Inorganic Carbon Containing Coating Material, Not As Steel (e.g., Carbide, Etc.) Patents (Class 427/577)
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Patent number: 6924001Abstract: A production device for a DLC film-coated plastic container and a production method therefor, capable of forming DLC (diamond-like carbon) films simultaneously on the inner surfaces of a plurality of plastic containers, and reducing variations in film thickness. A production device for DLC film-coated plastic containers, for forming a plurality DLC films simultaneously, characterized by comprising a columnar external electrode (3) having housing spaces in which a plurality of plastic containers (7a-7d) can be disposed in parallel and independently, internal electrodes (9a-9d) respectively disposed in the housed containers (7a-7d), a matching box (14) connected to the external electrode (3) and impedance-matching a high-frequency load, and a high-frequency power supply (15) connected to the matching box.Type: GrantFiled: December 25, 2000Date of Patent: August 2, 2005Assignees: Mitsubishi Shoji Plastics Corporation, Youtec Co., Ltd.Inventors: Kenichi Hama, Tsuyoshi Kage, Takumi Kobayashi, Tomoyuki Araki
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Patent number: 6919107Abstract: In a process for treating a surface with the aid of a glow discharge plasma sustained in a gas of substantially ambient pressure between two electrodes (10, 10?) unwanted effects of plasma filaments occurring in such a plasma are prevented by positioning the surface (17) to be treated in an edge region (14?) of the plasma. The surface is placed on one side of a plasma space (14) defined by the electrode faces (11, 11?) beyond a pair of aligned edges (13, 13?) of the electrode faces (11, 11?), at a distance of a few millimeters from these edges (13, 13?), and facing these edges (13, 13?). The treatment gas or treatment gas mixture is fed to the plasma space (14) from a second side opposite the edge region (14?) in which the surface (17) to be treated is positioned. During treatment, a substrate (16) whose one surface (17) is to be treated is either stationary or is advanced in a direction substantially perpendicular to the electrode faces (11, 11?).Type: GrantFiled: September 17, 2001Date of Patent: July 19, 2005Assignee: Tetra Pak (Suisse) S.A.Inventors: Walter Schwarzenbach, Bertrand Roessler, Pierre Fayet
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Patent number: 6916511Abstract: A method of forming a hardened nano-imprinting stamp is disclosed. The hardened nano-imprinting stamp includes a plurality of silicon-based nano-sized features that have an hardened shell of silicon carbide, silicon nitride, or silicon carbide nitride. The hardened shell is made harder than the underlying silicon by a plasma carburization and/or a plasma nitridation process. During the plasma process atoms of carbon and/or nitrogen bombard and penetrate a plurality of exposed surfaces of the nano-sized features and chemically react with the silicon to form the hardened shell of silicon carbide, silicon nitride, or silicon carbide nitride.Type: GrantFiled: October 24, 2002Date of Patent: July 12, 2005Assignee: Hewlett-Packard Development Company, L.P.Inventors: Heon Lee, Gun-Young Jung
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Patent number: 6913795Abstract: A method of making a tetrahedral amorphous carbon (ta-C) film comprises depositing carbon atoms over the surface of an object. The surface of the object is kept exposed to fluorine atoms during the deposition of the carbon atoms. The method allows the fluorine atoms to scatter within the deposited carbon atoms in the tetrahedral amorphous carbon film. The hardness of the tetrahedral amorphous carbon film can be improved in response to an increased content of sp3 carbon bonds included within the tetrahedral amorphous carbon film. In addition, the tetrahedral amorphous carbon film still provides a sufficient repellent performance to water due to the fluorine atoms existing near the exposed surface of the tetrahedral amorphous carbon film.Type: GrantFiled: October 28, 2002Date of Patent: July 5, 2005Assignee: Fujitsu LimitedInventor: Hiroyuki Hyodo
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Patent number: 6881538Abstract: Materials for use in miniaturized arrays, the arrays, and methods of manufacturing. Materials for making arrays described include a substrate with a silicon-containing layer, optionally with linking agents and reactants.Type: GrantFiled: March 5, 2000Date of Patent: April 19, 2005Assignee: 3M Innovative Properties CompanyInventors: Louis C. Haddad, Moses M. David, Kurt J. Halverson, Sanjay L. Patil, Jerald K. Rasmussen, James I. Hembre
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Patent number: 6878418Abstract: A system and method for improving the durability and reliability of recording media used in hard drives is disclosed. A protective overcoat made by depositing a diamond like carbon (DLC) layer over a magnetic layer and then depleting a portion of the DLC protective layer of hydrogen before it is coated with a Perfluoropolyethers (PFPE) using an in-situ vapor lubrication technique. The portion of the DLC layer which is depleted can be data zone of the media so that the lubricant-bonding ratio is higher for the landing zone than it is for the data zone.Type: GrantFiled: March 27, 2003Date of Patent: April 12, 2005Assignee: Seagate Technology LLCInventors: Xiaoding Ma, Michael Joseph Stirniman, Jing Gui
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Patent number: 6878419Abstract: The application discloses methods of plasma treatment that employ an ion sheath in a capacitively-coupled system to increase the hydrophilicity of porous articles, including microporous articles having pore sizes of 0.05 to 1.5 micrometers, both on their surfaces and in their pores such that the articles' bulk wetting properties are improved.Type: GrantFiled: December 14, 2001Date of Patent: April 12, 2005Assignee: 3M Innovative Properties Co.Inventors: Moses Mekala David, Brinda Balasubramaniam Lakshmi
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Patent number: 6863938Abstract: A diamond foam article comprises diamond deposited material on a substrate having an open contiguous structure at least partially filled with a filler material. Methods for forming a diamond foam article comprise providing a foam substrate; preparing the foam substrate for diamond deposition; depositing diamond material on the foam substrate by one of several diamond deposition methods; and at least partially filling the diamond foam article with a filler material. Diamond foam articles are bonded to other components.Type: GrantFiled: January 9, 2003Date of Patent: March 8, 2005Assignee: P1 Diamond, Inc.Inventor: John M. Pinneo
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Patent number: 6858078Abstract: An apparatus for producing diamond in a deposition chamber including a heat-sinking holder for holding a diamond and for making thermal contact with a side surface of the diamond adjacent to an edge of a growth surface of the diamond, a noncontact temperature measurement device positioned to measure temperature of the diamond across the growth surface of the diamond and a main process controller for receiving a temperature measurement from the noncontact temperature measurement device and controlling temperature of the growth surface such that all temperature gradients across the growth surface are less than 20° C.Type: GrantFiled: November 6, 2002Date of Patent: February 22, 2005Assignee: Carnegie Institution of WashingtonInventors: Russell J. Hemley, Ho-kwang Mao, Chih-shiue Yan, Yogesh K. Vohra
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Patent number: 6855484Abstract: A method of forming a silicon carbide layer for use in integrated circuits is provided. The silicon carbide layer is formed by reacting a gas mixture comprising a silicon source, a carbon source, and a nitrogen source in the presence of an electric field. The as-deposited silicon carbide layer incorporates nitrogen therein from the nitrogen source.Type: GrantFiled: February 25, 2003Date of Patent: February 15, 2005Assignee: Applied Materials, Inc.Inventors: Francimar Campana, Srinivas Nemani, Michael Chapin, Shankar Venkataraman
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Patent number: 6855232Abstract: A method for making a magnetic disk comprises forming first and second protective carbon layers on a magnetic layer. The first protective carbon layer is predominantly SP3 carbon. The second protective carbon layer comprises about 50% or less SP3 carbon. The second protective carbon layer is very thin, e.g. between 0.1 and 1.0 nm thick. A lubricant layer (e.g. a perfluoropolyether lubricant) is applied to the second protective carbon layer. The second protective carbon layer facilitates improved cooperation between lubricant and the disk.Type: GrantFiled: December 5, 2003Date of Patent: February 15, 2005Assignee: Komag, Inc.Inventors: Bruce Jairson, Ching Jackie Tsoi, Wen Liu, Shigeto Hashimoto, Eric Woo Hock Yong, Tsutomu Tom Yamashita
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Patent number: 6851939Abstract: A system for chemical vapor deposition at ambient temperature using electron cyclotron resonance (ECR) comprising: an ECR system; a sputtering system for providing the ECR system with metal ion; an organic material supply system for providing organic material of gas or liquid phase; and a DC bias system for inducing the metal ion and the radical ion on a substrate is provided, and a method for fabricating metal composite film comprising: a step of providing a process chamber with the gas as plasma form using the ECR; a step of providing the chamber with the metal ion and the organic material; a step of generating organic material ion and radical ion by reacting the metal ion and the organic material with the plasma; and a step of chemically compounding the organic material ion and the radical ion after inducing them on a surface of a specimen is also provided.Type: GrantFiled: April 17, 2002Date of Patent: February 8, 2005Assignee: Korea Institute of Science and TechnologyInventors: Joong-Kee Lee, Dal-Keun Park, Byung-Won Cho, Joo-Man Woo, Bup-Ju Jeon
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Patent number: 6838126Abstract: A film comprising an i-carbon is formed by converting a reactive gas containing a carbon compound gas into plasma by a resonance using a microwave and a magnetic field.Type: GrantFiled: July 8, 2002Date of Patent: January 4, 2005Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Naoki Hirose, Takashi Inujima, Toru Takayama
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Patent number: 6827976Abstract: A method for manufacturing a tool or machine component increases wear resistance by providing a base body made of a metal or of a hard metal and having a surface. At least a portion of the surface is vacuum coated with a hard solid layer system having at least one layer of a material selected from the group consisting of nitrides, carbides, oxides, carbonitrides, oxynitrides, and oxycarbonitrides of at least one metal. A metallic intermediate layer having the at least one metal is vacuum deposited on the hard solid layer system, and a sliding layer system is vacuum deposited on the metallic intermediate layer.Type: GrantFiled: April 17, 2002Date of Patent: December 7, 2004Assignee: Unaxis Trading AGInventors: Volker Derflinger, Hans Braendle, Christian Wohlrab
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Patent number: 6824836Abstract: A magnetic recording medium comprising a magnetic layer and a protective carbon-containing overcoat comprising a first carbon density, preferably of a low-density carbon, and a second carbon density different from the first carbon density, preferably of a high-density carbon, and a method of making and using the magnetic recording medium are disclosed.Type: GrantFiled: July 23, 2003Date of Patent: November 30, 2004Assignee: Seagate Technology LLCInventors: Jing Gui, Michael Stirniman, Xiaoding Ma
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Publication number: 20040224161Abstract: A substrate is coated with a layer(s) or coating(s) that includes, for example, amorphous carbon in a form of diamond-like carbon (DLC). In certain embodiments, the DLC inclusive layer may be doped with at least one polar inducing dopant (e.g., Boron, Nitrogen, and/or any other suitable polar inducing dopant) in order to make the layer more polar and thus more hydrophilic so as to have a lower contact angle &thgr;. In other embodiments, where such doping is optional, the DLC may be exposed to ultraviolet (UV) radiation in a manner sufficient to cause the contact angle &thgr; of the DLC layer to drop into a hydrophilic range (e.g., less than or equal to about 20 degrees).Type: ApplicationFiled: June 21, 2004Publication date: November 11, 2004Applicant: Guardian Industries Corp.Inventor: Vijayen S. Veerasamy
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Publication number: 20040219304Abstract: The present invention concerns an improved process for the deposition of amorphous hydrogenated carbon film, more specifically an improved low temperature, low power and low vacuum cathodic sputtering process. The invention also concerns the film produced by said process and articles containing an amorphous hydrogenated carbon film coating.Type: ApplicationFiled: February 17, 2004Publication date: November 4, 2004Inventors: Luiz Goncalves Neto, Ronald D. Mansano, Giuseppe A. Cirino, Luiz S. Zambom, Patrick B. Verdonck
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Publication number: 20040219294Abstract: A process and an arrangement by means of which it is possible to generate a layer system for the protection against wear, for the protection against corrosion and for improving the sliding properties or the like, which has an adhesive layer for the arrangement on a substrate, a transition layer for the arrangement on the adhesive layer and a cover layer of an adamantine carbon, the adhesive layer including at least one element from the Group which contains the elements of the 4th, 5th and 6th Subgroup and silicon, the transition layer comprising carbon and at least one element from the above-mentioned Group, and the cover layer consisting essentially adamantine carbon, the layer system having a hardness of at last 15 GPa, preferably at least 20 GPa, and an adhesion of at least 3 HF.Type: ApplicationFiled: February 5, 2004Publication date: November 4, 2004Applicant: Balzars AktiengesellschaftInventors: Orlaw Massler, Mauro Pedrazzini, Christian Wohlrab, Hubert Eberle, Martin Grischke
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Patent number: 6797335Abstract: This invention relates to metallurgy and machine building, more specifically to the development of a method that improves service life, durability and repair of machine components by applying coatings to working surfaces followed by special treatment of the surfaces. The essence of the invention is deposition of erosion and corrosion resistant coatings on machine components, that comprises a plurality of microlayers wherein each of the microlayers comprises one or more elements selected from the transition metal group, solid solutions or interstitial phases based thereon, and wherein one or more of the microlayers is subjected to high energy non-metallic ion deposition that causes changes in structure and composition of the deposited microlayer thus improving performance characteristics. After the full coating has been deposited, a vibromechanical treatment with micro-pellets is applied to the surface of machine components, that improves distribution of residual stresses.Type: GrantFiled: June 5, 2001Date of Patent: September 28, 2004Inventors: Anatol y Nikolaevich Paderov, Jouri Genrihovich Ve Xler
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Patent number: 6797336Abstract: The present invention is a method and apparatus for the synthesis of multi-component substances, comprising entities of at least two elements, molecules, grains, crystals, structural units, or phases of matter, in which the scale of the distribution of the elements, molecules, or phases of matter may range from on the order of nanometers or less, to about one millimeter, depending upon the specific materials and process conditions that are chosen. The method and apparatus of the present invention further provides processes for preparing these compositions of matter as thin films or particles.Type: GrantFiled: July 1, 2002Date of Patent: September 28, 2004Assignee: AMBP Tech CorporationInventors: James F. Garvey, Gary S. Tompa, Stuart G. MacDonald, Robert L. DeLeon
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Patent number: 6793849Abstract: An electrically conducting n-type ultrananocrystalline diamond (UNCD) having no less than 1019 atoms/cm3 of nitrogen is disclosed. A method of making the n-doped UNCD. A method for predictably controlling the conductivity is also disclosed.Type: GrantFiled: December 12, 2003Date of Patent: September 21, 2004Assignee: The University of ChicagoInventors: Dieter M. Gruen, Alan R. Krauss, Orlando H. Auciello, John A. Carlisle
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Patent number: 6793979Abstract: A substrate is coated with a layer(s) or coating(s) that includes, for example, amorphous carbon in a form of diamond-like carbon (DLC). In certain embodiments, the DLC inclusive layer may be doped with at least one polar inducing dopant (e.g., Boron, Nitrogen, and/or any other suitable polar inducing dopant) in order to make the layer more polar and thus more hydrophilic so as to have a lower contact angle &thgr;. In other embodiments, where such doping is optional, the DLC may be exposed to ultraviolet (UV) radiation in a manner sufficient to cause the contact angle &thgr; of the DLC layer to drop into a hydrophilic range (e.g., less than or equal to about 20 degrees).Type: GrantFiled: October 2, 2003Date of Patent: September 21, 2004Assignee: Guardian Industries Corp.Inventor: Vijayen S. Veerasamy
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Patent number: 6787200Abstract: Process and device for depositing, by electron cyclotron resonance plasma, a web of carbon nanofibres or nanotubes, on a substrate without a catalyst, by injection of a microwave power into a deposition chamber including a magnetic structure with a highly unbalanced magnetic mirror and at least one electron cyclotron resonance zone within the interior of the deposition chamber itself and opposite the substrate. Under a pressure of less than 10−4 mbar, ionization and/or dissociation of a gas containing carbon is induced in the magnetic mirror in the center of the deposition chamber, thus producing species that deposit on the substrate, which is heated.Type: GrantFiled: January 2, 2002Date of Patent: September 7, 2004Assignee: Commissariat a l'Energie AtomiqueInventors: Marc Delaunay, Marie-Noëlle Semeria
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Publication number: 20040157006Abstract: After at least a magnetic layer is formed on a disk substrate, a carbon-based protection layer is formed by plasma CVD using a mixed gas of a hydrocarbon-based gas and a nitrogen gas under the condition that the temperature of the disk substrate with the magnetic layer formed thereon is higher than 200° C.Type: ApplicationFiled: February 11, 2004Publication date: August 12, 2004Applicants: HOYA CORPORATION, HOYA MAGNETICS SINGAPORE PTE. LTD.Inventors: Takashi Sato, Kenji Ayama, Masafumi Ishiyama
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Publication number: 20040157005Abstract: Briefly described, methods of forming diamond are described. A representative method, among others, includes: providing a substrate in a reaction chamber in a non-magnetic-field microwave plasma system; introducing, in the absence of a gas stream, a liquid precursor substantially free of water and containing methanol and at least one carbon and oxygen containing compound having a carbon to oxygen ratio greater than one, into an inlet of the reaction chamber; vaporizing the liquid precursor; and subjecting the vaporized precursor, in the absence of a carrier gas and in the absence in a reactive gas, to a plasma under conditions effective to disassociate the vaporized precursor and promote diamond growth on the substrate in a pressure range from about 70 to 130 Torr.Type: ApplicationFiled: February 5, 2004Publication date: August 12, 2004Inventor: Yonhua Tzeng
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Patent number: 6773762Abstract: In a case where a CF film is used as an interlayer dielectric film of a semiconductor device, when a wiring of tungsten is formed, the CF film is heated to a temperature of, e.g., about 400 to 450° C. At this time, F gases are desorbed from the CF film, so that there are various disadvantages due to the corrosion of the wiring and the decrease of film thickness. In order to prevent this, thermostability is enhanced. A compound gas of C and F, e.g., C4F8 gas, and a hydrocarbon gas, e.g., C2H4 gas, are used as thin film deposition gases. These gases are activated as plasma to deposit a CF film on a semiconductor wafer 10 using active species thereof. Then, Ar gas serving as a sputtering gas is introduced to be activated as plasma, and the CF film deposited on the wafer 10 is sputtered with the Ar plasma. If the thin-film deposition process and the sputtering process are alternately repeated, weak bonds existing in the CF film are removed by sputtering.Type: GrantFiled: May 18, 2000Date of Patent: August 10, 2004Assignee: Tokyo Electron LimitedInventor: Noriaki Fukiage
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Patent number: 6770332Abstract: In a case where a CF film is used as an interlayer dielectric file for a semiconductor device, when a wiring of tungsten is formed, the CF film is heated to a temperature of, e g., about 400 to 450° C. At this time, F containing gases are emitted from the CF film, so that there are various disadvantages due to the corrosion of the wiring and the decrease of film thickness. In order to prevent this, it is required to enhance thermostability. A compound gas of C and F, e.g., C4F8 gas, a hydrocarbon gas, e.g., C2H4 gas, and CO gas are used as thin film deposition gases. These gases are activated to deposit a CF film on a semiconductor wafer 10 at a process temperature of 400° C. using active species thereof. Since the number of diamond-like bonds are greater than the number of graphite-like bonds by the addition of CO gas, the bonds are strengthened and difficult to be cut even at a high temperature, so that thermostability is enhanced.Type: GrantFiled: May 18, 2000Date of Patent: August 3, 2004Assignee: Tokyo Electron LimitedInventors: Risa Nakase, Takeshi Aoki, Akira Suzuki, Yoshihiro Kato
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Patent number: 6755956Abstract: A method is described for catalyst-induced growth of carbon nanotubes, nanofibers, and other nanostructures on the tips of nanowires, cantilevers, conductive micro/nanometer structures, wafers and the like. The method can be used for production of carbon nanotube-anchored cantilevers that can significantly improve the performance of scaning probe microscopy (AFM, EFM etc). The invention can also be used in many other processes of micro and/or nanofabrication with carbon nanotubes/fibers. Key elements of this invention include: (1) Proper selection of a metal catalyst and programmable pulsed electrolytic deposition of the desired specific catalyst precisely at the tip of a substrate, (2) Catalyst-induced growth of carbon nanotubes/fibers at the catalyst-deposited tips, (3) Control of carbon nanotube/fiber growth pattern by manipulation of tip shape and growth conditions, and (4) Automation for mass production.Type: GrantFiled: June 4, 2001Date of Patent: June 29, 2004Assignee: UT-Battelle, LLCInventors: James Weifu Lee, Douglas H. Lowndes, Vladimir I. Merkulov, Gyula Eres, Yayi Wei, Elias Greenbaum, Ida Lee
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Patent number: 6753042Abstract: Wear-resistant and low-friction hard amorphous, diamond-like carbon coating (DLC) is formed directly on an eternal surface of a magnetic recording media sensor (MRMS). The coating demonstrates a high degree of hardness, low friction coefficient and moderate electric resistivity, providing abrasion-proof, low-clogging, static electricity-deterrent properties.Type: GrantFiled: May 2, 2000Date of Patent: June 22, 2004Assignee: ITAC LimitedInventors: Oleg Markovich Bakounine, Serguei Aleksandrovich Plotnikov, Ilia Shmulevich Trakhtenberg, Kensuke Uemura
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Patent number: 6730364Abstract: A method for preparing carbon molecular sieve membrane is invented. A thin carbon-containing film is first deposited on a porous substrate. The thin film is then bombarded by high energy ions for surface modification. The surface modified film is then baked or calcined at a high temperature. The carbon molecular sieve membrane prepared according to the present invention can be used for gas separation as well as liquid separation, ions or solvents, etc., exhibiting improved permeance and improved selectivity simultaneously in gas separation. The ion bombardment includes generating plasma and ions in a gas phase, and applying a negative bias voltage to the substrate.Type: GrantFiled: March 28, 2002Date of Patent: May 4, 2004Assignee: National Science CouncilInventors: Franklin Chau-Nan Hong, Liang-Chun Wang, Yoou-Bin Guo
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Patent number: 6723391Abstract: Method for producing cutting tools provides a first hard material coating on a first region of a tool base body containing at least one cutting edge, using a plasma vacuum coating process. A second hard material coating is provided on a second region which is adjacent the first, also via plasma vacuum coating process. Hard material for the coatings is a carbide, oxide, oxicarbide, nitride, nitrocarbide, oxinitride or nitrooxicarbide of at least two of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al. The first coating has a content of at least two of the metal elements which is at most 2 at % different from the content of the two metal elements in the second coating if the tool is for higher adhesive strength than hardness. The first coating has a content of the two metal elements that is different from the content of the two metal elements of the second coating by more than 2 at % if the tool is for higher hardness than high adhesive strength.Type: GrantFiled: April 6, 2001Date of Patent: April 20, 2004Assignee: Unaxis Balzers AGInventors: Volker Derflinger, Harald Zimmermann
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Patent number: 6720035Abstract: The method includes the phases of preparation of said ceramic discs once lapped and polished; and deposition of a layer of hydrogenated amorphous carbon (or DLC: Diamond-Like Carbon) on said ceramic discs, said deposition phase including the following stages: exposure of said ceramic discs to vacuum; application of a cleaning plasma on said ceramic discs; application of a first deposition plasma on said ceramic discs; and application of a second deposition plasma on said ceramic discs. The ceramic disc is characterized in that it includes a layer of hydrogenated amorphous carbon deposited directly onto the ceramic disc. Thereby are obtained ceramic discs for utilization in mixer valves of single-lever mixer type whose friction coefficient is lower that that of the ceramic discs currently used, all this without loss of leak tightness, without having to use grease and with a low manufacturing cost.Type: GrantFiled: July 15, 2002Date of Patent: April 13, 2004Assignee: Industrias Ramon Soler, S.A.Inventors: Josè-Luis Andújar, Joan Esteve Pujol, Xavier Ferret Picazo, Maria Benelmekki
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Publication number: 20040045636Abstract: A surface treatment method in which a surface of a part (7) is contacted with at least one activated species. The activated species is obtained by activating a gaseous medium containing at least two of the following elements: carbon, nitrogen, boron and oxygen. Preferably, the activated species is a neutral excited CN species. The activated species brings at least one interstitial element to the metal part (7) surface which is borne and maintained at a temperature enabling the interstitial element to be diffused into a surface layer of the metal part (7).Type: ApplicationFiled: February 21, 2003Publication date: March 11, 2004Inventors: Laurent Poirier, Jean-Paul Lebrun, Bernard Delmas
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Patent number: 6699531Abstract: In a case where a CF film is used as an interlayer dielectric film for a semiconductor device, when a wiring of tungsten is formed, the CF film is heated to a temperature of, e.g., about 400 to 450° C. At this time, a F gas is released from the CF film, so that there are various disadvantages due to the corrosion of the wiring and the decrease of film thickness. In order to prevent this, thermostability is enhanced. A compound gas of C and F, e.g., C4F8 gas, and a hydrocarbon gas, e.g., C2H4 gas, are used as thin film deposition gases. These gases are activated as plasma to deposit a CF film on a semiconductor wafer 10 using active species thereof. Then, a hydrogen plasma producing gas, e.g., H2 gas, is introduced to be activated as plasma, and the CF film deposited on the wafer 10 is irradiated with the H plasma.Type: GrantFiled: April 28, 2000Date of Patent: March 2, 2004Assignee: Tokyo Electron LimitedInventor: Noriaki Fukiage
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Publication number: 20040037972Abstract: An electron-emitting device contains a vertical emitter electrode patterned into multiple laterally separated sections situated between the electron-emissive elements, on one hand, and a substrate, on the other hand. The electron-emissive elements comprising carbon nanotubes are grown at a temperature range of 200° C. to 600° C. compatible with the thermal stress of the underlying substrate. The electron-emissive elements are grown on a granulized catalyst layer that provides a large surface area for growing the electron-emissive elements at such low temperature ranges.Type: ApplicationFiled: August 22, 2002Publication date: February 26, 2004Inventors: Kang Simon, Bae Craig, Kim Jung Jae
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Publication number: 20040037973Abstract: The invention encompasses a method for sequentially processing separate sets of wafers within a chamber. Each set is subjected to plasma-enhanced deposition of material within the chamber utilizing a plasma that is primarily inductively coupled. After the plasma-enhanced deposition, and while the set remains within the chamber, the plasma is changed to a primarily capacitively coupled plasma. The cycling of the plasma from primarily inductively coupled to primarily capacitively coupled can increase the ratio of processed wafers to plasma reaction chamber internal sidewall cleanings that can be obtained while maintaining low particle counts on the processed wafers.Type: ApplicationFiled: June 11, 2003Publication date: February 26, 2004Inventors: Weimin Li, Neal R. Rueger
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Patent number: 6689425Abstract: Ion beam-deposited, nitrogen-doped C:H films having substantially lower resistivities than undoped ion beam-deposited C:H films and suitable for use as hard, abrasion-resistant overcoat layers for magnetic recording media, such as hard disks, are formed by supplying a mixture of hydrocarbon and nitrogen gases to an ion beam generator. Nitrogen atom content of the films is controlled to within from about 5 to about 25 at. % by appropriate selection of the ratio of hydrocarbon gas flow to nitrogen gas flow. The resultant IBD i-C:HN films exhibit a reduced tendency for charge build-up thereon during hard disk operation by virtue of their lower resistivity vis-à-vis conventional a-C:H materials.Type: GrantFiled: October 22, 2001Date of Patent: February 10, 2004Assignee: SeagateTechnology LLCInventors: Xiaoding Ma, Kevin J. Grannen, Jing Gui, Jeffrey A. McCann, Mark A. Shows
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Patent number: 6680112Abstract: A process for producing a magnetic recording medium, which comprises the steps of forming a non-magnetic undercoat film and a magnetic film on a non-magnetic substrate; forming a carbonaceous protective film thereon through plasma CVD to produce a disk D; etching the surface of a carbonaceous protective film in an etching apparatus 2 by use of plasma generated from an etching gas; and forming a lubricating film on the carbonaceous protective film surface.Type: GrantFiled: June 14, 2000Date of Patent: January 20, 2004Assignee: Showa Denko Kabushiki KaishaInventors: Mikio Suzuki, Kimie Takagi, Wenqiang Lu, Hiroshi Daio
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Patent number: 6677001Abstract: A new chemical vapor reaction system is described. Instead of ECR where electrons can move as independent particles without interaction, a mixed cyclotron resonance is a main exciting principal for chemical vapor reaction. In the new proposed resonance, the resonating space is comparatively large so that a material having a high melting point such as diamond can be deposited in the form of a thin film by this inovative method.Type: GrantFiled: June 6, 1995Date of Patent: January 13, 2004Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Takashi Inujima, Naoki Hirose, Mamoru Tashiro, Shunpei Yamazaki
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Patent number: 6669996Abstract: A method of synthesizing metal doped carbon films by placing a substrate in a chamber with a selected amount of a metalorganic compound. An electron cyclotron resonance is applied to the chamber in order to vaporize the metalorganic compound. The resonance is applied to the chamber until a metal doped carbon film is formed. The metalorganic compound is preferably selected from the group consisting of an organic salt of ruthenium, palladium, gold or platinum.Type: GrantFiled: July 6, 2001Date of Patent: December 30, 2003Assignee: University of LouisvilleInventors: Mayumi Ueno, Mahendra Kumar Sunkara
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Patent number: 6660342Abstract: A method of forming a film by a plasma CVD process in which a high density plasma is generated in the presence of a magnetic field wherein the electric power for generating the plasma has a pulsed waveform. The electric power typically is supplied by microwave, and the pulsed wave may be a complex wave having a two-step peak, or may be a complex wave obtained by complexing a pulsed wave with a stationary continuous wave.Type: GrantFiled: August 10, 2000Date of Patent: December 9, 2003Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Akiharu Miyanaga, Tohru Inoue, Shunpei Yamazaki
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Patent number: 6656444Abstract: A method for making diamond material comprises providing a deposition chamber; placing a substrate in said deposition chamber; sealing and evacuating said deposition chamber; admitting to said deposition chamber gases suitable for diamond deposition; heating said substrate to a diamond deposition temperature; igniting and maintaining a plasma adjacent to a growth surface of said substrate such that said plasma extends no further than 1 mm from said growth surface of said substrate; and maintaining said plasma during a diamond deposition time period.Type: GrantFiled: October 27, 2000Date of Patent: December 2, 2003Assignee: P1 Diamond, Inc.Inventor: John M. Pinneo
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Patent number: 6652969Abstract: A carbon film containing fluorine and hydrogen, wherein a spectrum determined by FT-IR (Fourier Transform Infrared) spectrum analysis exhibits such a relationship that a ratio (IR.C—F)/(IR.C—H) between a peak area (IR.C—F) in a range from 1000 cm−1-1300 cm−1 resulting from C—F bonds and a peak area (IR.C—H) in a range from 2800 cm−1 to 3100 cm−1 resulting from C—H bonds is larger than 0, and a spectrum determined by XPS (X-ray photoelectron spectrum analysis) exhibits such a relationship that a ratio (F1S/C1S) between a peak intensity resulting from F1S and a peak intensity resulting from C1S is larger than 0 and smaller than 3. A carbon film containing hydrogen and nitrogen. A carbon film containing at least one of metal, metal compound, silicon and silicon compound.Type: GrantFiled: April 11, 2001Date of Patent: November 25, 2003Assignee: Nissin Electric Co., LTDInventors: Yasuo Murakami, Takahiro Nakahigashi, Jo Takeuchi
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Patent number: 6652923Abstract: An electron-emitting source includes a substrate and a coating film. The substrate is made of a material containing a metal serving as a growth nucleus for nanotube fibers as a main component, and has a plurality of through holes. The coating film is constituted by nanotube fibers formed on a surface of the substrate and wall surfaces of the through holes. A method of manufacturing an electron-emitting source is also disclosed.Type: GrantFiled: September 12, 2002Date of Patent: November 25, 2003Assignees: ISE Electronics Corporation, Nihon Shinku Gijutsu Kabushiki KaishaInventors: Sashiro Uemura, Takeshi Nagasako, Junko Yotani, Hirohiko Murakami
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Patent number: 6645575Abstract: A method is provided for making a blow molded multi-layer container having an upper wall portion, including an opening; an intermediate sidewall portion positioned beneath the upper wall portion; and a base portion positioned beneath the intermediate sidewall portion. The container includes (i) a molded inner layer formed from a plastic material, the inner layer having a vertical length and a carbon-treated inner surface; and (ii) a molded outer layer formed from recycled plastic that is substantially coextensive with the inner layer. The recycled outer layer comprises at least 40% by weight of the overall weight of the container, but can comprise more than 90% by weight. In a preferred embodiment, the thickness of the inner and/or outer layers is controllably adjusted along their respective vertical lengths. If functionally desirable, the inner layer and/or outer layer may also include additional barrier materials and/or oxygen scavenging/reacting materials.Type: GrantFiled: October 1, 2001Date of Patent: November 11, 2003Assignee: Plastipak Packaging, Inc.Inventor: William A. Slat
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Patent number: 6632483Abstract: The present invention includes a method of forming an aligned film on a substrate. The film is deposited and aligned in a single step by a method comprising the step of bombarding a substrate with an ion beam at a designated incident angle to simultaneously (a) deposit the film onto the substrate and (b) arrange an atomic structure of the film in at least one predetermined aligned direction.Type: GrantFiled: June 30, 2000Date of Patent: October 14, 2003Assignee: International Business Machines CorporationInventors: Alessandro Cesare Callegari, Praveen Chaudhari, James Patrick Doyle, Eileen Ann Galligan, Yoshimine Kato, James Andrew Lacey, Shui-Chih Alan Lien, Minhua Lu, Hiroki Nakano, Shuichi Odahara
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Patent number: 6599584Abstract: Methods and systems are provided for making a coated plastic container, such as for packaged beverages, possessing a gas barrier and having enhanced resistance to loss in barrier due to handling abuses expansion of walls of the container. The system comprises a vacuum cell, a coating source in the vacuum cell for supplying a coating vapor to an external surface of a plastic container positioned within the vacuum cell, and gas feeds for supplying one or more process gases into an interior space of the vacuum cell. The coating source heats and evaporates an inorganic coating material, such as metal or silicon, to form a coating vapor, which is energized to form a plasma. The process gases include a carbon-containing gas, such as acetylene.Type: GrantFiled: April 27, 2001Date of Patent: July 29, 2003Assignee: The Coca-Cola CompanyInventors: George Plester, Horst Ehrich
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Patent number: 6595623Abstract: There is provided a plastic base material having a reformed layer 2 formed on a plastic substrate 1 by reforming the surface layer thereof into a component containing fluorine at the ratio of the number of fluorine atoms to the number of carbon atoms, F/C, of 0.85 or more and 1.30 or less, and having highly durable water repellency and ink repellency. The method of manufacturing such a plastic base material comprises a step of reforming the surface of the plastic substrate 1 into a fluorine-containing carbon layer by imparting a specific energy to fluorine-containing plasma by applying an RF bias voltage to the plastic substrate 1 to form a surface having highly durable water repellency and ink repellency. A highly durable ink-jet printer that enables high-quality printing can be provided by the use of a head for an ink-jet printer fabricated by using this plastic base material.Type: GrantFiled: September 18, 2001Date of Patent: July 22, 2003Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Koichi Kotera, Hiroyoshi Tanaka, Isamu Inoue, Osamu Watanabe
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Patent number: 6596339Abstract: A method and apparatus for the non-contact in-situ temperature measurement of a material layer during chemical vapor deposition of the material on an underlying substrate are provided. Magnitude modulated UV light having a plurality of separated spectral components is directed at the material being deposited on the substrate. The modulated UV light has a plurality of wavelengths corresponding to different temperature dependencies of absorptance in the deposited material. The separated spectral components are within transparency spectral windows of a plasma media contained in the CVD reactor. A portion of the magnitude modulated UV light is directed as a reference into a comparison device, such as a spectrophotometer. Light reflected from the deposited material is also directed at the comparison device for comparison with the reference light. That is, the magnitudes of the magnitude modulated components of the reflected light and the reference light are compared at more than one spectral component.Type: GrantFiled: August 21, 2001Date of Patent: July 22, 2003Assignee: National Semiconductor CorporationInventor: Mikhail Yaroslavsky
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Patent number: 6582778Abstract: Disclosed is a method of treatment with a microwave plasma by maintaining a reduced pressure in a plasma-treating chamber for treatment with a plasma in which a substrate that is to be treated with a microwave plasma is contained, introducing a treating gas into the plasma-treating chamber and introducing microwaves into the plasma-treating chamber, wherein a metallic antenna is disposed in the plasma-treating chamber. The plasma is generated within a very short period of time maintaining stability after the microwaves are introduced into the plasma-treating chamber, and the treatment is accomplished maintaining stability.Type: GrantFiled: December 21, 2001Date of Patent: June 24, 2003Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Tsunehisa Namiki, Toshihide Ieki, Akira Kobayashi, Koji Yamada, Hideo Kurashima