With Casting Or Solidifying From Melt Patents (Class 148/538)
  • Publication number: 20130139931
    Abstract: According to embodiments of the present invention, an amorphous alloy includes at least Pt, P, Si and B as alloying elements, and has a Pt weight fraction of about 0.925 or greater. In some embodiments, the Pt weight fraction is about 0.950 or greater.
    Type: Application
    Filed: January 29, 2013
    Publication date: June 6, 2013
    Applicant: California Institute of Technology
    Inventor: California Institute of Technology
  • Publication number: 20130133787
    Abstract: One embodiment provides a composition, the composition comprising: an alloy that is at least partially amorphous and is represented by a chemical formula: (Zr, Ti)aMbNcSnd, wherein: M is at least one transition metal element; N is Al, Be, or both; a, b, c, and d each independently represents an atomic percentage; and a is from about 30 to 70, b is from about 25 to 60, c is from about 5 to 30, and d is from about 0.1 to 5.
    Type: Application
    Filed: June 13, 2011
    Publication date: May 30, 2013
    Inventors: Choongnyun Paul Kim, Theodore A. Waniuk, Quoc Tran Pham
  • Publication number: 20130133788
    Abstract: The invention relates to a watch-making or clock-making component comprising an amorphous metal alloy corresponding to the formula: FeaCobNicNbdVeBfTag, in which: 0<a<70; 0<b<70; 8<c<60; 1<d<19; 1<e<10; 12<f<25; 0<g<5; with 20<a+b<70; 50<a+b+c<90; 5<d+e<20; and a+b+c+d+e+f+g=100. This watch-making or clock-making component may be a spring, such as a barrel spring.
    Type: Application
    Filed: January 22, 2013
    Publication date: May 30, 2013
    Applicant: ROLEX S.A.
    Inventor: ROLEX S.A.
  • Publication number: 20130126054
    Abstract: The invention relates to an amorphous metal alloy which may be used in the field of mechanical applications, in particular as a spring. This amorphous metal alloy corresponds to the formula FeaCObNicNbdVeBfTag in which: 0?a?70; 0?b?70; 8<c?60; 1?d?19; 1?e<?10; 12?f?25; 0?g?5; with 20?a+b?70; 50?a+b+c?90; 5?d+e?20; and a+b+c+d+e+f+g=100.
    Type: Application
    Filed: January 22, 2013
    Publication date: May 23, 2013
    Applicant: ROLEX S.A.
    Inventor: ROLEX S.A.
  • Publication number: 20130112322
    Abstract: An improved sterling silver alloy. Like all sterlings, the improved alloy is at least 92.5 percent silver by weight. It has less copper than traditional sterlings: 3.0 percent versus the traditional 7.5 percent. Additionally, the improved alloy includes about 2.75 percent palladium, about 1.0 percent tin, and about 0.75 percent zinc, all by weight. A grain refiner, such as ruthenium, may also be provided. The components of the preferred alloy are melted, degassed, remelted, and then formed into casting grains, wire, and etc. The resulting alloy is significantly harder, as cast, than traditional sterlings: 95-120 Vickers versus 65 Vickers for traditional sterlings. The improved alloy also exhibits improved corrosion resistance. Other than a slightly higher (<200° F.) liquidus temperature, the improved alloy may be worked in substantially the same manner as traditional sterlings. Pieces cast from the improved alloy may be age hardened to about 160 Vickers, if desired.
    Type: Application
    Filed: September 1, 2011
    Publication date: May 9, 2013
    Applicant: Stuller, Inc.
    Inventor: John Robert Butler
  • Patent number: 8435363
    Abstract: A multi-phase steel sheet having microstructure having in combination ferrite, martensite of between 3% and 65% by volume, and at least one microstructure selected from the group consisting of, bainite and retained austenite, and having fine complex precipitates selected from the group of TiC, NbC, TiN, NbN, (Ti.Nb)C, (Ti.Nb)N, and (Ti.Nb)(C.N) particles having at least 50% smaller than 20 nm in size, and physical properties having tensile strength greater than about 780 megapascals and at least one of the properties of elongation greater than about 10%, yield ratio greater than about 70%, and hole expansion ratio greater than about 50%.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: May 7, 2013
    Assignee: Nucor Corporation
    Inventor: Weiping Sun
  • Publication number: 20130098510
    Abstract: A metal composite comprising a spinodal structure having at least one ductile phase and method of making same is disclosed. The metal composite is formed by forming an alloy comprising a positive heat of mixing in the liquid state; purifying the alloy; and forming a network structure of the alloy comprising at least one ductile sub-network.
    Type: Application
    Filed: May 16, 2012
    Publication date: April 25, 2013
    Inventor: Hin-Wing Kui
  • Patent number: 8418746
    Abstract: This invention discloses an L,R,C method and equipment for casting amorphous, ultracrystallite and crystallite metal slabs or other shaped metals. A workroom (8) with a constant temperature of tb=?190° C. and a constant pressure of pb=1 bar, and liquid nitrogen of ?190° C. and 1.877 bar is used as a cold source for cooling the casting blank. A liquid nitrogen ejector (5) ejects said liquid nitrogen to the surface of ferrous or non-ferrous metallic slabs or other shaped metals (7) with various ejection quantity v and various jet velocity k. Ejected liquid nitrogen comes into contact with the casting blank at cross section c shown in FIG. 2. This method adopts ultra thin film ejection technology, with a constant thickness of said film at 2 mm and ejection speed Kmax of said liquid nitrogen at 30 m/s.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: April 16, 2013
    Inventor: Zhuwen Ming
  • Patent number: 8389072
    Abstract: A variable hardness gradient armor alloy is produced with a liquid-state reaction between a metallic molten pool and a gaseous atmosphere having a small fraction of reactive gas. The content of the reactant gas is varied as the armor is fabricated in order to vary the properties of the resultant material across its thickness and typically include, for example, a hardened outer or initial layer for impact resistance, and at least one inner layer having a lower hardness than the outer layer but greater energy absorption.
    Type: Grant
    Filed: September 25, 2006
    Date of Patent: March 5, 2013
    Assignee: Lockheed Martin Corporation
    Inventors: Craig A. Brice, Brian T. Rosenberger
  • Publication number: 20130032254
    Abstract: One embodiment provides a method of melting, comprising: providing a mixture of alloy elements that are at least partially crystalline; and heating the mixture in a container to a temperature above a melting temperature of the alloy elements to form an alloy, wherein the container comprises silica, and wherein the mixture comprising Zr and is free of Ti and Be.
    Type: Application
    Filed: August 5, 2011
    Publication date: February 7, 2013
    Applicant: CRUCIBLE INTELLECTUAL PROPERTY LLC
    Inventor: Theodore Andrew Waniuk
  • Patent number: 8357225
    Abstract: The present disclosure provides a method for making magnesium-based composite material. The method comprises the following steps. Firstly, a semi-solid-state magnesium-based material is provided. Secondly, at least one nanoscale reinforcement is added into the semi-solid-state magnesium-based material to obtain a semi-solid-state mixture. Thirdly, the semi-solid-state mixture is heated to a liquid-state mixture. Fourthly, the liquid-state mixture is ultrasonically processed. Fifthly, the liquid-state mixture is cooled to obtain the magnesium-based composite material.
    Type: Grant
    Filed: July 10, 2010
    Date of Patent: January 22, 2013
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Wen-Zhen Li, Shi-Ying Liu
  • Publication number: 20130014862
    Abstract: The present invention provides an Ni-base dual multi-phase intermetallic compound alloy which has a dual multi-phase microstructure including: a primary precipitate L12 phase and an (L12+D022) eutectoid microstructure, and which comprises more than 5 atomic % and up to 13 atomic % of Al; at least 9.5 atomic % and less than 17.5 atomic % of V; between 0 atomic % and 5.0 atomic % inclusive of Nb; more than 0 atomic % and up to 12.5 atomic % of Ti; more than 0 atomic % and up to 12.5 atomic % of C; and a remainder comprising Ni.
    Type: Application
    Filed: March 25, 2011
    Publication date: January 17, 2013
    Applicant: OSAKA PREFECTURE UNIVERSITY PUBLIC CORPORATION
    Inventors: Takayuki Takasugi, Yasuyuki Kaneno
  • Publication number: 20130014860
    Abstract: The application provides a method for manufacturing melt-spinning alloys and an apparatus thereof, which belongs to the technical field of metal materials and preparation thereof. The main feature of method including steps of melting alloy and jetting the molten alloy for rapid-quenching is that alloy melting and rapid-quenching are respectively implemented in independent environments, and the pressure of the two environments can be adjusted separately. The method can realize uniformity control of rapid-quenching velocity by controlling the melting and quenching pressure respectively, which has the advantages of increased rapid-quenching cooling rate, improved melt-spinning alloys thickness uniformity, reduced probability of nozzle clogging.
    Type: Application
    Filed: March 28, 2011
    Publication date: January 17, 2013
    Inventors: Hongwei Li, Dunbo Yu, Yang Luo, Kuoshe Li, Shipeng Li, Min Wang, Yongqiang Yuan
  • Publication number: 20130008572
    Abstract: The present invention provides an Ni-base dual multi-phase intermetallic compound alloy which has a dual multi-phase microstructure comprising a primary precipitate L12 phase and an (L12+D022) eutectoid microstructure, and which comprises: more than 5 atomic % and up to 13 atomic % of Al; at least 9.5 atomic % and less than 17.5 atomic % of V; more than 0 atomic % and up to 12.5 atomic % of Nb; more than 0 atomic % and up to 12.5 atomic % of C; and a remainder comprising Ni.
    Type: Application
    Filed: March 25, 2011
    Publication date: January 10, 2013
    Applicant: OSAKA PREFECTURE UNIVERSITY PUBLIC CORPORATION
    Inventors: Takayuki Takasugi, Yasuyuki Kaneno
  • Patent number: 8349099
    Abstract: Metal seeds for forming single-crystal shape-memory alloys (SMAs) may be fabricated with high reliability and control by alloying thin films of material together. In particular, described herein are methods of forming AlCuNi SMAs by first producing high-quality seeds (ingots) of copper, aluminum, and nickel to produce for pulling single crystal shape memory alloys, in particular superelastic or hyperelastic alloys. The method is applicable to a wide range of alloys in which one or more of the components are reactive. The method is an improvement upon traditional methods such as mixing and melting pellets. In this improved method, a reactive layer (e.g., aluminum) is provided in thin flat layers between layers of other materials (e.g., copper and layers of nickel).
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: January 8, 2013
    Assignee: Ormco Corporation
    Inventors: Alfred David Johnson, Walter A. Bachmann
  • Publication number: 20130004112
    Abstract: A cage is made of a magnesium alloy such as AZ91D, and is molded by means of injection molding. In this cage, a confluence region is brought away to outside the cage during the injection molding. The confluence region is a region including a void formed by merging of flows of the magnesium alloy. When observing a cross sectional surface of the cage, a ratio of an ? phase having a grain size of 20 ?m or greater is less than 15% in the magnesium alloy constituting the cage.
    Type: Application
    Filed: March 9, 2011
    Publication date: January 3, 2013
    Inventors: Mitsuo Kawamura, Eiichiro Shimazu, Yasutake Hayakawa, Takahiro Okuno, Junichi Ooshimo, Ryuichi Sakamoto
  • Patent number: 8333850
    Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of 0, in which: 0.3?a?0.9, and 0.02?x?0.6; and M represents at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals.
    Type: Grant
    Filed: December 2, 2011
    Date of Patent: December 18, 2012
    Assignee: BYD Company Limited
    Inventors: Qing Gong, Faliang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
  • Publication number: 20120298266
    Abstract: Bulk solidifying amorphous alloys exhibiting improved processing and mechanical properties and methods of forming these alloys are provided. The bulk solidifying amorphous alloys are composed to have high Poisson's ratio values. Exemplary Pt-based bulk solidifying amorphous alloys having such high Poisson's ratio values are also described. The Pt-based alloys are based on Pt—Ni—Co—Cu—P alloys, and the mechanical properties of one exemplary alloy having a composition of substantially Pt57.5Cu14.7Ni5.3P22.5 are also described.
    Type: Application
    Filed: February 1, 2012
    Publication date: November 29, 2012
    Applicant: CRUCIBLE INTELLECTUAL PROPERTY, LLC
    Inventors: William Johnson, Jan Schroers
  • Publication number: 20120293765
    Abstract: Eyewear and eyewear structures comprising bulk-solidifying amorphous alloys and methods of making eyewear structures from such bulk-solidifying amorphous alloys are described. The bulk-solidifying amorphous alloys provide form and shape durability, the minimum use of fasteners in the eyewear structure, high resistance to chemical and environmental effects, and low-cost net-shape fabrication for intricate eyewear design and shapes.
    Type: Application
    Filed: May 21, 2012
    Publication date: November 22, 2012
    Inventor: James W. Kang
  • Patent number: 8308877
    Abstract: An amorphous alloy having the general formula of: (ZrxAlyCuzNi1-x-y-z)100-a-bScaYb, wherein x, y, and z are atomic percents, and a and b are atom molar ratios, in which: about 0.45?x?about 0.60; about 0.08?y?about 0.12; about 0.25?z?about 0.35; 0<a?about 5; and 0?b<about 0.1.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: November 13, 2012
    Assignee: Byd Company Limited
    Inventors: Qing Gong, Yongxi Jian, Faliang Zhang
  • Patent number: 8303869
    Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: November 6, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Patent number: 8293678
    Abstract: A metal fiber based on one or several elements from the group of platinum, palladium, rhodium, ruthenium, and iridium with 0 to 30% by weight of one or several additional alloy elements from the group of nickel, cobalt, gold, rhenium, molybdenum, and tungsten, contains 1 to 500 ppm by weight of boron or phosphorus. A non-woven material or netting, in particular for the production of nitrogen oxide or for the production of hydrocyanic acid, is made of such fibers. For the production of fibers based on noble metals having up to 30% by weight of additional alloy metals by drawing the fibers from a melt, the melting point of the metal is reduced by at least 400 ° C., before drawing of the fibers, by additionally alloying with boron or phosphorus, and the boron or the phosphorus is removed again from the fibers.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: October 23, 2012
    Assignee: Heraeus Materials Technology GmbH & Co. KG
    Inventors: Uwe Jantsch, David Francis Lupton, Harald Manhardt, Stefan Vorberg
  • Publication number: 20120247624
    Abstract: A rare earth magnet of the invention has a composition represented by the compositional formula RaHbFecCodBeMf, where: R is at least one rare earth element including Y; H is at least one heavy rare earth element from among Dy and Tb; M is at least one element from among Ga, Zn, Si, Al, Nb, Zr, Ni, Cu, Cr, Hf, Mo, P, C, Mg, and V; 13?a?20; 0?b?4; c=100?a?b?d?e?f; 0?d?30; 4?e?20; 0?f?3, and has a structure constituted by a main phase: a (RH)2(FeCo)14B phase, and a grain boundary phase: a (RH)(FeCo)4B4 phase and a RH phase, with a crystal grain size of the main phase of 10 nm to 200 nm.
    Type: Application
    Filed: December 16, 2010
    Publication date: October 4, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Noritsugu Sakuma, Tetsuya Shoji, Masao Yano
  • Publication number: 20120241054
    Abstract: In various embodiments, metallic products are formed by alloying niobium with at least one of yttrium, aluminum, hafnium, titanium, zirconium, thorium, lanthanum, or cerium and processing the alloy.
    Type: Application
    Filed: May 3, 2012
    Publication date: September 27, 2012
    Inventor: Paul R. Aimone
  • Publication number: 20120241316
    Abstract: A magnetic sputtering target which contains B and is obtained by a melting and casting method, wherein the B content is 10 at % or more and 50 at % or less, and the remainder is one or more elements selected from Co, Fe, and Ni. Based on the method of the present invention, the sputtering target, in which gaseous impurities are few, there are no cracks and fractures, and segregation of its main constituent elements is minimal, is obtained. Consequently, when sputtered with a magnetron sputtering device comprising a DC power supply, this sputtering target yields a significant effect of being able to inhibit the generation of particles during sputtering, and improve the production yield upon forming thin films.
    Type: Application
    Filed: October 21, 2010
    Publication date: September 27, 2012
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventor: Atsutoshi Arakawa
  • Patent number: 8268236
    Abstract: The invention concerns an aluminum-based master alloy for manganese alloying of metal alloys and a method for producing thereof, and use thereof for production of the metal alloys. The master alloy is aluminum and manganese (Al—Mn) alloy in form of splatters, which contains the following components in mass %: Mn 77-93, other components in total 0-5, Al—the rest. The method for producing the master alloy is characterized in that the temperature for adding the manganese to the liquid metal is in the range from 660 to 1600° C., and the cooling rate of the alloy during casting is in the range of 50-1500° C./sec for obtaining splatters of the master alloy. Thickness of splatters is in the range of 1-10 mm. The master alloys AlMn80 and AlMn90 are designed to be used for manganese alloying of metal alloys, whereas the temperature for adding the master alloy in the liquid metal is in the range from 600 to 850° C.
    Type: Grant
    Filed: June 10, 2010
    Date of Patent: September 18, 2012
    Inventor: Mihhail Terehhov
  • Publication number: 20120171591
    Abstract: Collector plates made of bulk-solidifying amorphous alloys, the bulk-solidifying amorphous alloys providing ruggedness, lightweight structure, excellent resistance to chemical and environmental effects, and low-cost manufacturing, and methods of making such collector plates from such bulk-solidifying amorphous alloys are provided.
    Type: Application
    Filed: March 6, 2012
    Publication date: July 5, 2012
    Applicant: CRUCIBLE INTELLECTUAL PROPERTY, LLC
    Inventor: Trevor WENDE
  • Publication number: 20120168040
    Abstract: During a process of cooling a hypereutectic Al—Si alloy melt, ultrasonic vibration is applied to the melt to crystallize primary crystal ?-Al using, in combination, an ultrasonic transducer (8) that generates the ultrasonic vibration, an ultrasonic horn (7) that is connected to the ultrasonic transducer (8) and transmits the ultrasonic vibration in a specified direction, a treatment vessel (2) that holds the melt and is in contact with the ultrasonic horn (7), and a treatment vessel fixing device (3) that fixes the treatment vessel (2) by pressing the treatment vessel toward the ultrasonic horn (7).
    Type: Application
    Filed: August 2, 2010
    Publication date: July 5, 2012
    Applicants: TOYOTA SCHOOL FOUNDATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Yoshiki Tsunekawa
  • Publication number: 20120148412
    Abstract: Articles that are cast from a particular titanium alloy can achieve a relatively high fatigue strength. The titanium alloy is an (?+?) titanium alloy that has a nominal composition of about 5.5 to about 6.63 mass percent aluminum, about 3.5 to about 4.5 mass percent vanadium, about 1.0 to about 2.5 mass percent chromium, maximum of 0.50 mass percent iron, about 0.15 to about 0.25 mass percent oxygen, about 0.06 to about 0.12 mass percent silicon, and at least 80 mass percent titanium or the balance titanium (Ti) with the exception of some allowable impurities. In one exemplary application, this titanium alloy may be used to cast a turbocharger compressor wheel.
    Type: Application
    Filed: June 24, 2010
    Publication date: June 14, 2012
    Applicant: BORGWARNER INC.
    Inventor: David Decker
  • Patent number: 8197615
    Abstract: Mechanical hooks made of bulk-solidifying amorphous alloys, wherein the bulk-solidifying amorphous alloys provide ruggedness, durability, higher service loads, excellent resistance to chemical and environmental effects, and low-cost manufacturing are provided. In addition, methods of making such mechanical hooks from bulk-solidifying amorphous alloys are also disclosed.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: June 12, 2012
    Assignee: Crucible Intellectual Property, LLC
    Inventors: Dennis Ogawa, Quoc Tran Pham, Atakan Peker
  • Patent number: 8192564
    Abstract: A method of growing a single crystal seed bar (10) in which a mold provided with a grain selector filter (16) above a starter chamber is filled with molten metal, whereupon the metal is allowed to solidify slowly upwardly from the starter chamber. The filter (16) is provided with a pattern of openings, with the diameter of the openings being at least as large as the primary dendrite tip radius of the metal, but smaller than half the primary dendrite arm spacing.
    Type: Grant
    Filed: June 19, 2009
    Date of Patent: June 5, 2012
    Assignee: Rolls-Royce PLC
    Inventors: Neil J D'Souza, Paul A Withey, Hongbiao Dong, Huijuan Dai
  • Patent number: 8182727
    Abstract: A method of producing a carbon-based material includes steps (a), (b) and (c). In the step (a), an elastomer and at least a first carbon material is mixed and the first carbon material is dispersed by applying a shear force to obtain a composite elastomer. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer, and a second carbon material is obtained. In the step (c) the second carbon material is heat-treated together with a substance including an element Y to vaporize the substance including the element Y, a melting point of the element Y being low.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: May 22, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Publication number: 20120103477
    Abstract: The present invention is directed at metal alloys that are capable of forming spinodal glass matrix microconstituent structure. The alloys are iron based and include nickel, boron, silicon and optionally chromium. The alloys exhibit ductility and relatively high tensile strengths and may be in the form of sheet, ribbon, wire, and/or fiber. Applications for such alloys are described.
    Type: Application
    Filed: November 2, 2011
    Publication date: May 3, 2012
    Applicant: THE NANOSTEEL COMPANY, INC.
    Inventors: Daniel James BRANAGAN, Brian E. MEACHAM, Jason K. WALLESER, Alla V. SERGUEEVA, Andrew T. BALL, Grant G. JUSTICE
  • Publication number: 20120073709
    Abstract: An amorphous alloy having the general formula of: (ZrxAlyCuzNi1-x-y-z)100-a-bSCaYb, wherein x, y, and z are atomic percents, and a and b are atom molar ratios, in which: about 0.45?x?about 0.60; about 0.08?y?about 0.12; about 0.25?z?about 0.35; 0<a?about 5; and 0?b<about 0.1.
    Type: Application
    Filed: December 2, 2011
    Publication date: March 29, 2012
    Inventors: Qing Gong, Yongxi Jian, Faliang Zhang
  • Publication number: 20120067466
    Abstract: The present disclosure discloses an amorphous alloy composite material comprises an amorphous and continuous matrix phase, and a plurality of equiaxed crystalline phases as reinforcing phases dispersed in the matrix phase. Oxygen content in the amorphous alloy composite material may be less than 2100 ppm. The present disclosure also discloses a method of preparing the same. With the equiaxed crystalline phases dispersed in the matrix phase, the plasticity of the amorphous alloy composite material may be improved considerably.
    Type: Application
    Filed: May 11, 2010
    Publication date: March 22, 2012
    Applicant: BYD Company Limited
    Inventors: Qing Gong, Zhijin Ma, Jiangtao Qu, Zhengyan Guo, Faliang Zhang
  • Patent number: 8137484
    Abstract: The present invention provides steel superior in machinability comprised of, by wt %, C: 0.005 to 0.2%, Si: 0.001 to 0.5%, Mn: 0.2 to 3.0%, P: 0.001 to 0.2%, S: 0.03 to 1.0%, T.N: 0.002 to 0.02%, T.O: 0.0005 to 0.035%, and the balance of Fe and unavoidable impurities, said steel satisfying one or both of Mn/S in the steel being 1.2 to 2.8 or an area ratio of pearlite over a grain size of 1 ?m in a microstructure of the steel being not more than 5%.
    Type: Grant
    Filed: October 20, 2008
    Date of Patent: March 20, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Masayuki Hashimura, Atsushi Mizuno, Kenichiro Naito, Hiroshi Hagiwara, Kohichi Isobe, Hiroshi Hirata
  • Patent number: 8119063
    Abstract: High-alloy austenitic stainless steels that are extra resistant to pitting and crevice corrosion in aggressive, chloride-containing solutions have a tendency for macro-segregation of Mo, at solidification of the melt. This problem is solved by a super austenite stainless steel having the following composition, in % by weight: max 0.03 C, max 0.5 Si, max 6 Mn, 28-30 Cr, 21-24 Ni, 4-6% (Mo+W/2), the content of W being max 0.7, 0.5-1.1 N, max 1.0 Cu, balance iron and impurities at normal contents originating from the production of the steel.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: February 21, 2012
    Assignee: Outokumpu Oyj
    Inventors: Hachemi Loucif, Mats Liljas
  • Publication number: 20110311391
    Abstract: The invention relates to a steel material composition, in particular for producing piston rings and cylinder sleeves, containing the following elements in the given fractions in relation to 100% by weight of the steel material: 0.5-1.2% by weight C, 2.0-20.0% by weight Cr, 49.0-97.1% by weight Fe, 0.1-3.0% by weight Mn, 0.1-3.0% by weight Mo, 0.-7.0% by weight Nb, 2.0-10.0% by weight Si, 0-7.0% by weight Ti, 0.-7.0% by weight V and 0.-0.5% by weight W, the sum of the fractions of Nb, Ti, V and W being 2.0-7.0% by weight. Said composition can be produced by melting the starting materials and casting the melt in a pre-fabricated mould.
    Type: Application
    Filed: October 13, 2009
    Publication date: December 22, 2011
    Applicant: FEDERAL-MOGUL BURSCHEID GMBH
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20110311390
    Abstract: The invention relates to a steel material composition, in particular for producing piston rings and cylinder sleeves, containing the following elements in the given fractions in relation to 100% by weight of the steel material: 0.5-1.2% by weight C, 6.0-20.0% by weight Cr, 45.0-88.5% by weight Fe, 3.0-15.0% by weight Mn and 2.0-10.0% by weight Si. Said composition can be produced by melting the starting materials and casting the melt in a pre-fabricated mould.
    Type: Application
    Filed: October 12, 2009
    Publication date: December 22, 2011
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20110284138
    Abstract: A mold for forming a plurality of rotors includes a plurality of lamination stacks, wherein each lamination stack defines at least one void therethrough; a tube having a central longitudinal axis, wherein each lamination stack is concentrically spaced apart from the tube to define a channel therebetween; a plurality of washers each having a shape defined by a first diameter and a second diameter that is greater than the first diameter, wherein each washer is configured to concentrically abut the tube and define a feed conduit interconnecting with the channel; and a shell disposed in contact with each lamination stack and concentrically spaced apart from each washer to define a plurality of ducts, wherein each duct is interconnected with the at least one void of at least one lamination stack. A mold system and a method of forming a plurality of rotors are also described.
    Type: Application
    Filed: May 24, 2010
    Publication date: November 24, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Michael J. Walker, Anil K. Sachdev, Thomas A. Perry, Mark A. Osborne, Paul Boone
  • Publication number: 20110272064
    Abstract: Metallic dental prostheses made of bulk-solidifying amorphous alloys wherein the dental prosthesis has an elastic strain limit of around 1.2% or more and methods of making such metallic dental prostheses are provided.
    Type: Application
    Filed: July 18, 2011
    Publication date: November 10, 2011
    Applicant: CRUCIBLE INTELLECTUAL PROPERTY, LLC
    Inventors: Atakan PEKER, Choongnyun Paul Kim, Tranquoc ThebaoNguyen
  • Publication number: 20110265919
    Abstract: A process for producing a rare earth alloy comprises heating a raw material alloy to be a molten alloy, and quench-solidifying the molten alloy, wherein the raw material alloy is compounded so as to have a composition represented by the formula: REx(Co1-yMy)4Sb12 (wherein RE is at least either one member of La and Ce, M is at least one member selected from the group consisting of Ti, Zr, Sn, Cu, Zn, Mn and Pb, 0<x?1, and 0<y<1).
    Type: Application
    Filed: July 8, 2011
    Publication date: November 3, 2011
    Applicant: SHOWA DENKO K.K.
    Inventor: Kenichiro NAKAJIMA
  • Publication number: 20110268602
    Abstract: Provided herein are titanium alloys that can achieve a combination of high strength and high toughness or elongation, and a method to produce the alloys. By tolerating iron, oxygen, and other incidental elements and impurities, the alloys enable the use of lower quality scrap as raw materials. The alloys are castable and can form ?-phase laths in a basketweave morphology by a commercially feasible heat treatment that does not require hot-working or rapid cooling rates. The alloys comprise, by weight, about 3.0% to about 6.0% aluminum, 0% to about 1.5% tin, about 2.0% to about 4.0% vanadium, about 0.5% to about 4.5% molybdenum, about 1.0% to about 2.5% chromium, about 0.20% to about 0.55% iron, 0% to about 0.35% oxygen, 0% to about 0.007% boron, and 0% to about 0.60% other incidental elements and impurities, the balance of weight percent comprising titanium.
    Type: Application
    Filed: April 29, 2011
    Publication date: November 3, 2011
    Applicant: QuesTek Innovations LLC
    Inventors: James A. Wright, Jason Sebastian, Herng-Jeng Jou
  • Patent number: 8012275
    Abstract: In a method for manufacturing a composite-metal-forming material, heating a metal material a Mg alloy or an Al alloy is heated to a temperature in a region where a solid and a liquid are both present to thereby yield a semi-molten metal material in a semi-molten state. An additive material is introduced to the semi-molten metal material and kneading is performed to obtain a composite metal material. The composite metal material is heated to a solution temperature of the metal material and a solution treatment is performed to thereby yield a composite-metal-forming material.
    Type: Grant
    Filed: September 18, 2008
    Date of Patent: September 6, 2011
    Assignee: Nissei Plastic Industrial Co., Ltd
    Inventors: Taku Kawano, Tomoyuki Sato, Atsushi Kato, Masashi Suganuma, Keita Arai, Daisuke Shiba
  • Publication number: 20110155288
    Abstract: This invention discloses an L,R,C method and equipment for casting amorphous, ultracrystallite and crystallite metal slabs or other shaped metals. A workroom (8) with a constant temperature of tb=?190° C. and a constant pressure of pb=1 bar, and liquid nitrogen of ?190° C. and 1.877 bar is used as a cold source for cooling the casting blank. A liquid nitrogen ejector (5) ejects said liquid nitrogen to the surface of ferrous or non-ferrous metallic slabs or other shaped metals (7) with various ejection quantity v and various jet velocity k. Ejected liquid nitrogen comes into contact with the casting blank at cross section c shown in FIG. 2. This method adopts ultra thin film ejection technology, with a constant thickness of said film at 2 mm and ejection speed Kmax of said liquid nitrogen at 30 m/s.
    Type: Application
    Filed: July 25, 2005
    Publication date: June 30, 2011
    Inventor: Zhuwen Ming
  • Publication number: 20110139318
    Abstract: In an Ag, Cu, Ge alloy containing boron as grain refiner, investment castings of a clean bright silvery appearance and/or free from cracking defects are obtained by incorporation of silicon, in some embodiments in the absence of added zinc.
    Type: Application
    Filed: February 28, 2011
    Publication date: June 16, 2011
    Applicant: ARGENTIUM INTERNATIONAL LIMITED
    Inventor: Peter Gamon Johns
  • Patent number: 7935304
    Abstract: This invention relates to magnesium-based alloys particularly suitable for casting applications where good mechanical properties at room and at elevated temperatures are required. The alloys contain: 2 to 4.5% by weight of neodymium; 0.2 to 7.0% of at least one rare earth metal of atomic No. 62 to 71; up to 1.3% by weight of zinc; and 0.2 to 0.7% by weight of zirconium; optionally with one or more other minor component. They are resistant to corrosion, show good age-hardening behaviour, and are also suitable for extrusion and wrought alloy applications.
    Type: Grant
    Filed: October 8, 2004
    Date of Patent: May 3, 2011
    Assignee: Magnesium Electron Ltd.
    Inventors: Paul Lyon, John King, Hossein Karimzadeh, Ismet Syed
  • Publication number: 20110089030
    Abstract: A sputtering target includes a copper indium gallium sputtering target material on a backing structure. The sputtering target material has a density of at least 100% or more as defined by the rule of mixtures applied to densities of component elements of the sputtering target material. The sputtering target material has an overall uniform composition.
    Type: Application
    Filed: October 20, 2009
    Publication date: April 21, 2011
    Inventors: Daniel R. Juliano, Bao Nguyen, A. Piers Newbery, Asit Rairkar, Johannes Vlcek, Abdelouahab Ziani
  • Publication number: 20110079329
    Abstract: A method of casting a metal ingot with a microstructure that facilitates further working, such as hot and cold rolling. The metal is cast in a direct chill casting mold, or the equivalent, that directs a spray of coolant liquid onto the outer surface of the ingot to achieve rapid cooling. The coolant is removed from the surface at a location where the emerging embryonic ingot is still not completely solid, such that the latent heat of solidification and the sensible heat of the molten core raises the temperature of the adjacent solid shell to a convergence temperature that is above a transition temperature for in-situ homogenization of the metal. A further conventional homogenization step is then not required. The invention also relates to the heat-treatment of such ingots prior to hot working.
    Type: Application
    Filed: November 16, 2010
    Publication date: April 7, 2011
    Inventors: Robert Bruce Wagstaff, Wayne J. Fenton
  • Publication number: 20110036466
    Abstract: A process of grain refining magnesium metal or magnesium based alloy including the step of a) providing a melt of the magnesium metal or magnesium based alloy, said melt including a grain refining agent in an amount effective to induce grain refinement of said magnesium or magnesium based alloy upon solidification, wherein the grain refining agent is vanadium metal, where said grain refinement comprises a reduction in average grain size of at least 50% (percent) as compared with the average grain size without addition of said grain refining agent.
    Type: Application
    Filed: April 20, 2009
    Publication date: February 17, 2011
    Inventor: JOKA BUHA