Abstract: An electric motor and method for reducing or eliminating end play. The motor comprises an adjustment member that cooperates with an end lamina member to facilitate reducing end play. The adjustment member is slidably mounted on an armature shaft and inside an aperture of a portion of the end lamina tube to reduce or eliminate end play. Thereafter, the adjustment member is permanently secured to the end lamina tube. In another illustrative embodiment, the movable bearing retainer sets endplay and also retains brushes in an open position prior to, for example, assembly of the motor.

Abstract: An insert conductor that makes it possible to provide a brush holder that does not have wire portions unnecessarily to the outside and which permits reduced manufacturing cost. The insert conductor is equipped with: a conductor which has a wiring section composed of a plurality of wires, an outer frame surrounding the wiring section, and connections which connect the outer frame with the wiring section and which interconnect the wires, and a deformation preventer which is provided on the conductor to prevent the conductor from being deformed by the resin injection pressure applied during insert resin molding.

Abstract: A brush holder (100) for carrying a brush (102) and for providing adjustment of the brush relative to the commutator (104) of a dynamoelectric machine (105). The brush holder provides for adjustment of the gap (110) between the commutator and the brush, and for adjustment of the brush in the axial direction along the commutator. The brush holder also locks the brush at the desired position for operation in the dynamoelectric machine.

Abstract: A motor includes a case which has a containing portion in which a rotor is contained, a bracket which closes an opening of the containing portion, the bracket having a through hole, and a conductive elastic member which is provided in the through hole. The conductive elastic member urges a conductive wire against an inner face of the through hole so as to fix the conductive wire.

Abstract: A back cover for a motor includes a shell body, two carbon brush holders and two covering caps. The shell body has two receiving holes cut through inside and outside walls thereof. The carbon brush holders are respectively mounted in the shell body for holding a respective carbon brush bar in the receiving holes. The two carbon brush holders each have a mounting plate located in one of the receiving holes, and a spring supported on the mounting plate for forcing the carbon brush bar toward an inside of the shell body. The covering caps are respectively mounted on the outside wall of the shell body to cover the receiving holes respectively.

Abstract: A motor with brush includes a rotor having a rotary shaft and a commutator retained at the rotary shaft, two brush sections each having a plane surface in an axial direction of the rotor and in sliding contact with the commutator, and two brush terminals that are integral with the brush sections, respectively. Each of the brush terminals includes a brush connecting section formed in the axial direction of the rotary shaft and having a plane surface that connects to the plane surface of each of the corresponding brush sections, and a bent section that is bent in a direction generally orthogonal to the axial direction of the rotary shaft. The bent section restricts and fixedly positions the brush terminal and the brush section, and the brush terminals connect to external connection members that are provided outside the motor and inside an outer circumference of the motor.

Abstract: In an electrical drive mechanism, in particular for motor vehicles, having a commutator motor (14) disposed in a housing (10), which commutator motor (14) has a rotor shaft (17) with a commutator (22) non-rotatably supported on it and has a brush holder (30) affixed to the housing (10), and having a bearing (25) disposed in the vicinity of the commutator (22), which bearing has a bearing bush (34) that encloses the rotor shaft (17) with rotary play and a bearing seat (35) that contains the bearing bush (34), in order to achieve a simple embodiment for the bearing (25), a clamping member (37) is formed onto the brush holder (30) of one piece with it, which clamps the bearing bush (34) in a frictionally engaged, axial fashion in the bearing seat (35) formed in the housing (10) (FIG. 1).

Abstract: Each brush holder is formed by bending a holder material made of a metal plate, so that the brush holder is shaped into a generally rectangular tubular body, which includes opposed first and second lateral walls, a top wall and a base wall. A base plate includes holder limiting grooves. Each brush holder is received in a corresponding one of the limiting grooves. The limiting groove limits an increase in a space between the first lateral wall and the second lateral wall of the corresponding brush holder. Furthermore, each brush is received in a corresponding one of the brush holders in a slidable manner in a sliding direction toward and away from a commutator of a motor.

Abstract: A brush holder system for an electrical driving device having a brush-holder plate, a central opening for receiving a collector, as well as leaf springs arranged on the brush-holder plate, including respectively a brush, carrying the brush current and pushing the brushes with a preloaded force acting in the direction of the longitudinal axis of the central opening. The brush-holder plate includes guiding means for guiding in a radial direction the brushes or the brush segments including the brushes, the spring leafs.

Abstract: The brush holder device includes a holder base, metal brush holders and metal terminal plate elements. Each brush holder slidably receives a corresponding brush. Each brush holder includes securing claws, which are secured to the holder base by staking. Each securing claw includes a retorted portion, which is retorted toward a rear surface of the holder base beyond a top of a corresponding staking projection that projects from the rear surface of the holder base. Each metal terminal plate element also includes securing claws, each of which is similar to that of the brush holder.

Abstract: A brush assembly (10) for a miniature electric motor has a beryllium copper strip brush arm (14) and a graphite material brush head (12) moulded to an end thereof The brush arm (14) has a number of apertures. The brush head (12) has a number of projections which pass through the apertures and form one or more caps (24) on the reverse side of the brush arm to secure the brush head (12) to the brush arm (14). A method of forming the brush assembly is also provided.

Abstract: The brush holder device includes a holder base, metal brush holders and metal terminal plate elements. Each brush holder slidably receives a corresponding brush. Each brush holder includes securing claws, which are secured to the holder base by staking. Each securing claw includes a retorted portion, which is retorted toward a rear surface of the holder base beyond a top of a corresponding staking projection that projects from the rear surface of the holder base. Each metal terminal plate element also includes securing claws, each of which is similar to that of the brush holder.

Abstract: The present invention provides for its object a compact electric motor effective to provide a high reliability against the leakage of grease from a bearing on one side adjacent the output shaft or the ingress of oil from a counterpart machine. The compact electric motor 1 has a wall 14 having a predetermined gap around an output shaft 3 between a commutator 7 and a bearing 6, wherefore in the event of leakage of grease from the bearing 6 on an output side or ingress of oil from the counterpart machine, it is possible to prevent deposition on the commutator 3 and the brush 5 and, hence, to avoid an abnormal wear of the brush 5 and reduction in performance of the compact electric motor 1.

Abstract: An electric motor unit of a motor vehicle includes a brush holder plate assembly. The plate assembly has a brass insert, a radiator, and an electronic card positioned adjacent the radiator. The plate assembly also includes a plastic over-molding molded to portions of the brass insert. An outer peripheral edge of the over-molding extends perpendicularly from a surface of the over-molding to surround at least a portion of the radiator.

Abstract: A choke 20 is provided for suppressing radio-frequency interference of a brush-type motor. The choke includes a single wire having a portion wound about a coil axis A to define a plurality of coils 24 including two outermost coils 26 and 28. An attaching structure 30 extends from one of the outermost coils and includes a loop structure 42. The loop structure is constructed and arranged to be inserted into a slot 58 in a brush card 48 and moved into hooked relation with a retaining member 60 of the brush card that is associated with the slot so as secure the choke to the brush card. At least a portion of the attaching structure is constructed and arranged to be in electrical connection with a brush 56 of a motor when the choke is secured to the brush card. An elongated end portion 44 of the choke extends directly from the other of the outermost coils.

Abstract: In a motor having a motor unit and a speed-reducing unit, a brush holder is sandwiched between a yoke housing of the motor unit and a gear housing of the speed-reducing unit. The brush holder includes holder body, joining portion, and connector portion. The holder body is formed with a first opening being open in the yoke housing. The joining portion is formed with a cylindrical portion extending in a direction same as the opening direction of a connector recessed portion of the connector portion. A second opening is formed on an end surface of the cylindrical portion. The first opening communicates with the second opening through first and second communication holes, so that pressure difference between the inside and outside of the yoke housing and the gear housing are cancelled.

Abstract: The invention concerns a commutator device (1) for electric motor, comprising a housing part (2) and commutator brushes (3) housed in the housing part, each brush comprising a contact surface (8) designed to be pressed in contact against a commutator of the rotor of the electric motor, and a spring part (9) connected to the contact part (7) so as to exert a force on said contact part towards the rotor commutator. The device further comprises a damping element (14) arranged to absorb the vibrations or movements of the contact part of the brushes. The damping element (14) is a thixotropic lubricant.

Abstract: An electric motor is disclosed in which a rising wall is formed in a rear side of a terminal insertion hole in a brush holder, a terminal elastically deforms with respect to an upper surface of the rising wall so as to get over the rising wall, thereby being inserted into the terminal insertion hole, and a bent base end portion of the terminal is abutted against the rising wall so as to be prevented from coming off, an elastic deforming performance regulating portion is provided in the terminal.

Abstract: An electric motor provided with a terminal insertion hole to which a terminal connected to a brush is inserted, in a feed connector, a fitting hole is formed in a base end portion of the terminal, a projection is formed in a side of a brush holder, and the fitting hole of the terminal inserted into the terminal insertion hole can be fitted to the projection of the brush holder.

Abstract: In order to improve a power supply unit for a commutator of an electric motor, comprising a brush holder support with brushes arranged in it and interacting with the commutator, in such a manner that this can be produced as inexpensively and in as functionally reliable a manner as possible it is suggested that the power supply unit comprise an electronics housing which is formed by the brush holder support and a protective cover connected to it and that the electronics housing seal an electronic circuit module arranged in an interior thereof in a functionally reliable manner in relation to the surroundings.

Abstract: In one embodiment, the invention provides an electric motor including an armature, a stator, and brushes. The armature includes an armature winding and a commutator connected to the armature winding. The stator is disposed to magnetically interact with the armature. The brushes are disposed to engage with the commutator to controllably provide electric current to the windings via the commutator. The electric motor further includes an inductor (e.g., a wire-wound inductor) electrically connected in a series relationship with at least one of the brushes and a thermal cutoff device electrically connected in a series relationship with the inductor. The thermal cutoff device is disposed within at least a portion of the inductor.

Abstract: A brush holder including a tubular brush box, a baseplate configured to be fastened to an electrical brush and movable in the brush box, a resilient multi-contact lining disposed in the brush box between the baseplate and an inner wall of the brush box, and a spring applying a force to the baseplate in a predetermined direction.

Abstract: In an electric power steering apparatus in which a brush holder of an electric motor is clamped between a yoke of the electric motor and a housing, and a communication passage allowing an inner portion of the yoke of the electric motor and an inner portion of the housing to be ventilated is provided in a partition wall of the brush holder, shielding opposing each other via a narrow passage are provided in an opening facing the inner portion of the yoke in the communication passage provided in the brush holder.

Abstract: An electric motor provides a carbon contact member of a commutator from colliding with a brush holder. A projection is formed in the brush holder so that it projects toward an end face of a resin mold of an armature. An end face of this projection, which is opposed to the end face of the resin mold of the armature, is positioned in the axial direction so as to form a clearance between the contact members and the brush holder when the armature is moved toward the brush holder by an external force and the end face comes in contact with the end face. As a result, if shock is applied to the fuel pump and the armature moves toward the brush holder, the contact members of the commutator are prevented from colliding with the brush holder. It thereby becomes possible to prevent the carbon contact members from being damaged.

Abstract: A rotating electric machine, including: a bowl-like housing having a through hole penetrated by a shaft and having a cutout portion in a part of an opening portion; a commutator fixed to the shaft; a base fixed to the housing by a clamp screw and having a tapped hole through which the clamp screw is inserted with a play; a brush disposed in the base and rubbing against the commutator; a plate having a joint portion to which a lead wire led outside is welded and fixed to the base; a grommet penetrated by the lead wire and engaged in the cutout portion of the housing; and a positioning unit which positions the lead wire to be welded in the joint portion.

Abstract: In an electric motor having a brush holding portion for holding a brush and a pigtail holding means for holding a pigtail connected to the brush, on a holder surface of a brush holder, the pigtail holding means holds the pigtail in both a lateral direction along the holder surface and a longitudinal direction crossing to the holder surface.

Abstract: In an electric motor in which a magnet holder is provided in an inner periphery of a yoke, and a terminal insertion hole is provided in a feed connector provided in a brush holder. A terminal connected to a brush is inserted to the terminal insertion hole, and the yoke and the brush holder are connected. An engagement portion is provided in the terminal, a convex portion is provided in an end surface of the magnet holder, and the convex portion of the magnet holder is allowed to be engaged with the engagement portion of the terminal under a state in which the yoke and the brush holder are connected.

Abstract: An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

Abstract: The present invention is an improved brush card consisting of a non conductive card having a commutator aperture, and a pair of tongue and groove connectors. Each tongue and groove connector consists of at least one pair of parallel channels formed on the card adjacent the aperture and extending along the card perpendicular to the commutator aperture, the card forming a pair of parallel opposing channel edges adjacent the parallel channels. A portion of the card forms an elongated tongue separating the pair of channels, the tongue having a distal end extending towards the commutator aperture and a proximal end opposite the distal end. The brush card also includes at least one conductive brush slidingly mounted to each tongue, the brush having opposite first and second sides, the brush having a central groove dimensioned to receive the tongue. Each brush also has a first groove extending along the first side of the brush, the first groove dimensioned to receive one of the channel edges.

Abstract: An automotive alternator includes a case, a rotor disposed inside the case, the rotor including a rotor coil and claw-shaped magnetic poles covering the rotor coil, the claw-shaped magnetic poles being magnetized into North-seeking (N) and South-seeking (S) poles by a magnetic flux, a stator including a stator core provided with slots and a stator winding mounted to the stator core, brushes for supplying electric current from an electric power supply to the rotor coil, and a brush holding assembly secured to the case, the brush holding assembly being provided with a cover and a holding portion for holding the brushes within the holding portion, an open portion for removal and insertion of the brushes being formed at a position on the case facing the cover.

Abstract: A multi-brush cage assembly for a subfractional horsepower electric motor has two brushes 22, 23 received in separate chambers 24, 25 of the cage and urged by springs 26, 27 towards a commutator 15 of the motor. An L-shaped changeover lever 30 is located on a pivot 33 between the chambers and keeps one brush 23 retracted until the other brush 22 has worn out.

Abstract: A bypass motor fan assembly having an integral vent cover retention clip includes a motor assembly having a motor bracket which carries at least a pair of motor brushes. A vent cover is coupled to the motor assembly and is retained by the clip. The integral clip is secured to the motor bracket for slidably retaining a motor brush and for retaining the vent cover to the motor bracket. The vent cover includes a pair of brush caps having a ledge and a downwardly extending rim. The integral clip includes a deflectable finger which is engaged by the ledge. The integral clip further includes a brush clamp having a top member, wherein the deflectable finger extends from the top member. The deflectable finger has a deflection section, wherein the rim initially engages the deflection section and the deflection section engages the ledge after the rim clears the deflection section. A method for assembling the vent cover to the motor assembly using the clip is also disclosed.

Abstract: The present invention is an improved brush card consisting of a non conductive card having a commutator aperture, and a pair of tongue and groove connectors. Each tongue and groove connector consists of at least one pair of parallel channels formed on the card adjacent the aperture and extending along the card perpendicular to the commutator aperture, the card forming a pair of parallel opposing channel edges adjacent the parallel channels. A portion of the card forms an elongated tongue separating the pair of channels, the tongue having a distal end extending towards the commutator aperture and a proximal end opposite the distal end. The brush card also includes at least one conductive brush slidingly mounted to each tongue, the brush having opposite first and second sides, the brush having a central groove dimensioned to receive the tongue. Each brush also has a first groove extending along the first side of the brush, the first groove dimensioned to receive one of the channel edges.

Abstract: The brush device of a starter with an overheat protection device of the present invention is provided with brush holders, brushes slidably supported in the brush holders, respectively, springs contacting one sides of the brushes to press the brushes in the radial, inner directions, and thermostats disposed on the brushes and adapted to interrupt energization of a starting motor with a power when the brushes exceed a predetermined temperature, caused by the starting motor continuously energized with the power supply.

Abstract: Functional elements are difficult to mount on a housing based on known methods, on which at least one functional element for an electric motor is situated.

Abstract: A end cap and brush box assembly for a mechanically commutated electric motor including an end cap constructed from high temperature material which also has resilient mechanical properties. The end cap and brush box assembly includes a two piece brush box having a first lock tab and a second lock tab for securing the two piece brush box to the end cap. The two piece brush box has a brush hood secured to a base plate. The base plate has a shunt welding plate for welding to an electrical shunt of a brush and a connector for connecting to an electrical lead coupled to a power source.

Abstract: A carbon brush spring system comprises a carbon brush arranged at a first terminal surface thereof conductively contacting a rotatable collector body (20) for electric current transfer. The system furthermore comprises a spring part arranged at a region of the carbon brush away from the first terminal surface to engage with the carbon brush for therewith establishing a current conductive interconnection to an external electric facility. The system furthermore comprises mechanical stabilizing arranged for maintaining a stable position of the carbon brush relative to the rotatable collector body in both radial and tangential directions in a housing. Particularly, the system has a substantially symmetric structure in tangential direction of rotation, through being provided with a first section (30,36) and a second section (29, 38) that collectively constitute the spring part. Furthermore, a carbon brush part (22, 24) is structurally fixed to the spring part.

Abstract: In a rotary electric machine using a sintered oil-impregnated bearing, oil that oozes out from the sintered oil-impregnated bearing is prevented from attaching onto a brush. In a stay part providing a brush holder stay, there is formed a through hole into which the sintered oil-impregnated bearing is fitted. A pair of holder portions that each accommodate therein a brush are formed to diametrically face each other. A terminal-fixing portion is formed on one side of each holder portion. A prescribed gap exists between the one side position and the terminal-fixing portion. By closing the inner-radial end of the gap by an end wall, a first oil pool is formed. Thus, the first oil pool is structured as an oil pool on an oil path of any oozed oil flowing from the through hole toward the outer radial side of the holder portion to prevent the oil from entering the holder portion.

Abstract: A small-size motor has a case cover 11 formed with three voids, and electric elements such as chip capacitors are contained in the three voids. A first electric element is mechanically fixed between a pair of brush units in a first void and is electrically connected. The remaining two second and third electric elements are located on both sides of the first electric element and are pressed on a brush base in a motor shaft direction by a body earth terminal 14 in second and third voids, so that the body earth terminal 14 is fixed to the case cover 11 and the two electric elements are mechanically fixed and electrically connected. A sufficient space is secured in the motor case cover made of synthetic resin, so that three electric elements such as chip capacitors can be incorporated together with their wiring and support arrangement.

Abstract: Particle trapping means for trapping worn particles of a commutator is provided in a power source side case mounted on a motor case of a DC motor.

Abstract: A brush box assembly for use in an electric motor and an electric motor having a brush biasing mechanism that also retains the brushes to allow installation of a sliding electrical contact assembly is described. The brush box assembly has a plurality of brush holders each with a brush retention slot, a plurality of brushes each adapted to fit in the brush retention slots, the brushes having a contact face and a non-contact face, and a plurality of torsion springs each having a spring loading arm and a spring retention arm, each spring loading arm contacting one brush on the non-contact face and adapted to bias the brush against a sliding electrical contact after installation of the sliding electrical contact assembly, each spring retention arm adapted to contact one brush on the front side and retain the brush in the brush retention slot during installation of the sliding electrical contact assembly. A method of manufacture of a device having brushes with the biasing and retention mechanism is also disclosed.

Abstract: The present invention provides an automotive alternator enabling a brush replacement operation to be improved by making a cap covering an opening portion for brush replacement formed in a case insertable to simplify removal and replacement of the cap.

Abstract: Electric motor, in particular for raising and lowering panes in a motor vehicle having a transmission (11) and a transmission housing (10) and control electronics located in the transmission housing (10) such that the control electronics has precisely one essentially rectangular printed circuit board located in the transmission housing (10).

Abstract: A brush holder (100) for carrying a brush (102) and for providing adjustment of the brush relative to the commutator (104) of a dynamoelectric machine (105). The brush holder provides for adjustment of the gap (110) between the commutator and the brush, and for adjustment of the brush in the axial direction along the commutator. The brush holder also locks the brush at the desired position for operation in the dynamoelectric machine.

Abstract: Disclosed is a brush assembly of an alternator for a vehicle including a brush holder including a hollow brush holder body, and wired brushes each received in the brush holder, and adapted to be urged against a slip ring fitted around a rotor shaft by a spring along an axis of the slip ring, thereby coming into elastic contact with the slip ring to obtain an electrical connection to an external electrical device, each of the wired brushes consisting of a brush, and a lead wire electrically connected to the brush. The brush holder body of the brush holder has brush channels each adapted to receive the brush of an associated one of the wired brushes, and wire channels each arranged at one side of an associated one of the brush channels while extending longitudinally in parallel to the associated brush channel and communicating with the associated brush channel.

Abstract: In an electric motor, a brush holder is provided with a flange protruding to an outer side in a diametrical direction from an inner diameter position of a yoke, and at least a part of an electric conductor is buried in the flange.

Abstract: An end cap 16 for a miniature electric pmdc motor has two fixed brush cages 36, 38 moulded integrally with the end cap and two separate brush cages 40, 42 which are attached to the end cap 16 during the assembly process. The angular separation of the fixed brush cages 36, 38 and the separate brush cages 40, 42 is determined during assembly so that the angle can be adjusted to suit the application of the motor.

Abstract: A fan/motor assembly having an integrated brush support and bearing retainer is disclosed. The fan/motor assembly includes a rotatable shaft, a working air fan coupled to the shaft, and a motor bracket and baffle assembly interposed between the working air fan and the motor assembly. The motor bracket and baffle assembly retains a bearing which rotatably receives the shaft and provides integral brush boxes for the motor assembly.

Abstract: The invention provides an electric motor in which a cost is reduced by reducing a number of the parts, and an electric motor in which a freedom of placement is increased. A motor assembly has a yoke and a front bracket closing an open end of the yoke. The front bracket is formed in a closed-end cylindrical shape by an aluminum die casting, and a brush holder for holding a brush is received in an inner portion. A motor controller for controlling the motor assembly is formed as an electronic circuit having a communication portion, a control portion and a driver portion, and this electronic circuit is mounted on an inner peripheral surface of the front bracket. Further, the electronic circuit constituting the motor controller may be mounted on the brush holder.

Abstract: The invention is based on an electrical machine with a rotatable brush plate (10, 12), which is held in its end positions by means of at least one holding mechanism (16, 18) that acts in the circumference direction (14).