Method of fabricating a semiconductor device
The present invention relates to a method of fabricating a semiconductor device which reduces The leakage current by controlling an etch of a field oxide layer when a contact hole is formed. The present invention includes the steps of forming a in a semiconductor device is reduced. A field oxide layer defining an active area and a field area is formed on a semiconductor substrateof a first conductive type, forming a . A gate is formed on the an active area of the semiconductor substrate. by inserting a gate insulating layer between the semiconductor substrate and the gate, forming impurity regions of a second conductive type in the semiconductor are formed on the substrate in use of using the gate as a mask, forming a . A first insulating interlayer layer is formed on the semiconductor substrate by depositing an insulator of which having the heat expansion coefficient and lattice mismatch that are less than those of the semiconductor substrateto cover the field oxide layer and the gate, forming a . A second insulating interlayer layer is formed on the first insulating interlayer layer by depositing another insulator of which having an etch rate that is different from that of the first insulating interlayer, forming a layer. A third insulating interlayer layer is formed on the second insulating interlayer layer by depositing yet another insulator of which having an etch rate that is different from that of the second insulating interlayer, and forming a first contact hole layer. First and second contact holes exposing the gate and heavily doped regions respectively are formed by patterning the third to first insulating interlayer successively by photolithography layers.
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1. Field of Invention
The present invention relates to a method of fabricating a semiconductor device which reduces leakage current by controlling an etch of a field oxide layer when a contact hole is formed.
2. Discussion of Related Art
As the integration of a semiconductor device increases, so the size of an unit transistor decreases. Thus, sizes of contact holes exposing impurity regions are reduced as well as the impurity regions for source and drain regions are decreased in size, causing difficulty in process. Besides, leakage current on the operation of the device is brought about by the etch of a field oxide layer due to misalignment in forming the contact holes.
Therefore, a technique of forming a borderless contact has been developed to reduce leakage current by forming the contact hole to be overlapped with a field oxide layer, which provides an easy process and prevents the etch of the field oxide layer.
Referring to
After a gate oxide layer 15 has been formed on the active area of the semiconductor substrate 11, polysilicon doped with impurities is deposited on the gate insulating layer 15 by chemical vapor deposition(hereinafter abbreviated CVD). Then, a gate 17 is formed by patterning the polysilicon to remain on a predetermined portion of the semiconductor substrate 11 by photolithography including anisotropic etches such as RME and the like.
Lightly doped regions 19 for LDD(lightly doped drain) regions are formed by implanting ions lightly into the exposed portions of the semiconductor substrate 11 with n typed impurities in use of the gate 17 as a mask.
Referring to
Heavily doped regions 23 for a source and a drain region are formed by implanting with n typed impurity ions heavily into the exposed portions of the semiconductor substrate 11 in use of the gate 17 and sidewall spacer 21 as a mask.
Referring to
A first and a First and second contact hole holes 29 and 31 respectively exposing the gate 17 and heavily doped regions 23 respectively are formed by patterning the second and first insulating interlayers layers 27 and 25 by photolithography including anisotropic etch etching such as RIE and the like. As the thickness of the second insulating interlayer layer 27 is irregular due to the a height difference between the gate 17 and heavily doped regions 23, the first and second contact holes 29 and 31 are formed by sufficiently etching, that is overetching the second insulating interlayer layer 27 sufficiently, which means that the second insulating interlayer layer 27 is overetched to expose portions of the first insulating interlayer layer 25 corresponding which correspond to the heavily doped regions 23, and then by etching the first insulating interlayer layer 25.
In this case, as the At this time, since an etch rate of the first insulating interlayer layer 25 is different from that of the second insulating interlayer layer 27, the first insulating interlayer layer 25 serves as an etch stop layer and prevents the field oxide layer 13 from being etched in spite of even when sufficiently etching the second insulating interlayer layer 27sufficiently .
Referring to
The In the above-mentioned method of for fabricating a semiconductor device prevents according to the conventional art, in order to define the first and second contact holes which expose the gate and heavily doped regions, the second layer is over-etched to expose portions of the first insulating layer which correspond to the heavily doped regions, and then the first insulation layer dielectric is etched, whereby the field oxide layer is prevented from being etchedby overetching the second insulating interlayer to expose portions of the first insulating interlayer corresponding to the heavily doped regions for forming the first and second contact holes exposing the gate and heavily doped regions and by etching the first insulating interlayer successively .
Unfortunately However, the method of for fabricating a semiconductor device of the related art causes suffers from defects in that a leakage current is likely to be generated due to the a difference in heat expansion coefficient between the semiconductor substrate and the first insulating interlayer layer made of silicon nitride as well as due to stress caused by lattice mismatch.
SUMMARY OF THE INVENTIONAccordingly, the present invention is directed to a method of fabricating a semiconductor device that substantially obviates one or more of the proulenis due to limitations and disadvantages of the related art.
The An object of the present invention is to provide a method of for fabricating a semiconductor device which prevents the leakage current occurrence by avoiding the stress generation due to the contact between the a semiconductor substrate and insulating interlayer an insulation layer, so that a leakage current is not generated.
Additional features and advantages of the invention will be set forth in the description which follows and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To In order to achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, the present invention includes the above object, according to one aspect of the present invention, there is provided a method for fabricating a semiconductor device, comprising the steps of forming a field oxide layer defining which defines an active area and a field area, on a semiconductor substrate of a first conductive type, forming a gate on the active area of the semiconductor substrate by inserting a gate insulating layer between the semiconductor substrate and the gate, forming impurity regions of a second conductive type in the semiconductor substrate in use of using the gate as a mask, forming a first insulating interlayer layer on the semiconductor substrate by depositing an insulator of which heat expansion coefficient and lattice mismatch are less than those of the semiconductor substrate, to cover the field oxide layer and the gate, forming a second insulating interlayer layer on the first insulating interlayer layer by depositing another insulator of which an etch rate is different from that of the first insulating interlayer layer, forming a third insulating interlayer layer on the second insulating interlayer layer by depositing still another insulator of which an etch rate is different from that of the second insulating interlayer layer, and forming a first contact hole first and second contact holes respectively exposing the gate and heavily doped impurity regions respectively by successively patterning the third to first insulating interlayer successively by layers through photolithography.
In another aspect, the present invention includes According to another aspect of the present invention, there is provided a method for fabricating a semiconductor device, comprising the steps of forming a field oxide layer defining which defines an active area and a field area, on a semiconductor substrate of a first conductive type, forming a gate on the active area of the semiconductor substrate by inserting a gate insulating layer between the semiconductor substrate and the gate, forming a sidewall spacer at a side of the gate, forming lightly doped regions of a second conductive type in exposed portions of the semiconductor substrate, forming a sidewall spacer at a side of the gate, forming heavily doped regions of the second conductive type in the semiconductor substrate in use of using the gate as a mask wherein so that the heavily doped regions are substantially overlapped with the lightly doped regions, forming a first insulating interlayer layer on the semiconductor substrate by depositing an insulator of which heat expansion coefficient and lattice mismatch are less than those of the semiconductor substrate, to cover the field oxide layer and the gate, forming a second insulating interlayer layer on the first insulating interlayer layer by depositing another insulator of which an etch rate is different from that of the first insulating interlayer layer, forming a third insulating interlayer layer on the second insulating interlayer layer by depositing still another insulator of which an etch rate is different from that of the second insulating interlayer layer, forming a first contact hole first and second contact holes respectively exposing the gate and heavily doped regions respectively by successively patterning the third to first insulating interlayer successively by layer through photolithography, and forming first and second plugs in the first and second contact holes.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the inventing and together with the description serve to explain the principle of the invention. In the drawings:
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
Referring to
After a gate oxide layer 45 has been formed on the active area of the semiconductor substrate 41, polysilicon doped with impurities is deposited on the gate insulating layer 45 by CVD. Then, a gate 47 is formed by patterning the polysilicon to remain on a predetermined portion of the semiconductor substrate 41 by photolithography including anisotropic etches such as RIE and the like.
Lightly doped regions 49 for LDD regions are formed by implanting ions lightly into the exposed portions of the semiconductor substrate 41 with n typed impurities such as P, As, etc, in use of the gate 17 as a mask.
Referring to
Heavily doped regions 53 for a source and a drain region are formed by implanting with n typed impurity ions such as P, As, etc, heavily into the exposed portions of the semiconductor substrate 41 in use of the gate 47 and sidewall spacer 51 as a mask.
Referring to
And, a second insulating interlayer layer 57 which has a thickness of 100 to 300 Å thick is formed by depositing silicon nitride of which an etch rate is different from that of silicon oxide on the first insulating layer 55 by through CVD.
Then, a third insulating interlayer layer 59 which has a thickness of 500 to 10000 Å thick is formed by depositing silicon oxide or BPSG (boro phospho silicate glass) on the second insulating interlayer layer 57 by CVD or by coating SOG (spin on glass) on the second insulating layer57 with SOG(spin on glass) .
As Since the surface of the third insulating interlayer layer 59 becomes even, the respective portions of the third insulating interlayer layer 59 corresponding to the gate 47 and the heavily doped regions 53 differ in thickness. Namely, the portion of the third insulating interlayer layer 59 corresponding to the heavily doped regions 59 is thicker than the other portion of the third insulating layer 59 corresponding to the gate 47. In this case, It is to be readily understood that the third insulating interlayer layer 59 may be formed with at least double by one or more layers of the above-mentioned substances.
A first and a second contact hole First and second contact holes 61 and 63 respectively exposing the gate 47 and heavily doped regions 53 respectively are formed by successively patterning the third, second, and first insulating interlayers layers 59, 57, and 55 successively by through photolithography including an anisotropic etch etching such as RIE and the like.
When the first and second contact holes 61 and 63 are formed, portions of the second insulating interlayer layer 57 corresponding to the heavily doped regions 53 are exposed by overetching over-etching the third insulating interlayer layer 59 with a gas of C2F6 or C4F8 C2F6 or C4F8 which is mixed with O2 O2. In this case, the second insulating layer 57 of which an etch rate is different from that of the third insulating layer 59 is used as an etch-stop layer.
After the exposed portions of the second insulating interlayer layer 57 has been etched by C2HF6O2 C2HF6O2, the first and second contact holes 61 and 63 are formed by etching the first insulating layer 55 to expose the semiconductor substrate 41 in use of using the gas of C2F6 or C4F8 C2F6 or C4F8 which is mixed with O2. which has been used for O2 as in the case of etching the third insulating interlayer layer 59. In this case, due to the fact that it is easy to control an etching end point owing to thinness of the first insulation layer 55, the field oxide layer 43 is prevented from being damagedbecause it is easy to control the etch-end point owing to the thin first insulating interlayer 55 .
Referring to
As mentioned in As apparent from the above description of in the method of fabricating a semiconductor device of according to the present invention, a first insulating layer made of silicon oxide of which heat expansion coefficient and lattice mismatch are less than those of silicon nitride is formed on a semiconductor substrate, and a second insulating interlayer layer made of silicon nitride used as an etch-stop layer and a third insulating interlayer layer made of silicon oxide are formed on the first insulating interlayer layer successively.
And, a first and a second contact hole a first and second holes exposing a gate and heavily doped regions are formed by patterning the third to first insulating interlayers layers by photolithography in order, wherein the third insulating interlayer are overetched layer is over-etched to expose a portion of the second insulating interlayer layer corresponding to the heavily doped regions. In this case, the second insulating interlayer layer used as an etch-stop layer prevents the first insulating interlayer layer and field oxide layer from being etched.
Accordingly, the present invention prevents the a leakage current occurrence from being generated by avoiding the stress generation due to the contact between the semiconductor substrate and insulating interlayer layer.
It will be apparent to those skilled in the art that various modifications and variations can be made in a method of fabricating a semiconductor device of the present invention without departing from the spirit or scope of the inventions. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and equivalents.
Claims
1. A method of fabricating a semiconductor device comprising the steps of:
- forming a field oxide layerdefining, which defines an active area and a field area on a semiconductor substrate of a first conductive type;
- forming a gate on the active area of the semiconductor substrate by inserting a gate insulating layer between the semiconductor substrate and the gate;
- forming impurity regions of a second conductive type in the semiconductor substrate in use of using the gate as a mask;
- forming a first insulating interlayer layer on the semiconductor substrate by depositing an insulator of which heat expansion coefficient and lattice mismatch are less than those of the semiconductor substrate to cover the field oxide layer and the gate;
- forming a second insulating interlayer layer on the first insulating interlayer layer by depositing another insulator of which an etch rate is different from that of the first insulating interlayer layer;
- forming a third insulating interlayer layer on the second insulating interlayer layer by depositing still another insulator of which an etch rate is different from that of the second insulating interlayer layer; and
- forming a first contact hole and second contact holes respectively exposing the gate and heavily doped impurity regions respectively by successively patterning the third to first insulating interlayer successively by layers through photolithography,
- wherein the second insulating layer is etched by C2HF6O2, and
- wherein the successive patterning of the third to first insulating layers excludes portions of the third to first insulating layers formed above the field oxide layer such that the portions of the third to first insulating layers formed above the field oxide layer prevent the etching of the field oxide layer.
2. The method of fabricating a semiconductor device according to claim 1, wherein the field oxide layer is formed by shallow trench isolation or by local oxidation of silicon.
3. The method of fabricating a semiconductor device according to claim 1, wherein the first insulating interlayer layer is formed by depositing silicon oxide to a thickness of 100 to 300 Åthick.
4. The method of fabricating a semiconductor device according to claim 3, wherein the first insulating interlayer layer is etched by a mixed gas of (C2F6+O2) or (C4F8+O2) (C2F6+O2) or (C4F8+O2).
5. The method of fabricating a semiconductor device according to claim 1, wherein the second insulating interlayer layer is formed by depositing silicon nitride to a thickness of 100 to 300 Åthick.
6. The method of fabricating a semiconductor device according to claim 5, wherein the second insulating interlayer is etched by C2HF6O2.
7. The method of fabricating a semiconductor device according to claim 1, wherein the third insulating interlayer layer is formed by depositing silicon oxide or boro phospho silicate glass or by coating with spin on glass.
8. The method of fabricating a semiconductor device according to claim 7, wherein the third insulating interlayer of a single layer is formed with one or more layers made of silicon oxide, boro phospho silicate glass, or spin on glassor wherein the third insulating interlayer of at least double layers is formed with silicon oxide, boro phospho silicate glass and spin on glass.
9. The method of fabricating a semiconductor device according to claim 7, wherein a surface of the third insulating interlayer layer is formed to be even.
10. The method of fabricating a semiconductor device according to claim 7, wherein the third insulating interlayer layer is etched by a mixed gas of (C2F6+O2) or (C4F8+O2) (C2F6+O2) or (C4F8+O2).
11. The method of fabricating a semiconductor device according to claim 10, wherein the third insulating interlayer layer is overetched over-etched to expose the second insulating interlayer layer corresponding to the heavily doped impurity regions.
12. The method of fabricating a semiconductor device according to claim 1, the method further comprising the step of forming first and second plugs in the first and second contact holes.
13. A method of fabricating a semiconductor device comprising the steps of
- forming a field oxide layer defining which defines an active area and a field area on a semiconductor substrate of a first conductive type;
- forming a gate on the active area of the semiconductor substrate by inserting a gate insulating layer between the semiconductor substrate and the gate;
- forming a sidewall spacer at a side of the gate;
- forming lightly doped regions of a second conductive type in exposed portions of the semiconductor substrate;
- forming a sidewall spacer at a side of the gate;
- forming heavily doped regions of the second conductive type in the semiconductor substrate in use of using the gate and sidewall spacer as a mask wherein so that the heavily doped regions are overlapped with the lightly doped regions;
- forming a first insulating interlayer layer on the semiconductor substrate by depositing an insulator of which heat expansion coefficient and lattice mismatch are less than those of the semiconductor substrate to cover the field oxide layer and the gate;
- forming a second insulating interlayer layer on the first insulating interlayer layer by depositing another insulator of which an etch rate is different from that of the first insulating interlayer layer;
- forming a third insulating interlayer layer on the second insulating interlayer layer by depositing still another insulator of which an etch rate is different from that of the second insulating interlayer layer;
- forming a first contact hole first and second contact holes respectively exposing the gate and heavily doped regions respectively by successively patterning the third to first insulating interlayer successively by layers through photolithography; and
- forming first and second plugs in the first and second contact holes,
- wherein the second insulating layer is etched by C2HF6O2, and
- wherein the successive patterning of the third to first insulating layers excludes portions of the third to first insulating layers formed above the field oxide layer such that the portions of the third to first insulating layers formed above the field oxide layer prevent the etching of the field oxide layer.
14. A method of fabricating a semiconductor device comprising the steps of:
- forming a field oxide layer, which defines an active area and a field area on a semiconductor substrate of a first conductive type;
- forming a gate on the active area of the semiconductor substrate by inserting a gate insulating layer between the semiconductor substrate and the gate;
- forming impurity regions of a second conductive type in the semiconductor substrate using the gate as a mask;
- forming a first insulating layer on the semiconductor substrate by depositing an insulator of which heat expansion coefficient and lattice mismatch are less than those of the semiconductor substrate to cover the field oxide layer and the gate;
- forming a second insulating layer on the first insulating layer by depositing another insulator of which an etch rate is different from that of the first insulating layer;
- forming a third insulating layer on the second insulating layer by depositing still another insulator of which an etch rate is different from that of the second insulating layer, the third insulating layer comprising two or more layers among silicon oxide, boro phospho silicate glass, and spin on glass; and
- forming a first contact hole and second contact holes respectively exposing the gate and impurity regions by successively patterning the third to first insulating layers through photolithography,
- wherein the successive patterning of the third to first insulating layers excludes portions of the third to first insulating layers formed above the field oxide layer such that the portions of the third to first insulating layers formed above the field oxide layer prevent the etching of the field oxide layer.
15. The method of fabricating a semiconductor device according to claim 14, wherein the field oxide layer is formed by shallow trench isolation or by local oxidation of silicon.
16. The method of fabricating a semiconductor device according to claim 14, wherein the first insulating layer is formed by depositing silicon oxide to a thickness of 100 to 300 Å.
17. The method of fabricating a semiconductor device according to claim 16, wherein the first insulating layer is etched by a mixed gas of (C2F6+O2) or (C4F8+O2).
18. The method of fabricating a semiconductor device according to claim 14, wherein the second insulating layer is formed by depositing silicon nitride to a thickness of 100 to 300 Å.
19. The method of fabricating a semiconductor device according to claim 18, wherein the second insulating layer is etched by C2HF6O2.
20. The method of fabricating a semiconductor device according to claim 14, wherein the third insulating layer is formed by depositing silicon oxide or boro phospho silicate glass or by coating spin on glass.
21. The method of fabricating a semiconductor device according to claim 20, wherein a surface of the third insulating layer is formed to be even.
22. The method of fabricating a semiconductor device according to claim 20, wherein the third insulating layer is etched by a mixed gas of (C2F6+O2) or (C4F8+O2).
23. The method of fabricating a semiconductor device according to claim 22, wherein the third insulating layer is over-etched to expose the second insulating layer corresponding to the impurity regions.
24. The method of fabricating a semiconductor device according to claim 14, further comprising the step of forming first and second plugs in the first and second contact holes.
25. A method of fabricating a semiconductor device comprising the steps of
- forming a field oxide layer which defines an active area and a field area on a semiconductor substrate of a first conductive type;
- forming a gate on the active area of the semiconductor substrate by inserting a gate insulating layer between the semiconductor substrate and the gate;
- forming lightly doped regions of a second conductive type in exposed portions of the semiconductor substrate;
- forming a sidewall spacer at a side of the gate;
- forming heavily doped regions of the second conductive type in the semiconductor substrate using the gate and sidewall spacer as a mask so that the heavily doped regions are overlapped with the lightly doped regions;
- forming a first insulating layer on the semiconductor substrate by depositing an insulator of which heat expansion coefficient and lattice mismatch are less than those of the semiconductor substrate to cover the field oxide layer and the gate;
- forming a second insulating layer on the first insulating layer by depositing another insulator of which an etch rate is different from that of the first insulating layer;
- forming a third insulating layer on the second insulating layer by depositing still another insulator of which an etch rate is different from that of the second insulating layer, the third insulating layer comprising two or more layers among silicon oxide, boro phospho silicate glass, and spin on glass;
- forming first and second contact holes respectively exposing the gate and heavily doped regions by successively patterning the third to first insulating layers through photolithography; and
- forming first and second plugs in the first and second contact holes,
- wherein the successive patterning of the third to first insulating layers excludes portions of the third to first insulating layers formed above the field oxide layer such that the portions of the third to first insulating layers formed above the field oxide layer prevent the etching of the field oxide layer.
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Type: Grant
Filed: Sep 28, 2004
Date of Patent: Apr 6, 2010
Assignee: Hynix Semiconductor Inc. (Kyoungki-do)
Inventor: Jae-Yeong Kim (Chungcheongbuk-do)
Primary Examiner: Steven J Fulk
Attorney: Ladas & Parry LLP
Application Number: 10/952,576
International Classification: H01L 21/8236 (20060101); H01L 21/311 (20060101); H01L 21/302 (20060101);