994
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rainer Welte, Hans J. Scholl
  • Patent number: 5349040
    Abstract: Disclosed herein is a two-component polyurethane adhesive containing an isocyanate component a), an active hydrogen containing component which is stable against demixing b), optionally a catalyst for the reaction of a) with b) and optionally an auxiliary agent and an additive, characterized in that an active hydrogen containing component which is stable against demixing b) contains at least one hydroxyl group-containing low molecular weight chain lengthening agent having at least one C-C double bond or C-C triple bond and having a molecular weight of at least 86 and a functionality of at least 2 and containing no carboxyl groups.
    Type: Grant
    Filed: October 11, 1991
    Date of Patent: September 20, 1994
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rainer Trinks, Heinrich Konigshofen, Otto Ganster, Horst Stepanski, Jose Colinas-Martinez
  • Patent number: 5346928
    Abstract: A process is provided for the preparation of rigid forms which comprises the step of reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promotor being an isocyanate-reactive cyclic compound of formula: ##STR1## wherein Y is O or NR.sup.1 wherein each R.sup.1 independently is a lower alkyl radical of C.sub.1 -C.sub.6 or a lower alkyl radical substituted with an isocyanate-reactive group;each R independently is hydrogen, a lower alkyl radical of C.sub.1 -C.sub.6 or (CH.sub.2).sub.m --X wherein X is an isocyanate-reactive group which is OH or NH.sub.2 and m is 0, 1 or 2; andn is 1 or 2;with the proviso that at least one of R.sup.
    Type: Grant
    Filed: September 9, 1993
    Date of Patent: September 13, 1994
    Assignee: Imperial Chemical Industries PLC
    Inventors: Rik De Vos, N. Washington Keane
  • Patent number: 5344852
    Abstract: Water blown, thermosetting unsaturated polyester-polyurethane hybrid foam compositions are formed by the reaction of an A side composition and a B side composition. The A side composition comprises a polyfunctional isocyanate compound and a free radical initiator. The B side composition comprises a mixture of: (i) an ethylenically unsaturated monomer solution having dissolved therein about 30-90 weight percent of a polyester polyol having at least one ethylenically unsaturated group per molecule which has predominantly hydroxyl end groups; (ii) an amine compound having two or more primary or secondary amine groups in an amount effective to react with the A side composition to form small urea domains finely dispersed within a continuous polyester-polyurethane hybrid phase; and (iii) about 25 to about 150 equivalents water based on 100 equivalents of active hydrogen in the B side.
    Type: Grant
    Filed: February 24, 1993
    Date of Patent: September 6, 1994
    Assignee: Aristech Chemical Corporation
    Inventors: Gary T. Brooks, Harold R. Edwards, Jr., Kathy J. Thrash, Donald E. Rubis, David P. Sinclair
  • Patent number: 5321052
    Abstract: Foamed thin materials such as foamed film and foamed fibrillated materials produced by extruding a composition consisting of 100 parts by weight of aliphatic polyester having a melt viscosity of 1.0.times.10.sup.3 -1.0.times.10.sup.5 poises at a temperature of 190.degree. C. and a shear rate of 100 sec.sup.-1, and having a melting point of 70.degree.-200.degree. C., and 0.2-5 parts by weight of foaming agent. These foamed thin materials has biodegradability, excellent mechanical, insulating, touch and aesthetic properties. They are useful materials as insulating, packaging, oil absorbing materials and filters.
    Type: Grant
    Filed: April 20, 1993
    Date of Patent: June 14, 1994
    Assignee: Showa Highpolymer Co., Ltd.
    Inventors: Toshio Taka, Yuichiro Yasukawa, Tetuya Takahashi, Akira Nakamura, Ryosuke Kamei, Eiichiro Takiyama
  • Patent number: 5310766
    Abstract: This invention relates to a polyurethane foam stabilizing additive that comprises from about 10 to about 50 weight percent a hydrocarbon oil, and in from about 90 to about 50 weight percent a polyester polyol which is a solid at room temperature. Use of the additive in a polyurethane foaming process provides for improved dimensional stability of the resulting foam. The additive is especially of value when preparing water blown polyether polyol-based polyurethane foam useful, for example, in sealant applications.
    Type: Grant
    Filed: June 15, 1992
    Date of Patent: May 10, 1994
    Assignee: The Dow Chemical Company
    Inventors: Robert Baumann, Rajinder Sood
  • Patent number: 5302634
    Abstract: The present invention is directed to a rigid, lightweight filled resin foam having voids dispersed in a continuous phase which is formed from a polyester polyol-polyurethane hybrid resin having reinforcing particles selected from fly ash, treated red mud and mixtures thereof dispersed therein. The hybrid resin may form an interpenetrating polymer network with a polyurethane and/or a modified hybrid polyurethane resin. The present invention is also directed to a process for preparing the above rigid, lightweight resin foam, and to a composition for use in this process. The foam of the present invention is useful in building materials and the like requiring high tensile and compressive strength and corrosion and thermal resistance.
    Type: Grant
    Filed: October 15, 1992
    Date of Patent: April 12, 1994
    Assignee: Hoppmann Corporation
    Inventor: John N. Mushovic
  • Patent number: 5286761
    Abstract: Low-fog flexible polyester polyurethane foams are produced by reactinga) polyisocyanates, withb) polyesters containing at least two hydroxyl groups and having a molecular weight in the range from 400 to 10,000, in the presence ofc) water and/or readily volatile organic compounds as blowing agentswherein prior to reacting, the polyesters have been subjected to continuous distillation over an average holding time of 2 to 600 s, at a temperature of 160.degree. to 250.degree. C., and under a pressure of 0.05 to 10 mbar.The reaction mixture may optionally contain d) compounds containing at least two active hydrogen atoms and having a molecular weight in the range from 32 to 400 as chain-extending and crosslinking agents, and/ore) auxiliaries and additives known per se.These low-fogging polyester polyurethane foams are extremely suitable for use in vehicles, preferably automobiles.
    Type: Grant
    Filed: July 1, 1993
    Date of Patent: February 15, 1994
    Assignee: Bayer Aktiengesellschaft
    Inventors: Manfred Naujoks, Klaus Konig, Manfred Schmidt, Hans-Walter Illger, Gunter Baatz, Hansjurgen Rabe
  • Patent number: 5284882
    Abstract: The invention relates to energy absorbing, water blown, rigid polyurethane foams. The foams of the present invention are low density, predominantly open-celled foams which exhibit a relatively constant consistency of compressive strength over deflection. Such foams are suitable as light weight alternatives in traditional energy absorbing applications.
    Type: Grant
    Filed: September 24, 1993
    Date of Patent: February 8, 1994
    Assignee: BASF Corporation
    Inventors: Richard C. Rossio, Mark A. Easterle, Michael L. Jackson
  • Patent number: 5254597
    Abstract: A process for the production of chlorofluorocarbon-free, urethane- or urethane- and urea-containing, soft-elastic, semirigid or rigid moldings having a cellular core and a compacted peripheral zone and an essentially pore-free, smooth surface involves reactinga) an organic and/or modified organic polyisocyanate withb) at least one relatively high-molecular-weight compound containing at least two reactive hydrogen atoms, and, if desired,c) a low-molecular-weight chain extender and/or cross-linking agent,in the presence ofd) a blowing agent,e) a catalyst,f) at least one microporous activated charcoal and/or microporous carbon molecular sieve which preferably has a mean pore diameter with a frequency of occurrence of more than 40% in the range from 0.3 to 3 nm, a pore volume of from 0.20 to 1.4 ml/g and a BET surface area of from 500 to 2500 m.sup.2 /g, and, if desired, further additives andg) assistants,in a closed mold with compaction.
    Type: Grant
    Filed: November 24, 1992
    Date of Patent: October 19, 1993
    Assignee: BASF A.G.
    Inventors: Peter Horn, Ulrich Mueller, Wolfgang Hoelderich, Rudolf Taddey, Dieter Tintelnot, Ludwig Schuster
  • Patent number: 5248704
    Abstract: The invention relates to energy absorbing, water blown, rigid polyurethane foams. The foams of the present invention are low density, predominantly open-celled foams which exhibit a relatively constant consistency of compressive strength over deflection. Such foams are suitable as light weight alternatives in traditional energy absorbing applications.
    Type: Grant
    Filed: December 24, 1992
    Date of Patent: September 28, 1993
    Assignee: BASF Corporation
    Inventors: Richard C. Rossio, Mark A. Easterle, Michael L. Jackson
  • Patent number: 5246978
    Abstract: The present invention relates to a polyol, polyurethane resin, rigid polyurethane foam, preparation process thereof and a preparation process of a rigid polyurethane foam composite. The polyol comprises an epoxy resin based polyol, which may be combined with a phenol resin based polyol component and/or an aromatic amine based polyol component. The polyurethane resin, foam and composite using the polyol as a raw material has resistance to dissolution in a hydrochlorofluorocarbon and a hydrofluorocarbon which are foaming agents having very low public environmental hazards and can be used as a thermal insulation material or a thermal insulation structure for refrigerators, freezers, insulation panels, ships and vehicles.
    Type: Grant
    Filed: November 8, 1990
    Date of Patent: September 21, 1993
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Satoshi Ozaki, Tsukuru Izukawa, Haruhiko Kawakami, Takayoshi Masuda, Toshio Nozawa
  • Patent number: 5242953
    Abstract: The present invention relates to a stabilized composition containing a polyol/melamine and an effective stabilizing amount of an amine terminated polyether.
    Type: Grant
    Filed: October 17, 1991
    Date of Patent: September 7, 1993
    Assignee: Miles Inc.
    Inventors: Edmund J. Madaj, Josef Sanders, Robson Mafoti
  • Patent number: 5229431
    Abstract: An especially crack-resistant yet elastomeric and pliable polyurethane is provided as a polymer which is especially suitable for medical prosthesis, implants, roofing insulators and the like. The polymer is a polycarbonate urethane polymer which is substantially completely devoid of ether linkages.
    Type: Grant
    Filed: July 23, 1992
    Date of Patent: July 20, 1993
    Assignee: Corvita Corporation
    Inventor: Leonard Pinchuk
  • Patent number: 5223549
    Abstract: Rigid polyurethane foams are produced by reacting a polyisocyanate with a polyester containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of 400 to 10,000 in the presence of water, an organic blowing agent, a flameproofing agent and a compound containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight in the range from 32 to 399 as crosslinking agent, optionally in the presence of known auxiliaries and additives. The polyester, the flameproofing agent and the crosslinking agent are used in quantities such that from about 15 to about 35 parts by weight of polyester, from about 50 to about 80 parts by weight flameproofing agent and from about 5 to about 15 parts by weight of crosslinking agent (with the sum of the parts by weight of these components adding up to 100) are present. These foams are useful as insulating materials in applications where flame resistance is important.
    Type: Grant
    Filed: August 13, 1991
    Date of Patent: June 29, 1993
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rolf Wiedermann, Gerhard Heilig, Wolfgang Schmitz
  • Patent number: 5219893
    Abstract: Open-celled, cold-formable polyurethane foams are made by reacting a specific crude MDI with a polyol component which includes hydroxyl polyethers having an OH number of from about 28 to about 600, a difunctional phthalic acid hydroxyl polyester having an OH number of from about 150 to about 440, glycerol, a blowing agent (water is preferred), a tertiary amine catalyst and optionally a silicone foam stabilizer. These foams generally have a density of from about 23 to about 30 kg/m.sup.3 and may be molded into articles having intricate shapes (e.g., roof for automobiles) using known cold-forming techniques.
    Type: Grant
    Filed: January 11, 1991
    Date of Patent: June 15, 1993
    Assignee: Bayer Aktiengesellschaft
    Inventors: Eberhard Konig, Christian Weber
  • Patent number: 5216035
    Abstract: The invention relates to water blown integral skin polyurethane foams made with a particular isocyanate quasi-prepolymer and resin side ingredients to yield a foam having good overall mechanical properties. The isocyanate quasi-prepolymer component of the present invention comprises from 0.5 weight percent to 30.0 weight percent or less uretonimine-carbodiimide-modified diphenylmethane diisocyanate, from 50 weight percent to 80 weight percent 4,4'-diphenylmethane diisocyanate and reacted with from 15 weight percent to 40 weight percent of a polyether polyol containing predominately secondary hydroxyl groups and having an average molecular weight from about 2,000 to 10,000, an average functionality from 1.5 to about 3.2, and a hydroxyl number from about 20 to 60, and optionally with a low molecular weight diol in an amount of from 1.0 weight percent to 10 weight percent, the weight percentages based on the weight of the quasi-prepolymer reactants.
    Type: Grant
    Filed: June 22, 1992
    Date of Patent: June 1, 1993
    Assignee: BASF Corporation
    Inventors: Richard P. Harrison, Michael Scarpati, Thirumurti Narayan, Blair J. Zagata
  • Patent number: 5216040
    Abstract: A rigid polyurethane foam obtained by foaming a special polyol component and an isocyanate component in the presence of a blowing agent comprising water and at least one member selected from the group consisting of 1,1-dichloro-2,2,2-trifluoroethane and 2,2-dichloro-2-monofluoroethane possesses balanced excellent properties, has no surface void, and shows only slight expansion after molding. Therefore, it can be effectively used as a heat insulator, in particular, a heat insulator for refrigerators.
    Type: Grant
    Filed: November 21, 1990
    Date of Patent: June 1, 1993
    Assignee: Hitachi, Ltd.
    Inventors: Kazuyoshi Kuroishi, Reishi Naka, Isao Kobayashi, Kousuke Tanaka, Katuhiko Gotoo
  • Patent number: 5214076
    Abstract: A polycarbodiimide-polyisocyanurate foam is prepared by reacting(A) mixture of a polyol blend comprising(a) 25 to 100% of an aromatic polyester polyol having the following structure: ##STR1## where n=1, 2, or 3 and having hydroxyl number 150 to 330, (b) 0 to 35% of a flexible polyether polyol with hydroxyl number 20 to 70,(c) 0 to 25% of a toluene diamine ethoxylated polyol, optionally with some propoxylate, and having hydroxyl number 330 to 480,(d) 0 to 25% of a nonyl phenol ethoxylate and having hydroxyl number 70 to9 150, andwith surfactant, catalyst, and water; and reacting with(B) a polyphenyl polymethylene polyisocyanate such that the mixture of A is reacted with B at a 1:1 by volume mix ratio.
    Type: Grant
    Filed: September 18, 1992
    Date of Patent: May 25, 1993
    Inventors: Richard B. Tideswell, J. S. Costa, Jr.
  • Patent number: 5198475
    Abstract: A polyurethane resin, rigid polyurethane foam and composite thereof prepared by using a polyol comprising a phenol resin base polyol mixed with an aminophenol base polyol or a polyphenylpolyxylylenepolyamine base polyol or a polymethylenepolyphenylpolyamine base polyol.
    Type: Grant
    Filed: October 31, 1990
    Date of Patent: March 30, 1993
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Masayuki Kimura, Satoshi Ozaki, Tsukuru Izukawa, Haruhiko Kawakami, Takayoshi Masuda, Mitsugu Kita
  • Patent number: 5189068
    Abstract: A process for the preparation of cellular plastics, preferably hard structural polyurethane foams, by the polyisocyanate polyaddition process involves reactinga) an organic and/or modified organic polyisocyanate withb) at least one high-molecular-weight compound containing at least two reactive hydrogen atoms and, if desired,c) a low-molecular-weight chain extender and/or cross-linking agent,in the presence ofd) a blowing agent from the group comprising tertiary alcohols (di), preferably tertiary butanol, or a mixture of at least one tertiary alcohol (di) and water (dii),e) a catalyst and, if desired,f) assistants and/or additives.
    Type: Grant
    Filed: July 20, 1992
    Date of Patent: February 23, 1993
    Assignee: BASF Aktiengesellschaft
    Inventors: Ralf Boehme, Otto Volkert
  • Patent number: 5189117
    Abstract: A polyurethane composition useful as a molding composition is prepared from (1) an adduct derived from the reaction product of a polyepoxide and a single epoxide reactive group-containing compound, or the reaction product of a monoglycidyl ether and an epoxide reactive groups-containing compound, (2) a polyisocyanate, and (3) optionally an isocyanate-reactive compound; wherein at least one of the adduct or polyisocyanate contains a rodlike mesogenic moiety.
    Type: Grant
    Filed: August 3, 1990
    Date of Patent: February 23, 1993
    Assignee: The Dow Chemical Company
    Inventor: Robert E. Hefner, Jr.
  • Patent number: 5182310
    Abstract: The present invention refers to isocyanate-reactive compositions containing hindered phenolic antioxidants having a molecular weight of at least 700. These compositions, when used to prepare flexible polyurethane foams, especially slabstock foam, provide foams which exhibit a significant reduction of scorch.
    Type: Grant
    Filed: July 25, 1991
    Date of Patent: January 26, 1993
    Assignee: Dow Chemical Company
    Inventors: Richard G. Skorpenske, Alan K. Schrock
  • Patent number: 5173518
    Abstract: A process for the preparation of cellular polyurethane elastomers involves reactinga) an organic and/or modified organic polyisocyanate withb) a polyether polycarbonate diol which contains bonded polyoxytetramethylene glycol radicals having a mean molecular weight Mn (number average) of from 150 to 500, and, if desired,c) a low-molecular-weight chain extender and/or crosslinking agent,in the presence ofd) a blowing agent,e) a catalyst andf) if desired additives and/or assistants.
    Type: Grant
    Filed: January 6, 1992
    Date of Patent: December 22, 1992
    Assignee: BASF Aktiengesellschaft
    Inventors: Kaspar Bott, Horst King, Claudia Spang, Roland Minges, Wolfgang Straehle
  • Patent number: 5169877
    Abstract: Disclosed are rigid cellular polyurethanes prepared by bringing together under foam forming conditions an aromatic polyisocyanate and a polyhydric combination comprising a major proportion of a crude polyester polyol and minor proportion of a cross-linking polyol. This selection of particular ingredients gives rise to foams having extremely low initial insulation K factor values.
    Type: Grant
    Filed: January 8, 1991
    Date of Patent: December 8, 1992
    Assignee: The Dow Chemical Company
    Inventors: Benjamin W. Tucker, Debkumar Bhattacharjee
  • Patent number: 5164421
    Abstract: Hydrophilic polyurethane foams containing residues of a polyalkylene glycol monoalkyl or alkaryl ether may be produced by reacting the ether with an isocyanate having a functionality of greater than two and using only stoichiometric amounts or small excesses e.g. up to 12% of weight of water as foaming agent. Methyl, lauryl, cetyl, octylphenyl and nonyl phenyl ethers may be used. The foams are applicable for the manufacture of absorptive devices such as wound dressings, sanitary towels, diapers, incontinence pads or tampons.
    Type: Grant
    Filed: July 3, 1991
    Date of Patent: November 17, 1992
    Assignee: Smith and Nephew Associated Companies plc
    Inventors: Sinan B. Kiamil, Ashok L. Patel
  • Patent number: 5164422
    Abstract: An isocyanate-terminated quasi-prepolymer is prepared by reacting an organic polyisocyanate and a polyester polyol which comprises the reaction product of a polycarboxylic acid component and ethylene glycol or a mixture of ethylene glycol and at least one other glycol. The use of the quasi-prepolymer in the preparation of rigid cellular polymers, especially polyisocyanurate foams, enhances the thermal insulating properties of the foams, and helps to reduce their cost and blowing agent usage.
    Type: Grant
    Filed: November 25, 1991
    Date of Patent: November 17, 1992
    Assignee: The Celotex Corporation
    Inventors: Michael E. Londrigan, Scott C. Snider, Kenneth G. Trout
  • Patent number: 5147898
    Abstract: The present invention is a process for producing a rigid foam by reacting an active hydrogen compound containing an active hydrogen compound containing in its molecular structure a group of a neutralized salt or an alkoxide and a polyisocyanate compound in the presence of a halogenated hydrocarbon blowing agent and an assisting agent such as a catalyst.The active hydrogen compound containing in its molecular structure a group of a neutralized salt or an alkoxide and other active hydrogen compounds are preferably polyols, particularly polyether polyols respectively.The present invention has solved a problem of deterioration of the physical properties, which is problematic in a case where a rigid foam is produced by using a halogenated hydrocarbon blowing agent having hydrogen atoms, and is capable of producing a rigid foam equivalent to a conventional rigid foam obtained by using a halogenated hydrocarbon blowing agent having no hydrogen atoms.
    Type: Grant
    Filed: March 11, 1991
    Date of Patent: September 15, 1992
    Assignee: Asahi Glass Company Ltd.
    Inventor: Joichi Saito
  • Patent number: 5145883
    Abstract: The present invention relates a method for producing a polyether ester polyol containing polycarboxylic acid residues in the vicinity of the terminals, by means of a doubles metal cyanide complex catalyst. Namely, the present invention is a method for producing a polyether ester polyol by reacting a polyether polyol having a hydroxyl value of at most 400, a polycarboxylic anhydride and a monoepoxide by means of a double metal cyanide complex as a catalyst.The present invention relates also to a process for producing a flexible polyurethane foam or a polyurethane elastomer using this polyether ester polyol. The flexible polyurethane foam produced has a high thermal fusing properties, and by laminating it with e.g. cloth, it is possible to obtain a laminate having high bond strength. Further, this polyurethane elastomer has superior physical properties as compared with an elastomer obtainable by using a polyether polyol or a polyester polyol.
    Type: Grant
    Filed: January 3, 1991
    Date of Patent: September 8, 1992
    Assignee: Asahi Glass Company Ltd.
    Inventors: Joichi Saito, Sigeyuki Kozawa, Nobuaki Kunii, Hirotsugu Yamamoto, Hiromitsu Takeyasu
  • Patent number: 5137935
    Abstract: Polyetherpolycarbonatediols are composed essentially ofA) from 3 to 63.7 mol % of units derived from a polyoxytetramethylenediol,B) from 63.7 to 3 mol % of units derived from a polyoxy-C.sub.2 -C.sub.8 -alkylenediol other than A), an aliphatic alkanediol of from 2 to 14 carbon atoms, an alicyclic alkanediol of from 3 to 14 carbon atoms or an alkylene oxide of 2 to 3 carbon atoms, or a mixture thereof, andC) from 33.3 to 50 mol % of units derived from phosgene, a dialkyl carbonate having C.sub.1 -C.sub.4 -alkyl groups or a cyclic carbonate having C.sub.2 -C.sub.4 -alkylene bridges, or a mixture thereof.
    Type: Grant
    Filed: February 15, 1991
    Date of Patent: August 11, 1992
    Assignee: BASF Aktiengesellschaft
    Inventors: Kaspar Bott, Wolfgang Straehle, Ulrich Abel
  • Patent number: 5114988
    Abstract: Polyether polyols prepared by oxyalkylating a 1,2-diaminocycloalkane have reduced levels of unsaturation and may be used to prepare melamine containing flame retardant polyurethane foams capable of passing California 117 and 133, and other flame tests.
    Type: Grant
    Filed: October 23, 1989
    Date of Patent: May 19, 1992
    Assignee: BASF Corporation
    Inventors: Steven D. Gagnon, Oscar M. Grace, Theodore M. Smiecinski, Steven E. Wujcik
  • Patent number: 5109031
    Abstract: Rigid cellular polymers are made by reacting an organic polyisocyanate with a polyol component comprising a polyester polyol having a free glycol content of less than about 7 percent by weight of the polyester polyol in the presence of a blowing agent. The use of the polyester polyol enhances the thermal insulating properties of the foams.
    Type: Grant
    Filed: May 10, 1991
    Date of Patent: April 28, 1992
    Assignee: Jim Walter Research Corp.
    Inventor: Scott C. Snider
  • Patent number: 5093383
    Abstract: Polyurethane/urea foams are derived from prepolymers having branched chain linked isocyanate end groups and components containing isocyanate reactive imino/enamino-functional compounds.
    Type: Grant
    Filed: August 30, 1989
    Date of Patent: March 3, 1992
    Assignees: ICI Americas Inc., Imperial Chemical Industries plc
    Inventors: Edward F. Cassidy, Herbert R. Gillis, Malcolm Hannaby, Jan W. Leenslag
  • Patent number: 5077373
    Abstract: Provided are a polyurethane comprising (A) a structural unit derived from polyester diol, which consists essentially of 1 to 3 members selected from the structural units (I), (II) and (III) shown below, and the structural units (IV) and (V) shown below, the molar fractions of these structural units satisfying specific relationships:--O--CH.sub.2).sub.m O-- (I)wherein m represents an integer of 8 to 10 ##STR1##--O--R.sup.1 --O-- (III)wherein R.sup.1 represents a branched primary glycol residue having 4 to 8 carbon atoms--O--CH.sub.2).sub.4 O-- (IV) ##STR2## wherein n represents an integer of 4 to 8, and (B) a structural unit derived from a diisocyanate; a process for producing the same; and the polyester diol used for the preparation of the same.
    Type: Grant
    Filed: April 27, 1990
    Date of Patent: December 31, 1991
    Assignee: Kuraray Co., Ltd.
    Inventors: Tomoyasu Tsuda, Yukiatsu Komiya, Koji Hirai
  • Patent number: 5070115
    Abstract: Rigid substantially closed cell foams are made by reacting an organic isocyanate with a mixture of high molecular weight polyols in the presence of water, a catalyst and other optional materials such as chain extenders, crosslinking agents and flameproofing agents. The reactants are used in quantities such that the isocyanate to hydroxyl group index is from about 90 to about 150. The mixture of high molecular weight polyols is composed of (1) a polyester having at least two hydroxyl groups and an OH number greater than 150 and/or a polyether having at least two hydroxyl groups and an OH number greater than 200 and (2) a polyether having at least two hydroxyl groups and an OH number below 100. The foams produced in accordance with this process are useful as insulating materials and as structural reinforcing materials.
    Type: Grant
    Filed: March 1, 1991
    Date of Patent: December 3, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rainer Welte, Hans-Joachim Scholl
  • Patent number: 5063253
    Abstract: This invention relates to a process for the production of cold-setting flexible polyurethane foam useful for damping sound comprising reacting a polyisocyanate in the presence of water with (a) at least one polyether having an OH number of from 20 to 60 and containing at least two OH groups, wherein said polyether is based on 75 to 95% by weight propylene oxide and 5 to 25% by weight ethylene oxide; (b) a polyether or polyester having an OH number of from 150 to 400 and containing at least two OH groups; and (c) a polyether different from components (a) and (b) having an OH number of from 20 to 200 and containing at least two OH groups, wherein said polyether is based on propylene oxide and ethylene oxide and has an ethylene oxide content above 50% by weight based on the total amount of propylene oxide and ethylene oxide.
    Type: Grant
    Filed: March 30, 1990
    Date of Patent: November 5, 1991
    Assignees: Bayer Aktiengesellschaft, Mobay Corporation
    Inventors: Peter Gansen, Rudi Wolfgramm, Klaus D. Wolf, John J. Lindsey