Abstract: A method of the controlling the chemical and physical characteristics of a body formed from a powder precursor, including measuring a predetermined amount of a first particulate precursor material, wherein the first particulate precursor material defines a plurality of respective generally spherical first phase particles, adhering second phase particles to the respective first phase particles to define composite particles, forming the composite particles into a green body, and heating the green body to yield a fired body. The second phase particles adhered to the first phase particles are substantially uniformly distributed and a respective first phase particle defines a first particle diameter that is at least about 10 times larger than the second phase diameter defined by a respective second phase particle. The composite particles define a predetermined composition.

Abstract: A method of making dielectric ceramics containing mixed metal oxides is provided. The method comprises the steps of at least partially coating a metal oxide powder with a metal hydroxide or metal oxide, compacting the coated powder with one or more additional metal compounds or metal compound precursors, and directly sintering the compact in a single step. The method of the invention may be used to avoid occurrence of significant quantities of one or more undesired but thermodynamically or kinetically favored side products. The method of the invention may also be used to synthesize perovskites, in particular lead-magnesium-niobium (PMN), lead-magnesium-niobium-lead-titanium (PMN-PT) perovskites, or lead zirconate titanate (PZT).

Abstract: Plural tiles are positioned in a plate-like array. The tiles have edge portions that overlap in such a way that no straight-through joints are present between abutting tiles and such that the thickness of the entire array does not substantially exceed the thickness of a single tile.

Abstract: The present invention relates to a production method for a lightweight construction material using asbestos waste, and more specifically to a production method for a lightweight construction material using asbestos waste in which the production takes place with the addition of loess, silicon carbide, a zeolite and half silty clay to asbestos waste, and relates to a lightweight construction material produced thereby. By adding silicon carbide, loess, a zeolite and half silty clay to asbestos waste, the present invention has the advantageous effect that construction materials can be made lighter in weight without the asbestos component being detected, and an environmentally friendly lightweight construction material can be produced which has outstanding strength, thermal insulation properties, forming properties, water-absorbing power and water-retaining ability.

Abstract: Embodiments of the invention relate to a composite hydrogen storage material comprising active material particles and a binder, wherein the binder immobilizes the active material particles sufficient to maintain relative spatial relationships between the active material particles.

Abstract: A method for producing an artificial bone capable of accurate molding at a joined part with appropriate strength, in which electromagnetic waves or electron beams are irradiated to a layer of at least type of powder selected from metal biomaterials, ceramics for the artificial bone and plastic resins for the artificial bone based on image data corresponding to a shape of the artificial bone, thereby effecting sintering or melting, and the thus sintered layer or melted and solidified layer is laminated, such that a surface finish step is adopted that inner faces and/or outer faces of both ends and their vicinities configuring the joined part to a human bone part are polished by a rotating tool based on the image data and also irradiation of electromagnetic waves or electron beams at both ends and their vicinities constituting the joined part is set greater than that at other regions.

Abstract: A method is for producing calcinated or sintered hollow bodies comprising a spherical surface, to hollow bodies produced using the method, and to the uses thereof. Calcinated or sintered hollow bodies comprising a spherically curved surface, an enlarged, freely accessible surface and/or a structured surface. An organic spherical carrier is coated with a powder which forms the shell of a hollow body, and a binding agent, both contained in suspension. A heat treatment is then carried out, leading to the expulsion of organic constituents and to the sin-tering process. At least one elevation is arranged on the surface of the carrier or embodied thereon, the projection past the surface corresponding at least to the thickness of the shell of the finished sintered hollow body, taking into account the degree of shrinkage of the powder material during the sintering process.

Abstract: When a raw material graphite film bad in flatness is laminated onto another material, creases and other defects may be caused. In particular, when a graphite film having a large area is laminated, defects such as creases may be often caused. In order to solve such defects, a flatness correction treatment step is performed wherein a raw material graphite film is subjected to heat treatment up to 2000° C. or higher while a pressure is applied thereto. This flatness correction treatment gives a graphite film good in flatness. Furthermore, when the flatness of the raw material graphite film is corrected by use of a thermal expansion of a core, a graphite film small in sagging can be obtained.

Abstract: A method of production of cement bonded agglomerated ore not depending on yard curing which can improve the environment, save labor, and improve yield is provided, that is, a method of production of cement bonded agglomerated ore which adds Portland cement as a binder to dust produced from an iron works and/or fine powder ore, treats the same by mixing, moisture adjustment, and kneading steps, then pelletizes it by a pan pelletizer and suitably thereafter cures it to produce blast furnace-use cold pellets or sintering-use minipellets having the required crushing strength, which method charges the raw pellets from the top of a vertical type container and discharges them from the bottom end to form a moving bed and cures the raw pellets in the period from charging to discharging.

Abstract: A process for producing a ringlike oxidic shaped body by mechanically compacting a pulverulent aggregate introduced into the fill chamber of a die, wherein the outer face of the resulting compact corresponds to that of a frustocone.

Abstract: A method for producing a cordierite-based ceramic honeycomb filter comprising the steps of introducing a plugging material of a cordierite-forming material into predetermined flow paths of a sintered, cordierite-based ceramic honeycomb having an outer diameter of 150 mm or more, and drying and sintering the resultant plugs, the sintering step comprising a temperature-elevating process, a temperature-keeping process and a temperature-lowering process, and the temperature-elevating process having a temperature-elevating speed of 70-500° C./hr from 800° C. to the highest keeping temperature.

Abstract: The present invention relates to a production method for a lightweight construction material using asbestos waste, and more specifically to a production method for a lightweight construction material using asbestos waste in which the production takes place with the addition of loess, silicon carbide, a zeolite and half silty clay to asbestos waste, and relates to a lightweight construction material produced thereby. By adding silicon carbide, loess, a zeolite and half silty clay to asbestos waste, the present invention has the advantageous effect that construction materials can be made lighter in weight without the asbestos component being detected, and an environmentally friendly lightweight construction material can be produced which has outstanding strength, thermal insulation properties, forming properties, water-absorbing power and water-retaining ability.

Abstract: A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.

Abstract: A method for manufacturing a cutting insert green body from a sinterable powder, a tool set for manufacturing the cutting insert green body by that method and the green body manufactured by the tool set. The tool set has axially moving upper and lower punches and radially moving side punches. The side punches move slidably on die rods. The side punches and die rods move in channels in a base body on which a cover plate is mounted. The upper and lower punches move in through holes in the cover plate and base body, respectively. The die rods are stationary during compaction of the sinterable powder. The upper, lower and side punches form surfaces of the green body and the die rods form some of the edges of the green body. The green body can have undercuts and the edges formed by the die rods can be non-linear in shape.

Abstract: The present invention relates to a method for increasing the recyclability of a polyamide in a sintering process, wherein at least 4000 ppm of at least one acid is incorporated in the polyamide, said acid being selected from: the acids of general formula HxPyOz in which x, y and z are integers selected in the range from 1 to 7, boric acid, the salts of these acids, their esters, their anhydrides and mixtures thereof.

Abstract: The invention relates to an orthopaedic implant made of a ceramic metal composite. The composite includes one phase that is a biocompatible metal or metal alloy and a second phase of ceramic particles examples of which include carbides, nitrides and/or oxides. In some embodiments, the implant comprises a homogeneous ceramic layer as part of a multilayered composition. In some embodiments, the multilayered composition comprises a homogeneous metal layer.

Abstract: A method of producing a cemented carbide body provides: (1) a grain refiner compound comprising a grain refiner and carbon and/or nitrogen, and, (2) a grain growth promoter, on at least one portion of the surface of a compact of a WC-based starting material comprising one or more hard-phase components and a binder, and then sinters the compact. The invention also relates to a cemented carbide body comprising a WC-based hard phase and a binder phase, wherein at least one part of an intermediate surface zone has a lower average binder content than a part further into the body, and at least one part of an upper surface zone has in average a larger average WC grain size than the intermediate surface zone. The cemented carbide body can be used as a cutting tool insert for metal machining, an insert for a mining tool, or a coldforming tool.

Abstract: Embodiments of the present invention disclosed herein include a sintering aid composition that has a material useful for sintering, an amine, and optionally a carboxylic acid.

Abstract: The process for production of a scandia-stabilized zirconia sheet according to the present invention is characterized in comprising the steps of pulverizing a scandia-stabilized zirconia sintered body to obtain a scandia-stabilized zirconia sintered powder having an average particle diameter (De) determined using a transmission electron microscope of more than 0.3 ?m and not more than 1.5 ?m, and an average particle diameter (Dr) determined by a laser scattering method of more than 0.3 ?m and not more than 3.0 ?m, and a ratio (Dr/De) of the average particle diameter determined by the laser scattering method to the average particle diameter determined using the transmission electron microscope of not less than 1.0 and not more than 2.

Abstract: A method for producing a ceramic material product. A filler material is provided. The filler material is divided into filler granules collectively having a median diameter approximately 10 microns or less. An amount of carbon is provided. The carbon is divided into carbon particles and the carbon particles are allowed to coat the filler granules. The mixture of carbon-coated filler granules is formed into a selected shape. The formed mixture is placed in a substantial vacuum. The mixture is introduced to a pre-selected amount of silicon and the mixture of carbon-coated filler granules and silicon is heated to a temperature at or above the melting point of the silicon.

Abstract: The present invention discloses a method that can improve the sintering ability of calcium sulfate. The material can be used as a bio-material. This method is prepared by pre-mixing +1 and/or +2 and/or +3 and/or +4 and/or +5 valence element and/or its chemical compounds which serves as a sintering additive to calcium sulfate. During sintering, the sintering additive may form a compound and/or a glass and/or a glass-ceramic to assist the densification of the calcium sulfate. The strength and biocompatibility of the specimen after sintering are satisfactory.

Abstract: The present invention provides a method of producing a granular product, the method comprising providing waste stone wool product of which at least 90% is in coherent form having minimum dimension at least 50 mm and which has a content of at least 10% water, by weight of the waste stone wool product; producing a base material from the stone wool by reducing the coherent stone wool to particulate form such that at least 80% by weight of the base material is in the form of particles having size not more than 40 mm, and has water content not more than 50 wt % based on the particulate base material; forming the particulate base material into granules, wherein at least 80% by weight of the granules have size not more than 40 mm, and subjecting the granules to sintering at a temperature in the range 900 to 1050° C. to form a granular product wherein at least 80% by weight of the granular product is in the form of granules having size not more than 40 mm, and during the operation of the method no binder is added.

Abstract: A process for producing an aluminum titanate-based fired body, comprising a step of firing a shaped body of a starting material mixture containing an aluminum source powder, a titanium source powder and a magnesium source powder, wherein the BET specific surface area of the magnesium source powder is not less than 2.0 m2/g and not more than 30.0 m2/g.

Abstract: Achieved is a ceramic carbon composite material and a ceramic-coated ceramic carbon composite material which are lighter than ceramics and excellent in at least one of properties including oxidation resistance, resistance to dust generation, heat conductivity, electrical conductivity, strength, and denseness. The ceramic carbon composite material is a ceramic carbon composite material in which an interfacial layer of a ceramic is formed between carbon particles of or containing graphite. The ceramic carbon composite material can be produced by forming a green body from ceramic-coated powder in which the surfaces of carbon particles of or containing graphite are coated with individual ceramic layers and sintering the green body.

Abstract: Starting from, as the initial composite, an LAS component in accordance with the composition LixAlySizOw, where x varies between 0.8 and 1.2, y varies between 0.8 and 1.2, z varies between 0.8 and 2, and w varies between 4 and 6, the LAS component is subsequently mixed with SiC nanoparticles, to obtain a stable, homogeneous suspension. Thereafter, the resulting suspension is dried. Subsequently, the material obtained is shaped and, finally, the material obtained in the preceding step is sintered.

Abstract: An optical element is formed by vacuum-sintering a molded body of ceramic particles having an average particle diameter of 1 ?m or more and 10 ?m or less and including LnxAlyO[x+y]×1.5 (Ln represents a rare-earth element, 1?x?10, and 1?y?5). Ln preferably includes at least one kind selected from La, Gd, Yb, and Lu. The optical element preferably has a refractive index of 1.85 or more and 2.06 or less, and an Abbe number of 48 or more and 65 or less. The obtained optical element has optical properties of high refractive index and low dispersibility.

Abstract: A method of the controlling the chemical and physical characteristics of a body formed from powder precursors, including measuring a predetermined amount of a first generally spherical particles, adhering smaller second particles to the respective first particles to define composite particles, forming the composite particles into a green body, and sintering the green body to yield a densified body. The second particles adhered to the first phase particles are substantially uniformly distributed and a respective first particle defines a first particle diameter that is typically at least about 10 times larger than the smaller diameter defined by a respective second particle. The composite particles define a predetermined composition.

Abstract: An article for magnetic heat exchange comprises a monolithic working component comprising two or more portions. The two or more portions comprise amounts of La, Fe, Si and of one or more elements T and R suitable to produce a La1-aRa(Fe1-x-yTySix)13Hz phase, wherein T is one or more of the elements from the group consisting of Mn, Co, Ni and Cr and R is one or more of the elements from the group consisting of Ce, Nd, Y and Pr. The amount of the one or more elements T and R and the amount of Si is selected for each of the two or more portions to provide the two or more portions with differing Curie temperatures and, preferably, a density, d, within a range of ±5% of an average density, dav, of a total number of portions.

Abstract: In methods of manufacturing optical components for infrared-light or ultraviolet-light applications, by lessening the expense consumed during finishing processes, a technique for manufacturing ceramic optical components inexpensively is realized. Raw material powders whose main constituent is ZnS, ZnSe or Ge, for ceramics for infrared-light optical components, and whose main constituent is CaF2 or MaF2, for ceramics for ultraviolet-light optical components, are molded into molded masses; the molded masses are sintered into sinters; and by pressing the sinters through a heating and compressing process, net-shape ceramic sinters can be produced. Alternatively, a finishing process is carried out after they are pressed into near-net shape. By shaping into net shape or near-net shape, the finishing process can be omitted, or the finishing process time and processing expense taken up can be decreased.

Abstract: There is provided a Low Temperature Co-fired Ceramic (LTCC) composition, an LTCC substrate comprising the same, and a method of manufacturing the same. The LTCC composition includes 20 to 70 parts by weight of ceramic powder; and 30 to 80 parts by weight of glass component for low-temperature sintering, wherein the ceramic powder has plate-shaped ceramic powder particles and globular ceramic powder particles, and the ceramic powder has a content ratio of the globular ceramic powder particles with respect to the plate-shaped ceramic powder particles in a range of 0 to 1.

Abstract: A process for manufacturing a disk shaped component comprising fabricating a disk shaped component using a composite material having at least a first material and a second material, wherein the first material is disposed at and proximate to a center portion of the disk shaped component and the second material is disposed at and proximate to a rim of the disk shaped component, wherein the first material comprises a first coefficient of thermal expansion, a first stress value and a first oxidation resistance, and the second material comprises a second coefficient of thermal expansion, a second stress value and a second oxidation resistance, wherein the first coefficient of thermal expansion is greater than the second coefficient of thermal expansion, the first stress value is greater than the second stress value and the first oxidation resistance is less than the second oxidation resistance.

Abstract: Implants having improved mechanical properties and/or degradation profiles, kits including such implants, and methods of producing and using the same.

Abstract: Process for producing an inorganic-inorganic composite material, in which an open-pore, crystalline oxide ceramic shaped part is produced from an oxide ceramic powder or a powder of an oxide ceramic mixture after shape-imparting processing and presintering, an infiltration substance is applied to this shaped part in vacuo and at room temperature, and the oxide ceramic is sintered in a densifying manner under an air atmosphere and at ambient pressure to form an inorganic-inorganic composite material.

Abstract: The present invention provides a carbonaceous refractory, and a method of production of the same, which prevents a drop in the molten pig iron corrosion resistance, molten pig iron penetration resistance, and other properties of carbonaceous refractories required for blast furnace bottom refractories and, further, raises the mechanical strength of the refractories so as to suppress cracking due to thermal stress, that is, a carbonaceous refractory characterized by comprising a carbonaceous material comprised of one or more of calcined anthracite, calcined coke, natural graphite, or artificial graphite in 60 to 85 mass %, a refractory metal oxide in 5 to 15 mass %, metal silicon in 4 to 15 mass %, and carbon black in 2 to 10 mass % and by being obtained by adding an organic binder to refractory materials made a total 100 mass %, kneading the materials, then molding them and firing them in a nonoxidizing atmosphere.

Abstract: A method of manufacturing a production part having microstructured features comprising the steps of fabricating a microstructured prototype having microstructured features, manufacturing a microstructured intermediate from the microstructured prototype so that the microstructured intermediate carries a negative of the microstructured features, attaching the microstructured intermediate to a manufacturing tool thereby providing microstructured features on a manufacturing tool, providing feedstock containing material from the group comprising of: metal, ceramic, binder, and any combination of these and manufacturing the production part from the feedstock, using the manufacturing tool and using a process from the group consisting of: compression molding, roll forming, stamping, embossing, extrusion injection molding, and any combination of these.

Abstract: The present invention discloses a self standing network or scaffold of nanoparticles with controllably variable mesh size between 500 nm and 1 mm having particle volume fraction between 0.5 to 50%. The network comprises nanoparticles, a surfactant capable of forming ordered structured phases and a cross linking agent, wherein the surfactant is washed off leaving the self standing scaffold. The invention further discloses the process for preparing the self standing scaffolds and uses thereof.

Abstract: A method of forming a sintered boron carbide body includes washing boron carbide powder with essentially pure water at an elevated temperature to generate low oxygen boron carbide powder, mixing a sintering aid and a pressing aid with the low oxygen boron carbide powder to form a green mixture, and shaping the green mixture into a green boron carbide body. The method can include mixing titanium carbide powder having an average particle diameter in a range of between about 5 nm and about 100 nm with the low oxygen boron carbide powder. The method can further include sintering the green boron carbide body, and hot isostatic pressing the sintered body, to a density greater than about 98.5% of the theoretical density (TD) of boron carbide. Alternatively, the method can include sintering the shaped boron carbide green body at a temperature greater than about 2,200° C., to thereby form a eutectic liquid solid solution of B4C/SiC, forming a sintered boron carbide body with a density greater than about 98% TD.

Abstract: A ceramic member in which the metal layers with high void ratio are sufficiently sintered to lower a residue of resin is produced. The method for manufacturing a ceramic member which comprises a step of forming a stacked compact from a plurality of metallic paste layers containing a metal component M1 that are stacked one on another via ceramic green sheets, and a step of firing the stacked compact, wherein at least one of plural metallic paste layers is formed as a second metallic paste layer that has the mass percentage X higher than that of the metallic paste layer that adjoin therewith in the stacking direction and a ceramic powder is contained in the second metallic paste layer in the step of forming the stacked compact, the mass percentage X being the proportion of the metal component M1 to the total metal content in the metallic paste layer.

Abstract: A ceramic component is provided, including a ceramic body containing silicon carbide, and an oxide layer provided on the ceramic body, the oxide layer being formed by oxidizing the ceramic body in the presence of alumina having a submicron particle size.

Abstract: A photoconductive semiconductor switch according to one embodiment includes a structure of sintered nanoparticles of a high band gap material exhibiting a lower electrical resistance when excited by light relative to an electrical resistance thereof when not exposed to the light. A method according to one embodiment includes creating a mixture comprising particles, at least one dopant, and at least one solvent; adding the mixture to a mold; forming a green structure in the mold; and sintering the green structure to form a transparent ceramic. Additional system, methods and products are also presented.

Abstract: A high energy density multilayer ceramic capacitor, having at least two electrode layers and at least one substantially dense polycrystalline dielectric layer positioned therebetween. The at polycrystalline dielectric layer has an average grain size of less than about 300 nanometers, a particle size distribution of between about 150 nanometers and about 3 micrometers, and a maximum porosity of about 1 percent. The dielectric layer is selected from the group including TiO2, BaTiO3, Al2O3, ZrO2, lead zirconium titanate, and combinations thereof and has a breakdown strength of at least about 1100 kV per centimeter.

Abstract: Methods of forming a shaped article having a matrix that contains sintered fly ash are disclosed that include forming a fly ash dough that includes fly ash and water. In one form a superplasticiser is added in the dough. A green article is formed in a desired shape from the fly ash dough that is subsequently fired so that the shaped article is hardened by sintering its fly ash matrix. In one form, the green article is cured under conditions of moderate heating and high humidity. A building element having a matrix of sintered fly ash is also disclosed.

Abstract: A kind of transparent alumina ceramics is disclosed herein, the optical axes of all or part of the crystal grains of the transparent alumina ceramics are arranged in a direction, which makes the transparent alumina ceramics have orientation.

Abstract: One embodiment of the present invention is a unique prosthetic implant and method for making a prosthetic implant. Other embodiments include apparatuses, systems, devices, hardware, methods, and combinations for prosthetic implants. Further embodiments, forms, features, aspects, benefits, and advantages of the present application shall become apparent from the description and figures provided herewith.

Abstract: Simple, low cost methods of manufacturing highly porous structures are provided. The methods involve building up porous structures with elements shaped to provide the desired strength, porosity and pore structure of the porous structure and then sintering the elements together to form the structure. Also provided are novel sintered porous structures made up of sintered non-spherical elements. In certain embodiments, the shaped green elements and the porous structure are simultaneously sintered. Also provided are novel sintered porous structures made up of sintered non-spherical elements.

Abstract: The present invention relates to improved biomedical implantable material comprising a plurality of pores, of which one or more of the pores are interconnected below the surface of the material. The improved biomedical implantable material may be used in biomedical implant devices such as orthopedic implants, spinal implants, neurocranial implants, maxillofacial implants, and joint replacement implants. The present invention also relates to a method of preparing an improved biomedical implantable material, comprising subjecting an implantable material to a pore-forming treatment and optionally further subjecting the material to a surface-modifying treatment. The biomedical implantable material may be used in other applications, which as applications where two surfaces are contacted and bonding between the surfaces is required.

Abstract: A jet vane for use in streams of hot gas, comprising a wing having a core area and a cover skin area surrounding the core area, is proposed. The cover skin area is made of a fiber-reinforced material, and the fibers in the cover skin area are oriented substantially parallel to the wing surface, and/or the cover skin area is made of a fiber-reinforced material that is reinforced with short fibers.

Abstract: This invention relates to a ceramic and a cermet each having a second phase for improving toughness via phase separation from a complete solid-solution phase and to a method of preparing them. The ceramic and the cermet may have the second phase phase-separated from the complete solid-solution phase, thereby easily achieving a great improvement in toughness and exhibiting other good properties including high strength, consequently enabling the manufacture of high-strength and high-toughness cutting tools, instead of conventional WC—Co hard materials.

Abstract: A method of making dielectric ceramics containing mixed metal oxides is provided. The method comprises the steps of at least partially coating a metal oxide powder with a metal hydroxide or metal oxide, compacting the coated powder with one or more additional metal compounds or metal compound precursors, and directly sintering the compact in a single step. The method of the invention may be used to avoid occurrence of significant quantities of one or more undesired but thermodynamically or kinetically favored side products. The method of the invention may also be used to synthesize perovskites, in particular lead-magnesium-niobium (PMN), lead-magnesium-niobium-lead-titanium (PMN-PT) perovskites, or lead zirconate titanate (PZT).

Abstract: A method for manufacturing a cutting insert green body having undercuts includes providing a die cavity formed in closed top and bottom dies; closing a bottom of the die cavity by a bottom punch accommodated in a punch tunnel formed in the bottom die; filling the die cavity with a pre-determined amount of sinterable powder; moving a top punch towards the die cavity through a punch tunnel formed in the top die; compacting the powder by urging the top and bottom punches towards each other, thereby forming the green body; and moving the top die and punch away from the bottom die and punch, thereby enabling removal of the formed green body. An apparatus for manufacturing a cutting insert green body having undercuts includes top and bottom dies which abut each other and top and bottom punches which slide in their respective dies.