With Nonmetal Constituent - Silicon(si) Considered A Metal (e.g., Cermet, Etc.) Patents (Class 75/230)
  • Patent number: 4833106
    Abstract: A fluid-permeable article which permits fluid to pass therethrough includes a porous ceramic structure having a multiplicity of hollow members made of ceramic material which are concatenated with each other to form a framework having a continuous capillary passageway system. A continuous space is formed outside of the framework and is defined by the outer surfaces of the hollow members. A continuous matrix material fills the continuous space outside of the framework and cooperates with the porous ceramic structure to provide an integral composite structure consisting of the ceramic material and the matrix material. The continuous passageway system is open in at least a portion of the exposed surfaces of the article and permits fluids to pass therethrough.
    Type: Grant
    Filed: October 14, 1987
    Date of Patent: May 23, 1989
    Assignee: Nabeya Iron & Tool Works, Ltd.
    Inventor: Takao Horie
  • Patent number: 4830930
    Abstract: There are disclosed a surface refined sintered alloy body which comprises a hard phase containing at least one selected from the group consissting of carbides, carbonitrides, carbooxides, carbonitrooxides of the metals of the groups 4a, 5a and 6a of the periodic table and a binding phase containing at least one selected from iron group metals, characterized in that the concentration of the binding phase in the surface layer (of from 10 .mu.m to 500 .mu.m from the surface of the sintered alloy) is highest at the outermost surface thereof and approaches the concentration of the inner portion, the concentration of the binding phase decreasing from the outermost surface to a point at least 5 .mu.m from the surface; and a method for making the same by applying decarburization treatment at the surface of the sintered alloy at temperatures within the solid-liquid co-existing region of the binding phase after sintering or in the process of sintering.
    Type: Grant
    Filed: April 7, 1988
    Date of Patent: May 16, 1989
    Assignee: Toshiba Tungaloy Co., Ltd.
    Inventors: Yasuro Taniguchi, Ko Sasaki, Mitsuo Ueki, Keiichi Kobori
  • Patent number: 4810465
    Abstract: A free-cutting Ti alloy is disclosed. The basic alloy composition of this free-cutting Ti alloy essentially consists of at least one of S: 0.001-10%, Se: 0.001-10% and Te: 0.001-10%; REM: 0.01-10%; and one or both of Ca: 0.001-10% and B: 0.005-5%; and the balance substantially Ti. The Ti alloy includes one or more of Ti-S (Se, Te) compounds, Ca-S (Se, Te) compounds, REM-S (Se, Te) compounds and their complex compounds as inclusions to improve machinability. Some optional elements can be added to above basic composition.Also disclosed are methods of producing the above free-cutting Ti alloy and a specific Ti alloy which is a particularly suitable material for connecting rods.
    Type: Grant
    Filed: February 9, 1987
    Date of Patent: March 7, 1989
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Atsuyoshi Kimura, Sadayuki Nakamura
  • Patent number: 4799956
    Abstract: A gasket or other sealing member containing intercalated graphite exhibits improved strength and safety properties and simplified manufacture. Such a gasket may be formed by filling a mold of the appropriate shape with intercalated graphite powder and applying sufficient pressure and heat to produce a coherent mass. The properties of an intercalated graphite gasket may be further improved by incorporating metal reinforcement, metal powders, organic polymers ceramic powders or even exfoliated graphite into the intercalated graphite gasket.
    Type: Grant
    Filed: February 17, 1987
    Date of Patent: January 24, 1989
    Assignee: Intercal Company
    Inventor: Ferdinand L. Vogel
  • Patent number: 4799957
    Abstract: An electric motor brush or other electrical contact fabricated with intercalated graphite exhibits improved electrical conductivity, strength and performance when compared with electrical brushes made with non-intercalated graphite or with carbon. Such contacts may be formed by filling a mold of the appropriate shape with intercalated graphite powder and applying sufficient pressure and heat to produce a coherent mass. The ability of intercalated graphite powder to be compacted in such a fashion leads to economic methods of manufacturing electrical contacts. The properties of these contacts may be further improved by the incorporation of metal powder, organic polymers or ceramic powders into the intercalated graphite prior to pressing.
    Type: Grant
    Filed: February 17, 1987
    Date of Patent: January 24, 1989
    Assignee: Intercal Company
    Inventor: Ferdinand L. Vogel
  • Patent number: 4796575
    Abstract: A wear resistant slide member made of iron-base sintered alloy in which carbides are dispersed in a matrix phase. 80% or more of the carbides contained in an alloy metallurgical structure are 4.about.15 .mu.m in sized, the carbides are dispersed at an average grain interval of 5.about.15 .mu.m, and a field-of-view occupation area proportion of the carbides is 10.about.15%. If this slide member is used in slide contact with a second slide member made of iron-base alloy whose slide surface layer is subjected to remelt-hardening treatment by means of high-density energy irradiation, amounts of abrasion of the both slide members are sufficiently small, and excellent durability as a combination of slide members for use in a power machine, can be revealed.
    Type: Grant
    Filed: October 22, 1987
    Date of Patent: January 10, 1989
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Toshihiko Matsubara, Akira Fujiwara
  • Patent number: 4797155
    Abstract: A metal matrix composite is produced by plastically deforming a metal powder, either or after blending the powder with ceramic fibers, and compacting the mixture at elevated temperatures to achieve substantially full density. Imparting strain energy to the metal allows reduction of the compaction temperature to eliminate reaction between the fibers and the metal or degradation of the fibers. Silicon nitride fibers are thermodynamically superior for use in aluminum or titanium metal matrix composites, since silicon nitride fibers are more stable at the temperatures required for full compaction. Secondary phase reactions are avoided.
    Type: Grant
    Filed: February 27, 1987
    Date of Patent: January 10, 1989
    Assignee: The Boeing Company
    Inventor: K. Bhagwan Das
  • Patent number: 4778649
    Abstract: A method of producing a material having a layer of ceramic as a first component, a layer of a metal as a second component and an intermediate layer lying between said layers and including said first and second components in continuous gradient ratios so that the properties of the material may change continuous, including a step of forming said intermediate layer by igniting a powder mixture of metallic and nonmetallic constitutive elements of said ceramic component and said metal component so as to cause a synthetic reaction in the powder mixture.
    Type: Grant
    Filed: August 7, 1987
    Date of Patent: October 18, 1988
    Assignees: Agency of Industrial Science and Technology, Daikin Industries, Ltd.
    Inventors: Masayuki Niino, Nobuyuki Yatsuyanagi, Jun Ikeuchi, Nobuhiro Sata, Tohru Hirano, Kanichiro Sumiyoshi
  • Patent number: 4772322
    Abstract: A process for producing flat products from particulate material comprises the steps of forming relatively smooth, castable slurry comprising a suspension of particulate material in an aqueous solution, a film-forming binder material and a dispersion of a particulate synthetic resin in an aqueous solution, depositing a coating of this slurry onto a support surface and, heating the deposited coating to a temperature at which a component of the synthetic resin volatilises. The coating may be removed from the support surface as a flat product either before or after heating to volatilize a component of the synthetic resin.
    Type: Grant
    Filed: May 20, 1987
    Date of Patent: September 20, 1988
    Inventors: John Bellis, Nigel J. Brooks
  • Patent number: 4766040
    Abstract: Temperature resistant abrasive polycrystalline diamond bodies are described, intended for use as tools in various mechanical operations like turning, milling, drilling, sawing and drawing, having different additions, i.e. amount and composition, of binding, fluxing, catalyst metals at different distances from the working surface. Preferably the metal concentration of the polycrystalline diamond body is decreasing towards the working surface while the metal composition is varied in a way that gives a mechanically stiffer matrix that also has a lower thermal expansion.In one embodiment the diamond body is high pressure-high temperature-bonded to a supporting body, e.g. of cemented carbide, in order to facilitate the clamping of the tool. In another embodiment the diamond body is brazed to a supporting body or used in a surface-set rock drill bit, i.e. held by a braze metal.
    Type: Grant
    Filed: June 26, 1987
    Date of Patent: August 23, 1988
    Assignee: Sandvik Aktiebolag
    Inventors: Lars H. Hillert, Mats G. Waldenstrom
  • Patent number: 4755712
    Abstract: A lead-in wire for use in an election lamp formed of molybdenum (undoped or doped with small amount of potassium and silicon) containing small amount of yttrium oxide and molybdenum boride is disclosed.
    Type: Grant
    Filed: December 9, 1986
    Date of Patent: July 5, 1988
    Assignee: North American Philips Corp.
    Inventors: Mohammad Mujahid, Richard Conrad
  • Patent number: 4746363
    Abstract: Cermet body formed by reaction sintering at pressures ranging from subatmospheric to superatmospheric of admixed and shaped particulate exothermic reactants, which have maximum particle size substantially not greater than 150 .mu.m and can be elements, compounds, intermetallic compounds and/or alloys, in stoichiometric proportions to substantially form 40-95 mole percent of first phase or phases being boride, nitride, silicide, sulfide or combination thereof of one or more of the elements of Groups 2a, 3a exclusive of B, 4a, 2b, 3b including lanthanide and actinide series elements, 4b, 5b, 6b, 7b and 8, and 5-60 mole percent of second phase or phases being metal, alloy, intermetallic compound or combination thereof of one or more of the elements of Groups 3a exclusive of B, 4a, 2b, 4b, 5b, 6b, 7b, iron, cobalt and nickel, wherein the maximum grain size of the first phase or phases is substantially not greater than 10 .mu.m and which body contains 0 to 4 weight percent oxygen.
    Type: Grant
    Filed: June 19, 1987
    Date of Patent: May 24, 1988
    Assignee: Corning Glass Works
    Inventor: Thomas P. DeAngelis
  • Patent number: 4735656
    Abstract: An abrasive material comprised of a metal matrix and evenly distributed ceramic particulates, is made by mixing powder metal with the ceramic powder and heating to a temperature sufficient to melt most, but not all of the powder. In this way the ceramic does not float to the top of the material, yet a dense material is obtained. A nickel superalloy matrix will have at least some remnants of the original powder metal structure, typically some equiaxed grains, along with a fine dendritic structure, thereby imparting desirable high temperature strength when the abrasive material is applied to the tips of blades of gas turbine engines. Preferred matrices have a relatively wide liquidus-solidus temperature range, contain a melting point depressant, and a reactive metal to promote adhesion to the ceramic.
    Type: Grant
    Filed: December 29, 1986
    Date of Patent: April 5, 1988
    Assignee: United Technologies Corporation
    Inventors: Robert P. Schaefer, David A. Rutz, Edward Lee, Edward J. Johnson
  • Patent number: 4728362
    Abstract: To increase service life and suppress interferences in high voltage electrodes for the ignition distributing system of internal combustion engines, the electrodes consist of molded and sintered mixture of 50-90% by weight iron powder and 50-10% by weight calcium silicide. Preferably, the electrode has tipstretched contact area of nonalloyed iron.
    Type: Grant
    Filed: April 22, 1986
    Date of Patent: March 1, 1988
    Assignee: Robert Bosch GmbH
    Inventors: Werner Grunwald, Hans-Peter Koch, Gundmar Leuze, Hans Neu
  • Patent number: 4701381
    Abstract: Composite materials and products are described composed of a mixed metal interstitial alloy in the form of a carbide, nitride, carbonitride, oxynitride, oxycarbide or carboxynitride with the .beta..sup.m (.beta.-manganese) metal-atom arrangement, and a metallic carrier. With the carrier in the form of a binder phase for particles of the alloy a hard metal can be obtained which has a hardness not much less than a conventional WC-Co hard metal. Alternatively the alloy can be employed as a coating for a metallic substrate, for example to increase resistance to corrosion and oxidation. In a preferred composition, the interstitial alloy is nickel-molybdenum-nitride and nickel is used as the binder or the substrate material.
    Type: Grant
    Filed: July 18, 1985
    Date of Patent: October 20, 1987
    Assignee: The University of Newcastle Upon Tyne
    Inventor: Kenneth H. Jack
  • Patent number: 4692387
    Abstract: Process for modifying in situ the electrical and/or optical properties of an electrochemically-deposited interlayer within a polyimide film, the interlayer being comprised of particulate silver and/or gold, by heating the interlayer, either in its entirety or in a spatially selective manner, so as to sinter the particulate silver and/or gold without adversely affecting the properties of the polyimide, and the film structure produced thereby.
    Type: Grant
    Filed: June 12, 1986
    Date of Patent: September 8, 1987
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Shymon Reich
  • Patent number: 4664704
    Abstract: This composite material includes reinforcing hybrid fiber mixture material in a matrix of metal which is aluminum, magnesium, copper, zinc, lead, tin, or an alloy having these as principal components. The hybrid fiber mixture is a mixture of crystalline alumina-silica fiber material and mineral fiber material. The crystalline alumina-silica fiber material has as principal components 35% to 80% by weight of Al.sub.2 O.sub.3 and 65% to 20% by weight of SiO.sub.2, with a content of other substances of less than or equal to 10% by weight, and with the percentage of mullite being greater than or equal to 15% by weight, and with the percentage of non fibrous particles with diameters greater than 150 microns being less than or equal to 5% by weight. And the mineral fiber material has as principal components SiO.sub.2, CaO, and Al.sub.2 O.sub.3, the content of MgO being less than or equal to 10% by weight, the content of Fe.sub.2 O.sub.
    Type: Grant
    Filed: May 16, 1985
    Date of Patent: May 12, 1987
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tadashi Dohnomoto, Masahiro Kubo
  • Patent number: 4663559
    Abstract: A device is disclosed which produces high current, low noise, low lateral energy, stochastic electron emission from a multiplicity of insulative particles subjected to a field. The insulative particles are in and of a surface thickness comprised of a random mixture of insulative and conductive particles in ohmic contact. Emission is achieved at applied potentials of about 5 volts which produce a field sufficient to emit electron currents of nanoamperes to milliamperes. Single devices or arrays of devices may be batch fabricated. Each device has an imtegral, implicity self-aligned electron optic system comprising means for modulating, focusing and deflecting the formed current beam, and means shielding the device from ambient magnetic fields.
    Type: Grant
    Filed: November 15, 1985
    Date of Patent: May 5, 1987
    Inventor: Alton O. Christensen
  • Patent number: 4663120
    Abstract: A refractory metal silicide sputtering target is made by reacting refractory metal and silicon to about 70 to 90% completion of the reaction, comminuting the material, and then vacuum hot pressing the comminuted material to a high density compact having a theoretical density greater than about 95 percent and forming the metal silicide.
    Type: Grant
    Filed: April 15, 1985
    Date of Patent: May 5, 1987
    Assignee: GTE Products Corporation
    Inventors: Edward D. Parent, Charles S. Purinton, Charles W. Sutter
  • Patent number: 4659548
    Abstract: Fabrication of a high precision mirror using a discontinuous metal matrix mposite is described. A metal matrix composite (MMC) is obtained by using one of the three methods described herein or any other method. The MMC material so obtained is machined to form a mirror substrate which is then coated and the coating so obtained is converted into the mirror surface. The mirror so obtained has better characteristics over the conventional high precision beryllium mirrors used for this purpose and is fabricated out of a nontoxic material which is cheaper and more easily available than the beryllium metal.
    Type: Grant
    Filed: February 13, 1986
    Date of Patent: April 21, 1987
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Jacob D. Gubbay, Edward J. Hall
  • Patent number: 4655830
    Abstract: This invention relates to the manufacture of compacts of ceramic composition, cermets, and other high hardness materials by applying explosive shock during exothermic sintering of such powders.
    Type: Grant
    Filed: June 21, 1985
    Date of Patent: April 7, 1987
    Inventors: Tomotsu Akashi, Akira Sawaoka
  • Patent number: 4648903
    Abstract: An iron base sintered, wear-resistant material consisting substantially of, in weight ratio, 3-25% of Cr, 0.1-2% of P, 0.5-3% of C, 1-13% of at least two elements selected from the group consisting of 0.5-7% Mo, 0.1-8% W, 0.1-3V and 0.5-2% Ni, 10-25% of Cu and the balance being essentially Fe.
    Type: Grant
    Filed: February 28, 1985
    Date of Patent: March 10, 1987
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Yutaka Ikenoue, Hiroyuki Endoh, Kei Ishii, Keitaro Suzuki
  • Patent number: 4619697
    Abstract: A novel target material for use in the sputter formation of a metal silicide film in electrode wiring in a semiconductor device, and a process for producing such target material are disclosed.The process for producing the target material is characterized by first impregnating molten silicon into a calcined body containing at least one silicide forming metal component and a silicon component and then forming a sintered body with a reduced oxygen content containing both a metal silicide and silicon.The target material prepared in accordance with the invention is extremely low not only in oxygen content but also in the concentrations of other impurities and has high deflective strength as compared with the conventional sintered target.The film formed by sputtering the target of the invention has appreciably reduced impurity levels and hence, very low electric resistivities. The target of the invention enables sputtering to be performed 5 times as fast as in the case using the conventional sintered target.
    Type: Grant
    Filed: August 27, 1985
    Date of Patent: October 28, 1986
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Kenichi Hijikata, Tadashi Sugihara, Masashi Komabayashi
  • Patent number: 4615733
    Abstract: A composite material, including reinforcing fiber material with principal components SiO.sub.2 and/or CaO and/or Al.sub.2 O.sub.3, and with a Mg content by weight of between about 0% and about 10%, an Fe.sub.2 O.sub.3 content by weight of between about 0% and about 5%, and a content by weight of other inorganic substances of between about 0% and about 10%, and consisting essentially of mineral fibers and non fibrous particles to a total percentage of not more than about 20% by weight, the weight percentage of the part of the non fibrous particles which have a diameter of greater than or equal to about 150 microns being between about 0% and about 7%. Also, the composite material includes a matrix metal selected from the group consisting of aluminum, magnesium, copper, zinc, lead, tin, and alloys having these as principal components, the volume proportion of the mineral fibers being in the range of from about 4% to about 25%.
    Type: Grant
    Filed: April 2, 1985
    Date of Patent: October 7, 1986
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahiro Kubo, Tadashi Dohnomoto, Atsuo Tanaka, Yoshiaki Tatematsu
  • Patent number: 4605440
    Abstract: Hard, tough, lightweight boron-carbide-reactive metal composites, particularly boron-carbide-aluminum composites, are produced. These composites have compositions with a plurality of phases. A method is provided, including the steps of wetting and reacting the starting materials, by which the microstructures in the resulting composites can be controllably selected. Starting compositions, reaction temperatures, reaction times, and reaction atmospheres are parameters for controlling the process and resulting compositions. The ceramic phases are homogeneously distributed in the metal phases and adhesive forces at ceramic-metal interfaces are maximized. An initial consolidation step is used to achieve fully dense composites. Microstructures of boron-carbide-aluminum cermets have been produced with modulus of rupture exceeding 110 ksi and fracture toughness exceeding 12 ksi.sqroot.in. These composites and methods can be used to form a variety of structural elements.
    Type: Grant
    Filed: May 6, 1985
    Date of Patent: August 12, 1986
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Danny C. Halverson, Aleksander J. Pyzik, Ilhan A. Aksay
  • Patent number: 4599109
    Abstract: A high-speed steel obtained by powder metallurgy processing having a chemical composition which includes, in weight %,C: a quantity (%) which satisfies the formulaCeq+0.15.ltoreq.C+12/14 N.ltoreq.Ceq+0.35where Ceq=0.19+0.017 (W+2Mo)+0.22V, andN, W, Mo and V are respectively the content (%) in steel______________________________________ Cr: 3-5% V: 4.0-6.0% Mo: 8-12% Co: 5-15% W: 8-14% N: 0.2-1.2% ______________________________________and the remainder is Fe, and (W+2Mo) is 27-32%, is disclosed.
    Type: Grant
    Filed: June 18, 1985
    Date of Patent: July 8, 1986
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Nobuyasu Kawai, Minoru Hirano, Hiromune Manto, Hajime Esaka, Hirofumi Fujimoto
  • Patent number: 4588441
    Abstract: A process for the preparation of an iron base sintered alloy well suited for use in valve mechanism members or parts of internal combustion engines, which has a porosity of 5 to 15% and throughout the iron matrix of which is dispersed an Fe-Mo intermetallic compound in the form of a phase harder than the said matrix, by using a powder mixture obtained by incorporating into finely divided iron powders having a particle size of not more than 30 microns the given amounts of copper powders, phosphorus-containing alloy powders, carbon powders and Fe-Mo alloy powders, or the given amounts of bronze powders and/or a mixture of copper powders and tin powders, phosphorus-containing alloy powders, carbon powders and Fe-Mo alloy powders.
    Type: Grant
    Filed: January 31, 1984
    Date of Patent: May 13, 1986
    Inventors: Yutaka Ikenoue, Hiroyuki Endoh, Tadao Hayasaka
  • Patent number: 4569692
    Abstract: A composite is provided which is adaptable to be a substrate for an electronic application. The composite comprises first material particles having a coefficient of thermal expansion in the range of about -20.times.10.sup.-7 to about 50.times.10.sup.-7 in/in/.degree.C. Second material particles having a coefficient of thermal expansion in the range of about 100.times.10.sup.-7 to about 200.times.10.sup.-7 in/in/.degree.C. are mixed with the first material particles. A bonding agent adheres the first and second material particles into a coherent composite having a coefficient of thermal expansion in the range of about 1.times.10.sup.-7 to about 50.times.10.sup.-7 in/in/.degree.C.
    Type: Grant
    Filed: October 6, 1983
    Date of Patent: February 11, 1986
    Assignee: Olin Corporation
    Inventor: Sheldon H. Butt
  • Patent number: 4559277
    Abstract: A ceramic-aluminum alloy composite in which residual stress between the ceramic and aluminum components is substantially eliminated and strong cohesion is provided between the components of the composite over a wide temperature range. The composite of the invention is an integral combination of a ceramic element, a metallized layer, a cladding layer and an aluminum alloy layer. The metallized layer and the cladding layer are formed in that order on the surface of the ceramic element. The aluminum alloy layer is formed adjacent the cladding layer by pouring and solidification of a molten aluminum alloy. The metallized layer is a thin metal layer formed by any of vapor deposition of a metal, a high-melting metal method, and an activated metal method. The cladding layer is a three-layer laminated structure having top and bottom layers of Cu, Ag or Al and an intermediate layer of a metal dissimilar to the top and bottom layers. The ceramic element is preferably one of Si.sub.3 N.sub.4, SiC, Al.sub.2 O.sub.3, ZiO.
    Type: Grant
    Filed: June 8, 1984
    Date of Patent: December 17, 1985
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Masaya Ito
  • Patent number: 4537323
    Abstract: Boron, oxygen, or a mixture thereof, is used as a sintering aid in sintering Mo-Ti alloys. Compounds formed between these sintering aids and the Mo or Ti have thermal expansion coefficients consistent with that of alloys of Mo and Ti. An hermetic member may be made using these constituents. The hermetic member may be used to seal an assembly such as a high pressure sodium lamp.
    Type: Grant
    Filed: January 9, 1984
    Date of Patent: August 27, 1985
    Assignee: GTE Laboratories Incorporated
    Inventors: Brian M. Ditchek, Thomas R. Middleton
  • Patent number: 4533392
    Abstract: High strength ductile sintered iron alloy composition containing silicon and phosphorus with a total alloy content below 4% having a yield point above 400 N/mm.sup.2 and an impact strength of more than 40 J/cm.sup.2. The alloys contain between about 0.5 and 3% by weight silicon, and between about 0.2 and 0.7% phosphorus, with the balance being iron. These alloy compositions are made by sintering iron, iron-silicon and iron-phosphorus powders at temperatures between about 1050.degree. and 1200.degree. C.
    Type: Grant
    Filed: February 16, 1978
    Date of Patent: August 6, 1985
    Assignee: Robert Bosch GmbH
    Inventors: Friedrich J. Esper, Robert Zeller
  • Patent number: 4505987
    Abstract: A sliding member highly improved with lubricating performance, wear resistant property and strength has a thin steel sheet or plate and sintered metal layer deposited on the steel sheet, wherein the sintered metal layer, comprises copper as a main component incorporated with a certain amount of tin, nickel, phosphorus, graphite and, optionally, with iron, and a sliding member exhibiting excellent lubricating performance, wear resistant property and strength even under impact and heavy loads includes a thick steel sheet or plate with which thin steel sheet of the above-mentioned sliding member is integrally joined.
    Type: Grant
    Filed: November 10, 1981
    Date of Patent: March 19, 1985
    Assignees: Oiles Industry Co., Ltd., Mitsuya Seiko Co. Ltd.
    Inventors: Shinji Yamada, Saburo Hanafusa
  • Patent number: 4491477
    Abstract: An anti-wear sintered alloy comprising from 2.5 to 25.0% of Cr, from 0.10 to 3.0% of Mn, from 0.1 to 0.8% of P, from 1.0 to 5.0% of Cu, from 0.5 to 2.0% of Si, from 0 to 3% of Mo, 1.5 to 3.5% of C, one selected from the group consisting of from 0.5 to 3.0% of S and from 1.0 to 5.0% of Pb, and the balance being Fe with less than 2% of impurities, wherein S or Pb is distributed uniformly in the sintered alloy in form of sulfide or lead particle of less than 100 .mu.m and a manufacturing process thereof.
    Type: Grant
    Filed: August 24, 1982
    Date of Patent: January 1, 1985
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tetsuya Suganuma, Koji Kazuoka, Shuichi Fujita, Yoshitaka Takahashi, Takeshi Okujo
  • Patent number: 4475948
    Abstract: A composition is described useful in the production of tritium in a nuclear eactor. Lithium aluminate particles are dispersed in a matrix of zirconium. Tritium produced by the reactor of neutrons with the lithium are absorbed by the zirconium, thereby decreasing gas pressure within capsules carrying the material.
    Type: Grant
    Filed: April 26, 1983
    Date of Patent: October 9, 1984
    Assignee: The United States of America as represented by the Department of Energy
    Inventors: William E. Cawley, Turner J. Trapp
  • Patent number: 4435482
    Abstract: The present invention aims to provide a sliding member: to be operated under a high load and high sliding speed; having high impact resistance and high break-in property; to be highly resistant and stable under boundary lubricating conditions, and; to be engaged with the swash plate made of iron or aluminum in a swash plate type compressor. The sliding member of the present invention comprises:a base comprising an iron-based alloy, and;a bearing layer, consolidated to said base and formed by applying on said base a powder coating having a thickness not more than 0.5 mm, and then baking said coating, said powder consisting of an iron family element and an additive component which includes from 3 to 30% by weight of boron.
    Type: Grant
    Filed: February 25, 1981
    Date of Patent: March 6, 1984
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Kenichiro Futamura, Eiji Asada, Tatsuhiko Fukuoka
  • Patent number: 4428856
    Abstract: Disclosed is a non-evaporable getter containing titanium, a refractory metal selected from Groups V and VI of the Periodic system with a melting temperature of no less than 2500.degree. C. and titanium hydride, the ratio of the components taken in percent by weight, being as follows:titanium: 50 to 98refractory metal: 1.5 to 30titanium hydride: 0.5 to 20.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: January 31, 1984
    Inventors: Maya F. Boyarina, Vladimir G. Vildgrube, Jury S. Sergeev
  • Patent number: 4388114
    Abstract: An anti-wear sintered alloy comprising chrome 2.5-7.5 weight %, manganese 0.10-3.0 weight %, phosphorus 0.2-0.8 weight %, copper 1.0-5.0 weight %, silicon 0.5-2.0 weight %, molybdenum 0-3 weight %, and carbon 1.5-3.5 weight %, the balance being Fe and less than 2% impurities, and a process of manufacturing therefore.
    Type: Grant
    Filed: December 5, 1980
    Date of Patent: June 14, 1983
    Assignee: Toyota Jidosha Kogyo Kabushiki Kaisha
    Inventors: Tetsuya Suganuma, Yoshio Fuwa, Shuichi Fujita, Takahashij Yoshitaka
  • Patent number: 4385944
    Abstract: A method for making magnetic crystallized implements based on glassy metal alloys. Metallic glass alloy powder of suitable ferromagnetic composition is compacted by mechanical, by adhesive bonding or by thermomechanical processes. The resulting compacts can be heat treated to enhance magnetic properties. Compacted bodies exhibit excellent ferromagnetic properties, low remanence, low coercivity and high permeabilities.
    Type: Grant
    Filed: May 29, 1980
    Date of Patent: May 31, 1983
    Assignee: Allied Corporation
    Inventor: Ryusuke Hasegawa
  • Patent number: 4380471
    Abstract: A polycrystalline diamond body infiltrated by a silicon atom-containing metal (e.g., silicon alloy) is bonded to a substrate comprising cemented carbide with a barrier of refractory material extending between the diamonds cemented together with silicon atom-containing binder and the substrate substantially precluding migration of the cementing medium (e.g., cobalt) from the carbide substrate into contact with the silicon atom-containing bonding medium in the diamond body. The process comprises subjecting a mass of diamond powder, a quantity of silicon atom-containing metal binder material, a cemented carbide body and a barrier made of material selected from the group consisting of tantalum, vanadium, molybdenum, zirconium, tungsten and alloys thereof to the simultaneous application of elevated temperature and pressure.
    Type: Grant
    Filed: January 5, 1981
    Date of Patent: April 19, 1983
    Assignee: General Electric Company
    Inventors: Minyoung Lee, Lawrence E. Szala, Roy E. Tuft
  • Patent number: 4344795
    Abstract: An iron-based sintered sliding product having improved contact fitness and resistance to wear, in which 0.1 to 3 wt. % free graphite and Fe--P--C ternary alloy phase of hardness MHv 300 to 850 having over 3% to 20% of area are dispersed into an iron-based matrix containing either one selected from 0.1 to 1 wt. % Sn and 0.1 to 1 wt. % Zn, and 1 to 10 wt. % Cu and 0.3 to 1 wt. % C. As a modified embodiment of the present invention, an alloy containing Fe--Mo as a main component may be dispersed into the iron-based matrix in place of the aforesaid Fe--P--C ternary alloy phase. Said Fe--P--C ternary alloy phase may be prepared by mixing a single metal element, Fe, C and P into the powdered raw material of the iron-based matrix. Alternatively, said Fe--P--C ternary alloy phase may be prepared by mixing Fe--P--C alloy powder into the powdered raw material of the iron-based matrix.
    Type: Grant
    Filed: February 20, 1980
    Date of Patent: August 17, 1982
    Assignee: Hitachi Powdered Metals Company, Ltd.
    Inventors: Hiroyuki Endo, Yutaka Ikenoue
  • Patent number: 4334926
    Abstract: A bearing material which is excellent in seizure resistance, wear resistance and conformability. The bearing material is prepared by sintering, on a backing steel sheet, a powder mixture consisting of Cu-Pb base alloy powder or its constituent metal powders and 1 to 30 wt. % of one or more members of hard material powders. The hard material powders mean the powders of Mo, Co, Fe.sub.3 P, Fe.sub.2 P, self-fusing alloys, FeB, Fe.sub.2 B, Fe-Cr, Fe-Mn, Fe-Si, Cr, W; SiC and other carbides, TiN and other nitrides, and SiO.sub.2 and other oxides. The bearing material of the present invention is characterized in that it has excellent sliding characteristics especially relative to the materials having rough surfaces.
    Type: Grant
    Filed: March 12, 1980
    Date of Patent: June 15, 1982
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Kenichiro Futamura, Tatsuhiko Fukuoka
  • Patent number: 4299628
    Abstract: A composition for compressing and sintering to produce high-wear resistant articles essentially includes between 2% and 10% by weight, preferably 5% by weight, basalt powder and the remainder being metallurgical powder. The metallurgical powder is preferably comprised of austenite steel powder of high commercial quality and the basalt powder is a commercial quality basalt. The article of manufacture is for an internal combustion engine supplied with lead-free fuel wherein the article is comprised of compressed and sintered metal powder having the entire resulting pore space filled with basalt. The article takes the form of a cylinder liner, a valve seat and/or a valve-seat ring.
    Type: Grant
    Filed: September 22, 1980
    Date of Patent: November 10, 1981
    Assignee: Bleistahl G.m.b.H.
    Inventors: Michael Koehler, Wolfgang Petry
  • Patent number: 4268309
    Abstract: Wear-resisting iron base sintered alloy obtained by sintering a metal powder composed of, by weight, 15-25% chromium, 0-3% molybdenum, 1-5% copper, 0.3-0.8% phosphorus and 2.0-4.0% carbon, with the balance iron and less than 2% impurities, to a density of more than 7.3 g/cm.sup.3.
    Type: Grant
    Filed: November 14, 1978
    Date of Patent: May 19, 1981
    Assignee: Toyota Jidosha Kogyo Kabushiki Kaisha
    Inventors: Yoichi Serino, Tetsuya Suganuma, Yoshitaka Takahashi
  • Patent number: 4264361
    Abstract: This invention relates to a heat-resistant composite magnet comprising 2 to 30% by weight of an organic-inorganic compound binder containing boron and silicon and 70 to 98% by weight of the powder of one or more permanent magnets.This invention further relates to a method for producing a heat-resistant composite magnet, which comprises the steps of (a) adding the powder of one or more permanent magnets to a solution of an organic-inorganic compound binder containing boron and silicon dissolved in an organic solvent; (b) evaporating said solvent; (c) molding the resultant permanent magnet powder covered with said binder under a pressure of 0.1 to 5 tons/cm.sup.2 in the presence or in the absence of a magnetic field of 12,000-5,000 oersted, the molded product being heated at 200.degree.-450.degree. C. during the molding or after the molding; and (d) cooling the molded product.
    Type: Grant
    Filed: May 8, 1979
    Date of Patent: April 28, 1981
    Assignees: Mitsubishi Seiko Kabushiki Kaisha, The Foundation: The Research Institute for Special Inorganic Materials
    Inventors: Seishi Yajima, Masaaki Hamano, Yoshio Hasegawa, Kimiyuki Kamino, Takehiro Yamane
  • Patent number: 4251274
    Abstract: A composition for compressing and sintering to produce high-wear resistant articles essentially includes between 2% and 10% by weight, preferably 5% by weight, basalt powder and the remainder being metallurgical powder. The metallurgical powder is preferably comprised of austenite steel powder of high commercial quality and the basalt powder is a commercial quality basalt. The article of manufacture is for an internal combustion engine supplied with lead-free fuel wherein the article is comprised of compressed and sintered metal powder having the entire resulting pore space filled with basalt. The article takes the form of a cylinder liner, a valve seat and/or a valve-seat ring.
    Type: Grant
    Filed: June 18, 1979
    Date of Patent: February 17, 1981
    Assignee: Bleistahl G.m.b.H.
    Inventors: Michael Koehler, Wolfgang Petry
  • Patent number: 4236945
    Abstract: A phosphorus-iron powder is disclosed for use in the pressing and sintering of soft magnetic parts. This powder comprises a substantially phosphorous free iron powder blended with a sufficient quantity of ferrophosphorus powder having an average particle size of at least 10 micron and a phosphorus content of from 18 to 30%, to arrive at a phosphorus content for the mixture in a range of from about 0.40 to 1.25%. By pressing the blended mixture to a green density of at least 6.0 grams per cubic centimeter, and sintering the pressed mixture in a nonoxidizing atmosphere at a temperature of at least 1900.degree.F., the part linear shrinkage during sintering is less than 2%.
    Type: Grant
    Filed: November 27, 1978
    Date of Patent: December 2, 1980
    Assignee: Allegheny Ludlum Steel Corporation
    Inventor: Orville W. Reen
  • Patent number: 4177089
    Abstract: Magnetic particles and compacts formed therefrom for use as magnetic cores formed of a blend of iron particles and particles of sendust, with the particles containing a coating of an electrical insulator thereon. The particles are compacted and annealed in the practice of this invention to form magnetic cores.
    Type: Grant
    Filed: April 24, 1978
    Date of Patent: December 4, 1979
    Assignee: The Arnold Engineering Company
    Inventor: Billye Bankson
  • Patent number: 4172719
    Abstract: A local zone only of a powdered metal part is hardened by heating the part, in contact with a powdered metal alloy briquette with a surface of the zone to be locally hardened, to the liquidus range of the briquette and holding the part and the briquette at the liquidus range for a length of time sufficient for the liquid metal and hardening elements of the briquette to infiltrate into the local zone of the part.
    Type: Grant
    Filed: December 23, 1976
    Date of Patent: October 30, 1979
    Assignee: Amsted Industries Incorporated
    Inventors: Sherwood W. McGee, Charles T. Shork
  • Patent number: RE32260
    Abstract: Tantalum powder capable of producing anodes of improved electrical capacitance is prepared by the addition of phosphorus-containing materials in amounts from about 5 to about 400 ppm based on elemental phosphorus. In one embodiment, the flow properties of the powder are also improved.
    Type: Grant
    Filed: July 24, 1984
    Date of Patent: October 7, 1986
    Assignee: Fansteel Inc.
    Inventor: Stanley S. Fry
  • Patent number: RE32942
    Abstract: A composite is provided which is adaptable to be a substrate for an electronic application. The composite comprises first material particles having a coefficient of thermal expansion in the range of about -20.times.10.sup.-7 to about 50.times.10.sup.-7 in/in/.degree.C. Second material particles having a coefficient of thermal expansion in the range of about 100.times.10.sup.-7 to about 200.times.10.sup.-7 in/in/.degree.C. are mixed with the first material particles. A bonding agent adheres the first and second material particles into a coherent composite having a coefficient of thermal expansion in the range of about 1.times.10.sup.-7 to about 50.times.10.sup.-7 in/in/.degree.C.
    Type: Grant
    Filed: May 15, 1986
    Date of Patent: June 6, 1989
    Assignee: Olin Corporation
    Inventor: Sheldon H. Butt