Particular Size Or Shape Patents (Class 228/246)
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Patent number: 7559455Abstract: A titanium alloy strip which has a reduced cross section in the central region of the strip. By concentrating heat in this central region the process of bonding laser devices to a substrate is greatly improved. Furthermore, the titanium alloy strip allows for the possibility of removing the laser device from the substrate without destroying the laser device.Type: GrantFiled: July 18, 2006Date of Patent: July 14, 2009Assignee: Avago Technologies Fiber IP (Singapore) Pte. Ltd.Inventors: Maheshchandr Mistry, Christopher Main
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Publication number: 20090159646Abstract: In a method of removing conductive balls that are left on a mask provided on a substrate having pads thereon, the method includes: (a) making a sheet member close to the mask using a contacting mechanism such that a gap between the sheet member and the mask is set small than a diameter of the conductive balls. The conductive balls are removed in such a manner that the conductive balls are adhered onto the sheet member.Type: ApplicationFiled: December 17, 2008Publication date: June 25, 2009Applicant: SHINKO ELECTRIC INDUSTRIES CO., LTD.Inventors: Kazuo Tanaka, Kiyoaki Iida, Hideaki Sakaguchi, Nobuyuki Machida
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Publication number: 20090159651Abstract: A conductive ball mounting method of the present invention, includes a step of, arranging a mask in which an opening portion is provided, on a substrate including a connection pad, arranging a conductive ball on the connection pad through the opening portion of the mask by supplying the conductive ball onto the mask, separating the substrate and the mask, in the step, an extra conductive ball left on the mask drops through the opening portion of the mask, thereby a surplus ball is mounted on the substrate, and removing the surplus ball on the substrate by making the surplus ball adhere onto an adhering head.Type: ApplicationFiled: December 12, 2008Publication date: June 25, 2009Applicant: SHINKO ELECTRIC INDUSTIRES CO., LTDInventors: Fumio SUNOHARA, Kiyoaki IIda, Masakazu Kobayashi, Kesami Maruyama
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Publication number: 20090159650Abstract: A semiconductor device includes a semiconductor element, a support member bonded to a first surface of the semiconductor element with a first bonding material and a lead electrode bonded to a second surface of the semiconductor element supported on the support member with a second bonding material, and further including a method of producing the semiconductor device. Respective connecting parts of the support member and the lead electrode are Ni-plated and each of the first and the second bonding material is a Sn solder having a Cu6Sn5 content greater than a eutectic content.Type: ApplicationFiled: September 22, 2008Publication date: June 25, 2009Inventors: Osamu Ikeda, Masato Nakamura, Satoshi Matsuyoshi, Koji Sasaki, Shinji Hiramitsu
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Patent number: 7546941Abstract: A ball attaching apparatus for respectively attaching solder balls onto a plurality of ball lands of a material which has mold caps formed between the ball lands. The apparatus includes an indexer on which the material is seated and fixed; a holder located above the indexer such that it can be raised and lowered; an attachment plate installed on a lower surface of the holder, having projections at positions corresponding to the mold caps of the material, and defined with grooves at positions corresponding to the ball lands of the material, in which the solder balls are placed; and eject pins arranged in the respective grooves of the attachment plate for conveying and dropping the solder balls through introduction and removal of vacuum.Type: GrantFiled: May 10, 2007Date of Patent: June 16, 2009Assignee: Hynix Semiconductor Inc.Inventors: Hai Ju No, Hee Sung Kim, Jung Bum Woo, Sang Nam Go, Tae Hyung Kim
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Publication number: 20090134207Abstract: A method of attaching a solder ball to a bonding pad includes disposing flux on the bonding pad, attaching a conductive metal ring to the pad using the flux, and placing the solder ball in the ring. A reflow operation is performed that secures the ring to the pad and melts the solder ball into and around the ring. A solder joint is formed between solder ball and the pad, with the ring secured within the ball. Use of the ring allows for higher stand-off height to be achieved with similar solder ball size, without having to use bigger ball size as in the conventional method, which causes solder ball bridging. With higher stand-off height, better board level reliability performance can be obtained.Type: ApplicationFiled: November 28, 2007Publication date: May 28, 2009Inventors: Poh Leng EU, Lan Chu TAN, Cheng Qiang CUI
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Patent number: 7527187Abstract: The present invention provides a braze foil comprising titanium and zirconium layers covered by one or more layers of copper, nickel or an alloy of copper and nickel such that neither the zirconium or titanium layers are exposed to the atmosphere. The braze foil may further be layered onto a base material during production to form a braze-clad base material. Methods for brazing a base material with the braze foil are also provided.Type: GrantFiled: December 20, 2004Date of Patent: May 5, 2009Assignee: Honeywell International Inc.Inventor: Matthew J. Pohlman
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Publication number: 20090108053Abstract: The invention provides apparatus, systems, and methods for positioning solder balls in a desired arrangement on a surface. In preferred embodiments of the invention, a vacuum head body is configured to direct a vacuum force through a vacuum chamber wherein a permeable vacuum plate encloses the vacuum chamber. A stencil adjacent to the vacuum plate includes solder ball niches configured to capture solder balls. The vacuum head may be used to pick up solder balls within the solder ball niches by way of vacuum force, and may be caused to release the solder balls from the solder ball niches by relaxing the vacuum force. According to particular preferred embodiments, the permeable vacuum plate is a porous metallic plate, such as a plate of sintered metal. Preferred embodiments also disclose interchangeable stencils for use with the permeable vacuum plate.Type: ApplicationFiled: October 26, 2007Publication date: April 30, 2009Inventor: Wyatt A. Huddleston
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Patent number: 7523852Abstract: Improved interconnects are produced by injection molded solder which fills mold arrays with molten solder so that columns that have much greater height to width aspect ratios greater than one are formed, rather than conventional flip chip bumps. The columns may have filler particles or reinforcing conductors therein. In the interconnect structures produced, the cost and time of a subsequent underfill step is reduced or avoided. The problem of incompatibility with optical interconnects between chips because underfills require high loading of silica fillers which scatter light, is solved, thus allowing flip chips to incorporate optical interconnects.Type: GrantFiled: December 5, 2004Date of Patent: April 28, 2009Assignee: International Business Machines CorporationInventors: Stephen L. Buchwalter, Claudius Feger, Peter A. Gruber, Sung K. Kang, Paul A. Lauro, Da-Yuan Shih
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Handling and positioning of metallic plated balls for socket application in ball grid array packages
Patent number: 7524698Abstract: A method and apparatus for handling and positioning half plated balls for socket application in ball grid array packages. The half plated balls, comprising a first side adapted to be soldered and a second side adapted to establish reliable solderless electrical contact, are embedded in a soft foil, with a common orientation. The soft foil is positioned on a clam-receiving tool and a vacuumed caved cover clam is fitted on the balls and then pushed to cut and separate the polymer sheet from the copper ball surface. The vacuumed caved cover clam is then lifted with the oriented copper balls entrapped inside and the vacuumed caved cover clam places the entrapped balls on the laminate pads, with a deposit of low melt alloy. The air vacuum is deactivated and the cover is lifted, leaving the balls positioned on the pads while the soldering process is initiated and solder joints are formed to fix the balls.Type: GrantFiled: December 2, 2005Date of Patent: April 28, 2009Assignee: International Business Machines CorporationInventors: Giorgio Viero, Stefano Sergio Oggioni, Michele Castriotta -
Patent number: 7516548Abstract: A method of manufacturing a fibre reinforced metal matrix composite article, the method comprising placing metal coated (18) fibers (14) between a first metal ring (30) and a second metal ring (36). Each of the metal-coated (18) fibres (14) having a glue (22) to hold the metal-coated (18) fibers (14) in position. A solvent is supplied to the glue (22) on the metal-coated (18) fibers (14) to soften the glue (22) and pressure is applied to allow the metal-coated (18) ceramic fibers (14) to become more closely packed. Thereafter the glue (22) is removed and the metal coated (18) fibers (14) and first and second metal rings (30, 36) are consolidated and diffusion bonded together.Type: GrantFiled: November 16, 2004Date of Patent: April 14, 2009Assignee: Rolls-Royce plcInventor: Edwin S Twigg
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Patent number: 7506795Abstract: Apparatus and methods are provided for thermally coupling a heat dissipation device to a microelectronic device. A reflowable thermal interface material is applied between the back side of a microelectronic die and a heat dissipation device. Heat and pressure is conducted through the heat dissipation device to the interface material and producing thereby liquefaction followed by solidification of the interface material, the solidification occurring progressively from the center to the peripheral edge. A thermal compression bonding apparatus is provided comprising a bonding head adapted to apply heat and pressure to the heat dissipation device whereby providing the desired thermal profile to effect solidification of the interface material from the center outward.Type: GrantFiled: December 13, 2004Date of Patent: March 24, 2009Assignee: Intel CorporationInventor: Steve M. Mayer
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Patent number: 7506792Abstract: A method and apparatus are disclosed for placing solder spheres on electronic receiving pads of a ball grid array (BGA) component package, such as by a BGA solder sphere placement apparatus. The solder spheres are held to a pattern of solder sphere apertures in a foil and against a solder sphere backing rib of a second layer by a vacuum holding force. After locating the solder spheres to receiving pads of a BGA component package, the system removes the holding force and the solder spheres are then released and placed on the receiving pads. Optionally, the apparatus can ensure release of the solder spheres as well as seating the solder spheres onto the receiving pads by applying a tapping or vibrational force.Type: GrantFiled: May 4, 2007Date of Patent: March 24, 2009Inventors: John V. Manfroy, William Manfroy, Timothy G. Hoffman
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Publication number: 20090072012Abstract: An apparatus for arranging magnetic solder balls includes: a stage for placing and fixing the substrate thereon; a magnet which is incorporated in the stage and is movable in parallel with a lower surface of the placed and fixed substrate so as to cause a magnetic force to act in an upward direction of the stage; and a mask frame capable of being positioned above the stage. An arranging method using this arranging apparatus is also provided. An apparatus for arranging magnetic solder balls includes: a stage for placing and fixing the substrate thereon; a mask frame capable of being positioned above the stage; and a magnetic generator which is movable above the mask frame and causes a magnetic force to act on the stage. An arranging method using this arranging apparatus is also provided.Type: ApplicationFiled: July 23, 2008Publication date: March 19, 2009Applicant: SHINKO ELECTRIC INDUSTRIES CO., LTD.Inventors: Hideaki SAKAGUCHI, Kiyoaki IIDA
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Publication number: 20090057897Abstract: A Micro SMDxt package is provided that configured for mounting to a circuit board. The SMDxt package includes a silicon-based IC having an array of contact pads on one side of thereof, and a die electrically attached to the silicon-based IC. A plurality of solder balls is included, each of which has a polymeric core surrounded by a metallic shell that in turn is surrounded by a layer of solder material. Further, each solder ball is positioned in contact with a corresponding contact pad of the package. An intertwined intermetallic fusion layer is formed through the fusion between material components of the contact pads and the solder material, via heat treatment. The intermetallic fusion extends between and from an outer surface of the metallic shell of each solder to an outer surface of a corresponding contact pad to form a high strength intermetallic solder joint therebetween.Type: ApplicationFiled: August 30, 2007Publication date: March 5, 2009Inventors: Viraj Patwardhan, Hau Nguyen
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Patent number: 7494913Abstract: Microball delivery solutions for solder bumping are generally described. In this regard, according to one example embodiment, a microball delivery assembly includes a mask with at least two microball holder(s) to hold at least two different sizes of microball(s) that may correspond with at least two different-sized openings on a substrate, to provide simultaneous delivery of different-sized microballs upon a substrate.Type: GrantFiled: August 31, 2006Date of Patent: February 24, 2009Assignee: Intel CorporationInventors: Houssam Jomaa, Ravi K. Nalla, H. Ryan Chase
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Publication number: 20090026250Abstract: A solder ball loading apparatus for loading solder balls onto pads of a printed wiring board includes a holding device for holding a printed wiring board having pads and holding a ball array mask having of openings that correspond to pads of the printed wiring board, one or more cylinder members positioned over the holding device such that an opening portion of the cylinder member faces the holding device, the cylinder member gathering solder balls on the surface of the ball array mask under the cylinder member by suctioning air through the opening portion of the cylinder member, and a conveyor mechanism for moving the ball array mask and the printed wiring board relative to the cylinder member such that solder balls gathered under the opening portion of the cylinder member can be loaded onto the pads of the printed wiring board through the openings of the ball array mask held by the holding device.Type: ApplicationFiled: July 28, 2008Publication date: January 29, 2009Applicant: IBIDEN CO., LTD.Inventors: Katsuhiko TANNO, Youichirou Kawamura
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Patent number: 7475803Abstract: Provides a solder ball loading unit capable of loading fine solder balls on electrodes. Solder balls 78s are gathered by sucking air from a loading cylinder 24 located above a ball arranging mask 16. The gathered solder balls 78s are rolled on the ball arranging mask 16 by moving the loading cylinder 24 in a horizontal direction and the solder balls 78s are dropped onto the electrodes 75 on a multilayer printed wiring board 10 through an openings 16a in the ball arranging mask 16.Type: GrantFiled: March 9, 2006Date of Patent: January 13, 2009Assignee: Ibiden Co., Ltd.Inventors: Atsunori Sumita, Yoichiro Kawamura, Shigeki Sawa, Katsuhiko Tanno, Isao Tsuchiya, Yoshiyuki Mabuchi, Osamu Kimura
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Patent number: 7467468Abstract: A method for manufacturing an ink-jet head includes the step of forming, in a substrate, through holes respectively corresponding to conductors on one face of the substrate and each having its diameter increasing from the one face toward the other face of the substrate. Here, the through holes are formed in such a manner as to satisfy R>d/2+t/tan ?, where: d represents a width of an opening of the through hole on the one face; ? represents an angle of inclination of a sidewall defining the through hole with respect to the one face; R represents a shortest distance from the center of the through hole to a periphery of an electrode that neighbors an electrode corresponding to the through hole; and t represents a thickness of the substrate.Type: GrantFiled: March 29, 2005Date of Patent: December 23, 2008Assignee: Brother Kogyo Kabushiki KaishaInventor: Koji Imai
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Patent number: 7461772Abstract: A brazing material including about 20 to about 60 percent by weight silver, about 1 to about 4 percent by weight aluminum, about 20 to about 65 percent by weight copper, about 3 to about 18 percent by weight titanium and about 1 to about 4 percent by weight nickel.Type: GrantFiled: October 28, 2005Date of Patent: December 9, 2008Assignee: General Electric CompanyInventor: Kazim Ozbaysal
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Patent number: 7461770Abstract: The invention proposes a brazing alloy, which can be produced in particular as a homogenous, ductile, amorphous brazing foil and consists of 2 to 20 atom % of nickel, 2 to 12 atom % of tin, 0.5 to 5.0 atom % of zinc, 6 to 16 atom % of phosphorus, remainder copper and incidental impurities. The total amount of copper, nickel, tin and zinc is between 80 and 95 atom %. The addition of more than 0.5 atom % of zinc produces excellent resistance to surface oxidation in air and/or atmospheric humidity. These brazing alloys can be used to produce excellent brazed joints.Type: GrantFiled: April 1, 2005Date of Patent: December 9, 2008Assignee: Vacuumschmelze GmbH & Co. KGInventors: Thomas Hartmann, Dieter Nuetzel
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Publication number: 20080296355Abstract: In a method and apparatus for dispensing solder balls, a container having an opening for dispensing solder balls is positioned to enable a flow of the solder balls through the opening. The solder balls have a common configurable solder ball diameter. A proximal opening of a tube is coupled to the opening of the container. A distal opening of the tube is coupled to a nozzle. The nozzle has a nozzle orifice that is configured in accordance with the solder ball diameter to dispense the solder balls into a ball bin. A hopper vibrator is coupled to the nozzle to impart vibration energy to the nozzle, thereby providing a stimulus to the flow. A tool head picks selected ones of the solder balls from the ball bin for an assembly of a semiconductor device.Type: ApplicationFiled: May 31, 2007Publication date: December 4, 2008Applicant: Texas Instruments IncorporatedInventors: Rene Oriendo Costales, Ma. Alessandra K. Yap Azurin, Rey Manglallan Balaoing
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Patent number: 7458499Abstract: An apparatus and method for filling a ball grid array template is disclosed. The apparatus comprises a normally horizontal base plate with the ball grid array template being mounted onto the base plate at one end. A solder ball supply bin is slidably mounted over the surface of the base plate. The bin is enclosed on three vertical sides, while the fourth vertical side proximate the ball grid array template is a pivotable ball gate. At rest, the bin is located at an end of the base plate opposite to the template. When the base is tilted, the bin slides from its rest location to the other end of the base plate, so that it is positioned over the template, thereby allowing the solder balls to fill the locating holes of the template. The base is then rotated so that it tilts the opposite way, allowing the bin to return to its rest position. As the bin returns to its rest position, the ball gate sweeps any excess balls on the surface of the template back into the bin.Type: GrantFiled: October 13, 2003Date of Patent: December 2, 2008Assignee: Aurigin Technology PTE Ltd.Inventors: Boon Chew Ng, Wing Wah Tam, Ee Teoh Lim
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Patent number: 7455209Abstract: A filling device for and a method of filling balls in an array of apertures in a ball-receiving element, the filling device comprising: a housing including an opening at a lower surface thereof and defining in part a chamber for containing a supply of balls, the housing being in use movably disposed over a ball-receiving element including an array of apertures; and distribution means disposed within the housing for distributing balls contained in the chamber such as to maintain a limited number of layers of the balls over at least a region of the opening in the housing.Type: GrantFiled: August 11, 2003Date of Patent: November 25, 2008Assignee: Novatec SAInventors: Francis Bourrières, Clément Kaiser
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Patent number: 7451908Abstract: A furnace brazing process for metal parts of which at least one part is tubular, includes positioning of the filler metal, preferably as a pre-formed member inside said tubular part, and successive reheating inside the furnace to induce the melting of the filler metal and the accomplishment of the joint. The process is particularly suited to the construction of towel-rack type radiators.Type: GrantFiled: December 12, 2003Date of Patent: November 18, 2008Assignee: Consulnet Italia S.r.l.Inventor: Francesco Gropallo
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Patent number: 7441688Abstract: The invention includes a method of joining two components. The method includes providing at least two components to be joined, a reactive multilayer foil, and a compliant element, placing the reactive multilayer foil between the at least two components, applying pressure on the two components in contact with the reactive multilayer foil via a compliant element, and initiating a chemical transformation of the reactive multilayer foil so as to physically join the at least two components. The invention also includes two components joined using the aforementioned method.Type: GrantFiled: November 1, 2004Date of Patent: October 28, 2008Assignee: Reactive NanotechnologiesInventors: David Van Heerden, Jesse Newson, Timothy Rude, Omar M. Knio, Timothy P. Weihs
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Patent number: 7434720Abstract: A brazing material including about 20 to about 60 percent by weight gold, about 6 to about 16 percent by weight nickel, about 16 to about 60 percent by weight copper and about 6 to about 16 percent by weight titanium.Type: GrantFiled: October 13, 2005Date of Patent: October 14, 2008Assignee: General Electric CompanyInventors: Kazim Ozbaysal, Shawn P. Riley
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Patent number: 7431792Abstract: Improved placing method and apparatus are provided for placing conductive balls in a predetermined pattern onto one surface of a base unit. An arrangement member is provided to have one surface, another surface opposite to the one surface of the arrangement member and positioning openings The positioning openings are arranged corresponding to the pattern so that the balls are inserted therein. The another surface of the arrangement member is opposite to the one surface of the base unit. The arrangement member has two or more line members whose core axes are substantially aligned. The transfer device is arranged so that the line members are substantially in a horizontal position to contact with the balls, and then the transfer device is horizontally moved with respect to the one surface of the arrangement member. Then, the balls are placed on the one surface of the base unit through the positioning openings.Type: GrantFiled: March 8, 2004Date of Patent: October 7, 2008Assignee: Hitachi Metals, Ltd.Inventors: Motoyuki Itoh, Masanori Ochiai, Shinichi Kazui
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Publication number: 20080237315Abstract: An improved apparatus for filling patterned mold cavities formed on a surface of a mold structure with solder includes an injector head assembly comprising a solder reservoir having a bottom surface with an elongated slot for injecting solder into the mold cavities and a carriage assembly configured to carry and scan the mold structure under the injector head assembly. The mold structure is brought into contact with the solder reservoir bottom surface and a seal is formed between an area of the solder reservoir bottom surface surrounding the elongated slot and the mold structure surface and then the mold structure is scanned under the injector head assembly in a first direction from a starting position to a finish position for filling the mold cavities and in a second direction opposite to the first direction for returning back from the finish position to the starting position.Type: ApplicationFiled: March 27, 2008Publication date: October 2, 2008Applicant: SUSS MICROTEC AGInventors: G. GERARD GORMLEY, PATRICK GORUN, MICHAEL DAVIDSON
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Publication number: 20080217386Abstract: In a conductive ball mounting apparatus for mounting one conductive ball on each of a plurality of pads which are provided on a substrate and on which an adhesive is formed, the conductive ball mounting apparatus includes: a conductive ball container for containing a plurality of conductive balls therein and having an opening to pass through the plurality of conductive balls; a substrate holder disposed over the conductive ball container to face the opening, and holding the substrate in such a manner that the plurality of conductive balls and the plurality of pads face each other and the substrate is disposed over the conductive ball container with a space therebetween; and a conductive ball supplying unit for supplying the plurality of conductive balls to the plurality of pads via the opening by moving up the plurality of conductive balls.Type: ApplicationFiled: March 5, 2008Publication date: September 11, 2008Applicant: Shinko Electric Industries Co., Ltd.Inventors: Kiyoaki IIDA, Kazuo Tanaka, Norio Kondo, Hideaki Sakaguchi, Mitsutoshi Higashi
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Patent number: 7410088Abstract: A solder preform for attaching an optical fiber having a diameter to a fiber attach pad, the solder preform comprising a body including solder at least on a bottom surface thereof, the body having a groove extending along a first face from a first end to a second, the groove being larger in width than the diameter of the optical fiber to allow unimpeded alignment of the optical fiber. The solder preform above, wherein the body is formed substantially as a geometric shape, for example, a substantially rectangular box, a substantially cubical box, substantially a cylinder, substantially a semi-cylinder, substantially a sphere, substantially a semi-sphere, and substantially a cone or any geometric shape having a flat surface and a groove found therein.Type: GrantFiled: September 5, 2003Date of Patent: August 12, 2008Assignee: Matsushita Electric Industrial, Co., Ltd.Inventors: Trebor Heminway, Brian Massey, Michael Powers, Russel S. Sossong
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Patent number: 7392924Abstract: An automated ball mounting system is disclosed In which solder balls are tested by heating the solder balls to a temperature between the eutectic temperature of lead-tin and the melting temperature of a lead free solder ball. If the heated solder balls melt they are standard solder balls. If they do not melt they are lead free solder balls. Solder balls that are input into the automated ball mounting process are automatically tested to determine solder ball type. When the test indicates that the wrong type of solder ball is being used an error message is indicated and the solder ball mounting process stops.Type: GrantFiled: November 16, 2004Date of Patent: July 1, 2008Assignee: Integrated Device Technology, Inc.Inventors: Kong Lam Song, Peng Cheong Choe, Tic Medina
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Patent number: 7364063Abstract: The base of a heat sink may be selectively plated with a solder wetting material and soldered to an integral heat spreader also selectively plated with gold. In another embodiment, the solder may be applied in the form of an insert made up of an electrical heating wire sandwiched between indium foil which acts as solder when heated by the intervening wire.Type: GrantFiled: August 9, 2004Date of Patent: April 29, 2008Assignee: Intel CorporationInventors: Matthew J. Schaenzer, Thomas J. Fitzgerald, Tim A. Renfro, Manjit Dhindsa, Vaibhav P. Trivedi
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Patent number: 7357295Abstract: After introducing a solder ball from a hopper into a receiving hole of a ball separator, the ball separator is slid between blocks, and the solder ball is sent out to a portion outside of the blocks. By suctioning the solder ball from within a projected region on a lower block which is situated inside of the receiving hole at a time when the solder ball is taken into the receiving hole and surrounds a rolling trajectory of the solder ball that has been taken into the receiving hole, the solder ball is forcibly introduced into the receiving hole.Type: GrantFiled: September 3, 2004Date of Patent: April 15, 2008Assignees: TDK Corporation, SAE Magnetics (H.K.) Ltd.Inventors: Osamu Shindo, Toru Mizuno, Youichi Andoh, Satoshi Yamaguchi
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Patent number: 7357414Abstract: A seal for a gas supply system of metal, in particular for sealing an airbag conduit, wherein, during operation, the gas supply system has a gas-conducting cross-section and a wall of metal, wherein in the area which seals the cross-section of the gas supply system, a layer of a plastically deformable material is at least partially inserted and the area with the plastically deformable material present therein is sealed in a gas-tight manner, wherein the area of the seal and the plastically deformable material present therein are mechanically interlaced one with the other.Type: GrantFiled: January 13, 2003Date of Patent: April 15, 2008Assignee: Huperz Automotive Systems GmbH & Co. KGInventor: Ulrich Huperz
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Patent number: 7331498Abstract: Method for refining and homogeneously distributing alloying partners and for removing undesired reaction products such as oxides and/or slag in or from soft solder during the production of fine solder powder, in which the solder alloy is melted in a high temperature-resistant plant and/or animal oil, the melt is moved to another container of oil with a temperature of at least 20° C. greater than the liquidus temperature, stirred there, and subjected to multiple shear treatments using rotors and stators for forming a dispersion comprising solder balls and oil, from which dispersion the solder balls are separated by means of subsequent sedimentation.Type: GrantFiled: July 28, 2005Date of Patent: February 19, 2008Assignee: W. C. Heraeus GmbHInventors: Walter Protsch, Juergen Schulze
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Publication number: 20080035703Abstract: A solder preform includes a solder material, a diffusion barrier disposed adjacent to a surface of the solder material, and an oxidation barrier disposed adjacent to the diffusion barrier wherein the diffusion barrier is interposed between the solder material and the oxidation barrier. The solder preform can be disposed adjacent to a bonding surface of a thermal component, and the solder material heated at least to its melting temperature and then cooled below its melting temperature, bonding the solder material with the bonding surface of the thermal component. A flux-free bonding interface can be maintained between the thermal component and the solder preform.Type: ApplicationFiled: August 9, 2006Publication date: February 14, 2008Inventors: Daewoong Suh, Jessica Weninger
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Patent number: 7271497Abstract: A method for forming a stud bumped semiconductor die is disclosed. The method includes forming a ball at the tip of a coated wire passing through a hole in a capillary, where the coated wire has a core and an oxidation-resistant coating. The formed ball is pressed to the conductive region on the semiconductor die. The coated wire is cut, thereby leaving a conductive stud bump on the conductive region, where the conductive stud bump includes an inner conductive portion and an outer oxidation-resistant layer.Type: GrantFiled: March 10, 2003Date of Patent: September 18, 2007Assignee: Fairchild Semiconductor CorporationInventors: Rajeev Joshi, Consuelo Tangpuz, Margie T. Rios, Erwin Victor R. Cruz
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Patent number: 7267260Abstract: Optical fibers are inserted and bonded in a two dimensional array of feedthroughs provided by an insert having a top plate, a bottom plate and a sandwiched spacer plate. Top and bottom plate feature funnel shaped hole sections that capture the approaching fiber end during its insertion. The funnel sections terminate in narrow hole sections that tightly hold the inserted fiber ends. Having top and bottom plate spaced apart provides for high angular precision of the bonded fiber ends with minimal fabrication effort of the insert. Optical fibers may be combined in linear arrays and simultaneously inserted significantly reducing assembly efforts. The insert is attached to a fiber housing and hermetically sealed within an external housing, which features a glass plate to provide beam propagation to and from the fiber ends. An optical gel fills the gap between the insert's output face and the glass plate.Type: GrantFiled: October 15, 2003Date of Patent: September 11, 2007Assignee: Intel CorporationInventors: Steven S. Nasiri, Janusz Liberkowski, Zhenfang Chen, Jeff Jarfa
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Patent number: 7259335Abstract: A solder-bearing wafer is provided for use in a soldering operation. The solder-bearing wafer is designed to provide a solder material which is used in a soldering operation for electrically connecting a first electronic device to a second electronic device. According to a first embodiment, the wafer comprises a substrate body having a first surface and an opposing second surface. The first surface has at least one groove formed therein and the wafer also includes at least one length of solder material securely disposed within the at least one groove. Upon heating of the at least length of solder material and placement of the substrate body between the first and second electronic devices, at least one first contact of the first electronic device is securely and electrically connected to at least one second contact of the second electronic device. The first and second electronic devices may be of a through hole type, surface mount type, or ball grid array type.Type: GrantFiled: November 4, 2004Date of Patent: August 21, 2007Assignee: Teka Interconnections Systems, Inc.Inventors: Joseph Cachina, James Zanolli
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Patent number: 7243833Abstract: Embodiments include electronic assemblies and methods for forming electronic assemblies. One embodiment includes a method of forming a MEMS device assembly, including forming an active MEMS region on a substrate. A plurality of bonding pads electrically coupled to the active MEMS region are formed. A seal ring wetting layer is also formed on the substrate, the seal ring wetting layer surrounding the active MEMS region. A single piece solder preform is positioned on the bonding pads and on the seal ring wetting layer, the single piece solder preform including a seal ring region and a bonding pad region. The seal ring region is connected to the bonding pad region by a plurality of solder bridges. The method also includes heating the single piece solder preform to a temperature above the reflow temperature, so that the bridges split and the solder from the preform accumulates on the seal ring wetting layer and the bonding pads. A lid is coupled to the solder.Type: GrantFiled: June 30, 2005Date of Patent: July 17, 2007Assignee: Intel CorporationInventors: Leonel R. Arana, John Heck
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Patent number: 7240822Abstract: A ball mounting apparatus and method for mounting a plurality of balls sucked up and held by a head onto a workpiece. The apparatus includes a positioning mechanism for the workpiece, a ball supply device for supplying the balls, the head for sucking up the balls, a force generating device for urging the head upward, a clamping device for clamping the head in a condition in which this force generating device stores the force, and a moving mechanism for moving the head. The force of the force generating device is able to lift the head above a lower stop which is a component of the clamping device.Type: GrantFiled: April 19, 2006Date of Patent: July 10, 2007Assignee: Athlete FA CorporationInventors: Masao Takeuchi, Yoshiharu Fujimori, Chuji Tomita
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Patent number: 7222776Abstract: A printed wiring board has a circuit substrate 6 having a conductor circuit 5 and a through hole 60, and also has a joining pin 1 inserted into the through hole. The joining pin is manufactured by using a material unmelted at a heating temperature in joining the joining pin to an opposite party pad 81. The joining pin is constructed by a joining head portion 11 having a greater diameter than an opening diameter of the through hole. The joining pin forms a joining portion for joining and connection to the opposite party pad. The joining pin has a leg portion 12 having a diameter smaller than the through hole. The leg portion is inserted into the through hole and is joined to the through hole by a conductive material such as a soldering material 20, etc. In lieu of a joining pin, a joining ball approximately having a spherical shape can be joined to the through hole by the conductive material.Type: GrantFiled: August 26, 2004Date of Patent: May 29, 2007Assignee: IBIDEN Co., Ltd.Inventors: Naoto Ishida, Kouji Asano
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Patent number: 7222775Abstract: The invention relates to a process for the metallization with a silicon alloy melting at a temperature T1 of certain zones of the surface of a part made of an oxide ceramic unable to be wetted by the said alloy, the said process comprising, in succession, a step of depositing carbon on the said zones of the said part that are to be metallized, a step of depositing the silicon alloy in solid form on at least one portion of the said part, so that the said alloy has at least one point of contact with the said zones to be metallized, followed by a heating step at a temperature greater than or equal to T1, the said alloy gathering in the molten state on the said zones to be metallized. This process applies also to the brazing of parts, at least one of which is a part made of an oxide ceramic unable to be wetted by the said alloy. Application of the said processes to the fields of electronics, electrical engineering, thermal engineering and chemical engineering.Type: GrantFiled: October 24, 2002Date of Patent: May 29, 2007Assignee: Commissariat a l'Energie AtomiqueInventors: Valérie Chaumat, Carole Pagano
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Patent number: 7189083Abstract: A method of retaining a solder mass to a solder-bearing article is provided and includes the steps of: (a) forming a plurality of openings in the solder-bearing article; (b) disposing a length of solder mass over at least some of the plurality of openings; and forming a plurality of solder rivets along the length of the solder mass. The solder rivets serve to retain the length of solder mass to the solder-bearing article. The solder-bearing article includes any number of different types of components where a solder mass is held thereby, e.g., leads, terminals, connectors, electromagnetic shields, etc.Type: GrantFiled: April 1, 2003Date of Patent: March 13, 2007Assignee: Interplex Nas, Inc,Inventors: Jack Seidler, Aleksandr Zhitomirsky
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Patent number: 7185799Abstract: Solder connections are created between the substrate of an electronic package and a circuit board having lengths that are longer than the width. The solder connections are created by locating solder balls of power or ground connections close enough to one another so that, upon reflow to the circuit board the solder balls combine, creating a larger solder connection. Signal solder balls, however, remain separated. The power or ground solder balls on a particular bond pad are separated from one another by portions of a removable solder mask that keep the solder balls spherical in shape during solder ball attachment to the electronic package. However, it is removed prior to reflow to the circuit board, thus creating a larger, longer solder connection between the electronic package and circuit board.Type: GrantFiled: March 29, 2004Date of Patent: March 6, 2007Assignee: Intel CorporationInventors: Tom E. Pearson, Dudi I. Amir, Terrance J. Dishongh
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Patent number: 7143929Abstract: In the ceramic circuit board, within the through hole of the ceramic substrate is arranged the metal column which is 0 to 150 ?m shorter relative to the thickness of the ceramic substrate; the metal circuit plates are attached to both surfaces of the ceramic substrate to stop up the through hole; and the metal column and the metal circuit plate are bonded together via the brazing material. For its manufacture, the metal column with brazing material is used that is made 40 to 140 ?m longer relative to the thickness of the ceramic substrate by being formed of the metal column which is 0 to 150 ?m shorter relative to the thickness of the ceramic substrate and has its both ends coated with the brazing material.Type: GrantFiled: February 9, 2004Date of Patent: December 5, 2006Assignee: Kyocera CorporationInventor: Ken Furukuwa
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Patent number: 7127867Abstract: A method of making a metal snow guard is disclosed. The snow guard has a solid layer of soldering material on its base to be heated and melted with application of heat to the upper side of the snow guard to solder the base to an underlying metal roof. The soldering material may be applied as spaced spots or projections providing a rough surface on the underside of the snow guard. The amount of solder and/or flux in the solid layer is limited so that the solder and/or flux does not flow outwardly from the snow guard and run down the metal roof thereby damaging or marring the metal roof surface. The snow guards may be formed of a few pieces of sheet metal. The projections of soldering material may be formed by forcing a paste of solder and flux through spaced holes in a plate or screen onto the base.Type: GrantFiled: May 2, 2005Date of Patent: October 31, 2006Assignee: Sno-Gem, Inc.Inventors: George Smeja, Michael V. Smeja, Troy Livingston
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Patent number: 7121449Abstract: In order to apply solder material (20) to a workpiece (1), compressed gas is guided through a bore hole (5) of a capillary (3). A pressure sensor (13) situated in the bore hole (5) measures the dynamic pressure of the compressed gas. As soon as the tip (12) of the capillary approaches the workpiece (1), the dynamic pressure increases and is used as a measure for the distance between the tip (12) of the capillary (3) and the workpiece (1), enabling the feed motion of the capillary to be controlled.Type: GrantFiled: October 2, 2001Date of Patent: October 17, 2006Assignee: Pac Tec - Packaging Technologies GmbHInventors: Elke Zakel, Paul Kasulke, Oliver Uebel, Lars Titerle
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Patent number: 7111771Abstract: A doped tin-indium solder composition is disclosed. The doped tin-indium solder exhibits a retained fine-grain structure and superplasticity after significant thermal cycling and thermal and mechanical stresses experienced in a microelectronic package. A process of forming the doped tin-indium solder is also disclosed. A microelectronic package is also disclosed that uses the doped tin-indium solder composition. A method of assembling a microelectronic package is also disclosed. A computing system is also disclosed that includes the doped tin-indium solder.Type: GrantFiled: March 31, 2003Date of Patent: September 26, 2006Assignee: Intel CorporationInventor: Fay Hua