HIGH ELECTRON MOBILITY TRANSISTOR AND METHOD OF FORMING THE SAME
A High Electron Mobility Transistor (HEMT) includes a first III-V compound layer having a first band gap, and a second III-V compound layer having a second band gap over the first III-V compound layer. The second band gap is greater than the first band gap. A crystalline interfacial layer is overlying and in contact with the second III-V compound layer. A gate dielectric is over the crystalline interfacial layer. A gate electrode is over the gate dielectric. A source region and a drain region are over the second III-V compound layer, and are on opposite sides of the gate electrode.
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In semiconductor technology, due to the high mobility values, Group III-Group V (or III-V) semiconductor compounds are used to form various integrated circuit devices, such as high power field-effect transistors, high frequency transistors, and High Electron Mobility Transistors (HEMTs). A HEMT is a field effect transistor incorporating a 2-Dimensional Electron Gas (2DEG) layer close to the junction between two materials with different band gaps (i.e., a heterojunction). The 2DEG layer, instead of a doped region as is generally the case for Metal Oxide Semiconductor Field Effect Transistors (MOSFETs), acts as the channel. In contrast with the MOSFETs, the HEMTs have a number of attractive properties including high electron mobility, the ability to transmit signals at high frequencies, etc.
For a more complete understanding of the embodiments, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The making and using of the embodiments of the disclosure are discussed in detail below. It should be appreciated, however, that the embodiments provide many applicable concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are illustrative, and do not limit the scope of the disclosure.
A High Electron Mobility Transistor (HEMT) and the method of forming the same are provided in accordance with various exemplary embodiments. The intermediate stages of forming the HEMT are illustrated. The variations of the embodiments are discussed. Throughout the various views and illustrative embodiments, like reference numbers are used to designate like elements. The process for forming the HEMT may be found referring to the exemplary process flow 100 shown in
In accordance with some embodiments, buffer layer 22 is first formed over substrate 20, which acts as the buffer and/or the transition layer for the subsequently formed overlying layers. The respective step is shown as step 101 in
Referring to
Referring to
Referring to
III-V compound layer 28 may be epitaxially grown over III-V compound layer 26 through MOVPE, for example. When formed of AlGaN, III-V compound layer 28 may be grown using an aluminum-containing precursor, a gallium-containing precursor, and a nitrogen-containing precursor. The aluminum-containing precursor may include trimethylaluminum (TMA), triethylaluminium (TEA), or other suitable chemicals. The gallium-containing precursor and the nitrogen-containing precursor may be selected from the same candidate precursors used for forming GaN layer 26. In some exemplary embodiments, AlGaN layer 28 has a thickness ranging from about 3 nm to about 50 nm.
Crystalline interfacial layer 32 may be formed using MOCVD, Atomic Layer Deposition (ALD), Physical Vapor Deposition (PVD), or the like. The process conditions for forming crystalline interfacial layer 32 is controlled, so that crystalline interfacial layer 32 has a good crystalline structure, for example, with a single-crystalline structure or at least poly-crystalline structure. With crystalline interfacial layer 32 having a good crystalline structure, the bonding between the atoms of crystalline interfacial layer 32 is strong. As a result, the Interfacial Density of States (Dit) at the interface between crystalline interfacial layer 32 and III-V compound layer 28 is low. The resulting HEMT 42 (
In some exemplary embodiments, crystalline interfacial layer 32 may be formed in-situ with the formation of III-V compound layer 28 in a same process chamber, with no vacuum break occurring between the formation of III-V compound layer 28 and the formation of crystalline interfacial layer 32. In alternative embodiments, crystalline interfacial layer 32 is formed ex-situ with the formation of III-V compound layer 28, for example, in different process chambers.
Crystalline interfacial layer 32 may be formed as a crystalline layer as deposited, or may be formed as a poly-crystalline layer or near-amorphous layer, and I subsequently re-crystallized through a high-temperature annealing. The high-temperature annealing may be performed with an annealing temperature greater than the re-crystallization temperature of the deposited layer (re-crystallization temperature depends on the deposited layer species, and may be higher than 550° C., for example, for HfO2). Crystalline interfacial layer 32 may have a thickness between about 2 Å and about 100 Å, although different thicknesses may be used.
Next, as shown in
Next, referring to
Further referring to 7, in some embodiments, gate dielectric layer 36 is deposited over dielectric passivation layer 34 (step 110 in
In some embodiments, gate dielectric layer 36 has a thickness range from about 3 nm to about 50 nm. The exemplary materials of gate dielectric layer 36 may be selected from silicon oxide, silicon nitride, gallium oxide, aluminum oxide, scandium oxide, zirconium oxide, lanthanum oxide, hafnium oxide, and combinations thereof. Gate dielectric layer 36 may have an amorphous structure in order to reduce the leakage current flowing through gate dielectric layer 36, wherein the amorphous structure is formed through adjusting process conditions. In some embodiments, gate dielectric layer 36 is formed using Atomic Layer Deposition (ALD). In other embodiments, gate dielectric layer 36 is formed using Plasma Enhanced Chemical Vapor Deposition (PECVD) or LPCVD. The gate dielectric layer 36 is formed in an amorphous or non-crystallization structure which may be formed in a lower temperature than crystalline interfacial layer 32.
In some embodiments, metal features 40 include one or more conductive materials. For example, metal features 40 may comprise Ti, Co, Ni, W, Pt, Ta, Pd, Mo, TiN, an AlCu alloy, and alloys thereof. In other examples, each of metal features 40 includes a bottom Ti/TiN layer, an AlCu layer overlying the bottom Ti/TiN layer, and a top Ti layer overlying the AlCu layer. The formation methods of the metal layer include ALD or PVD processes. In some embodiments, a thermal annealing process is applied to metal features 40 such that metal features 40 react with III-V compound layer 28 and III-V compound layer 26 to form inter-metallic compound 41. Inter-metallic compound 41 (which also forms parts of the source and drain regions of HEMT 42) thus connects to the opposite ends of channel 30, and provides for more effective electrical connection to carrier channel 30.
A band gap discontinuity exists between III-V compound layer 28 and III-V compound layer 26, creating the very thin layer 30 of highly mobile conducting electrons in III-V compound layer 26. This thin layer 30 is referred to as a Two-Dimensional Electron Gas (2DEG), which is schematically illustrated. 2DEG 30 forms the carrier channel, which is the channel of HEMT 42. The carrier channel of 2DEG is located in III-V compound layer 26 and near interface 31 between III-V compound layer 28 and III-V compound layer 26. The carrier channel has high electron mobility partly because III-V compound layer 26 is undoped or unintentionally doped, and the electrons can move freely without collision or with substantially reduced collisions with impurities.
Next, referring to
Next, as shown in
HEMTs 42 formed in accordance with the embodiments of the present disclosure include crystalline interfacial layer 32 (
In accordance with some embodiments, an HEMT includes a first III-V compound layer having a first band gap, and a second III-V compound layer having a second band gap over the first III-V compound layer. The second band gap is greater than the first band gap. A crystalline interfacial layer is overlying and in contact with the second III-V compound layer. A gate dielectric is over the crystalline interfacial layer. A gate electrode is over the gate dielectric. A source region and a drain region are over the second III-V compound layer, and are on opposite sides of the gate electrode.
In accordance with other embodiments, an HEMT includes a first III-V compound layer, a second III-V compound layer over the first III-V compound layer, and a crystalline interfacial layer over and in contact with the second III-V compound layer. A dielectric passivation layer is over the crystalline interfacial layer. A gate dielectric includes a portion penetrating through the dielectric passivation layer to contact a top surface of a portion of the crystalline interfacial layer. A gate electrode is over the gate dielectric. A source region and a drain region are over the second III-V compound layer and on opposite sides of the gate electrode.
In accordance with yet other embodiments, a method of forming an HEMT includes epitaxially growing a first III-V compound layer, epitaxially growing a second III-V compound layer over the first III-V compound layer, and growing a crystalline interfacial layer over and in contact with the second III-V compound layer. The method further includes forming a gate electrode over the III-V compound layer, and forming a source region and a drain region over the second III-V compound layer and on opposite sides of the gate electrode.
Although the embodiments and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the embodiments as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, and composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps. In addition, each claim constitutes a separate embodiment, and the combination of various claims and embodiments are within the scope of the disclosure.
Claims
1. A High Electron Mobility Transistor (HEMT) comprising:
- a first III-V compound layer having a first band gap;
- a second III-V compound layer having a second band gap over the first III-V compound layer, wherein the second band gap is greater than the first band gap;
- a crystalline interfacial layer over and in contact with the second III-V compound layer;
- a gate dielectric over the crystalline interfacial layer;
- a gate electrode over the gate dielectric; and
- a source region and a drain region over the second III-V compound layer and on opposite sides of the gate electrode.
2. The HEMT of claim 1, wherein the first III-V compound layer and the second III-V compound layer are configured so that a Two-Dimensional Electron Gas (2DEG) is formed in the first III-V compound layer and close to an interface between the first III-V compound layer and the second III-V compound layer.
3. The HEMT of claim 1, wherein the crystalline interfacial layer is a dielectric layer.
4. The HEMT of claim 1, wherein the crystalline interfacial layer is a semiconductor layer.
5. The HEMT of claim 1, wherein the gate electrode, the gate dielectric, and the crystalline interfacial layer are co-terminus, with edges of the crystalline interfacial layer aligned to respective edges of the gate electrode and the gate dielectric.
6. The HEMT of claim 1, wherein the crystalline interfacial layer comprises:
- a first portion overlapped by the gate dielectric and the gate electrode; and
- second portions misaligned with the gate dielectric and the gate electrode, wherein the source region and the drain region penetrate through the crystalline interfacial layer to contact the second III-V compound layer.
7. The HEMT of claim 1 further comprising a dielectric passivation layer over the second III-V compound layer, wherein the source region and the drain region penetrate through the dielectric passivation layer.
8. A High Electron Mobility Transistor (HEMT) comprising:
- a first III-V compound layer;
- a second III-V compound layer over the first III-V compound layer;
- a crystalline interfacial layer over and in contact with the second III-V compound layer;
- a dielectric passivation layer over the crystalline interfacial layer;
- a gate dielectric comprising a portion penetrating through the dielectric passivation layer to contact a top surface of a portion of the crystalline interfacial layer;
- a gate electrode over the gate dielectric; and
- a source region and a drain region over the second III-V compound layer and on opposite sides of the gate electrode.
9. The HEMT of claim 8, wherein the gate dielectric further comprises a second portion overlapping the dielectric passivation layer, wherein the second portion of the gate dielectric overlaps, and is spaced apart from, a second portion of the crystalline interfacial layer by the dielectric passivation layer.
10. The HEMT of claim 8, wherein the crystalline interfacial layer comprises a dielectric material, and wherein the crystalline interfacial layer has a single-crystalline structure.
11. The HEMT of claim 8, wherein the crystalline interfacial layer has a poly-crystalline structure.
12. The HEMT of claim 8, wherein the first III-V compound layer comprises gallium nitride (GaN), and the second III-V compound layer comprises aluminum gallium nitride (AlGaN).
13. The HEMT of claim 8, wherein the crystalline interfacial layer comprises a III-V compound material having a band gap greater than a band gap of the second III-V compound layer.
14. The HEMT of claim 8, wherein the first III-V compound layer and the second III-V compound layer are configured so that a Two-Dimensional Electron Gas (2DEG) is formed in the first III-V compound layer and close to an interface between the first III-V compound layer and the second III-V compound layer.
15. A method of forming a High Electron Mobility Transistor (HEMT), the method comprising:
- epitaxially growing a first III-V compound layer;
- epitaxially growing a second III-V compound layer over the first III-V compound layer;
- growing a crystalline interfacial layer over and in contact with the second III-V compound layer;
- forming a gate electrode over the III-V compound layer; and
- forming a source region and a drain region over the second III-V compound layer and on opposite sides of the gate electrode.
16. The method of claim 15, wherein the growing the crystalline interfacial layer comprises growing a dielectric material.
17. The method of claim 15, wherein the growing the crystalline interfacial layer comprises growing a III-V compound material.
18. The method of claim 15, wherein the epitaxially growing the second III-V compound layer and the growing the crystalline interfacial layer are in-situ performed in a same process chamber.
19. The method of claim 15 further comprising:
- before the forming the gate electrode, forming a dielectric passivation layer over and contacting the second III-V compound layer;
- patterning the dielectric passivation layer to form an opening, wherein a portion of the crystalline interfacial layer is exposed through the opening; and
- performing the forming the gate electrode, wherein the gate electrode extends into the opening.
20. The method of claim 15 further comprising forming a gate dielectric over the crystalline interfacial layer and underlying the gate electrode.
Type: Application
Filed: Feb 18, 2013
Publication Date: Aug 21, 2014
Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD. (Hsin-Chu)
Inventors: Han-Chin Chiu (Kaohsiung City), Po-Chun Liu (Hsin-Chu), Chi-Ming Chen (Zhubei City), Chung-Yi Yu (Hsin-Chu), King-Yuen Wong (Tuen Mun)
Application Number: 13/769,785
International Classification: H01L 29/20 (20060101); H01L 29/66 (20060101); H01L 29/778 (20060101);