Abstract: A motor has a field body having a number of field poles and an armature body having a number of coils which is placed outside of the above described field body in the radial direction. A commutator secured to the armature body has a number of segments to which the coils are respectively connected. The motor has a power supplying part for supplying a current to the coils and a brush holder which is secured to the field body. The brush holder contains an anode side brush device which makes contact with and slides against the commutator and the power supplying part and a cathode side brush device which makes contact with and slides against the commutator and the power supplying part. Accordingly, the efficiency of use of the coils can be increased.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: The present invention relates to an electrical drive unit with an electric motor and a transmission, wherein the motor has a rotor shaft (6), to which a rotor (10) and a commutator (11) are fitted in a manner fixed against rotation, wherein a commutator sliding contact (23) is provided in order to make contact with the commutator (11), and wherein an electrical connection is provided between an electrical terminal (18) and the commutator sliding contact (23). According to the invention, one cable and one special step in the manufacturing process are dispensed with by virtue of the fact that the electrical connection runs via the rotor shaft (6).

Abstract: Each brush box, which receives a corresponding brush, has a contact wall. The contact wall becomes deformable when the temperature of the contact wall reaches a predetermined temperature. A radially outer end surface of the brush is tilted relative to the contact wall, so that the brush is urged against the contact wall by a compression coil spring, which urges the brush against a commutator of an armature. Upon energization of the armature, when the temperature of the brush reaches a predetermined temperature, an urging force of the spring, which is conducted to the contact wall through the brush, causes deformation of the contact wall to disengage a radially inner end of the brush from the commutator.

Abstract: The invention relates to a protective cover which is intended to be mounted on the rear bearing (14) of a polyphased rotating electrical machine, such as an alternator or an alternator-starter for a motor vehicle. The inventive cover is of the type that consists of: an outer frame comprising a rear bearing and supporting a polyphased wound stator, the phase outputs thereof being connected to a phase connector (102); and a support which is made from an electrically-insulating material, which is mounted in a fixed manner to the rear bearing and which supports the phase connector (102). The cover is designed both to support the phase connector and to cover the rear bearing. The invention also relates to an alternator and an alternator-starter comprising one such cover. The invention is suitable for alternators and alternator-starters for motor vehicles.

Abstract: A motor assembly (20) includes a motor (22) and an end cap (26). The end cap (26) includes an electrically insulating body (28) having a peripheral edge (30) that interfaces with a conductive housing (24) of the motor (22). Motor terminals (94, 102) and an electromagnetic suppression (EMD) chip device (54) are located within the body (28). The chip device (54) has an input terminal (74) in electrical communication with the motor terminal (94), an input terminal (76) in electrical communication with the motor terminal (102), and an earth terminal (78). A conductive ground strap (56) is in electrical communication with the earth terminal (78). The ground strap (56) encapsulates and retains the chip device (54) in the end cap (26) and has an end (60) fitted onto the peripheral edge (30) of the end cap (26) between the end cap (26) and the conductive housing (24) of the motor (22).

Abstract: A brush holder device includes a brush including an integrally formed engagement portion; a brush arm having an engagement hole formed therein, the engagement hole assuming substantially the same shape as that of the engagement portion of the brush, and including brush contact portions located at laterally opposite edges of the engagement hole; and a holder. The holder has an engagement hole formed therein, the engagement hole assuming substantially the same shape as that of the engagement portion of the brush, and is fixedly attached to the brush arm such that the engagement hole is aligned with that of the brush arm. The engagement portion of the brush is press-fitted into the engagement holes of the holder and the brush arm, which are fixedly attached to each other, to thereby be fixed in place.

Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.

Abstract: An electric machine includes brushes and a brush-holder support in which an electrical connection of components of the brush-holder support is realized with the aid of a flex foil. Furthermore, a method for producing a brush-holder support for an electric machine.

Abstract: An assembly of a brush system (3) can be simplified by at least one mechanical contact element (33) for providing an external interface. The external interface electrically connects the brush system (3) to a connecting element (4) outside the brush system (3), for example a printed circuit. Provision of the external interface on the brush system (3) allows to assemble the electric actuator (1) in separate assembly steps.

Abstract: The rear cover of a vehicle-use AC generator is integrally formed with a portion that is shaped to enclose at least a part of a circumferentially extending region around the slip rings of the generator. Hence the rear cover, alone or in combination with an appropriately shaped brush holder, serves to seal the region of contact between the slip rings and brushes against intrusion of foreign matter, without the use of sealing members for preventing such intrusion.

Abstract: A brush holder assembly for an electrical motor includes a brush box including a main body and a cover portion, the main body with a cavity and including a set of first arms extending in opposition from the main body. The cover portion includes a set of second arms extending in opposition from the cover portion, and a set of projections extending in opposition to one another from the cover portion. Each of the set of first arms and a respective one of the set of second arms define a channel therebetween sized to receive a portion of a sleeve of the electric motor. The assembly also includes a cover that is coupled to the cover portion of the brush box, a brush located in the cavity of the brush box, and a spring positioned against the brush to force the brush towards a commutator of the electric motor.

Abstract: A power tool includes a tool housing and a motor. The motor includes a commutator and a brush assembly around the commutator. The brush assembly has two pieces. The power tool is assembled by inserting the first piece of the brush assembly in a first portion of the housing of the power tool, inserting a frameless motor in the first portion of the power tool housing, mating the second piece of the brush assembly to the first piece, and mating a second portion of the power tool housing to the first portion of the power tool housing.

Abstract: A brush board assembly for a DC or AC motor employs a spool-shaped frame unitarily formed of a mounting plate, a series of support members that extend axially and define the brush holders, and an outer support plate that is generally parallel to the mounting plate. This frame may be molded of a high strength, high temperature resin for heavy duty motor use. Brush hold down springs are mounted onto push-in carriers that fit into receptacles on the support members. Preferably, scroll or volute springs are employed, and a stop arm on the carrier allows the free end of the spring to be held out of the way for installation or brush change out.

Abstract: An electric motor includes carbon brushes (5) disposed in a holder (6) that are pressed by means of a spring force (7) in a radial direction against a jacket face of a cylindrical collector (4) that is fixed to an armature shaft (2) of the motor. The holder (6) for the carbon brushes (5) can be removed from the motor with little effort as a result of a provision of covering means (11, 12) that cover a pivot bearing (3) of the armature shaft (2) to protect it against the entry of dirt on a side of the covering means (11, 12) facing the holder (6) for the carbon brushes (5), provided with one or more chamfers (14, 15) in such a way that the carbon brushes (5) slide over the covering means (11, 12) as the holder (6) is being pulled off and that the carbon brushes (5) thereby are thrust radially outward counter to the spring force (7).

Abstract: A carbon brush guide for dynamoelectric machines, in particular for electric motors. The carbon brush guide is produced from aluminum and has at least one insulating layer made of anodized aluminum. Such a carbon brush guide is used in particular for multilayer carbon brushes. The carbon brush guide produces little brush noise, and experiences less wear and tear.

Abstract: A brush system for an electric drive unit has a base to which brush system elements are fastened. Strip conductors via which required electrical connections are established are also provided on the base. Furthermore, a flat resistor that is disposed in a resistor housing is inserted into the brush system . The resistor housing is made of a thermally conductive material while being provided with air passage holes.

Abstract: A brush holder of a motor is provided with a holder body portion and a connector portion, which are integrally formed from a resin. The holder body portion is installed in a yoke housing of the motor to hold a brush to be in slide contact with a commutator. The connector portion is connected with an external connector to energize an armature. A grounding terminal is embedded in brush holder to extend from the holder body portion to the connector portion to be connected to a grounding line of the external connector. A capacitor is installed on the holder body portion to connect a point on a power supply terminal between the connector portion and the brush to the grounding terminal.

Abstract: In a commutator motor, a brush holding device includes a plurality of brush holders and a substantially annular holder plate. Each of the brush holders includes a holder frame, which receives a pair of brush and spring, and a bottom plate having two opposite side portions. The holder plate is disposed around a commutator and has a major surface on which a plurality of pairs of guide walls are formed; each pair of the guide walls defines a pair of grooves. The side portions of the bottom plate of each of the brush holders are respectively fit in a corresponding pair of the grooves defined by the guide walls. Each of the brush holders has a radially outer end that abuts an inner surface of a side wall of an end frame, whereby radially outward movement of each of the brush holders is restricted by the end frame.

Abstract: A miniature motor 1 includes: a motor case 2; a gear case 5 connected to the motor case 2, for pivotally supporting an output shaft 15; a brush holder 30, 30? for holding a brush 17 and attached to the gear case 5; and a brush holder attaching portion 7, 7?, which is formed into a recess-shape, into which the brush holder is press-fitted in the axial direction of the output shaft, the brush holder attaching portion being formed integrally with the gear case.

Abstract: A brush holder for a motor includes two elongated electrical conductors and a flexible, electrically-insulative brush-holder body which separately surrounds, and is strip-molded to, the conductors and which has a distal end portion including brush recesses. A motor is described which includes two support bearings axially located to one side of an armature core and a commutator and a brush holder axially located to the other side of the armature core wherein an armature winding includes a first portion at least partially axially overlapping a support bearing and a second portion at least partially axially overlapping the commutator and the brush holder. A motor system is described which includes a motor and an assembly having a component operatively driven by the motor wherein two support bearings are located to one side of an armature core, one attached to a motor end plate and one attached to an assembly housing.

Abstract: A brush mounting plate for a universal motor includes U-shaped brush guiding plates (4) for radially guiding carbon brushes (3) and having radially offset guiding plate feet (5) which extend through associated mounting holes (6) formed in the brush mounting plate (1), with at least two guiding plate feet (5) being spaced at different distances from respective adjacent end surfaces (11a, 11b) of an associated brush guiding plate (4).

Abstract: Thread structure for the shaft grounding of an electric motor having a thin thread formed on the surface of the slip ring or the shaft to replace the conventional face contact with the “linear contact” between the surface of the carbon brush and the thread head. During the rotation, the development of friction heat and the oxidation film will be substantially eliminated. Furthermore, the effect of spiral conveyor belt is created when the thread rotates. This can remove the toner, copper powder, etc. produced by friction acting on the surface of the carbon brush and keep a permanent cleanness of the surface of the carbon brush. In this way, a stable contact resistance between the shaft (or the slip ring) and the carbon brush can be maintained and a long-term test shows that the wear of the carbon brush will be further reduced before improvement.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: General versatility of a brush holder is enhanced regarding a difference of specifications of connector parts, and costs of an electric motor with brush are reduced. A pair of brush-side connection terminals electrically connected to brushes is provided to a brush holder mounted inside a motor yoke. A connector part and a pinching part are provided in a connector unit formed separately from the brush holder, power connection terminals are provided in the connector part, and connector-side connection terminals electrically connected to the power connection terminals are provided inside the pinching part. The pinching part is disposed so as to overlap with the brush holder axially, thereby electrically connecting the brush-side connection terminals and the connector-side connection terminals, and the brushes are electrically connected respectively to the power connection terminals, and the pinching part is sandwiched and fixed between the motor yoke and a gear case.

Abstract: A connector part extends outward of a yoke housing from a holder base and is connectable with an external connector to receive an electric signal. A contact base extends from the holder base into an interior of the gear housing through a communication hole, which is formed in a yoke housing side end of the gear housing. The contact base supports terminals, which provide an electrical connection between stationary contacts and brushes. An intermittent drive unit is installed to the connector part to intermittently drive an armature through the brushes based on the electric signal received from the external connector.

Abstract: Electric motor, as well as a brush mount component (34) for positioning of carbon brushes with respect to a commutator (30) of an electric motor (12), having at least one attachment means (55) for fixing the brush mount component (34) on a printed circuit board (28), with an earth contact plate (70) being mounted on the brush mount component (34) and being designed symmetrically with respect to the arrangement of the carbon brushes (32). A method for production of an electric motor such as this is also described.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: A carbon brush holder includes an insulated housing having a through hole with a first section, a second section and a stepped portion between the first and second sections. A carbon brush-holding member is inserted into the first section of the insulated housing and has a first end face, a second end face opposite to the first end face, and an insertion portion adjoined with the second end face. The insertion portion of the carbon brush-holding member extends into the second section of the insulated housing, thereby enabling the second end face of the carbon brush-holding member to be located in the second section of the insulated housing. Thus, the second end face of the carbon brush-holding member can firmly contact a conductive member that is disposed inside the second section of the insulated housing and electrically connected with a carbon brush inserted into the carbon brush-holding member.

Abstract: The present invention generally provides a motor-fan unit including a motor assembly having a shaft, a commutator supported on the shaft, and a pair of brushes in electrical contact with the commutator, a fan assembly having an impeller coupled to the shaft, an end plate assembly located between the impeller and the motor assembly said end plate assembly including a plate portion defining an opening throughwhich the shaft passes, wherein said commutator is located near the opening, and a pair of brush retainers adapted to receive the brushes formed on the plate portion adjacent said commutator, the brush retainers opening toward the fan assembly.

Abstract: A motor includes a bearing and a bearing holder. The bearing is employed for rotatably supporting a motor shaft. The bearing holder is formed of a resin material and adapted to retain the bearing. Further, the bearing holder includes a cylindrical portion to which the bearing is press-fitted and a planar portion which is formed integrally with the cylindrical portion and is adapted to be arranged perpendicularly to the motor shaft. The cylindrical portion includes a first slit extending in an axial direction. The planar portion includes a second slit extending continuously with the first slit of the cylindrical portion.

Abstract: In a terminal of an electric motor, a branch projects from a terminal connection on a side opposite from an extension. A projecting end side of the branch extends in an installation direction of the terminal, which is a direction for installing the terminal to a housing. The terminal is tiltable about a portion of the extension, which serves as a fulcrum, to cause abutment of the branch against a wall surface of the housing when the terminal connection receives a force in a direction opposite from the installation direction.

Abstract: A brush card assembly 10 includes a brush card member 12, conductive contacts 14 provided on the brush card member, and brushes 16 mounted to be electrically in contact with the conductive contacts. The assembly 10 also includes brush box 18 associated with each of the brushes. Each brush box includes an integral spring 24 constructed and arranged to bias an associated brush to contact a commutator, and an integral retainer 26 constructed and arranged to exert pressure on the associated brush once the brush is disengaged from the commutator.

Abstract: A brush assembly may include a support member, a conductive arm having a first end portion and a second end portion, where the first end portion is coupled to the support member, a brush coupled to the second end portion of the conductive arm, and a biasing member configured to apply a force to the conductive arm.

Abstract: A brush device for an electric machine having at least one brush and at least one element such as a helical, scroll, or plunger spring for pressing each brush against a rotating contact element, for example a commutator. In at least one further element for example a spring tab, counteracts a lifting of each brush away from the contact element. To this end, the spring tab is inclined at an angle, as a result of which it exerts a weaker action when the brush moves in the direction toward the contact element than it does counter to this direction. As a result, the brush can be repositioned, but is prevented from lifting away from the contact element. This also reduces the danger of vibrations.

Abstract: A cooling module includes a shroud (38) having an integral cover (42). The cover receives bearing structure (40). A fan (36) is provided for moving air. A rotor and stator assembly (30) has an opened end and includes a stator (29) having permanent magnets. A rotor (31) includes a lamination stack (16), windings (21), a commutator (20); and a shaft (18). The rotor is associated with the stator so as to rotate with respect thereto. One end (34) of the shaft is coupled with the fan and another end (39) of the shaft is received by the bearing structure. A brush and connector unit (52) is associated with the cover of the shroud and includes brushes (58) associated with the commutator, and an electrical connector (62). The cover covers the opened end of the rotor and stator assembly and covers at least a portion of a brush and connector unit.

Abstract: A brush holder incorporates a terminal integral part, which has a coupling portion. The coupling portion couples the terminals with each other. The brush holder has a resin body and a plurality of terminals. The resin body has an opening. The terminals are embedded in the resin body. The terminals are coupled to each other by the coupling portion as an integral part before being embedded in the resin body. The coupling portion is exposed from the opening of the resin body. The terminals are separated from each other by cutting the coupling portion, which is exposed from the opening of the resin body. A coating member coats the opening of the resin body to insulate each terminal.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: An alternator (AC generator) to be mounted on a vehicle comprises slip rings, brushes, a brush holder, a rear cover, and sealing members. The slip rings are fixed on a rotary shaft and rotatable together with the rotary shaft. The brushes are slidable on the slip rings and the brush holder accommodates the brushes therein. The slip-ring cover covers the slip rings as well as the brush holder and the rear cover covers electronic components including the brushes. The sealing members give a sealing performance to an inner space containing slid portions of the brushes on the slip rings. The rear cover, the brush holder, and the sealing member have a ventilating passage for positively causing an flow of air from the inner space containing the slid portions of the brushes on the slip rings to an outside of the alternator.

Abstract: Terminal plates are located in a brush holder base, a spring and a brush are located in the brush holder base, and the terminal plates are connected to pigtails in an area within 90° in a backside of an introducing portion of the pigtails in the brush, whereby operating noise and ripples of torque of a dynamo-electric machine are reduced.

Abstract: In one embodiment of the present invention there is provided a brush holder for use with an electric motor, generator, or actuating device. The brush holder includes a body having an upper portion and a lower portion. A pair of flanges separately extends from opposing sides of the lower portion. Each flange includes a channel to provide a method of adjustably attaching the body to the device. A pair of members separately extends from opposing sides of the upper portion and each member includes a curved surface to accommodate coil ends of a constant force spring. A lateral bore is positioned through the body with openings to the bore being positioned about the pair of members. The bore is sized to accommodate a middle section of a constant force spring. An anterior bore positioned through the body transverses the lateral bore and sized to accommodate a carbon brush.

Abstract: A power tool has an electric motor, a brush element that is supported rotatably for switchover between clockwise operation and counterclockwise operation of the electric motor and includes a brush holder, and a switch unit, embodied separately from the brush element and connected in form-locking fashion to the brush element, which switch unit has an actuating element for actuation by a user, can be slipped in the axial direction onto the brush element, located on the electric motor, and is connected in the axial direction to the brush element.

Abstract: An automotive alternator has slip-rings connected to a rotor shaft and a brush device covering the slip-rings. The brush device is composed of a brush holder supporting brushes therein and a slip-ring cover firmly connected to the brush holder. The slip-ring cover includes a wall curved in a U-shape and a pair of flat walls closing the axial ends of the curved wall. Openings for ventilating the brushes and the slip-rings are formed between the curved wall of the slip-ring cover and the sidewalls of the brush holder. When the brushes are positioned downward of the slip-rings, the openings are open to the downward of the slip-rings. Therefore, water is prevented from entering into the brush device through the openings.

Abstract: The present invention relates to a brush holder for an electrical machine, including a housing for receiving a brush, a prestressing element, and a securing element disposed on the housing, for securing the brush holder to the electrical machine. The securing element is embodied as essentially T-shaped.

Abstract: Brush holder assemblies are detailed. The assemblies permit on-line brush replacement and are interchangeable with devices currently provided by original equipment manufacturers. As well, they allow use of brushes longer than those employed in existing on-line replacement assemblies.

Abstract: Disclosed herein is an apparatus that relates to a dynamoelectric machine brush holder assembly. The apparatus comprising, a plurality of brushes, a plurality of brush holders each having a cavity receptive of one of the plurality of brushes and having two protrusions extending in opposite directions along a surface of the brush holder. A base plate with a surface and a plurality of pairs of tangs radially inwardly open radially outwardly closed and each receptive of one of the protrusions of the brush holders.

Abstract: Disclosed herein relates to a dynamoelectric machine brush. The brush comprising, a first brush surface electrically engagable with a rotatable conductor of a dynamoelectric machine in response to the brush being urged toward the rotatable conductor, and a contoured brush surface on a side of the brush opposite the first brush surface. The contoured brush surface further having at least one recess receptive of and complementary in shape to a biasing member that urges the brush towards a rotatable conductor of a dynamoelectric machine.

Abstract: An electrical hand-held power tool (2) includes an electric motor (4) with a stator (12), and a device (26) for reversing the rotational direction of the motor (4) and which has a contact carrier (28) fixedly securable on the stator housing with a releasable connection element and having field contacts (32) electrically connectable with the stator winding (14), and fixed contacts (42a, 42b) electrically connected with the field contacts (32), with the reversing device (26) also including a brush carrier (30) provided with carbon guides (48) and switching contacts (52a, 52b) electrically connected with the carbon guides (48) and electrically connectable with the fixed contacts (42a, 42b) of the contact carrier (28), the brush carrier (30) being rotatable relative to the contact carrier (28), and the stator housing (16) having an axial stop for the brush carrier (30).

Abstract: A motor assembly includes a commutator having a shaft extending axially therefrom, a commutator end bracket assembly, and at least two brushes carried by the commutator end bracket assembly and in contact with the commutator. A disc is carried by the commutator for rotation therewith. The commutator includes a notch and the disc is rotatable therein.

Abstract: A motor includes a casing and a holder which support a rotation shaft. A concave groove is formed in the holder near the inner periphery of the holder. The concave groove accommodates a positive temperature coefficient thermistor functioning as an overcurrent protection device. A tapered cutout surface is formed on the outer wall of the holder so that the cutout surface is inclined at 45 degrees with respect to a line passing through the rotation shaft and the groove portion of the holder has a maximum length of the holder in its axis direction. A multi-direction input device includes these two motors functioning as driving sources to provide a force feedback to an operation lever. The first and second motors are disposed such that lines passing through their rotation shafts are orthogonal to each other and cutout surfaces are opposed to each other with an intersection of the lines therebetween.