Both Containing 0.01-1.7% Carbon (i.e., Steel) Patents (Class 428/683)
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Patent number: 6953627Abstract: A process for the production of thin walled parts of steel, wherein there are layers that are at least partly differently treatable relating to their strength and hardness qualities. This process can include creating a composite material from a plurality of different layers by connecting at least one core layer and at least one surface layer together. At least one layer of the core or surface layer is cast adjacent to another layer to form a composite material having an alloy gradient that is flat at each interface between any of the core layer or the surface layer. Next, the process can include deforming the composite material along a length of these layers. Finally the process can include heat treating the layers to transform the strength and hardness qualities of at least one of these layers.Type: GrantFiled: January 5, 2001Date of Patent: October 11, 2005Assignee: C.D. Walzholz-Brockhaus GmbHInventor: Hans-Toni Junius
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Patent number: 6939623Abstract: The steel plate is manufactured from a composition comprising C, N and S in an amount of 0.0150% by weight or less in total; Mn in an amount of 0.2 to 0.8% by weight; Al inan amount of 0.6% by weight or less; Si in an amount of 0.4% by weight or less; Cu and/or Sn in an amount of 0.1 to 0.6% by weight in total; and Fe for the remainder, and inevitably present elements, whereby the steel plate can show excellent electromagnetic shield effect and hot-dip galvanization properties.Type: GrantFiled: December 19, 2001Date of Patent: September 6, 2005Assignees: POSCO, Research Institute of Industrial Science & TechnologyInventors: Eel-Young Kim, Jae-Young Lee, Jin-Gun Sohn, Noi-Ha Cho, Young-Jin Kwak, Soon-Joo Kwon, Yong-Min Kim, Jung-Sik Lee
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Patent number: 6872466Abstract: A method of plugging an area of damaged mesh in a sifting screen. The method is applicable to screens in which woven wire mesh is stretched, tensioned and secured over a supporting frame containing a plurality of windows and in which local damage to the mesh is in an area of the mesh which overlies one of the windows. The method has the steps of inserting into the window a device which is a close fit therein, and securing the device in the window so as to completely cover the area of damaged mesh. The device may be a former having stretched thereacross and secured thereto mesh similar to that stretched across the window in question, or simply a plate or block. The device may be secured in place by a force or interference fit, mechanical means, or adhesive, or the device may be resiliently deformable to allow it to be pushed past a projection in the window, so as to snap fit the device in place.Type: GrantFiled: July 8, 2002Date of Patent: March 29, 2005Assignee: United Wire LimitedInventors: Graham Robertson, Caspar Hassall
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Patent number: 6869692Abstract: Bimetal saw band comprising a support band of high microstructural stability and fatigue strength, comprising 0.25 to 0.35% of carbon, 0.3 to 0.5% of silicon, 0.8 to 1.5% of manganese, 1.0 to 2.0% of molybdenum, 1.5 to 3.5% of chromium, 0.5 to 1.5% of nickel, 0.5 to 2.5% of tungsten, 0.15 to 0.30% of vanadium, 0.05 to 0.10% of niobium, 0.05 to 1.0% of copper, up to 0.2% of aluminum, up to 1% of cobalt, remainder iron including melting-related impurities, and tooth tips made from a steel with high wear resistance, comprising 1.0 to 2.0% of carbon, 3 to 6% of chromium, 1 to 5% of vanadium, 3 to 10% of molybdenum, 4 to 10% of tungsten, 4 to 10% of cobalt, up to 1% of silicon, up to 1% of manganese, up to 0.5% of niobium, up to 0.5% of nitrogen, remainder iron including melting-related impurities.Type: GrantFiled: February 6, 2003Date of Patent: March 22, 2005Assignee: Stahlwerk Ergste Westig GmbHInventors: Oskar Pacher, Werner Lenoir
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Patent number: 6866942Abstract: There is provided a tailored blank article for press forming, the article having an excellent formability and comprising multiple different plates of different thickness, which can evade a break of a low strength plate (or low-thickness plate) due to strength rate-determining is provided in press forming. The tailored blank article for press forming, having an excellent formability and comprising two or more kinds of raw plates, continuously welded together, each having a different tensile strength, is characterized in that a ratio (n1/n2) of a work hardening property value (n1) of a higher tensile strength plate and a work hardening property value (n2) of a lower tensile strength plate is set to be 0.75 or more and 3.8 or less.Type: GrantFiled: October 20, 2000Date of Patent: March 15, 2005Assignee: Nippon Steel CorporationInventors: Koji Hashimoto, Yukihisa Kuriyama, Toru Yoshida, Yasunobu Miyazaki
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Patent number: 6861161Abstract: A composite tool comprising a supporting part of a metallic material having a first composition and a working part of a metallic material having a second composition which is different from the first composition, a process for the manufacture thereof and a method of cutting an austentic alloy article with this composite tool. The supporting part of the composite tool is made of a tenacious iron-based material, and the working part is made of a precipitation harden iron-cobalt-tungsten alloy. The parts are joined by a metallic connection.Type: GrantFiled: May 30, 2001Date of Patent: March 1, 2005Assignee: Machner & Saurer GmbHInventors: Helmut Ponemayr, Karl Leban, Manfred Daxel Müller, Herbert Danninger
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Patent number: 6802432Abstract: An enamel cooking ware, of which the cooking ware's body consists of an inner coating layer, an outer coating layer, and the cooking ware's body; wherein, the cooking ware body is made of stainless steel, and a dense mass of small concaves with small sizes is formed on its surface. Both of the inner and outer coating layers are enamel layers; such enamel cooking ware, of which the thickness of cooking ware's body can be greatly reduced, the covering capability of the enamel-surface layer also can be enhanced greatly, and the weight can be lowered substantially.Type: GrantFiled: June 17, 2003Date of Patent: October 12, 2004Assignee: First Enamel Industrial Corp.Inventor: Liu Shu Tien
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Patent number: 6783871Abstract: The instant invention is directed to a bonded product, such as a manifold, for gas or liquid chromatographs, and a method for making the same. The bonded product is made using the following steps: (i) contacting two or more steel sheets; (ii) heating the contacted sheets to a temperature substantially below the melting temperature of the sheets; (iii) applying pressure to the contacted sheets; and (iv) cooling the contacted sheets. No intermediate foreign material is used to bond the steel sheets, e.g., no welding material or TLP diffusion bonding plate is utilized. Nonetheless, a strong, leak free bond is generated at temperatures as low as 1700° F. (926.6° C.). The bond is molecular in nature, as evidenced by grains that grow from one sheet to another across the interface between the two sheets.Type: GrantFiled: April 5, 2002Date of Patent: August 31, 2004Assignee: Agilent Technologies, Inc.Inventor: Peisheng Sheng
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Patent number: 6773829Abstract: A cast slab has a negative segregation zone composed of a multilayer structure of negative segregation layers disposed between dendrite or crystalline layers. The dendrite or crystalline layers are a deflection structure caused by vibration during formation of the cast slab. The negative segregation layers have a distance between them of not more than 2 mm and the number of negative segregation layers is not less than 3. The cast slab has an equi-axed crystal ratio of not less than 50% inside the multilayer negative segregation zone.Type: GrantFiled: March 7, 2002Date of Patent: August 10, 2004Assignee: Nippon Steel CorporationInventors: Katsuhiro Sasai, Eiichi Takeuchi, Hiroshi Harada, Hajime Hasegawa, Takehiko Toh, Keisuke Fujisaki
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Patent number: 6749954Abstract: A welded steel pipe is formed by heating or soaking an untreated welded steel pipe having a steel composition containing, on the basis of mass percent: about 0.03% to about 0.2% C, about 2.0% or less of Si, not less than about 1.0% to about 1.5% Mn, about 0.1% or less of P, about 0.01% or less of S, about 1.0% or less of Cr, about 0.1% or less of Al, about 0.1% or less of Nb, about 0.1% or less of Ti, about 0.1% or less of V, and about 0.01% or less of N; and by reduction-rolling the treated steel pipe at a cumulative reduction rate of at least about 35% and a final rolling temperature of about 500° C. to about 900° C. The welded steel pipe exhibits excellent hydroformability, i.e., has a tensile strength of at least about 590 MPa and an n×r product of at least about 0.22. The treated steel pipe is preferably reduction-rolled at a cumulative reduction rate of at least about 20% below the Ar3 transformation point.Type: GrantFiled: May 31, 2002Date of Patent: June 15, 2004Assignee: JFE Steel CorporationInventors: Takaaki Toyooka, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Akira Yorifuji, Takatoshi Okabe, Takuya Nagahama, Mitsuo Kimura
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Patent number: 6723453Abstract: A welded steel pipe is formed by heating or soaking an untreated welded steel pipe having a steel composition containing, on the basis of mass percent: about 0.05% to about 0.2% C; about 0.2% or less of Si; about 1.5% or less of Mn; about 0.1% or less of P; about 0.01% or less of S; about 0.1% or less of Al; and about 0.01% or less of N; and by reduction-rolling the treated steel pipe at a cumulative reduction rate of at least about 35% and a final rolling temperature of about 500° C. to about 900° C. The welded steel pipe exhibits excellent hydroformability, i.e., has a tensile strength of at least about 400 MPa and an n×r product of at least about 0.22. The treated steel pipe is preferably reduction-rolled at a cumulative reduction rate of at least about 20% below the Ar3 transformation point. The welded steel pipe is suitable for forming structural components.Type: GrantFiled: May 31, 2002Date of Patent: April 20, 2004Assignee: JFE Steel CorporationInventors: Takaaki Toyooka, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Akira Yorifuji, Takatoshi Okabe, Takuya Nagahama, Mitsuo Kimura
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Patent number: 6713190Abstract: A method is described for making a reinforcing wire frame for embedding in a moulded polymer support frame over which woven wire cloth is to be stretched and secured to form a sifting screen. The method involves locating lengths of cut wire substantially equally spaced apart in a jig to form a first array. A second array of lengths of cut wire is located over the first array with the lengths of wire in the second array being substantially at right angles to those of the first array. The lengths of wire in the first and second arrays are resistance welded at points of mutual intersection so as to form a first substantially rectilinear matrix.Type: GrantFiled: March 13, 2002Date of Patent: March 30, 2004Assignee: United Wire LimitedInventors: Gordon James Cook, Andrew Hughes, Arthur Robert Bailey, George Charles Hartnup, Dugald Stewart
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Patent number: 6709745Abstract: A method for effectively decreasing electromagnetic radiation by means of active absorbing material in a broad frequency band, preferably from 100 MHz-10 GHz, is provided wherein the material combines the desired shielding properties with the heat insulating properties of a porous material in addition to providing a favourable ratio between density and resistance. The method includes use of an absorber granulate which consists of a highly porous glass and/or ceramic granulate which is coated or filled with ferrite and/or an electrically conductive material.Type: GrantFiled: August 13, 2002Date of Patent: March 23, 2004Assignees: Hermsdorfer Institut Fuer Technische Karamik E.V., Colfirmit Rajasil GmbH & Co. KGInventors: Josef Kuchler, Jan-Thomas Kuehnert, Klaus Kupfer, Stefan Rossmayer, Wolfgang Schoeps, Hans-Werner Zier
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Patent number: 6706416Abstract: A method of producing a corrosion resistant ferrous product is disclosed. The product is produced by rolling a heated billet which comprises a mass of mild steel swarf in a stainless steel jacket. Two reducing agents are present in the jacket when the billet is heated. The first reducing agent is in the form of powdered aluminum, titanium turnings or other metal having a greater affinity for oxygen than chrome and which promotes the formation of CO rather than CO2 from air or oxygen which enters or evolves in the billet above about 800° C. The second reducing agent is in gaseous or vapour form substantially below that temperature. The second reducing agent may be provided by premixing with the swarf such substances as ammonium chloride or urea, which dissociate to form reducing gases when heated. Alternatively, the billet can be heated in a reducing furnace and the gas in the furnace may act as the second reducing agent.Type: GrantFiled: July 2, 2002Date of Patent: March 16, 2004Inventor: Antonino Giorgio Cacace
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Patent number: 6682829Abstract: A welded steel pipe is formed by heating or soaking an untreated welded steel pipe having a steel composition comprising, on the basis of mass percent: about 0.05% to about 0.3% C; about 2.0% or less of Si; more than about 1.5% to about 5.0% Mn; about 0.1% or less of P; about 0.01% or less of S; about 0.1% or less of Cr; about 0.1% or less of Al; about 0.1% or less of Nb; about 0.3% or less of Ti; and about 0.01% or less of N; and by diameter-reduction-rolling the treated steel pipe at a accumulated diameter reduction rate of at least about 35% and a finish rolling temperature of about 500° C. to about 900° C. The welded steel pipe exhibits excellent hydroformability, i.e., has a tensile strength of about 780 MPa or more and a n×r product of at least about 0.15. The treated steel pipe is preferably diameter-reduction-rolled at a accumulated diameter reduction rate of at least about 20% below the Ar3 transformation point.Type: GrantFiled: May 31, 2002Date of Patent: January 27, 2004Assignee: JFE Steel CorporationInventors: Takaaki Toyooka, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Akira Yorifuji, Takatoshi Okabe, Takuya Nagahama, Mitsuo Kimura
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Patent number: 6673468Abstract: The invention concerns a composite material in band or slab form made of two cover plates (1, 2), made of steel, which can be resistance welded together via electrically conductive bodies (4), and an intermediate layer (3) made of a filler material in which the bodies (4) are embedded, with the bodies (4), which are implemented as curved slugs, lying pressed flat between the cover plates (1, 2). This type of composite material is produced in that the filler material (3′) for the intermediate layer (3) is applied as a paste to a band (1′) serving as the first cover plate (1) as it passes by and the curved slugs (4′) are, after being laid on the filler material (3′), pressed into it at least until contact is made via a band (2′) supplied as the second cover plate (2) in a welding gap (8) formed by two roller electrodes (6,7) of a resistance welding device and the slugs are largely pressed flat with the bands (1′, 2′) during welding.Type: GrantFiled: December 3, 2001Date of Patent: January 6, 2004Assignee: Thyssen Krupp Stahl AGInventors: Friedrich Behr, Hans-Dieter Gall, Cetin Nazikkol
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Patent number: 6670048Abstract: A sintered sprocket is provided in which surface pressure resistance can be improved without using a forging processing. An Fe-based sintered alloy which contains C at 0.2 to 0.5% by weight, Mo at 0.2 to 1.0% by weight, and Ni at 0.2 to 1.0% by weight, and which exhibits a metallic structure in which an internal base layer comprises ferrite and bainite and in which the ferrite adjoins voids, is subjected to a rolling and is then subjected to carburizing and hardening.Type: GrantFiled: May 29, 2002Date of Patent: December 30, 2003Assignee: Honda Giken Kogyo Kabushiki KaishaInventor: Akira Fujiwara
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Patent number: 6667110Abstract: A hybrid steel cord and method of making such cord which includes, in contact with one or more carbon steel wire(s), at least one stainless steel wire whose microstructure contains less than 20% of martensite (% by volume). Articles made of plastic and/or rubber, in particular tire envelopes or the carcass reinforcement plies of such envelopes embodying such cords.Type: GrantFiled: September 13, 1999Date of Patent: December 23, 2003Assignee: Compagnie Générale des Establissements Michelin - Michelin & CieInventors: François-Jacques Cordonnier, Eric Depraetere
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Patent number: 6623869Abstract: A metallic material of the invention which comprises, in mass %, C: not more than 0.2%, Si: 0.01-4%, Mn: 0.05-2%, P: not more than 0.04%, S: not more than 0.015%, Cr: 10-35%, Ni: 30-78%, Al: not less than 0.005% but less than 4.5%, N: 0.005-0.2%, and one or both of Cu: 0.015-3% and Co: 0.015-3%, with the balance substantially being Fe, and of which the value of 40Si+Ni+5Al+40N+10 (Cu+Co), wherein the symbols of elements represent the contents of the respective elements, is not less than 50 and has excellent corrosion resistance in an environment in which metal dusting is ready to occur and, therefore, can be utilized as or in heating furnace pipes, piping systems, heat exchanger pipes and so forth to be used in a petroleum refinery or in petrochemical plants, and can markedly improve the equipment durability and safety.Type: GrantFiled: February 11, 2003Date of Patent: September 23, 2003Inventors: Yoshitaka Nishiyama, Nobuo Otsuka
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Publication number: 20030152477Abstract: Bimetal saw band comprising a support band of high microstructural stability and fatigue strength, comprising 0.25 to 0.35% of carbon, 0.3 to 0.5% of silicon, 0.8 to 1.5% of manganese, 1.0 to 2.0% of molybdenum, 1.5 to 3.5% of chromium, 0.5 to 1.5% of nickel, 0.5 to 2.5% of tungsten, 0.15 to 0.30% of vanadium, 0.05 to 0.10% of niobium, 0.05 to 1.0% of copper, up to 0.2% of aluminum, up to 1% of cobalt, remainder iron including melting-related impurities, and tooth tips made from a steel with high wear resistance, comprising 1.0 to 2.0% of carbon, 3 to 6% of chromium, 1 to 5% of vanadium, 3 to 10% of molybdenum, 4 to 10% of tungsten, 4 to 10% of cobalt, up to 1% of silicon, up to 1% of manganese, up to 0.5% of niobium, up to 0.5% of nitrogen, remainder iron including melting-related impurities.Type: ApplicationFiled: February 6, 2003Publication date: August 14, 2003Inventors: Oskar Pacher, Werner Lenoir
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Publication number: 20030148137Abstract: A round formwork module comprising a flexible skin having a front side which, when used, constitutes the forming surface for a concrete structure which is to be cast, and also provided with a rear side and a supporting structure which is arranged on the rear side of the skin and which can be displaced in order to enable the skin to be bent along a direction in which it extends. The invention is characterized in that the supporting structure has a base structure and two side elements which are arranged laterally, close to the base structure. The side elements are respectively secured to a lateral edge area of the skin and protrude therefrom close to the base structure. An adjustment device for adjusting the curvature is provided in between the base structure and the side elements.Type: ApplicationFiled: January 30, 2003Publication date: August 7, 2003Inventor: Niels Hollmann
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Publication number: 20030131914Abstract: A welding structural steel product having fine complex precipitates of TiN and CuS is provided which contains, in terms of percent by weight, 0.03 to 0.17%C, 0.01 to 0.05% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, 0.1 to 1.5% Cu, at most 0.03% P, 0.003 to 0.05% S, at most 0.005% O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 10≦N/B≦40, 2.5≦Al/N≦7, 6.5≦(Ti+2Al+4B)/N≦14, and 10≦Cu/S≦90, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.Type: ApplicationFiled: July 16, 2002Publication date: July 17, 2003Inventors: Hong-Chul Jeong, Hae-Chang Choi
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Publication number: 20030134144Abstract: A tool steel material is capable of having its carbides sufficiently fined in microstructure and also capable of reducing segregation of any of its constituent elements to the smallest possible amount in the material. In producing the material, a plurality of cast steel pieces are prepared and stacked to form a lamination pack. This lamination pack is then subjected to a hot-working process under pressure. As a result, the cast steel pieces of the pack are press-bonded to each other and unified. During this press-bonding process, the pack is also subjected to a diffusion heat treatment for enhancing diffusion of the elements of the material by permitting the elements to pass through a contact surface of each of the cast steel pieces, through which contact surface adjacent ones of the cast steel pieces are brought into contact with each other in the lamination pack.Type: ApplicationFiled: December 6, 2002Publication date: July 17, 2003Applicant: HITACHI METALS, LTD.Inventors: Masashi Muroshige, Shiho Fukumoto
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Patent number: 6589671Abstract: A method for joining a first part to a second part wherein the first part comprises machine cast iron and the second part comprises case-hardened steel comprises abrading a surface on each of the parts which are to be welded together with a groove, fitting the abraded surfaces together to form a welding groove and high-energy beam welding within austenitic welding wire for joining the parts together.Type: GrantFiled: April 24, 2001Date of Patent: July 8, 2003Assignee: Steyr-Daimler-Puch Fahrzeugtechnik AG & Co. KGInventor: Oskar Kehrer
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Patent number: 6565991Abstract: A composite doctor blade comprises a steel support band configured with a width and thickness suitable for mounting in a blade holder, with tensile and yield strengths suitable for a selected doctoring application. A wear resistant strip of high speed steel is integrally joined to an edge of the support band. The wear resistant strip has tensile and yield strengths higher than those of the support band, and has a hardness of between about 55 to 75 Rc.Type: GrantFiled: May 14, 2002Date of Patent: May 20, 2003Assignee: Kadant Web Systems, Inc.Inventor: Bilal Mehmood
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Publication number: 20030044638Abstract: A welded steel pipe is formed by heating or soaking an untreated welded steel pipe having a steel composition comprising, on the basis of mass percent: about 0.05% to about 0.3% C; about 2.0% or less of Si; more than about 1.5% to about 5.0% Mn; about 0.1% or less of P; about 0.01% or less of S; about 0.1% or less of Cr; about 0.1% or less of Al; about 0.1% or less of Nb; about 0.3% or less of Ti; and about 0.01% or less of N; and by diameter-reduction-rolling the treated steel pipe at a accumulated diameter reduction rate of at least about 35% and a finish rolling temperature of about 500° C. to about 900° C. The welded steel pipe exhibits excellent hydroformability, i.e., has a tensile strength of about 780 MPa or more and a n×r product of at least about 0.15. The treated steel pipe is preferably diameter-reduction-rolled at a accumulated diameter reduction rate of at least about 20% below the Ar3 transformation point.Type: ApplicationFiled: May 31, 2002Publication date: March 6, 2003Applicant: KAWASAKI STEEL CORPORATIONInventors: Takaaki Toyooka, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Akira Yorifuji, Takatoshi Okabe, Takuya Nagahama, Mitsuo Kimura
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Patent number: 6528012Abstract: In a welded structure and welded pipe, having members joined to each other by welding wherein, at least one of the members is formed of Fe—Ni-base low thermal expansion coefficient alloy, there is provided a welded structure and welded pipe having a weld metal free from cracking and achieving an excellent toughness and stress corrosion cracking resistance. Further, a welding material is provided which can form such a weld metal and is excellent in workability and weldability in fabrication. The weld metal comprises, on the weight % basis, Ni: 30 to 45%, Co: 0 to 10%, C: 0.03 to 0.5%, Mn: 0.7% or less, either one of or the total of Nb and Zr: 0.05 to 4%, and rare earth element: 0 to 0.5%, with impurities being P: 0.02% or less, Al: 0.01% or less, and oxygen: 0.Type: GrantFiled: March 30, 2001Date of Patent: March 4, 2003Assignees: Sumitomo Metal Industries, Ltd., Osaka Gas Co., Ltd., Kawasaki Jukogyo Kabushiki KaishaInventors: Kazutoshi Nishimoto, Naoshige Kubo, Hiroshi Iwahashi, Shuji Yamamoto, Hidefumi Yamanaka, Shinji Koga, Yutaka Chida, Taketo Yamakawa, Kouji Michiba, Hiroyuki Hirata, Kazuhiro Ogawa, Toshinobu Nishibata
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Patent number: 6514631Abstract: A heating furnace tube, a method of using the same and a method of manufacturing the same which have been developed with a view to eliminating inconveniences occurring when a carbon-containing fluid is made to flow in the heating furnace tube. The heating furnace tube which comprises a rare earth oxide particle distributed iron alloy containing 17-26 wt. % of Cr and 2-6 wt. % of Al. The method of manufacturing this heating furnace tube which comprises the steps of forming or inserting an insert metal on or into at least one of a joint end portion of one heating furnace tube element and that of the other heating furnace tube element, bringing these two joint end portions into pressure contact with each other directly or via an intermediate member, and diffusion welding the two heating furnace tube elements to each other by heating the insert metal.Type: GrantFiled: May 1, 2000Date of Patent: February 4, 2003Assignee: JGC CorporationInventors: Katsumi Yamamoto, Takeo Murata, Rin Sasano, Kenji Sato, Toshikazu Nakamura, Muneyasu Ichimura, Kunio Ishii, Keizo Hosoya
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Publication number: 20030008171Abstract: A welded steel pipe is formed by heating or soaking an untreated welded steel pipe having a steel composition containing, on the basis of mass percent: about 0.03% to about 0.2% C, about 2.0% or less of Si, not less than about 1.0% to about 1.5% Mn, about 0.1% or less of P, about 0.01% or less of S, about 1.0% or less of Cr, about 0.1% or less of Al, about 0.1% or less of Nb, about 0.1% or less of Ti, about 0.1% or less of V, and about 0.01% or less of N; and by reduction-rolling the treated steel pipe at a cumulative reduction rate of at least about 35% and a final rolling temperature of about 500° C. to about 900° C. The welded steel pipe exhibits excellent hydroformability, i.e., has a tensile strength of at least about 590 MPa and an n×r product of at least about 0.22. The treated steel pipe is preferably reduction-rolled at a cumulative reduction rate of at least about 20% below the Ar3 transformation point.Type: ApplicationFiled: May 31, 2002Publication date: January 9, 2003Applicant: KAWASAKI STELL CORPORATIONInventors: Takaaki Toyooka, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Akira Yorifuji, Takatoshi Okabe, Takuya Nagahama, Mitsuo Kimura
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Patent number: 6497966Abstract: The invention provides a composite, laminated armor panel (10) for absorbing and dissipating kinetic energy from projectiles (12), the panel (10) comprising a first outwardly-positioned layer (14) made of a hard material selected from a ceramic material and a metal having a Rockwell-C hardness of at least 27, an intermediate layer (16) softer than the first layer (14), made of a material selected from aluminium and metals having a Rockwell-C hardness of less than 27 and a third backing layer (18) of tough woven textile material, wherein the three layers (14,16,18) are laminated together and wrapped on at least four sides in a further tough woven textile material (20) which is bonded to the outer surfaces of the composite, laminated armor panel (10).Type: GrantFiled: December 6, 2001Date of Patent: December 24, 2002Inventor: Michael Cohen
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Publication number: 20020192495Abstract: A welded steel pipe is formed by heating or soaking an untreated welded steel pipe having a steel composition containing, on the basis of mass percent: about 0.05 % to about 0.2% C; about 0.2% or less of Si; about 1.5% or less of Mn; about 0.1% or less of P; about 0.01% or less of S; about 0.1% or less of Al; and about 0.01 % or less of N; and by reduction-rolling the treated steel pipe at a cumulative reduction rate of at least about 35% and a final rolling temperature of about 500° C. to about 900° C. The welded steel pipe exhibits excellent hydroformability, i.e., has a tensile strength of at least about 400 MPa and an n×r product of at least about 0.22. The treated steel pipe is preferably reduction-rolled at a cumulative reduction rate of at least about 20% below the Ar3 transformation point. The welded steel pipe is suitable for forming structural components.Type: ApplicationFiled: May 31, 2002Publication date: December 19, 2002Applicant: Kawasaki Steel CorporationInventors: Takaaki Toyooka, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Akira Yorifuji, Takatoshi Okabe, Takuya Nagahama, Mitsuo Kimura
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Publication number: 20020182438Abstract: A power transmission shaft having an improved strength and ensuring a stable torsion fatigue strength. The power transmission shaft has coupling members respectively provided on the opposite ends of an pipe part made of a steel material. The steel material includes 0.30-0.45% by weight of C, 0.05-0.35% by weight of Si, 1.0-2.0% by weight of Mn, 0.05% by weight or less of Al, 0.01% by weight or less of S, and the remainder (iron Fe and unavoidable impurities). The pipe part has an electro-unite portion that extends in the axial direction. The electro-unite portion and neighborhood thereof are hardened so as to have a Rockwell hardness HRC of 45 or more. Also, another power transmission shaft has coupling members integrally formed on opposite ends thereof. In addition, the shaft is formed from a steel element tube by a plastic working.Type: ApplicationFiled: May 24, 2002Publication date: December 5, 2002Inventors: Kazuya Wakita, Katsuyuki Ikei, Hisaaki Kura
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Publication number: 20020174919Abstract: High pressure cylinders comprising backing steel cylinders and tool steel liners are disclosed. An annealed tool steel liner is inserted into the backing steel cylinder, followed by heat treating to harden the tool steel liner. The tool steel liner may be provided as a single continuous tube, thereby avoiding problems associated with segmented liners. The high-pressure cylinders are suitable for use as plastic and rubber extruders injection molding cylinders and the like.Type: ApplicationFiled: April 9, 2002Publication date: November 28, 2002Inventors: Donald W. Smith, Calvin D. Lundeen
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Publication number: 20020160223Abstract: An anti-friction bearing is provided which is low in vibration and excellent in quietness. The anti-friction bearing has rolling elements provided in inner and outer ring raceway grooves, which are made of martensitic stainless steel composed of 0.60 to 0.75 percent of carbon by weight, 10.5 to 13.5 percent of chromium by weight, 1.0 percent or less of silicon by weight and 0.3 to 0.8 percent of manganese by weight, the remainder of the composition being iron and inevitably introduced impurities, having a hardness of HRC 58 or higher, containing eutectic carbide particles of 10 microns or less in diameter, having oxygen and titanium concentrations of 10 ppm or less respectively, and less than 10 percent by volume of retained austenite.Type: ApplicationFiled: September 24, 2001Publication date: October 31, 2002Inventors: Rikuro Obara, Yutaka Daikuhara
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Patent number: 6423427Abstract: A composite doctor blade comprises a steel support band configured with a width and thickness suitable for mounting in a blade holder, with tensile and yield strengths suitable for a selected doctoring application. A wear resistant strip of high speed steel is integrally joined to an edge of the support band. The wear resistant strip has tensile and yield strengths higher than those of the support band, and has a hardness of between about 55 to 65 Rc.Type: GrantFiled: October 26, 2000Date of Patent: July 23, 2002Assignee: Kadant Web Systems, Inc.Inventor: Bilal Mehmood
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Patent number: 6420054Abstract: Masking device for a color cathode-ray display tube with a flat scree, of the type comprising a support frame for a tensioned shadowmask and a tensioned shadowmask mounted on the support frame so as to undergo tensioning at room temperature, in which device the support frame is made of a hardened Fe—Ni alloy having a thermal expansion coefficient between 20° and 150° C. of less than 5×1031 6 K−1 and a yield stress Rp0.2 at 20° C. of greater than 700 MPa, and the tensioned shadowmask is made of a hardened FeNi or Fe—Ni alloy having a thermal expansion coefficient between 20° C. and 150° C. of less than 5×10−6 K−1.Type: GrantFiled: June 22, 2000Date of Patent: July 16, 2002Assignee: Imphy Ugine PrecisionInventors: Ricardo Cozar, Pierre-Louis Reydet, Jean-Pierre Reyal
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Patent number: 6403235Abstract: The strength and wear resistance of a steel component is improved by adhering to it a material of higher strength compatible metal alloy, such as Inconel (RTM) 725 or like precipitation or age hardenable alloy. The higher strength alloy may be adhered by welding, plasma spraying, dip coating or electroplating. The component may be subjected to post-deposition heat treatment which preferably simultaneously softens a heat affected zone in the component and hardens the higher strength material.Type: GrantFiled: December 4, 1997Date of Patent: June 11, 2002Assignee: FMC CorporationInventors: Gregory L. Glidden, Thomas McNeilly, Manuel N. Maligas
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Patent number: 6350325Abstract: A turbine shaft, in particular for a steam turbine, is oriented along an axis of rotation. The turbine shaft has a first region with a maximum radius R1 and a second region adjoining the first region and having a maximum radius R2>R1. The first region includes a first base material for use at a temperature of over 550° C. and the second region includes a second base material for use at a temperature below 550° C. An alloy steel used for the first and the second base materials in each case has a chromium content of between 8.0% by weight and 12.5% by weight at a substantially identical austenitizing temperature. A method is provided for producing the turbine shaft.Type: GrantFiled: August 31, 1998Date of Patent: February 26, 2002Assignee: Siemens AktiengesellschaftInventors: Jürgen Ewald, Torsten-Ulf Kern
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Publication number: 20020005428Abstract: A multi-element composite object composed from first, second, and third metal components is provided, wherein the first metal and the third metal are weld incompatible. The multi-element composite object includes a first component fabricated from a first metal. A second component, fabricated from a second metal, is brazed to the first component. A third component, fabricated from a third metal, is inertia welded to the second component. The first metal may be provided as a titanium alloy, e.g. a TiNi alloy. The second metal may be provided as low-carbon mild or alloy steel. The third metal may be provided as alloy steel, e.g., 9310 nickel alloy steel. In an embodiment, the multi-element composite object is a gear assembly, with the first element of the gear assembly object being a shaft and the third element of the gear assembly being a gear member with hardened teeth surfaces. The first and second components can be mechanically keyed together via an anti-rotational element.Type: ApplicationFiled: May 18, 2001Publication date: January 17, 2002Inventor: Raymond J. Claxton
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Patent number: 6326089Abstract: A multi-element composite object composed from first, second, and third metal components is provided, wherein the first metal and the third metal are weld incompatible. The multi-element composite object includes a first component fabricated from a first metal. A second component, fabricated from a second metal, is brazed to the first component A third component, fabricated from a third metal, is inertia welded to the second component . The first metal may be provided as a titanium alloy, e.g. a TiNi alloy. The second metal may be provided as low-carbon mild or alloy steel. The third metal may be provided as alloy steel, e.g., 9310 nickel alloy steel. In an embodiment, the multi-element composite object is a gear assembly, with the first element of the gear assembly object being a shaft and the third element of the gear assembly being a gear member with hardened teeth surfaces. The first and second components can be mechanically keyed together via an anti-rotational element.Type: GrantFiled: March 28, 1998Date of Patent: December 4, 2001Inventor: Raymond J. Claxton
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Patent number: 6322907Abstract: Composite wire comprising a core made of carbon steel the chemical composition of which consists, by weight, of: 0.15%≦C≦0.6%; 0.1%≦Si≦0.3%; 0.3%≦Mn≦1%; 0% V≦0.3%; the remainder being iron and impurities resulting from processing; and an outer layer made of stainless steel the composition of which consists, by weight, of 0.005%≦C≦0.05%; 0.005%≦N≦0.05%; 0.1%≦Si≦2%; 0.1%≦Mn≦5%; 5%≦Ni≦12%; 10%≦Cr ≦20%; 0%≦Mo≦3%; 0%≦Cu≦4%; the remainder being iron and impurities resulting from processing. The diameter of the wire is less than 1 mm and the tensile strength of the wire is in excess of 2000 MPa.Type: GrantFiled: July 29, 1999Date of Patent: November 27, 2001Assignees: Aster, Ugine-Savoie ImphyInventors: Jean-Michel Hauser, Marc Francois
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Patent number: 6316122Abstract: A metal fiber of titanium or titanium alloy has given equivalent area diameter and specific surface area and is produced by a bundle drawing method wherein mild steel is used as a material for covering layer and outer housing and a composite wire is subjected to a heat treatment at a given temperature.Type: GrantFiled: August 31, 1998Date of Patent: November 13, 2001Assignee: Bridgestone Metalpha CorporationInventor: Shuji Amamoto
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Patent number: 6309762Abstract: An article of manufacture having a wear-resistant cylindrical surface is made up of a metallurgically tough base steel with a substantially cylindrical surface, a thin, cylindrical metal sleeve mated to and affixed to the cylindrical surface of the base steel, and a composite metallic coating containing particles having a hardness greater than Rockwell C 70 metallurgically bonded to the surface of the sleeve opposite the base steel/sleeve interface.Type: GrantFiled: November 9, 1999Date of Patent: October 30, 2001Assignee: Conforma CladInventor: Michael A. Speckert
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Patent number: 6303237Abstract: A compound tube including a layer of a Fe—Cr alloy and a layer of load-carrying component, with the optional addition of further layers. The Fe—Cr alloy preferably has a composition including, in weight-%: less than 0.3% carbon, 15-60% chromium, less than 10% nickel, less than 5% molybdenum, less than 5% silicon, less than 0.3% nitrogen, less than 5% manganese, and the remainder iron with naturally occurring impurities. The compound tubes are very resistant to carbonization and metal dusting, and are suited for use as bayonet tubing, superheater tubing, and reforming tubing in steam formation environments.Type: GrantFiled: March 17, 2000Date of Patent: October 16, 2001Assignee: Sandvik ABInventors: Urban Forsberg, Johan Lindén
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Patent number: 6296953Abstract: A compound tube comprises a layer of a Fe—Cr—Al-alloy and a layer of a load-carrying component and optionally one or several additional layers. The Fe—Cr—Al-alloy has the following analysis in weight-%: carbon<0.3, chromium 5-30, nickel<10, manganese<5, molybdenum<5, aluminium 3-20 , silicon<5, nitrogen<0.3, cerium+bafnium+yttrium<1.0, titanium 0.005-1.0, zirconium 0.005-1.0, niobium 0.005-1.0, the remainder iron, and naturally occurring impurities. These tubes are very resistant towards carbonization and “metal dusting” and are being used to advantage for bayonet tubing, superheat tubing and reformer tubing in steam formation.Type: GrantFiled: April 6, 2000Date of Patent: October 2, 2001Assignee: Sandvik ABInventors: Johan Lindén, Urban Forsberg
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Patent number: 6284388Abstract: The present invention is directed to a method of forming an electrically insulating layer on a steel article such as a stack of electrical steel laminations or an individual, unstacked electrical steel lamination, comprising exposing the article to an oxidation atmosphere, and to a temperature (such as at least about 800° F.) for a time sufficient to form on the article an electrically insulating layer comprising hematite. The hematite layer is effective to provide the article with a surface resistivity characterized by an F-amp value of not greater than about 0.85 at a test pressure of 50 psi and a transfer surface roughness of about 10 microinches (Ra). Also featured is a steel article having the electrically insulating layer formed thereon.Type: GrantFiled: August 23, 2000Date of Patent: September 4, 2001Assignee: LTV Steel Company, Inc.Inventors: Richard J. Blotzer, Jeffrey P. Anderson, Barry A. Lauer
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Patent number: 6255005Abstract: Provided is a composite magnetic member made of a single material combining a ferromagnetic portion and a non-magnetic portion in which the ferromagnetic portion has better soft magnetism than conventional members and the non-magnetic portion has the same stable characteristic as conventional members. A method of producing the ferromagnetic portion of the member and a method of forming the non-magnetic portion are also provided. The composite magnetic member is made of an Fe—Cr—C-base alloy steel containing 0.1 to 5.0 weight % Al and has a ferromagnetic portion with a maximum magnetic permeability of not less than 400 and a non-magnetic portion with a magnetic permeability of not more than 2. In this member the number of carbides with a grain size of not less than 0.1 &mgr;m is regulated to not more than 50 in an area of 100 &mgr;m2 and the proportion of the number of carbides with a grain size of not less than 1.0 &mgr;m to the number of all carbides is controlled to not less than 15%.Type: GrantFiled: July 22, 1999Date of Patent: July 3, 2001Assignee: Hitachi Metals, Ltd.Inventors: Shin-ichiro Yokoyama, Tsutomu Inui, Hideya Yamada
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Patent number: 6238806Abstract: A clad material of a clad steel pipe is disposed on at least one of an internal surface and external surface of a base material, the clad material having two lateral edges which are welded together to form the pipe. A thickness of the clad material at the two ends of the clad material in a lengthwise direction is predetermined at a first value, the first value which enables absorption of a discrepancy in thickness when connecting the clad steel pipe to another clad steel pipe; and wherein a thickness of the clad material at other parts other than the two ends is determined to be at a second value which is smaller than the first value.Type: GrantFiled: May 9, 2000Date of Patent: May 29, 2001Assignee: The Japan Steel Works, Ltd.Inventors: Masahiro Sakuraba, Masahiko Taguchi, Yasunobu Saitoh
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Patent number: 6221501Abstract: The present invention is directed to a method of forming an electrically insulating layer on a steel article such as a stack of electrical steel laminations or an individual, unstacked electrical steel lamination, comprising exposing the article to an oxidation atmosphere, and to a temperature (such as at least about 800° F.) for a time sufficient to form on the article an electrically insulating layer comprising hematite. The hematite layer is effective to provide the article with a surface resistivity characterized by an F-amp value of not greater than about 0.85 at a test pressure of 50 psi and a transfer surface roughness of about 10 micro inches (Ra). Also featured is a steel article having the electrically insulating layer formed thereon.Type: GrantFiled: August 17, 1999Date of Patent: April 24, 2001Assignee: LTV Steel Company, Inc.Inventors: Richard J. Blotzer, Jeffrey P. Anderson, Barry A. Lauer
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Patent number: 6221505Abstract: A first member and a second member have end portions overlapped and welded by irradiating a laser beam on an outer surface of a lap portion. A front end surface of a fused portion slants at an obtuse angle larger than 90° with respect to a naked outer surface of the second member. A dilution rate S=B/(A+B) is equal to or less than 45%, where “A” represents a cross-sectional area of the fused portion merging into the first member and “B” represents a cross-sectional area of the fused portion merging into the second member.Type: GrantFiled: September 17, 1998Date of Patent: April 24, 2001Assignee: Denso, CorporationInventors: Hideaki Shirai, Yoshinori Ohmi, Hiroyasu Morikawa