Coating Selected Area Patents (Class 205/118)
  • Patent number: 7316772
    Abstract: A method for electroplating a copper deposit onto a semiconductor integrated circuit device substrate having submicron-sized features, and a concentrate for forming a corresponding electroplating bath. A substrate is immersed into an electroplating bath formed from the concentrate including ionic copper and an effective amount of a defect reducing agent, and electroplating the copper deposit from the bath onto the substrate to fill the submicron-sized reliefs. The occurrence of protrusion defects from superfilling, surface roughness, and voiding due to uneven growth are reduced, and macro-scale planarity across the wafer is improved.
    Type: Grant
    Filed: March 5, 2002
    Date of Patent: January 8, 2008
    Assignee: Enthone Inc.
    Inventors: John Commander, Richard Hurtubise, Vincent Paneccasio, Xuan Lin, Kshama Jirage
  • Patent number: 7303663
    Abstract: Multilayer structures are electrochemically fabricated from at least one structural material (e.g. nickel), that is configured to define a desired structure and which may be attached to a substrate, and from at least one sacrificial material (e.g. copper) that surrounds the desired structure. After structure formation, the sacrificial material is removed by a multi-stage etching Operation. In some embodiments sacrificial material to be removed may be located within passages or the like on a substrate or within an add-on component. The multi-stage etching Operations may be separated by intermediate post processing activities, they may be separated by cleaning Operations, or barrier material removal Operations, or the like. Barriers may be fixed in position by contact with structural material or with a substrate or they may be solely fixed in position by sacrificial material and are thus free to be removed after all retaining sacrificial material is etched.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: December 4, 2007
    Assignee: Microfabrica, Inc.
    Inventors: Adam L. Cohen, Michael S. Lockard, Dale S. McPherson
  • Patent number: 7297247
    Abstract: A method of fabricating a sputtering target for sputter depositing material onto a substrate in a sputtering chamber is described. In one embodiment of the method, a preform having a surface is formed and a layer of sputtering material is electroplated onto the surface of the preform to form the target. The method can be applied to form a sputtering target having a non-planar surface.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: November 20, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Anantha K. Subramani, Anthony Vesci, Scott Dickerson
  • Patent number: 7288320
    Abstract: Microstructured taggant particles, their applications and methods of making the same are described. Precisely formed taggant particles can be formed, in the range of 500? and smaller, from either inert polymers or biodegradable materials bearing information indicia, such as through specific shape, size, color, reflectivity, refractive index, surface geometry, imprinting, optical effect or properties, and electromagnetic properties, to uniquely tag, identify or authenticate articles.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: October 30, 2007
    Assignee: Nanoventions Holdings, LLC
    Inventors: Richard A. Steenblik, Mark J. Hurt, Michael E. Knotts, Brian S. Martin
  • Patent number: 7288327
    Abstract: Various structures or components can include plated surfaces or other parts. For example, an article can include a base and a plated part with a limit artifact that results from plating adjacent a non-plateable surface; the limit artifact can be disposed away from the base. Exemplary limit artifacts include lack of protrusions, smooth upper surfaces, and curved surfaces, where a curved surface can transition between a smooth upper surface and an irregular side surface. Exemplary plated structures can be tube-shaped or cup-shaped, with an opening at a top end and, around the opening, a lip with a limit artifact. Wall-like structures can similarly have limit artifacts at their top end. If plating on a mold's side surface, the non-plateable surface can be the lower surface of an overhanging polymer disk or structure positioned on the mold. Plated tubes and wall-like structures can be employed in microfluidic structures.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: October 30, 2007
    Assignee: Xerox Corporation
    Inventors: Jurgen Daniel, Brent S. Krusor, Alexandra Rodkin, John S Fitch
  • Patent number: 7288178
    Abstract: Various embodiments of the invention provide techniques for forming structures (e.g. HARMS-type structures) via an electrochemical extrusion process. Preferred embodiments perform the extrusion processes via depositions through anodeless conformable contact masks that are initially pressed against substrates that are then progressively pulled away or separated as the depositions thicken. A pattern of deposition may vary over the course of deposition by including more complex relative motion between the mask and the substrate elements. Such complex motion may include rotational components or translational motions having components that are not parallel to an axis of separation. More complex structures may be formed by combining the electrochemical extrusion process with the selective deposition, blanket deposition, planarization, etching, and multi-layer operations of a multi-layer electrochemical fabrication process.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: October 30, 2007
    Assignee: Microfabrica, Inc.
    Inventors: Adam L. Cohen, Gang Zhang, Qui T. Le, Michael S. Lockard, Dennis R. Smalley
  • Patent number: 7282131
    Abstract: The invention includes methods of electrochemically treating semiconductor substrates. The invention includes a method of electroplating a substance. A substrate having defined first and second regions is provided. The first and second regions can be defined by a single mask, and accordingly can be considered to be self-aligned relative to one another. A first electrically conductive material is formed over the first region, and a second electrically conductive material is formed over the second region. The first and second electrically conductive materials are exposed to an electrolytic solution while providing electrical current to the first and second electrically conductive materials. A desired substance is selectively electroplated onto the first electrically conductive material during the exposing of the first and second electrically conductive materials to the electrolytic solution. The invention also includes methods of forming capacitor constructions.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: October 16, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Dale W. Collins, Richard H. Lane, Rita J. Klein
  • Patent number: 7282648
    Abstract: The present invention relates to a capacitor-embedded PCB and a method of manufacturing the same. The capacitor-embedded PCB includes a dielectric layer, a lower electrode layer formed under the dielectric layer, and an upper electrode layer formed on the dielectric layer and configured to have at least one first blind via hole that is inwardly formed.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: October 16, 2007
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Han Kim, Chang Myung Ryu, Young Jae Lee
  • Patent number: 7279085
    Abstract: The present invention relates to gated nanorod field emission devices, wherein such devices have relatively small emitter tip-to-gate distances, thereby providing a relatively high emitter tip density and low turn on voltage. Such methods employ a combination of traditional device processing techniques (lithography, etching, etc.) with electrochemical deposition of nanorods. These methods are relatively simple, cost-effective, and efficient; and they provide field emission devices that are suitable for use in x-ray imaging applications, lighting applications, flat panel field emission display (FED) applications, etc.
    Type: Grant
    Filed: July 19, 2005
    Date of Patent: October 9, 2007
    Assignee: General Electric Company
    Inventors: Heather Diane Hudspeth, Reed Roeder Corderman, Renee Bushey Rohling, Lauraine Denault
  • Publication number: 20070227892
    Abstract: A method for forming a fluid injection apparatus is disclosed. A patterned sacrificial layer is formed overlying a substrate. A electroplate seed layer is formed on the patterned sacrificial layer. A structural layer is formed overlying the electroplate seed layer and the substrate. The structural layer is patterned to form a nozzle. The electroplate seed layer in the nozzle is removed. The sacrificial layer is removed to form a fluid chamber. A protective layer is formed to selectively cover the structural layer and the electroplate seed layer.
    Type: Application
    Filed: April 3, 2007
    Publication date: October 4, 2007
    Applicant: BENQ CORPORATION
    Inventors: Guang-Ren Shen, Wei-Lin Chen
  • Patent number: 7270734
    Abstract: The invention relates to a method for electroplating a metal deposit on electroplatable portions of composite articles that have both electroplatable and non-electroplatable portions. In this method, the invention is an improvement which comprises treating the articles prior to electroplating to provide the electroplatable portions with enhanced electroplatability. This is achieved by passing a current though a near neutral pH solution that contains a conductivity agent and a buffer to reduce or remove surface oxides and contaminants from such portions without deleteriously affecting the non-electroplatable portions of the articles. When the treated surfaces are subsequently subjected to metal plating, a uniform, smooth metal deposit is achieved.
    Type: Grant
    Filed: June 4, 2004
    Date of Patent: September 18, 2007
    Assignee: Technic, Inc.
    Inventors: Robert A. Schetty, III, Kilbnam Hwang
  • Publication number: 20070190341
    Abstract: An improved SIV resistance and an improved EM resistance are achieved in the coupling structure containing copper films. A semiconductor device includes: a semiconductor substrate; a second insulating layer formed on or over the semiconductor substrate; a second barrier metal film, formed on the second insulating film, and being capable of preventing copper from diffusing into the second insulating film; and an electrically conducting film formed on the second barrier metal film so as to be in contact with the second barrier metal film, and containing copper and carbon, wherein a distribution of carbon concentration along a depositing direction in the second electrically conducting film includes a first peak and a second peak.
    Type: Application
    Filed: February 12, 2007
    Publication date: August 16, 2007
    Applicant: NEC ELECTRONICS CORPORATION
    Inventors: Akira Furuya, Koji Arita, Tetsuya Kurokawa, Kaori Noda
  • Patent number: 7255782
    Abstract: A process of providing a pattern of a metal on a non-conductive substrate to create loop antennae for wireless articles and for creating circuitry for smart cards, such as phone cards is provided. The method comprises the steps of catalyzing the non-conductive substrate by applying a catalytic ink, reducing a source of catalytic metal ions in the catalytic ink to its associated metal, depositing electroless metal on the pattern of catalytic ink on the surface of the substrate; and plating electrolytic metal on the electroless metal layer to produce the desired pattern of metal on the non-conductive substrate. The catalytic ink typically comprises one or more solvents, a source of catalytic metal ions, a crosslinking agent, one or more copolymers, a polyurethane polymer, and, optionally, one or more fillers.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: August 14, 2007
    Inventor: Kenneth Crouse
  • Patent number: 7252861
    Abstract: Multi-layer structures are electrochemically fabricated by depositing a first material, selectively etching the first material (e.g. via a mask), depositing a second material to fill in the voids created by the etching, and then planarizing the depositions so as to bound the layer being created and thereafter adding additional layers to previously formed layers. The first and second depositions may be of the blanket or selective type. The repetition of the formation process for forming successive layers may be repeated with or without variations (e.g. variations in: patterns; numbers or existence of or parameters associated with depositions, etchings, and or planarization operations; the order of operations, or the materials deposited). Other embodiments form multi-layer structures using operations that interlace material deposited in association with some layers with material deposited in association with other layers.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: August 7, 2007
    Assignee: Microfabrica Inc.
    Inventor: Dennis R. Smalley
  • Patent number: 7250101
    Abstract: Multilayer structures are electrochemically fabricated on a temporary (e.g. conductive) substrate and are thereafter bonded to a permanent (e.g. dielectric, patterned, multi-material, or otherwise functional) substrate and removed from the temporary substrate. In some embodiments, the structures are formed from top layer to bottom layer, such that the bottom layer of the structure becomes adhered to the permanent substrate, while in other embodiments the structures are form from bottom layer to top layer and then a double substrate swap occurs. The permanent substrate may be a solid that is bonded (e.g. by an adhesive) to the layered structure or it may start out as a flowable material that is solidified adjacent to or partially surrounding a portion of the structure with bonding occurs during solidification. The multilayer structure may be released from a sacrificial material prior to attaching the permanent substrate or it may be released after attachment.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: July 31, 2007
    Assignee: Microfabrica Inc.
    Inventors: Jeffrey A. Thompson, Adam L. Cohen, Michael S. Lockard, Dennis R. Smalley
  • Patent number: 7235166
    Abstract: Multilayer structures are electrochemically fabricated via depositions of one or more materials in a plurality of overlaying and adhered layers. Selectivity of deposition is obtained via a multi-cell controllable mask. Alternatively, net selective deposition is obtained via a blanket deposition and a selective removal of material via a multi-cell mask. Individual cells of the mask may contain electrodes comprising depositable material or electrodes capable of receiving etched material from a substrate. Alternatively, individual cells may include passages that allow or inhibit ion flow between a substrate and an external electrode and that include electrodes or other control elements that can be used to selectively allow or inhibit ion flow and thus inhibit significant deposition or etching. Single cell masks having a cell size that is smaller or equal to the desired deposition resolution may also be used to form structures.
    Type: Grant
    Filed: October 1, 2003
    Date of Patent: June 26, 2007
    Assignee: Microfabrica Inc.
    Inventors: Adam L. Cohen, Dennis R. Smalley, Gang Zhang
  • Patent number: 7229544
    Abstract: Multilayer structures are electrochemically fabricated via depositions of one or more materials in a plurality of overlaying and adhered layers. Selectivity of deposition is obtained via a multi-cell controllable mask. Alternatively, net selective deposition is obtained via a blanket deposition and a selective removal of material via a multi-cell mask. Individual cells of the mask may contain electrodes comprising depositable material or electrodes capable of receiving etched material from a substrate. Alternatively, individual cells may include passages that allow or inhibit ion flow between a substrate and an external electrode and that include electrodes or other control elements that can be used to selectively allow or inhibit ion flow and thus inhibit significant deposition or etching. Single cell masks having a cell size that is smaller or equal to the desired deposition resolution may also be used to form structures.
    Type: Grant
    Filed: October 1, 2003
    Date of Patent: June 12, 2007
    Assignee: University of Southern California
    Inventor: Adam L. Cohen
  • Patent number: 7226531
    Abstract: Method of making an electroplated interconnection wire of a composite of metal and carbon nanotubes is disclosed, including electroplating a substrate having a conductive baseline on a surface thereof in an electroplating bath containing a metal ion and carbon nanotubes, so that an electroplated interconnection wire of a composite of the metal and carbon nanotubes is formed on the conductive baseline. Alternatively, a method of the present invention includes preparing a dispersion of carbon nanotubes dispersed in an organic solvent, printing a baseline with the dispersion on a surface of a substrate, evaporating the organic solvent to obtain a conductive baseline, and electroplating the surface in an electroplating bath containing a metal ion, so that an electroplated interconnection wire of a composite of the metal and carbon nanotubes is formed on the conductive baseline.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: June 5, 2007
    Assignee: Industrial Technology Research Institute
    Inventors: Po-Yuan Lo, Jung-Hua Wei, Bae-Horng Chen, Jih-Shun Chiang, Chian-Liang Hwang, Ming-Jer Kao
  • Patent number: 7220347
    Abstract: An electrolytic copper plating bath used for via-filling plating of blind via-holes formed on a substrate, containing a water-soluble copper salt, sulfuric acid, chloride ions, and a leveler as an additive, wherein the leveler is either one or both of a quaternary polyvinylimidazolium compound represented by the following formula (1) and a copolymer, represented by the following formula (2), of vinylpyrrolidone and a quaternary vinylimidazolium compound: where R1 and R2 are each an alkyl group, m is an integer of not less than 2, and p and q are each an integer of not less than 1, and a copper electroplating method for via-filling plating of blind via-holes formed on a substrate by use of the electrolytic copper plating bath.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: May 22, 2007
    Assignee: C. Uyemura & Co., Ltd.
    Inventors: Toshihisa Isono, Shinji Tachibana, Tomohiro Kawase, Naoyuki Omura
  • Patent number: 7217353
    Abstract: After bubbles adsorbed to a substrate are removed by rotating the substrate in a plating solution at a higher speed or after the wettability of the surface of the substrate to be plated is improved before the substrate is immersed in the plating solution, the substrate is rotated in the plating solution at a lower speed so that a plating process is performed with respect to the substrate.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: May 15, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventor: Shuji Hirao
  • Patent number: 7214440
    Abstract: A metallic separator for a fuel cell has excellent corrosion resistance and contact resistance, even when a gold coating is applied directly without a surface treatment by a nickel coating. The metallic separator for a fuel cell, comprising stainless steel having a surface, can be obtained by coating at 2.3 to 94% of area rate on the surface without a surface treatment.
    Type: Grant
    Filed: March 29, 2004
    Date of Patent: May 8, 2007
    Assignee: Honda Motor Co., Ltd.
    Inventors: Masao Utsunomiya, Makoto Tsuji, Takashi Kuwayama, Teruyuki Ohtani
  • Patent number: 7214304
    Abstract: A process for preparing a non-conductive substrate for electroplating is proposed. The proposed process comprises contacting the substrate, after desmear, with a combined neutralization/sacrificial coating solution followed by treatment with a carbon dispersion solution. The combined neutralization/sacrificial coating solution neutralizes permanganate residues from the desmear step and applies a sacrificial coating to metallic surfaces on the substrate. The sacrificial coating allows for easy and reliable removal of unwanted carbon residues from the metallic surfaces prior to electroplating.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: May 8, 2007
    Inventors: Hyunjung Lee, Richard C. Retallick
  • Patent number: 7214303
    Abstract: The various embodiments discloses a cantilever probe comprising a first electrode and a second electrode engaged to a substrate and a branched cantilever wherein the cantilever comprises a nanostruture. Furthermore, the probe comprises a first arm of the cantilever engaged to the first electrode and a second arm of the cantilever engaged to the second electrode. Additionally, the cantilever probe comprises an electrical circuit coupled to the cantilever wherein the electrical circuit is capable of measuring a change in piezoresistance of the cantilever resulting from an atomic force and/or a magnetic force applied to the cantilever. Additionally, the invention discloses a method of performing atomic force microscopy, magnetic force microscopy, or magnetic resonance force microscopy. The nanostructures may comprise carbon or non-carbon materials. Additionally, the nanostructures may include nanotubes, nanowire, nanofibers and various other types of nanostructures.
    Type: Grant
    Filed: May 2, 2005
    Date of Patent: May 8, 2007
    Assignee: The Trustees of Boston College
    Inventor: Michael J. Naughton
  • Patent number: 7198704
    Abstract: Disclosed methods reduce the discontinuities between individual layers of a structure that are formed at least in part using electrochemical fabrication techniques. Discontinuities may exist between layers of a structure as a result of up-facing or down-facing regions defined in data descriptive of the structure or they may exist as a result of building limitations, e.g., limitations that result in non-parallel orientation between a building axis and sidewall surfaces of layers. Methods for reducing discontinuities may be applied to all regions or only to selected regions of the structure. Methods may be tailored to improve the accuracy between an original design of the structure and the structure as fabricated or they may simply be used to smooth the discontinuities between layers. Methods may include deposition operations that selectively favor filling of the discontinuities and/or etching operations that selectively favor removal of material from protrusions that define discontinuities.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: April 3, 2007
    Assignee: Microfabrica Inc.
    Inventors: Adam L. Cohen, Michael S. Lockard, Dennis R. Smalley
  • Patent number: 7194798
    Abstract: Methods suitable for use in making a write coil of a magnetic head includes the steps of forming a seed layer made of ruthenium (Ru) over a substrate; forming, over the seed layer, a patterned resist having a plurality of write coil trenches patterned therein; electroplating electrically conductive materials within the plurality of write coil trenches to thereby form a plurality of write coil layers; removing the patterned resist; and performing a reactive ion etch (RIE) in ozone gas (O3) for removing exposed seed layer materials in between the plurality of write coil layers. Advantageously, the write coil layers remain undamaged from the RIE in the ozone gas. Other structures may be fabricated in a similar manner.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: March 27, 2007
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Christian René Bonhôte, Quang Le
  • Patent number: 7179361
    Abstract: The invention includes methods of electrochemically treating semiconductor substrates. The invention includes a method of electroplating a substance. A substrate having defined first and second regions is provided. The first and second regions can be defined by a single mask, and accordingly can be considered to be self-aligned relative to one another. A first electrically conductive material is formed over the first region, and a second electrically conductive material is formed over the second region. The first and second electrically conductive materials are exposed to an electrolytic solution while providing electrical current to the first and second electrically conductive materials. A desired substance is selectively electroplated onto the first electrically conductive material during the exposing of the first and second electrically conductive materials to the electrolytic solution. The invention also includes methods of forming capacitor constructions.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: February 20, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Dale W. Collins, Richard H. Lane, Rita J. Klein
  • Patent number: 7172684
    Abstract: Various embodiments of the invention provide techniques for forming structures (e.g. HARMS-type structures) via an electrochemical extrusion process. Preferred embodiments perform the extrusion processes via depositions through anodeless conformable contact masks that are initially pressed against substrates that are then progressively pulled away or separated as the depositions thicken. A pattern of deposition may vary over the course of deposition by including more complex relative motion between the mask and the substrate elements. Such complex motion may include rotational components or translational motions having components that are not parallel to an axis of separation. More complex structures may be formed by combining the electrochemical extrusion process with the selective deposition, blanket deposition, planarization, etching, and multi-layer operations of a multi-layer electrochemical fabrication process.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: February 6, 2007
    Assignee: Microfabrica Inc.
    Inventors: Adam L. Cohen, Gang Zhang, Qui T. Le
  • Patent number: 7163614
    Abstract: Various embodiments of the invention provide techniques for forming structures (e.g. HARMS-type structures) via an electrochemical extrusion process. Preferred embodiments perform the extrusion processes via depositions through anodeless conformable contact masks that are initially pressed against substrates that are then progressively pulled away or separated as the depositions thicken. A pattern of deposition may vary over the course of deposition by including more complex relative motion between the mask and the substrate elements. Such complex motion may include rotational components or translational motions having components that are not parallel to an axis of separation. More complex structures may be formed by combining the electrochemical extrusion process with the selective deposition, blanket deposition, planarization, etching, and multi-layer operations of a multi-layer electrochemical fabrication process.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: January 16, 2007
    Assignee: University of Southern California
    Inventor: Adam L. Cohen
  • Patent number: 7160429
    Abstract: In some embodiments, multilayer structures are electrochemically fabricated from at least one structural material (e.g. nickel), at least one sacrificial material (e.g. copper), and at least one sealing material (e.g. solder). In some embodiments, the layered structure is made to have a desired configuration which is at least partially and immediately surrounded by sacrificial material which is in turn surrounded almost entirely by structural material. The surrounding structural material includes openings in the surface through which etchant can attack and remove trapped sacrificial material found within. Sealing material is located near the openings. After removal of the sacrificial material, the box is evacuated or filled with a desired gas or liquid. Thereafter, the sealing material is made to flow, seal the openings, and resolidify. In other embodiments, a post-layer formation lid or other enclosure completing structure is added.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: January 9, 2007
    Assignee: Microfabrica Inc.
    Inventors: Adam L. Cohen, Michael S. Lockard, Dennis R. Smalley, Vacit Arat, Christopher J. Lee
  • Patent number: 7147766
    Abstract: The present invention relates to a method for fabricating high performance chip interconnects and packages by providing methods for depositing a conductive material in cavities of a substrate in a more efficient and time saving manner. This is accomplished by selectively removing portions of a seed layer from a top surface of a substrate and then depositing a conductive material in the cavities of the substrate, where portions of the seed layer remains in the cavities. Another method includes forming an oxide layer on the top surface of the substrate such that the conductive material can be deposited in the cavities without the material being formed on the top surface of the substrate. The present invention also discloses methods for forming multi-level interconnects and the corresponding structures.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: December 12, 2006
    Assignee: ASM NuTool, Inc.
    Inventors: Cyprian Emeka Uzoh, Homayoun Talieh, Bulent Basol
  • Patent number: 7144490
    Abstract: A method for selective electroplating of a semiconductor input/output (I/O) pad includes forming a titanium-tungsten (TiW) layer over a passivation layer on a semiconductor substrate, the TiW layer further extending into an opening formed in the passivation layer for exposing the I/O pad, such that the TiW layer covers sidewalls of the opening and a top surface of the I/O pad. A seed layer is formed over the TiW layer, and portions of the seed layer are selectively removed such that remaining seed layer material corresponds to a desired location of interconnect metallurgy for the I/O pad. At least one metal layer is electroplated over the remaining seed layer material, using the TiW layer as a conductive electroplating medium.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: December 5, 2006
    Assignee: International Business Machines Corporation
    Inventors: Tien-Jen Cheng, David E. Eichstadt, Jonathan H. Griffith, Sarah H. Knickerbocker, Rosemary A. Previti-Kelly, Roger A. Quon, Kamalesh K. Srivastava, Keith Kwong-Hon Wong
  • Patent number: 7122106
    Abstract: A method for producing an array of oriented nanofibers that involves forming a solution that includes at least one electroactive species. An electrode substrate is brought into contact with the solution. A current density is applied to the electrode substrate that includes at least a first step of applying a first substantially constant current density for a first time period and a second step of applying a second substantially constant current density for a second time period. The first and second time periods are of sufficient duration to electrically deposit on the electrode substrate an array of oriented nanofibers produced from the electroactive species. Also disclosed are films that include arrays or networks of oriented nanofibers and a method for amperometrically detecting or measuring at least one analyte in a sample.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: October 17, 2006
    Assignee: Battelle Memorial Institute
    Inventors: Yuehe Lin, Liang Liang, Jun Liu
  • Patent number: 7117583
    Abstract: A method and apparatus using a pre-patterned seed layer for providing an aligned coil for an inductive head structure. The method uses an aligned process where the base plate imprint is fabricated on an electrically insulating layer and the reversed image is fabricated and etched into the coil insulation material, e.g., hard bake photoresist to alleviate the problems associated with complete ion removal of the seed layer between high aspect ratio coils. The method would also not be prone to plating non-uniformities (voids), and would not be subject to seed layer undercutting in a wet etch step process.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: October 10, 2006
    Assignee: International Business Machines Corporation
    Inventors: Thomas Edward Dinan, Jeffrey S. Lille, Son Van Nguyen, Hugo Alberto Emilio Santini
  • Patent number: 7115197
    Abstract: This invention relates to a process for electroplating a selected surface area of a component with a crushable zinc alloy, the method comprising utilizing a relatively low current density in an alkaline solution during the electroplating process to provide a crushable coating of said zinc alloy on said selected surface area.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: October 3, 2006
    Inventors: Allan Reed, John Matthew Boettger, Thomas J. Garosshen
  • Patent number: 7093356
    Abstract: A wiring substrate with bumps protruding from a surface of the substrate covers one side of a metallic base with an electrical insulating film thereon, having open holes exposing the base, etching the base through the open holes to form concavities in the base, electroplating the interior faces of the concavities to form a barrier metal film thereon filling the concavities with a bump material by electroplating, and forming a barrler layer on the bump material in each concavity. A stack of wiring patterns is formed on the insulating film, adjacent wiring patterns being separated by a respective intervening insulating layer and being electrically connected to each other through vias in the intervening insulating layer, and to the bump material filled in the concavities. Thereafter, the base and barrier metal film are removed.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: August 22, 2006
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Kei Imafuji, Tadashi Kodaira, Takeshi Chino, Jyunichi Nakamura, Miwa Abe
  • Patent number: 7067423
    Abstract: An electroless plating apparatus includes: a storage tank for an electroless plating solution; a blocking member which blocks the electroless plating solution from flowing from a treatment side of a semiconductor wafer installed to the storage tank toward an opposite side to the treatment side, the treatment side being a side facing the electroless plating solution; and a solution supplier which causes the electroless plating solution to flow so that the electroless plating solution comes in contact with the treatment side of the semiconductor wafer.
    Type: Grant
    Filed: October 10, 2002
    Date of Patent: June 27, 2006
    Assignee: Seiko Epson Corporation
    Inventor: Hiroshi Ohara
  • Patent number: 7045049
    Abstract: Synthetic methods for the manufacture of segmented nanoparticles are described.
    Type: Grant
    Filed: October 2, 2000
    Date of Patent: May 16, 2006
    Assignee: Nanoplex Technologies, Inc.
    Inventors: Michael J. Natan, Thomas E. Mallouk, Benjamin R. Martin, Brian D. Reiss, Louis J. Dietz, James L. Winkler
  • Patent number: 7025866
    Abstract: Methods for forming microelectronic workpieces used in electrochemical deposition processes, methods of depositing a conductive layer on a microelectronic workpiece, and articles for electrochemical deposition in semiconductor fabrication. One aspect of the invention is directed toward methods for forming microelectronic workpieces that are well-suited for electrochemical deposition processes. On embodiment of such a method comprises depositing a first conductive material on a workpiece to form an electrically conductive first layer that conforms to the workpiece. This embodiment further includes forming a seed region defined by a second layer of a second conductive material on the first layer, and forming a contact region defined by an exposed portion of the first layer that is not covered by the second layer. The contact region can extend around at least a portion of the perimeter of the workpiece.
    Type: Grant
    Filed: August 21, 2002
    Date of Patent: April 11, 2006
    Assignee: Micron Technology, Inc.
    Inventor: Dale W. Collins
  • Patent number: 7009172
    Abstract: A method and apparatus for performing data collection within a device is disclosed. A device steers a scanning probe in a continuous, non-raster pattern across a specimen. The specimen is supported by a stage, and data is collected in response to interaction between the probe and the specimen to form a data set. Spiral scanning patterns without turnaround regions are utilized in embodiments of the present invention, both with and without rounded corners in the scanning patterns.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: March 7, 2006
    Assignee: Board of Regents of the University and Community College System of Nevada, Reno
    Inventors: Nelson George Publicover, John Leonard Sutko
  • Patent number: 7007378
    Abstract: A process for manufacturing a land grid array connector for a printed wiring board is disclosed. The process does not require electroplating precious metal overlays. Therefore, no commoning bar is required. Another benefit of the invention includes a connector design using only a flash, soft gold application in the outer surface of the connector. Physical hardness and durability are derived from a thin palladium layer lying beneath the flash gold layer.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: March 7, 2006
    Assignee: International Business Machines Corporation
    Inventors: John G. Gaudiello, James D. Herard, John J. Konrad, Jeffrey McKeveny, Timothy L. Wells
  • Patent number: 7005054
    Abstract: A method to make probes of a probe card includes providing a blocking plate on an electroplating tank. The blocking plate has a plurality of openings according to the layout of contact pads on a probe head. There are bumps on the contact pads of the probe head. Continuous electroplating process can be executed after bumps (contact pads) contact electroplating solution in the electroplating tank through the openings of the blocking plate. By continuously moving the probe head according to the desired shape of probes, probes were formed by electroplating. These probes can be made into different shapes with good uniformity in elasticity and heights to increase the quality of electrical contact during wafer probing. Moreover, the process lead time and fabrication cost are saved.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: February 28, 2006
    Assignees: Chipmos Technologies (Bermuda) Ltd., Chipmos Technologies Inc.
    Inventors: S. J. Cheng, An-Hong Liu, Yeong-Her Wang, Yuan-Ping Tseng, Y. J. Lee
  • Patent number: 7001498
    Abstract: An electroplating apparatus, in accordance with the present invention, includes a plurality of chambers. A first chamber includes an anode therein. The first chamber has an opening for delivering an electrolytic solution containing metal ions onto a surface to be electroplated. The surface to be electroplated is preferably a cathode. A second chamber is formed adjacent to the first chamber and has a second opening in proximity of the first opening for removing electrolytic solution containing metal ions from the surface to be electroplated. The plurality of chambers are adapted for movement in a first direction along the surface to be electroplated.
    Type: Grant
    Filed: October 10, 2002
    Date of Patent: February 21, 2006
    Assignee: International Business Machines Corporation
    Inventors: Evan George Colgan, John Christopher Flake, Lubomyr Taras Romankiw, Robert Luke Wisnieff
  • Patent number: 6998151
    Abstract: The present invention provides a method to coat an article using a plating process, either electroless or electrolytic, whereby nickel is plated on the article using a solution that includes a suspension of powders or containing one or more of the following elements: Ni, Cr, Al, Zr, Hf, Ti, Ta, Si, Ca, Fe, Y and Ga. Optionally, the coating is then heat treated at a temperature above about 1600° F. for an effective amount of time to allow to homogenize the coating by allowing effective interdiffusion between the species. The level of aluminum may be altered to produce a coating of the predominantly ? phase of the NiAl alloy composition. Optionally, a TBC layer is applied over the predominantly ? phase NiAl alloy composition metallic bond coat.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: February 14, 2006
    Assignee: General Electric Company
    Inventors: Richard Grylls, Theodore Robert Grossman
  • Patent number: 6991717
    Abstract: The present invention relates to a web handling apparatus and process ideally suited for applications involving wet chemistry. The invention involves the horizontal processing of webs in processing containers. The web is redirected into the processing container by inserting a cassette across the web and into the processing container. The cassette includes at least one functional fluid element that facilitates processing of the web. The web handling practices of the invention improve the quality of the processed web. The invention is preferably used in electrodeposition processes.
    Type: Grant
    Filed: April 5, 2002
    Date of Patent: January 31, 2006
    Assignee: 3M Innovative Properties Company
    Inventors: Gregory F. King, John S. Huizinga, James N. Dobbs, Luther E. Erickson, Daniel H. Carlson, Dale L. Ehnes, Gary A. Shreve
  • Patent number: 6984301
    Abstract: The invention includes methods of electrochemically treating semiconductor substrates. The invention includes a method of electroplating a substance. A substrate having defined first and second regions is provided. The first and second regions can be defined by a single mask, and accordingly can be considered to be self-aligned relative to one another. A first electrically conductive material is formed over the first region, and a second electrically conductive material is formed over the second region. The first and second electrically conductive materials are exposed to an electrolytic solution while providing electrical current to the first and second electrically conductive materials. A desired substance is selectively electroplated onto the first electrically conductive material during the exposing of the first and second electrically conductive materials to the electrolytic solution. The invention also includes methods of forming capacitor constructions.
    Type: Grant
    Filed: July 18, 2002
    Date of Patent: January 10, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Dale W. Collins, Richard H. Lane, Rita J. Klein
  • Patent number: 6977035
    Abstract: A method for electrolytic copper plating using an electrolytic copper plating solution including a compound containing a structure of —X—S—Y—, wherein X and Y are independently chosen from hydrogen atom, carbon atom, sulfur atom, nitrogen atom, and oxygen atom, and X and Y may be the same only when they are a carbon atom, and by contacting the electrolytic copper plating solution with ozone is disclosed.
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: December 20, 2005
    Assignee: Shipley Company, L.L.C.
    Inventors: Hideki Tsuchida, Masaru Kusaka, Shinjiro Hayashi
  • Patent number: 6972081
    Abstract: A process for fabricating a vertical spiral inductor within a multichip module package is disclosed. The process consists of depositing a pattern of bottom lines by electroplating copper on a substrate and then depositing an insulation pattern. Next, depositing a pattern of permeable material to form a core and then depositing polyimide to define vias and permeable core insulation. The vias are filled by electroplating copper. The vertical spiral inductor is formed and defined by next depositing a pattern of top metal (e.g. copper) lines by electroplating wherein the top metal lines are staggered with respect to the bottom metal lines. Lastly a top protective layer is deposited. The core is made from a permeable or non-permeable material.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: December 6, 2005
    Assignee: Xerox Corporation
    Inventor: Kaiser H. Wong
  • Patent number: 6953522
    Abstract: A contact is disposed to come into contact with a metal layer formed on a substrate being treated, the contact being in contact with a surface being treated from an opposite surface through a through hole present in a substrate. Alternatively, a contact is disposed to come into contact with a metal layer formed on a substrate, the contact coming into contact at an approximate center of the substrate. Alternatively, a plurality of needle bodies are disposed to be in electrical contact with a metal layer of a substrate being treated, thereby power supply for electrolytic polishing/plating to a substrate being treated being implemented, without restricting to a periphery of a substrate, from a plurality of points on a surface thereof. Due to any one of these, liquid treatment equipment enables to improve uniformity in plane of an electric current sent to a surface being treated and of liquid treatment.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: October 11, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Kyungho Park, Wataru Okase, Takenobu Matsuo
  • Patent number: 6951603
    Abstract: A two-layered anode (1?) has a lower layer (2) including a non-conductive carrier material to which a conductive electrode layer (3?) is applied. Non-conductive areas, formed by partial removal of the electrode layer, have a predetermined structure corresponding to the structure of a structured polymer film (11) to be formed. The anode (1?) is connected with a platinum cathode in an electrolyte into which compounds of low molecular weight, preferably monomers of the polymer film (11), are introduced. During current flow, a conductive polymer film (11) of the predetermined structure is formed on conductive areas brought into contact with the electrolyte. A non-conductive substrate layer (13) is applied to the structured polymer film (11). The structured polymer film (11) adheres to the non-conductive substrate layer (13) and can be released from the electrode (1?) without damaging the electrode.
    Type: Grant
    Filed: August 21, 2002
    Date of Patent: October 4, 2005
    Assignee: Technische Universitat Braunschweig
    Inventors: Eike Becker, Hans-Hermann Johannes, Wolfgang Kowalsky
  • Patent number: 6946065
    Abstract: Several techniques are described for reducing or mitigating the formation of seams and/or voids in electroplating the interior regions of microscopic recessed features. Cathodic polarization is used to mitigate the deleterious effects of introducing a substrate plated with a seed layer into an electroplating solution. Also described are diffusion-controlled electroplating techniques to provide for bottom-up filling of trenches and vias, avoiding thereby sidewalls growing together to create seams/voids. A preliminary plating step is also described that plates a thin film of conductor on the interior surfaces of features leading to adequate electrical conductivity to the feature bottom, facilitating bottom-up filling.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: September 20, 2005
    Assignee: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, Vijay Bhaskaran, Evan E. Patton, Robert L. Jackson, Jonathan Reid