Containing More Than 10% Nonferrous Elements (e.g., High Alloy, Stainless) Patents (Class 428/685)
  • Patent number: 6312834
    Abstract: The present invention, which is aimed at providing a method for manufacturing a clad material that can be used for the anode cases and cathode cases of button-type microbatteries and other miniature electronic devices requiring the use of comparatively thin, drawable sheets, allows the difference between r values, or Lankford values (which characterize the plastic anisotropy between the rolling/bonding direction of a clad material and a direction at a prescribed angle to the rolling/bonding direction) to be reduced by preforming cold rolling at a reduction of 30% or lower in addition to performing a conventional method for manufacturing a clad material, making it possible to substantially enhance the mechanical strength of the clad material and to mass-produce clad materials that have low reduction anisotropy.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: November 6, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Masaaki Ishio, Yoshiki Takai
  • Patent number: 6303237
    Abstract: A compound tube including a layer of a Fe—Cr alloy and a layer of load-carrying component, with the optional addition of further layers. The Fe—Cr alloy preferably has a composition including, in weight-%: less than 0.3% carbon, 15-60% chromium, less than 10% nickel, less than 5% molybdenum, less than 5% silicon, less than 0.3% nitrogen, less than 5% manganese, and the remainder iron with naturally occurring impurities. The compound tubes are very resistant to carbonization and metal dusting, and are suited for use as bayonet tubing, superheater tubing, and reforming tubing in steam formation environments.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: October 16, 2001
    Assignee: Sandvik AB
    Inventors: Urban Forsberg, Johan Lindén
  • Patent number: 6296953
    Abstract: A compound tube comprises a layer of a Fe—Cr—Al-alloy and a layer of a load-carrying component and optionally one or several additional layers. The Fe—Cr—Al-alloy has the following analysis in weight-%: carbon<0.3, chromium 5-30, nickel<10, manganese<5, molybdenum<5, aluminium 3-20 , silicon<5, nitrogen<0.3, cerium+bafnium+yttrium<1.0, titanium 0.005-1.0, zirconium 0.005-1.0, niobium 0.005-1.0, the remainder iron, and naturally occurring impurities. These tubes are very resistant towards carbonization and “metal dusting” and are being used to advantage for bayonet tubing, superheat tubing and reformer tubing in steam formation.
    Type: Grant
    Filed: April 6, 2000
    Date of Patent: October 2, 2001
    Assignee: Sandvik AB
    Inventors: Johan Lindén, Urban Forsberg
  • Patent number: 6267830
    Abstract: A 5-ply composite metal product for the manufacture of cookware is provided which contains a relatively thick copper core having relatively thin layers of pure aluminum bonded between outer layers of stainless steel. The cooking vessels made therefrom may contain a decorative groove or skived ring around a perimeter of the vessel, formed by machining away the outer layers of stainless steel and pure aluminum to visually expose the copper core.
    Type: Grant
    Filed: May 4, 1999
    Date of Patent: July 31, 2001
    Assignee: Clad Metals LLC
    Inventor: William A. Groll
  • Patent number: 6268067
    Abstract: There is provided a surface alloyed component which comprises a base alloy with a diffusion barrier layer enriched in silicon and chromium being provided adjacent thereto. An enrichment pool layer is created adjacent said diffusion barrier and contains silicon and chromium and optionally titanium or aluminum. A reactive gas treatment may be used to generate a replenishable protective scale on the outermost surface of said component.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: July 31, 2001
    Assignee: Surface Engineered Products Corporation
    Inventors: Sabino Steven Anthony Petrone, Radhakrishna Chakravarthy Mandyam, Andrew George Wysiekierski
  • Patent number: 6238806
    Abstract: A clad material of a clad steel pipe is disposed on at least one of an internal surface and external surface of a base material, the clad material having two lateral edges which are welded together to form the pipe. A thickness of the clad material at the two ends of the clad material in a lengthwise direction is predetermined at a first value, the first value which enables absorption of a discrepancy in thickness when connecting the clad steel pipe to another clad steel pipe; and wherein a thickness of the clad material at other parts other than the two ends is determined to be at a second value which is smaller than the first value.
    Type: Grant
    Filed: May 9, 2000
    Date of Patent: May 29, 2001
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Masahiro Sakuraba, Masahiko Taguchi, Yasunobu Saitoh
  • Patent number: 6238808
    Abstract: Provided are a substrate with a zinc oxide layer, in which at least a zinc oxide layer is provided on a support substrate, wherein the zinc oxide layer comprises a zinc oxide layer having the c axis perpendicular to the support substrate and a zinc oxide layer having the c axis slantindicular to the support substrate in the order from the side of the support substrate; and a photovoltaic device in which a semiconductor layer is formed on the substrate with the zinc oxide layer. Thus provided is the inexpensive photovoltaic device with excellent reflective performance and optical confinement effect and with high photoelectric conversion efficiency.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: May 29, 2001
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kozo Arao, Hideo Tamura, Noboru Toyama, Yuichi Sonoda, Yusuke Miyamoto
  • Patent number: 6232000
    Abstract: An overlayer for a use on industrial components such as steel mill caster rolls which require enhanced abrasion, corrosion, and gall resistance. The overlayer has relatively lower carbon levels and relatively higher molybdenum levels relative to other alloys used as overlayers, The overlayer has reduced susceptibility to sensitization and enhanced corrosion resistance.
    Type: Grant
    Filed: December 29, 1998
    Date of Patent: May 15, 2001
    Assignee: Stoody Company
    Inventors: Daya Singh, Ravi Menon
  • Patent number: 6221505
    Abstract: A first member and a second member have end portions overlapped and welded by irradiating a laser beam on an outer surface of a lap portion. A front end surface of a fused portion slants at an obtuse angle larger than 90° with respect to a naked outer surface of the second member. A dilution rate S=B/(A+B) is equal to or less than 45%, where “A” represents a cross-sectional area of the fused portion merging into the first member and “B” represents a cross-sectional area of the fused portion merging into the second member.
    Type: Grant
    Filed: September 17, 1998
    Date of Patent: April 24, 2001
    Assignee: Denso, Corporation
    Inventors: Hideaki Shirai, Yoshinori Ohmi, Hiroyasu Morikawa
  • Patent number: 6203754
    Abstract: The present invention provides a brazing filler metal whose brazing temperature is 1060-1120° C. which is close to that of BNi-2 specified in JIS Z3265. The present invention also provides a brazing filler metal which has a melting point of 890-980° C. (which is close to that of BNi-7) and is capable of brazing at a temperature lower than 1000° C. The brazing filler metal of the present invention improves the base metal in corrosion resistance without deterioration. In addition, it has good resistance to oxidation and good resistance to corrosion by sulfuric acid. It has high strength, good heat resistance, and good wetting characteristics. It is used to produce durable EGR coolers by brazing. The first brazing filler metal is composed of Cr (20-30 wt %), P (3-10 wt %), Si (2-7 wt %), and Ni (remainder). It may be incorporated with another brazing filler metal composed of Cr (10-15 wt %), P (7-12 wt %), and Ni (remainder) in an amount of 2-15 wt %.
    Type: Grant
    Filed: January 24, 2000
    Date of Patent: March 20, 2001
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventor: Motoharu Sugiyama
  • Patent number: 6200690
    Abstract: A nickel-chromium-based brazing alloy has a composition consisting essentially of about 9.5 to about 16.5 atom percent chromium, 0 to about 5 atom percent iron, about 10 to about 15 atom percent silicon, about 6 to less than 7 atom percent boron, and 0 to about 5 atom percent molybdenum, the balance being essentially nickel and incidental impurities. The alloy is especially suited for use as a brazing filler metal for joining stainless steel and/or superalloy at temperatures above 1100 degree(s) C. Such a filler metal has a thickness ranging from about 65 to 100 micrometers and a width ranging from 100 to 250 millimeters and more. Honeycomb structures and thin corrugated fin/plate structures particularly suited for use in manufacture of plate-type heat exchangers formed at least in part from stainless steels and/or superalloys are brazed using a unique process. The process is characterized by a long holding time at brazing temperature, and combines brazing and diffusion annealing in one technological step.
    Type: Grant
    Filed: August 29, 1997
    Date of Patent: March 13, 2001
    Assignee: AlliedSignal Inc.
    Inventor: Anatol Rabinkin
  • Patent number: 6194088
    Abstract: An intermetallic-compound coated stainless steel having excellent rigidity, toughness, wear resistance and corrosion resistance comprises a substrate of a martensite stainless steel having a Vickers hardness of 400 or more, and a hard film having a bottom surface adhered to the substrate and an exposed top surface. The hard film has an outermost layer made of a compound selected from the group consisting of a Ti—Ni intermetallic compound, Ti—Fe intermetallic compound, and a mixture of the Ti—Ni intermetallic compound and a Ti—Cu intermetallic compound. The coated stainless steel can be produced by cladding an outer sheet made of Ti or a Ti alloy to a martensite stainless steel sheet directly or through an intermediate sheet made of Ni, Fe or a Ni—Cu alloy, heating the laminate at a temperature of 900° C. to 1150° C. for 30 seconds to 5 minutes, and then cooling the heated laminate at a cooling rate of 1° C./sec or more.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: February 27, 2001
    Assignees: Daido Steel Co., Ltd., Matsushita Electric Works, Ltd.
    Inventors: Hiroaki Yoshida, Hiroshi Yamada, Fumio Iwane, Junji Imai, Tadashi Hamada, Shinji Fujimoto, Shuji Yamada, Shigetoshi Sakon
  • Patent number: 6171713
    Abstract: An impeller shoe (110) having a front side (112) with a series of half column members (114) and raised upper and lower rims (116, 118) that form the impact surface of the impeller shoe. Half columns (114) and raised rims (116, 118) are formed with carbide material (120) formed therein in order to improve wear resistance at these critical surfaces.
    Type: Grant
    Filed: July 17, 1998
    Date of Patent: January 9, 2001
    Assignee: Smith & Stout Research and Development
    Inventors: Jerry I. Smith, Anthony E. Stout
  • Patent number: 6163011
    Abstract: A first member (11) and a second member (12) of metal materials of different kinds are overlapped one upon the other, and the surface of the first member (11) is irradiated with a laser beam to form a melt-solidified portion (2). The melt-solidified portion (2) has a nearly inverted triangular shape in cross section becoming gradually narrow toward the inside from the front surface side of the first member (11), and has a low-hardness layer (21) on the front surface side and a high-hardness layer (22) on the inside. The high-hardness layer (22) has a welded structure in which first layers (23) and second layers (24) having a hardness smaller than that of said first layers (23) are alternatingly laminated in the direction in which the welding proceeds.
    Type: Grant
    Filed: December 11, 1998
    Date of Patent: December 19, 2000
    Assignee: Denso Corporation
    Inventors: Mamoru Urushizaki, Takashi Ogata, Yoshinori Ohmi, Hideaki Shirai, Yutaka Niwa
  • Patent number: 6156443
    Abstract: A method of on site application of an erosion resistant coating. When deposited on the surface of a metallic substrate, the coating comprises hard ferroboride phases bound with a ductile metallic phase. The ductile metallic phase is selected from metals which have a low affinity for oxygen. The preparation and composition of a cored wire adapted for use in application of the erosion resistant coatings are also disclosed.
    Type: Grant
    Filed: March 24, 1998
    Date of Patent: December 5, 2000
    Assignee: National Research Council of Canada
    Inventors: Serge Dallaire, Henri Levert
  • Patent number: 6150041
    Abstract: 16 A thick-film circuit (10) includes an electrically conductive substrate (12), such as stainless steel, and a first layer of a gold-rich conductor (15) applied directly thereon. The gold layer is fired in a non-oxidizing atmosphere, such as nitrogen, to ensure a solid mechanical and electrical connection between the gold and the substrate. A next layer of a silver composition (20) containing a first proportion of silver to a conductive metal is directly applied to the gold layer (15). Preferably, the composition (20) includes palladium in equal parts with the silver to achieve a secure mechanical and electrical contact with the gold layer with a minimum resistivity. A silver-rich layer (23) is then applied directly onto the intermediate layer. This silver-rich layer (23) is a composition of silver and the conductive metal in a second proportion greater than the first proportion. In one embodiment, this second proportion is three parts silver to one part palladium by weight.
    Type: Grant
    Filed: June 25, 1999
    Date of Patent: November 21, 2000
    Assignee: Delphi Technologies, Inc.
    Inventors: Frans Peter Lautzenhiser, Joel Franklin Downey, Marion Edmond Ellis
  • Patent number: 6143425
    Abstract: A rolling device includes: an outer member; an inner member; and a plurality of rolling elements arranged between the outer and inner members, the outer member having a first contact surface which contacts the rolling elements, the inner member having a second contact surface which contacts the rolling elements, each of the rolling elements rolling against the first and second contact surfaces. At least one of the outer member, inner member, and rolling elements is formed of steel containing: C of less than 0.6 wt %; Cr of 10.0 wt % to 22.0 wt %; Mn of 0.1 wt % to 1.5 wt %; Si of 0.1 wt % to 2.0 wt %; N from 0.05 wt % to less than 0.2 wt %; Mo of 0 to 3.0 wt %, and V of 0 to 2.0 wt %; and the balance Fe and inevitable impurities, the steel satisfying C %+N %.gtoreq.0.45 wt %. The rolling device has excellent characteristics in fatigue strength, wear resistance, corrosion resistance, and acoustic characteristic.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: November 7, 2000
    Assignee: NSK Ltd.
    Inventors: Susumu Tanaka, Kenji Yamamura, Manabu Ohori
  • Patent number: 6132888
    Abstract: A stainless steel wire is plated with nickel (Ni) to a thickness of from not less than 1 .mu.m to not more than 5 .mu.m. An inorganic salt coat film mainly composed of at least one of potassium sulfate and borax (borate) and free from fluorine (F) or chlorine (Cl) is then deposited on the nickel (Ni) plate 2 as the substrate. The steel wire is then drawn to a reduction of area of not less than 60% to adjust the surface roughness thereof to a range of from 0.80 to 12.5 .mu.mRz, preferably from 1.0 to 10.0 .mu.mRz.
    Type: Grant
    Filed: July 16, 1999
    Date of Patent: October 17, 2000
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Susumo Yamamoto
  • Patent number: 6132890
    Abstract: In order to advantageously solve problems such as lowering of the productivity, contamination of alloy coating due to the adoption of different metal, increase of the cost due to the adoption of different coating process, a coating of MCrAlX alloy is directly formed on a substrate surface of a member exposed to a high temperature at a thickness of 10.about.300 .mu.m through atmospheric plasma spraying process in air or flame spraying process (including low-velocity flame spraying process, high-velocity flame spraying process) and thereafter the same MCrAlX alloy is applied thereonto at a thickness of 100.about.800 .mu.m through low pressure plasma spraying process in a non-oxidizing atmosphere.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: October 17, 2000
    Assignee: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Tatsuo Suizu, Takema Teratani
  • Patent number: 6129998
    Abstract: A sheet laminate for use in a press lay-up between printed circuit board panels having a steel alloy substrate layer and a copper foil layer disposed on at least one surface of the substrate layer. The foil layer is attached onto the surface of the substrate layer by a plurality of occurrences of adhesive material disposed along the boundary of the foil layer such that gaps are defined between occurrences of the adhesive material.
    Type: Grant
    Filed: April 10, 1998
    Date of Patent: October 10, 2000
    Assignee: R.E. Service Company, Inc.
    Inventor: Mark S. Frater
  • Patent number: 6129999
    Abstract: Welded high-strength steel structure with excellent SSC and corrosion resistance in a wet carbon dioxide environment having a low H.sub.2 S concentration. A structure having a Vickers hardness of at most 350 and a joint tensile strength of at least 620 MPa and composed of a base metal comprising a martensitic stainless steel with a martensitic or tempered martensitic structure containing 0.001 to 0.05% C and 9 to 14% Cr and a weld metal comprising an austenitic-ferritic stainless steel having a duplex structure composed of austenite and 35 to 75% by volume of ferrite and containing 22 to 27% Cr,7 to 11% Ni and 1.5 to 5% Mo, and at most 0.03% C as an impurity.
    Type: Grant
    Filed: March 25, 1998
    Date of Patent: October 10, 2000
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masakatsu Ueda, Kazuhiro Ogawa, Kunio Kondo, Masaaki Igarashi
  • Patent number: 6096441
    Abstract: An austenoferritic stainless steel with high tensile elongation includes iron and the following elements in the indicated weight amounts based on total weight:carbon<0.04%0.4%<silicon<1.2%2%<manganese<4%0.1%<nickel<1%18%<chromium<22%0.05%<copper<4%sulfur<0.03%phosphorus<0.1%0.1%<nitrogen<0.3%molybdenum<3%the steel having a two-phase structure of austenite and ferrite and comprising between 30% and 70% of austenite, whereinCreq=Cr %+Mo %+1.5 Si %Nieq=Ni %+0.33 Cu %+0.5 Mn %+30 C %+30 N %and Creq/Nieq is from 2.3 to 2.75, and whereinIM=551-805(C+N)%--8.52 Si %--8.57 Mn %--12.51 Cr %--36 Ni %--34.5 Cu %--14 Mo %,IM being from 40 to 115.
    Type: Grant
    Filed: June 30, 1998
    Date of Patent: August 1, 2000
    Assignee: USINOR
    Inventors: Jean-Michel Hauser, Herve Sassoulas
  • Patent number: 6060180
    Abstract: The present invention provides a highly corrosion-resistant alloy used as a boiler tube in equipment the energy source of which is obtained by burning fossil fuel or waste, a steel tube for which the alloy is used, and a process for producing the steel tube. The alloy comprises up to 0.05% of C, 1.0 to 2.6% of Si, 0.02 to 1.0% of Mn, 20.0 to 28.0% of Cr, 18.0 to 30.0% of Ni, up to 4.0% of Mo, up to 0.05% of Al, 0.05 to 0.30% of N and the balance Fe and unavoidable impurities. Furthermore, the present invention also provides a multilayer steel tube having the alloy as a liner material and a standardized boiler tube as a base layer material, and a process for producing the multilayer steel tube.
    Type: Grant
    Filed: November 2, 1997
    Date of Patent: May 9, 2000
    Assignee: Nippon Steel Corporation
    Inventors: Tetsuo Ishitsuka, Koichi Nose
  • Patent number: 6033791
    Abstract: A wear resistant, high-impact iron alloy member (20,22) suitable for use in an impact rock crusher and a method of making the same. The invention provides a white iron alloy member (20,22) having at least one wear surface (24) with carbide granules encapsulated in a matrix (28) of white iron and contained in a selected region adjacent the wear surface (24) of the member (20,22). The iron alloy member is made by a method of casting comprising the steps of: placing a molding insert (35,40) in a mold (60) at a selected location adjacent the wear surface (24); positioning a quantity of carbide granules (29), most preferably tungsten carbide granules 29, in the molding insert (35,40) before pouring; and pouring molten white iron alloy into the mold (60) to form the casting.
    Type: Grant
    Filed: April 4, 1997
    Date of Patent: March 7, 2000
    Assignee: Smith and Stout Research and Development, Inc.
    Inventors: Jerry I. Smith, Anthony E. Stout
  • Patent number: 5998042
    Abstract: A rolling device includes: an outer member; an inner member; and a plurality of rolling elements arranged between the outer and inner members, the outer member having a first contact surface which contacts the rolling elements, the inner member having a second contact surface which contacts the rolling elements, each of the rolling elements rolling against the first and second contact surfaces. At least one of the outer member, inner member, and rolling elements is formed of steel containing: C of less than 0.6 wt %; Cr of 10.0 wt % to 22.0 wt %; Mn of 0.1 wt % to 1.5 wt %; Si of 0.1 wt % to 2.0 wt %; N from 0.05 wt % to less than 0.2 wt %; Mo of 0 to 3.0 wt %, and V of 0 to 2.0 wt %; and the balance Fe and inevitable impurities, the steel satisfying C %+N %.gtoreq.0.45 wt % and containing retained austenite of .ltoreq.6 vol %. The rolling device has excellent characteristics in fatigue strength, wear resistance, corrosion resistance, and acoustic characteristic.
    Type: Grant
    Filed: October 18, 1996
    Date of Patent: December 7, 1999
    Assignee: NSK Ltd.
    Inventors: Susumu Tanaka, Kenji Yamamura, Manabu Ohori
  • Patent number: 5989732
    Abstract: A stainless steel wire is plated with nickel (Ni) to a thickness of from not less than 1 .mu.m to not more than 5 .mu.m. An inorganic salt coat film mainly composed of at least one of potassium sulfate and borax (borate) and free from fluorine (F) or chlorine (Cl) is then deposited on the nickel (Ni) plate 2 as the substrate. The steel wire is then drawn to a reduction of area of not less than 60% to adjust the surface roughness thereof to a range of from 0.80 to 12.5 .mu.mRz, preferably from 1.0 to 10.0 .mu.mRz.
    Type: Grant
    Filed: August 29, 1997
    Date of Patent: November 23, 1999
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Susumu Yamamoto
  • Patent number: 5976708
    Abstract: The heat resistant stainless steel wire/strip comprises a stainless steel thin wire/strip containing, in addition to chrome, at least one of nickel, aluminum and yttrium. The stainless steel thin wire/strip is covered with a covering layer formed of nickel group alloy particles containing aluminum covered with ceramic particles or chrome alloy particles containing aluminum covered with ceramic particles. The stainless steel thin wire/strip with the covering layer is applied with heat treatment in vacuum at a temperature of 1100 to 1300.degree. C., the alloy particles are deposited on the stainless steel thin wire/strip, and the alloy particles and the ceramic particles of the covering layer are bonded to each other. The ceramic particles of the covering layer is 1 micron or less of an average particle diameter and contain at least one of aluminum, silicone, magnesium, zirconium, barium and titanium.
    Type: Grant
    Filed: November 1, 1996
    Date of Patent: November 2, 1999
    Assignee: Isuzu Ceramics Research Institute Co., Ltd.
    Inventor: Kazuo Oosumi
  • Patent number: 5958602
    Abstract: A multi-walled steel pipe includes at least two pipe bodies of different diameters. The two pipe bodies are overlapped with one another. Either the inner surface of the outer pipe body or the outer surface of the inner pipe body is a rough surface having a roughness of 10 to 30 .mu.m. The rough surface is made by brasting, etching, or brushing or by the use of rolls. At least one of the overlapping surfaces is plated with copper to provide a brazing layer by which the overlapping surfaces are brazed together. The pipe bodies are double-walled stainless pipes, seamless stainless pipes, or electroseamed pipes.
    Type: Grant
    Filed: June 15, 1992
    Date of Patent: September 28, 1999
    Assignee: Usui Ko Kusai Sangyo Kaisha Limited
    Inventor: Masayoshi Usui
  • Patent number: 5955208
    Abstract: Disclosed is knives for slicers used to slice a veneer 3A which is composed of a flat base steel 1 and a flat edge steel 2 brazed to the base steel 1. The base steel 1 is formed of ferritic stainless steel including improved steel such as SUS 430 (16 Cr-18 Cr) and the edge steel 2 is formed of alloy tool steel, high speed tool steel including improved steel of SKH or a material corresponding to high speed tool steel. With this arrangement, the stain of a veneer caused by the rust of the knives can be prevented and the durability of the knives can be improved.
    Type: Grant
    Filed: November 13, 1998
    Date of Patent: September 21, 1999
    Assignee: Toyo Hamono Co. Ltd.
    Inventor: Masao Takahashi
  • Patent number: 5952112
    Abstract: The composite article includes a core layer of an aluminium alloy. This core layer is arranged between two outer layer portions which are structured as mere images of each other relative to the core layer. Such an outer layer portion may include a layer of pure aluminium arranged on the core layer followed by a layer of carbon steel and finally a layer of an austenitic high-grade steel forming the outermost layer. This composite article has an excellent heat conducting property and is easily magnetizable. The arrangement of the individual layers does not lead to difficulties such as detaching of layers, rupturing of layers or the forming of waves during a cold deforming, drawing etc. of the composite article.
    Type: Grant
    Filed: October 21, 1996
    Date of Patent: September 14, 1999
    Assignee: Clad Lizenz Ag
    Inventor: Markus Spring
  • Patent number: 5922477
    Abstract: Relatively thin (e.g., thickness of less than about 2.5 mm, and typically no greater than about 1.0 mm) plates for synthetic fiber-forming spin packs include a first metal layer exhibiting a relatively slow photochemical etching property and a second metal layer exhibiting a relatively fast photochemical etching property which are adhered (laminated) to one another to form a composite substrate structure. The differential etch rates as between the first and second metal layers permit relatively dimensionally larger distribution channels and relatively dimensionally precise through holes to be formed in the composite substrate. In this regard, the second metal layer permits the formation via photochemical etching of dimensionally deeper and/or wider polymer distribution channels. The first metal layer, on the other hand, allows for the formation of relatively dimensionally precise through holes via concurrent (simultaneous) etching with the second metal layer.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: July 13, 1999
    Assignee: BASF Corporation
    Inventors: Matthew B. Hoyt, Charles F. Helms, Jr.
  • Patent number: 5910377
    Abstract: The present invention provides a clad steel plate of a base material and a cover material attached to the base material. The base material has holes with rising rims and the rims pass through the covering material and expand over its surface to unite the base and covering materials.
    Type: Grant
    Filed: February 7, 1997
    Date of Patent: June 8, 1999
    Assignees: Shinsozaihanbai Kabushiki Kaisha, Akiyama Gasket Kabushiki Kaisha
    Inventors: Katsuro Tsukamoto, Susumu Ishikawa
  • Patent number: 5908710
    Abstract: A block is produced by juxtaposition and joining of at least one plate made of tool steel and of at least one plate made from mild steel. The block is hot rolled and then it is cooled to a temperature below 200.degree. C. The rolled block is tempered at a temperature above 450.degree. C. after cooling. The clad sheet obtained includes a layer made of tool steel having a tempered martensitic structure and containing primary carbides and a fine dispersion of secondary carbides.
    Type: Grant
    Filed: April 15, 1993
    Date of Patent: June 1, 1999
    Assignee: Creusot Loire Industrie
    Inventors: Jean-Georges Brisson, Jean Beguinot
  • Patent number: 5879819
    Abstract: A sliding part has a film of an Ag-In alloy comprising 25 to 35 wt. % of In and the balance Ag and inevitable impurities and formed on a surface of a stainless steel main body thereof which surface is slidable on other stainless steel part. The Ag-In alloy has a close-packed hexagonal crystal structure of .zeta. phase.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: March 9, 1999
    Assignees: Japan Scientific Engineering Co., Ltd., Fujikin Incorporated
    Inventors: Chobee Taguchi, Akihiro Yukawa, Hironori Matsumoto, Nobukazu Ikeda, Akihiro Morimoto
  • Patent number: 5874178
    Abstract: The cladding material 10 comprises an Fe-based metal substrate 1 consisting of Fe or an Fe-alloy, a Ni-based metal layer 2 placed on the Fe-based metal substrate 1 and a metal mesh 3 placed on the Ni-based metal layer 2 in opposition to the Fe-based metal substrate 1 with the Ni-based metal layer 2 inbetween. Furthermore, a corrosion resistant metal lining 4 is placed in contact with the metal mesh 3 in opposition to the Ni-based metal layer 2 with the metal mesh 3 inbetween. The Fe-based metal substrate 1, the Ni-based metal layer 2, the metal mesh 3 and the metal lining 4 are bonded together by seam welded portion 8, which is provided in a planer or a linear form by using roller electrodes 6. The metal lining 4 consists of a metal whose main component is the one selected from Ti, Zr, Nb, Ta and Ni, or consisting of a stainless steel.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: February 23, 1999
    Assignee: Showa Entetsu Co., Ltd.
    Inventor: Akira Takayasu
  • Patent number: 5858556
    Abstract: A multilayer composite tubular structure for use as a stent in surgical procedures has an outer layer of biocompatible material, a middle layer of radiopaque material, and an inner layer of biocompatible material. The layers are metallurgically bonded, to form a composite stent which is ductile and permits large deformation without delamination between the biocompatible and radiopaque layers. The composite structure formed is visible on a fluoroscope, yet does not obstruct the details of the stent itself, or of the anatomical features surrounding the stent.A process of forming a multilayer composite tubular structure is also disclosed. A tube formed from radiopaque material is coaxially surrounded by a tube of biocompatible material. The tubes are simultaneously reduced, such as by tube drawing, swaging, or deep drawing, until a composite structure of a desirable diameter and wall thickness is formed. The tubes are then heat treated to cause diffusion bonding of the biocompatible and radiopaque layers.
    Type: Grant
    Filed: January 21, 1997
    Date of Patent: January 12, 1999
    Assignee: UTI Corporation
    Inventors: John K. Eckert, Jeffrey M. Farina, Joseph P. Gadda, Jeffrey C. Kelly, John G. Thomas
  • Patent number: 5789089
    Abstract: A hot-dipped aluminum coated steel sheet including, on the surface thereof, a coating layer consisting of 2 to 15 wt % of Si, not greater than 1.2 wt % of Fe, 0.005 to 0.6 wt % of Mn, 0.002 to 0.05 wt % of Cr and the balance of Al and unavoidable impurities, and an alloy layer disposed between the coating layer and the steel sheet, having a thickness of not greater than 7 .mu.m and having a mean composition consisting of 20 to 50 wt % of Fe, 3 to 20 wt % of Si, 0.1 to 10 wt % of Mn, 0.05 to 1.0 wt % of Cr and the balance substantially consisting of Al. This steel sheet can be produced by conducting coating in a coating bath consisting of 3 to 15 wt % of Si, 0.5 to 3.5 wt % of Fe, 0.05 to 1.5 wt % of Mn, 0.01 to 0.2 wt % of Cr and the balance substantially consisting of Al, or by adjusting the sum of the concentrations of Zn and Sn in the impurities in the coating layer to not greater than 1 wt %.
    Type: Grant
    Filed: May 17, 1996
    Date of Patent: August 4, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Jun Maki, Takayuki Ohmori, Masaaki Enjuji, Haruhiko Eguchi, Masaaki Yamamoto, Yu Ando, Yusho Oyama, Nobuyoshi Okada
  • Patent number: 5780177
    Abstract: A magnetic thin film is disclosed which has a composition represented substantially by the following chemical formula and, the same time, has the whole or part of the thin film formed of an amorphous region:{(Fe.sub.1-x Co.sub.x).sub.1-y (B.sub.1-z X.sub.z).sub.y }.sub.1-a RE.sub.awherein X represents at least one element selected from among the Group 4B elements in the CAS version of the Periodic Table, RE represents rare earth elements including Sm, and x, y, z, and a represent numerical values satisfying the following expressions, 0<x<1, 0<z<1, 0.05<y<0.36, and 0<a.ltoreq.0.1.
    Type: Grant
    Filed: September 26, 1996
    Date of Patent: July 14, 1998
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hiroshi Tomita, Tetsuhiko Mizoguchi
  • Patent number: 5750273
    Abstract: A thin film magnetic element is disclosed which uses a soft magnetic thin film having a composition represented by the general formula:T.sub.100-x-y M.sub.x (AO.sub.v).sub.y(wherein T stands for at least one element selected from the group consisting of Fe and Co, M for at least one element selected from the group consisting of Zr, Hf, Nb, and Y, and A for at least one element selected from the group consisting of Si, Ge, Sn, B, P, and C, and x, y, and v respectively satisfy the expressions, 5.ltoreq.x.ltoreq.20 at. %, 8.ltoreq.y.ltoreq.25 at. %, and 0.ltoreq.v.ltoreq.2), consisting of a homogeneous amorphous phase, and having resistivity of not less than 1000 .mu..OMEGA..multidot.cm. Further, a thin film magnetic element is disclosed which uses a soft magnetic thin film of a microstructure having a composition substantially represented by the general formula, T.sub.100-x-z M.sub.x (AO.sub.v).sub.z (1.ltoreq.z.+-.10 at.
    Type: Grant
    Filed: March 29, 1996
    Date of Patent: May 12, 1998
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tetsuo Inoue, Hiroshi Tomita, Tetsuhiko Mizoguchi, Hiromi Fuke
  • Patent number: 5676775
    Abstract: A method is disclosed of producing a corrosion resistant product from a billet comprising a core of finely divided ferrous swarf compacted into briquettes in a stainless steel jacket and in which the billet is heated to a temperature at which it becomes sufficiently plastic to be worked into a finished or semi-finished product by an operation such as rolling. An additive is pre-mixed with the swarf which, when the billet is heated, reacts to form an atmosphere inside the jecket which displaces or prevents the formation of carbon dioxide and/or other gases which at elevated temperatures would oxidise the stainless steel to form chrome oxides at the interface between the jacket and the core. The additive is preferably in powder form. Examples of suitable additives include urea and ammonium chloride.
    Type: Grant
    Filed: August 14, 1995
    Date of Patent: October 14, 1997
    Inventors: Antonino Giorgio Cacace, Allan Douglas Clark
  • Patent number: 5660939
    Abstract: A chromium nickel silicon stainless steel alloy with improved wear resistance consists of, in weight percent, 19 to 22 chromium, 8.5 to 10.5 nickel, 5.25 to 5.75 silicon, 1.7 to 2.0 carbon, 8.0 to 9.0 niobium, 0.3 to 0.5 titanium and the balance iron plus impurities. The addition of titanium and increased amounts of niobium and silicon alter the microstructure of the stainless steel to form a duplex austenitic/ferritic microstructure which undergoes secondary hardening due to the formation of an iron silicon intermetallic phase.
    Type: Grant
    Filed: February 28, 1996
    Date of Patent: August 26, 1997
    Assignee: Rolls-Royce and Associates Limited
    Inventor: William B. Burdett
  • Patent number: 5620805
    Abstract: The present invention provides a highly corrosion-resistant steel tube for use as a steel tube for boilers, etc., used for installations where fossil fuel or combustible refuse is burnt as an energy source.An alloy which exhibits corrosion resistance in an environment where fuel containing V, Na, S and Cl is burnt, comprising up to 0.05% of C, 1.0 to 2.6% of Si, 0.02 to 0.5% of Mn, 20 to 28% of Cr, 24 to 36% of Ni, up to 4% of Mo, up to 0.4% of Nb, up to 0.05% of Al and the balance Fe and unavoidable impurities, and satisfying the following inequalities:Ni.gtoreq.(Cr+2Si+0.5Mo),Nb.gtoreq.8C,andMo(Cr-18).gtoreq.8,anda multilayer steel tube comprising said alloy as a liner and a standardized boiler steel tube as a base layer.
    Type: Grant
    Filed: October 26, 1995
    Date of Patent: April 15, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Hiroyuki Ogawa, Tetsuo Ishitsuka, Koichi Nose
  • Patent number: 5616424
    Abstract: A corrosion-resistant metal strip and method for making the same which is essentially lead free and is not highly reflective. The coating on the metal strip is a metallic coating comprised of tin and a very low weight percentage of lead. The coating alloy may also include antimony, bismuth, copper, zinc to improve the coating process and/or improve the properties of the tin coating. A metal layer may also applied to the surface of the metal strip prior to applying the metallic alloy coating.
    Type: Grant
    Filed: November 1, 1995
    Date of Patent: April 1, 1997
    Assignee: The Louis Berkman Company
    Inventors: Jay F. Carey, II, Mehrooz Zamanzadeh
  • Patent number: 5595831
    Abstract: Steam or gas turbine components comprising chromium steel have their fluid directing surfaces protected from corrosion by a surface layer coating consisting essentially of major weight amount of nickel and minor weight amounts of zinc, optionally with boron added, over a nickel preplate which limits deleterious diffusion of zinc into the surface substrate.
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: January 21, 1997
    Inventor: Eugene V. Clark
  • Patent number: 5591531
    Abstract: Steel alloys containing chromium may be hot dip aluminized in a bath having up to 15% silicon with improved wettability by using a bright preannealing practice in a box furnace having a substantially pure hydrogen atmosphere. The surfaces of the preannealed steel are easily coated if the box annealing furnace has a dew point of less than -60.degree. C. (-75.degree. F.). The preannealing should also include a minimum soak of at least 1 hour at a temperature of 675.degree. C. to 785.degree. C. (1250.degree. F. to 1450.degree. F.). It is important that the surfaces of the strip after preannealing are not removed prior to aluminizing. During the aluminizing operation, the strip temperature does not need to be heated to much above the bath temperature since the strip has already been preannealed. The furnace is maintained to avoid oxidation with an atmosphere which is typically a nitrogen, hydrogen or a hydrogen-nitrogen mixture.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: January 7, 1997
    Assignee: Armco Inc.
    Inventor: Joseph C. Jasper
  • Patent number: 5545482
    Abstract: A two-phase stainless steel wire rope having a high fatigue resistance and a high corrosion resistance, containing two-phase stainless steel wires of 0.03 to 0.1% by weight of C, 0.33 to 1.0% by weight of Si, 0.65 to 1.5% by weight of Mn, 0.019 to 0.04% by weight P, 0.004 to 0.03% by weight of S, 18.21 to 30% by weight of Cr, 3.10 to 8.0% by weight of Ni, 0.1 to 3.0% by weight of Mo, with the balance being Fe, and 30.0 to 80.0% by volume of ferrite, which wire rope has a means slenderness ratio, M.sub.R, of 4 to 20 by wire drawing.
    Type: Grant
    Filed: December 16, 1994
    Date of Patent: August 13, 1996
    Assignee: Shinko Kosen Kogyo Kabushiki Kaisha
    Inventors: Yukio Yamaoka, Kishio Tamai, Hiroshi Masutani
  • Patent number: 5534083
    Abstract: A method for processing a reinforcing stainless steel wire--aluminum alloy composite structure, includes carbon nitriding the surface of a stainless steel wire and coating the treated stainless steel wire with an aluminum alloy, and a product thereof.
    Type: Grant
    Filed: May 4, 1995
    Date of Patent: July 9, 1996
    Assignee: Hyundai Motor Co., Ltd.
    Inventors: Bum-Goo Chung, Myung-Ho Kim
  • Patent number: 5530213
    Abstract: An automotive exhaust manifold is fabricated from stainless steel sheet metal of thin dense gauge, and provided with an outer coating of less dense stainless steel or other suitable material spray bonded to it to provide an irregular surface of non-uniform cross-section with a large surface area to damp the transmission of sound waves from the manifold.
    Type: Grant
    Filed: June 8, 1994
    Date of Patent: June 25, 1996
    Assignee: Ford Motor Company
    Inventors: Dale L. Hartsock, Larry V. Reatherford, Ernest D. Stiles, Matthew J. Zaluzec
  • Patent number: 5514348
    Abstract: A plated steel sheet for producing housings or tubes or the like includes a foundation material forming a middle layer having first and second sides. A coating of an austenitic special steel is disposed on the first side. A coating of a ferritic special steel is disposed on the second side. In a housing for a catalytic converter being made of the plated steel sheet, the second side having the coating of ferritic special steel forms an inner surface of the housing.
    Type: Grant
    Filed: June 20, 1994
    Date of Patent: May 7, 1996
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Jurgen Bayer, Klaus Haller
  • Patent number: 5491035
    Abstract: A corrosion-resistant architectural material which is essentially lead free and is not highly reflective. The coating on the material is a two-phase metallic coating comprised of zinc and tin. The tin-zinc coating may also include aluminum, antimony, bismuth, copper, magnesium, nickel and/or titanium to improve the coating process and/or improve the properties of the tin-zinc coating.
    Type: Grant
    Filed: November 30, 1994
    Date of Patent: February 13, 1996
    Assignee: The Louis Berkman Company
    Inventors: Jay F. Carey, II, Mehrooz Zamanzadeh