Containing More Than 10% Nonferrous Elements (e.g., High Alloy, Stainless) Patents (Class 428/685)
  • Patent number: 8377569
    Abstract: A coated article is described. The coated article includes a substrate, a bonding layer formed on the substrate, a plurality of nickel-chromium-nitrogen layers and a plurality of copper-silver-cerium alloy layers formed on the bonding layer. The bonding layer is a nickel-chromium layer. Each nickel-chromium-nitrogen layer interleaves with one copper-silver-cerium alloy layer. One of the nickel-chromium-nitrogen layers is directly formed on the bonding layer. A method for making the coated article is also described.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: February 19, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8372523
    Abstract: A coated article is described. The coated article includes a stainless steel substrate, a bonding layer formed on the substrate, and a hard layer formed on the bonding layer. The bonding layer is a nickel-chromium alloy layer. The hard layer is a nickel-chromium-boron-nitrogen layer. The mass percentage of nitrogen within the hard layer is gradually increased from the area near the bonding layer to the area away from the bonding layer. A method for making the coated article is also described.
    Type: Grant
    Filed: August 23, 2011
    Date of Patent: February 12, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8372524
    Abstract: A coated article is described. The coated article includes a stainless steel substrate, a bonding layer formed on the substrate, and a hard layer formed on the bonding layer. The bonding layer is a nickel-chromium alloy layer. The hard layer is a nickel-chromium-boron-carbon-nitrogen layer. The mass percentages of carbon and nitrogen within the hard layer are gradually increased from the area near the bonding layer to the area away from the bonding layer. A method for making the coated article is also described.
    Type: Grant
    Filed: August 23, 2011
    Date of Patent: February 12, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8349469
    Abstract: A process for joining a stainless steel part and a silicon carbide ceramic part comprising: providing a SUS part, a SiC ceramic part, a Mo foil and a Ti foil; placing the SiC ceramic part, the Mo foil, the Ti foil, and the SUS part into a mold, the Mo foil and the Ti foil located between the SiC ceramic part and the SUS part, the Mo foil abutting the SiC ceramic part, the Ti foil abutting the SUS part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the SiC ceramic part, the Mo foil, and the Ti foil at least until the SUS part, the SiC ceramic part, the Mo foil and the Ti foil form a integral composite article.
    Type: Grant
    Filed: June 20, 2011
    Date of Patent: January 8, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8308622
    Abstract: A centrifugally cast composite roll comprising an outer layer having a composition comprising by mass 2.5-9% of C, 0.1-3.5% of Si, 0.1-3.5% of Mn, and 11-40% of V, the balance being Fe and inevitable impurities; an intermediate layer made of a high-speed steel alloy, which is formed inside the outer layer; and an inner layer made of cast iron or steel, which is formed inside the intermediate layer.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: November 13, 2012
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kiyoshi Furushima, Shunji Matsumoto, Ryota Honda, Kiyoshi Hayashi, Takashi Honda, Masatsugu Uchida, Seiji Oyama, Takuya Osue
  • Publication number: 20120276413
    Abstract: A process for surface treating iron-based alloy includes providing a substrate made of iron-based alloy. A chromium-oxygen-nitrogen layer is then formed on the substrate by sputtering. An iridium layer is formed on the chromium-oxygen-nitrogen layer by sputtering. A boron-nitrogen layer is next formed on the iridium layer by sputtering.
    Type: Application
    Filed: August 25, 2011
    Publication date: November 1, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, YING-YING WANG
  • Patent number: 8293378
    Abstract: A protective coating for a metal substrate is provided that is light, durable, galvanically protective, and easily applied at the site of manufacture. The coating has at least two layers, one of which is a galvanizing layer and one of which is a micro-composite of a galvanic metal and a non-conducting material, such as polymer. Such coatings are useful for example to protect pipes or other metal surfaces in corrosive environments. Methods of producing the coating are provided, including methods that use advanced spraying techniques to provide very thin but consistent layers. Using the advanced spraying methods the composite layer can be created by co-spraying the galvanic metal and the nonconductive material onto the surface of the galvanic coating. Optionally, an outer coat of insulating material can be applied to provide further protection to the surface.
    Type: Grant
    Filed: December 4, 2008
    Date of Patent: October 23, 2012
    Assignee: United States Pipe and Foundry Company LLC
    Inventors: William H. Owen, A. Michael Horton, James Weber
  • Patent number: 8268454
    Abstract: A process for joining a stainless steel part and a zirconia ceramic part comprising: providing a SUS part, a ZrO2 ceramic part, a Mo foil and a Cu foil; depositing a nickel coating on a surface of the ZrO2 ceramic part; placing the ZrO2 ceramic part, the Mo foil, the Cu foil, and the SUS part into a mold, the Mo foil and the Cu foil located between the ZrO2 ceramic part and the SUS part; placing the mold into a chamber of a hot press sintering device, heating the chamber and pressing the SUS part with the nickel coating, the ZrO2 ceramic part, the Mo foil, and the Cu foil at least until the SUS part, the ZrO2 ceramic part, the Mo foil and the Cu foil form a integral composite article.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: September 18, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8268453
    Abstract: The present document describes a composite material adapted to resist degradation by an erosive agent. The composite material comprises a steel base and crystals embedded in the steel base. At least 50% of the crystals have an elongated portion. Optionally, the composite material comprises an external surface for exposure to the erosive agent. At least 50% of the elongated portions are transverse to the external surface. A filler material is also described for forming the composite material on a ferrous surface by welding. The filler material comprises iron, carbon, boron, molybdenum and silicon. Methods are also described form forming the composite material.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: September 18, 2012
    Assignee: Synthesarc Inc.
    Inventor: Serge Dallaire
  • Patent number: 8257834
    Abstract: A process for joining a stainless steel part and a silicon nitride ceramic part comprising: providing a stainless steel part, a SiN ceramic part, a Mo foil and a Fe foil; placing the SiN ceramic part, the Mo foil, the Fe foil, and the stainless steel part into a mold, the Mo foil and the Fe foil located between the SiN ceramic part and the stainless steel part, the Mo foil abutting the SiN ceramic part, the Fe foil abutting the stainless steel part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the stainless steel part, the SiN ceramic part, the Mo foil, and the Fe foil at least until the stainless steel part, the SiN ceramic part, the Mo foil and the Fe foil form a integral composite article.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 4, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8252429
    Abstract: A process for joining a stainless steel part and a zirconia ceramic part comprising: providing a SUS part, a ZrO ceramic part, a Mo foil and a Ni foil; placing the ZrO ceramic part, the Mo foil, the Ni foil, and the SUS part into a mold, the Mo foil and the Ni foil located between the ZrO ceramic part and the SUS part, the Mo foil abutting against the ZrO ceramic part, the Ni foil abutting against the SUS part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the ZrO ceramic part, the Mo foil, and the Ni foil at least until the SUS part, the ZrO ceramic part, the Mo foil and the Ni foil form a integral composite article.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: August 28, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8247081
    Abstract: A process for joining a stainless steel part and a titanium carbide ceramic part comprising: providing a SUS part, a TiC ceramic part, a Ti foil and a Fe foil; placing the TiC ceramic part, the Ti foil, the Fe foil, and the SUS part into a mold, the Ti foil and the Fe foil located between the TiC ceramic part and the SUS part, the Ti foil abutting the TiC ceramic part, the Fe foil abutting the SUS part and the Ti foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the TiC ceramic part, the Ti foil, and the Fe foil at least until the SUS part, the TiC ceramic part, the Ti foil and the Fe foil form a integral composite article.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: August 21, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8241761
    Abstract: A composite casting for a wear resistant surface, comprising a base composed of a ductile material; and a plurality of wear resistant inserts embedded in said base and composed of a carbide-containing wear resistant alloy which after casting is hot strained by forging or rolling, said inserts being arranged in said base rows so that said inserts of each subsequent one of said rows overlap gaps between said inserts of a preceding one of said rows and (or) said inserts should be positioned with their side bases at a degree (relative to the movement of the abrasive material) of no less than 20°, which would prevent the wear of the ductile base of the composite castings.
    Type: Grant
    Filed: August 15, 2007
    Date of Patent: August 14, 2012
    Inventors: Mikhail Garber, Leonid Garber
  • Publication number: 20120164482
    Abstract: A coated article is described. The coated article includes a stainless steel substrate, a bonding layer formed on the substrate, and a hard layer formed on the bonding layer. The bonding layer is a nickel-chromium alloy layer. The hard layer is a nickel-chromium-boron-carbon-nitrogen layer. The mass percentages of carbon and nitrogen within the hard layer are gradually increased from the area near the bonding layer to the area away from the bonding layer. A method for making the coated article is also described.
    Type: Application
    Filed: August 23, 2011
    Publication date: June 28, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, CONG LI
  • Publication number: 20120164481
    Abstract: A coated article is described. The coated article includes a stainless steel substrate, a bonding layer formed on the substrate, and a hard layer formed on the bonding layer. The bonding layer is a nickel-chromium alloy layer. The hard layer is a nickel-chromium-boron-nitrogen layer. The mass percentage of nitrogen within the hard layer is gradually increased from the area near the bonding layer to the area away from the bonding layer. A method for making the coated article is also described.
    Type: Application
    Filed: August 23, 2011
    Publication date: June 28, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, CONG LI
  • Patent number: 8206837
    Abstract: According to one aspect, an interventional medical device includes a first wire disposed at a distal end and made of an alloy containing Ti and a transition metal other than Ti and Cr, and a second wire disposed at a proximal end of the first wire and made of an alloy containing Cr and a transition metal other than Cr and Ti. The device may include the first wire and the second wire being brazed to each other by a brazing material. The brazing material contains a metal whose ionization tendency is more basic than Ti and Cr. The brazing material is preferably an Ag—Mg alloy or an Ni—Mg alloy, and preferably has a composition near the eutectic point.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: June 26, 2012
    Assignee: Terumo Kabushiki Kaisha
    Inventor: Katsuro Mishima
  • Patent number: 8197950
    Abstract: This invention relates to dense, vertically cracked thermal barrier coatings made from high purity yttria or ytterbia stabilized zirconia powders. The high purity yttria or ytterbia stabilized zirconia powder consisting essentially of less than about 0.01 weight percent silicon dioxide (silica), less than about 0.002 weight percent aluminum oxide (alumina), less than about 0.005 weight percent calcium oxide, less than about 0.005 weight percent ferric oxide, less than about 0 to about 0.002 weight percent magnesium oxide, less than about 0 to about 0.005 weight percent titanium dioxide, from about 1.5 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria), less than 0.1 weight percent other impurity oxides, and the balance zirconium oxide (zirconia) and the balance zirconium oxide (zirconia).
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: June 12, 2012
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Thomas Alan Taylor, Danny Lee Appleby, Ann Bolcavage, Albert Feuerstein, Neil Hitchman
  • Patent number: 8158274
    Abstract: A welding material, to be used for welding a base metal made of an austenitic alloy comprising C?2.0%, Si?4.0%, Mn: 0.01 to 3.0%, P: more than 0.03% to not more 0.3%, S?0.03%, Cr: 12 to 35%, Ni: 6 to 80%, sol. Al: 0.001 to 1% and N?0.3%, with the balance being Fe and impurities to a base metal made of another austenitic alloy, which comprises C: more than 0.3% to 3.0%, Si?4.0%, Mn?3.0%, P?0.03%, S?0.03%, Cr: more than 22% to 55%, Ni: more than 30% to not more than 70%, sol. Al: 0.001 to 1% and N?0.3%, with the balance being Fe and impurities can suppress the weld solidification cracking which occurs in an austenitic alloy having a high P content and showing fully austenitic solidification. Therefore, the said welding material can be widely used in such fields where a welding fabrication is required. The said welding material may contain a specific amount or amounts of one or more elements selected from Cu, Mo, W, V, Nb, Ti, Ta, Zr, Hf, Co, B, Ca, Mg and REM.
    Type: Grant
    Filed: April 25, 2011
    Date of Patent: April 17, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hirokazu Okada
  • Patent number: 8147983
    Abstract: A tin-plated steel sheet includes a plating layer containing tin on at least one surface of a steel sheet, and a chemical conversion coating containing P and tin on the plating layer is provided. In the steel sheet, a coated amount of the chemical conversion coating per surface is 1.0 to 50 mg/m2 in terms of P, an atomic ratio Sn/P obtained from the intensity of a P2p peak and that of a Sn3d peak is 1.0 to 1.5, the intensities being measured at the surface using an x-ray photoelectron spectroscopic method, and an atomic ratio O/P obtained from the intensity of the P2p peak and that of an O1s peak is 4.0 to 9.0. The phosphoric acid-based chemical conversion coating of the tin-plated steel sheet can suppress degradation in performance, which is caused by the growth of a tin oxide layer on the surface, instead of a conventional chromate coating.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: April 3, 2012
    Assignee: JFE Steel Corporation
    Inventors: Takeshi Suzuki, Noriko Makiishi, Hiroki Iwasa, Takumi Tanaka, Tomofumi Shigekuni
  • Patent number: 8137613
    Abstract: An austenitic stainless steel welded joint, whose base metal and weld metal each comprises, by mass percent, C: not more than 0.3%, Si: not more than 2%, Mn: 0.01 to 3.0%, P: more than 0.04% to not more than 0.3%, S: not more than 0.03%, Cr: 12 to 30%, Ni: 6 to 55%, rare earth metal(s): more than 0.2% to not more than 0.6%, sol. Al: 0.001 to 3% and N: not more than 0.3%, with the balance being Fe and impurities, and satisfies the formula of (Cr+1.5×Si+2×P)/(Ni+0.31×Mn+22×C+14.2×N+5×P)<1.388, in spite of having a high P content and showing the fully austenitic solidification, has excellent resistance to the weld solidification cracking. Therefore, the said austenitic stainless steel welded joint can be widely used in such fields where a welding fabrication is required. Each element symbol in the above formula represents the content by mass percent of the element concerned.
    Type: Grant
    Filed: July 14, 2009
    Date of Patent: March 20, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hirokazu Okada, Masaaki Igarashi
  • Patent number: 8137819
    Abstract: Disclosed is a multilayered steel composite which compatibly achieves properties such as strength and ductility that are incompatible in conventional steels and is excellent in strength, ductility, weldability, toughness and fatigue strength. Also, disclosed is a method for producing the multilayered steel which is produced by rolling with least two kinds of steels having different chemical compositions and microstructure or different mechanical properties, in combination.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: March 20, 2012
    Assignee: The University of Tokyo
    Inventors: Toshihiko Koseki, Toshio Suzuki, Toyonobu Yoshida, Junya Inoue, Mitsuyuki Tanaka
  • Patent number: 8133596
    Abstract: Cookware having improved uniform heat transfer over the entire cross section thereof, the cookware formed from a multi-layered composite metal having a layer of stainless steel roll bonded at or near the core of the composite to act as a thermal barrier and provide more uniform heat distribution on the cook surface. The stainless layer is roll bonded to layers of aluminum which, in turn, is roll bonded to layers of stainless steel or aluminum or copper. The layer of stainless steel adjacent to the cooking range may be a ferromagnetic grade of stainless steel if induction-type heating is desired. The cookware may include a non-stick surface applied thereto.
    Type: Grant
    Filed: February 4, 2011
    Date of Patent: March 13, 2012
    Assignee: All-Clad Metalcrafters LLC
    Inventor: William A. Groll
  • Patent number: 8133594
    Abstract: Steel sheet for container use able to realize superior corrosion resistance and canmaking ability, wherein at least one side of the steel sheet is provided with a chemical conversion coating film including a mixture of a zirconium oxide compound and a zirconium phosphate compound, the zirconium oxide compound is segregated at part or all of a region of 40 to 100% from the surface with respect to the total thickness of the chemical conversion coating film, and the zirconium phosphate compound is segregated at part or all of a region of 0 to 40% from the surface with respect to the total thickness of the chemical conversion coating film.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: March 13, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Akira Tachiki, Shigeru Hirano, Hiroshi Nishida, Hirokazu Yokoya, Hironobu Miyazaki, Masakazu Noda
  • Patent number: 8129035
    Abstract: The invention provides structural component for an automobile, two-wheeled vehicle or railcar excellent in impact-absorption property, shape fixability and flange cuttability, and method for producing the same, which structural component has a hat-like shape including vertical walls and flanges, wherein distal ends of the flanges contain 20 vol % or greater of austenite phase and have a cross-section hardness expressed as Vickers harness of 150˜350, and a center regions of the vertical walls have, in a common cross-section with the flanges, a content of deformation-induced martensite phase exceeding that of the distal ends of the flanges by 10 vol % or greater and a cross-section hardness expressed as Vickers hardness that exceeds that of the distal ends of the flanges by 50 or greater.
    Type: Grant
    Filed: April 1, 2008
    Date of Patent: March 6, 2012
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Ken Kimura, Junichi Hamada, Naoto Ono, Haruhiko Kajimura, Toshio Tanoue
  • Patent number: 8129036
    Abstract: A heat transfer apparatus includes a first protective layer of a first metallic material, a second protective layer of a second metallic material, and a heat transfer layer bonded between the first protective layer and the second protective layer. The heat transfer layer is made of a metal matrix composite, such as aluminum oxide reinforcement dispersed within a copper matrix.
    Type: Grant
    Filed: May 13, 2008
    Date of Patent: March 6, 2012
    Assignee: Hamilton Sundstrand Space Systems International, Inc.
    Inventors: Durwood M. Beringer, Kenneth J. Zacharias, Jesse J. Stieber, Edmund P. Taddey, Stephen A. Yaworski, Gregory K. Schwalm
  • Publication number: 20120017481
    Abstract: Firearms and firearm components are constructed from bonded multi-metallic base materials comprising at least two dissimilar metallic materials having different properties, such as weight, density, wear resistance, durability, hardness, and the like, bonded to one another. The components are fabricated such that the metallic material having higher impact- and wear-resistance is positioned at areas that experience impact, or that include bearing points, wear points, and interfaces with other components, while a lighter weight metallic material is positioned at component locations that don't have rigorous material property requirements. The bonded multi-metallic materials may be explosively bonded multi-metallic materials.
    Type: Application
    Filed: July 7, 2011
    Publication date: January 26, 2012
    Applicant: PACIFIC AEROSPACE & ELECTRONICS, INC.
    Inventors: Nelson Clare SETTLES, Shaun Michael McGUIRE
  • Patent number: 8088497
    Abstract: A method for making a housing comprises of providing a metal substrate; forming a base paint coating on the substrate; vacuum depositing a first metal coating on the base paint coating, the first metal coating being a chromium coating or a stainless steel coating; vacuum depositing a second metal coating on the first metal coating, the second metal coating being a commix metal coating containing chromium and stainless steel; and vacuum depositing a third metal coating on the second metal coating, the third metal coating being a stainless steel coating. A housing made by the above mentioned method is also described there.
    Type: Grant
    Filed: February 9, 2010
    Date of Patent: January 3, 2012
    Assignees: Shenzhen Futaihong Precision Industry Co., Ltd., FIH (Hong Kong) Limited
    Inventors: Zong-Hua Hu, Hai-Bo Pan, Xu Li, Yi-Jun Huang, Chwan-Hwa Chiang, Feng-Yuen Dai
  • Patent number: 8043719
    Abstract: A metal member is manufactured that has a plating layer of precious metal on the surface of a bare metal portion formed of a predetermined metal. First, a surface layer of the bare metal portion is removed. Then, a plating of precious metal is applied to the portion where the surface layer of the bare metal portion was removed. Then, the metal member is heat treated in an inert atmosphere. As a result, a metal member can be manufactured that has less carbide and hydrogen near a boundary surface of the plating layer and the bare metal portion than it would if the removing step and the heat treating step were not performed. With a metal member manufactured in this way, the plating layer does not easily peel away.
    Type: Grant
    Filed: May 25, 2007
    Date of Patent: October 25, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Naotaka Aoyama
  • Publication number: 20110250472
    Abstract: The shielding gas for MAG welding according to an embodiment is a shielding gas for MAG welding to perform narrow gap welding of a high Cr steel containing 8 wt % to 13 wt % of Cr with one layer-one pass by using a solid wire containing 8 wt % to 13 wt % of Cr, and the shielding gas for MAG welding comprises a ternary mixed gas of 5% by volume to 17% by volume of a carbon dioxide gas, 30% by volume to 80% by volume of a helium gas, and a balance of an argon gas.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 13, 2011
    Applicants: TAIYO NIPPON SANSO CORPORATION, KABUSHIKI KAISHA TOSHIBA
    Inventors: Yasuhito KAMIJO, Satoru ASAI, Katsunori WADA, Makoto TAKAHASHI
  • Patent number: 8029918
    Abstract: A brazing method includes assembling a first member and a second member, the first member including a base plate made of a ferrous material and a diffusion suppressing layer laminated on the base plate and made of a Ni—Cr alloy including more than about 15% and less than about 40% of Cr, the second member being disposed on the first member with a brazing material of a Cu—Ni alloy including more than about 10% and less than about 20% of Ni therebetween, and maintaining the temporary assembly at a temperature of more than about 1,200° C. to fuse the brazing material and diffuse Ni atoms and Cr atoms into the fused brazing material to form the braze joint, causing the resulting brazing material to have an increased melting point due to the Ni and Cr contents of the braze joint to self-solidify the braze joint, and then cooling the resulting assembly.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: October 4, 2011
    Assignee: Neomax Materials Co., Ltd.
    Inventors: Tsuyoshi Hasegawa, Masaaki Ishio, Shunji Kajikawa, Yoshitsugu Sakamoto, Takayuki Hayashi
  • Patent number: 8029916
    Abstract: A brazing filler metal capable of improving both of oxidation resistance and corrosion resistance is obtained. This brazing filler metal (1, 1d, 51 and 51a) consists of at least a three-layer structure of an Ni—Cr brazing layer (2 and 2a) consisting of an Ni—Cr alloy layer, a Ti brazing layer (3, 3a, 3b, 3c and 3d) consisting of a Ti layer or a Ti alloy layer and an Ni brazing layer (4, 4a, 4b, 4c and 4d) consisting of an Ni layer or an N alloy layer arranged between the Ni—Cr brazing layer and the Ti brazing layer.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: October 4, 2011
    Assignee: Neomax Materials Co., Ltd.
    Inventors: Tsuyoshi Hasegawa, Masaaki Ishio, Yoshimitsu Oda
  • Patent number: 8025983
    Abstract: A joining method between Fe-based steel and Ti/Ti-based alloys having a joint strength higher than those of base metals by using interlayers. The production of intermetallic compounds at a joint portion between Fe-based steel and Ti/Ti-based alloys can be prevented using interlayers, and strong interface diffusion bonding can be formed at interfaces between interlayers, thereby producing a high-strength joint. Accordingly, the present disclosure can be used to develop high-strength, high-functional advanced composite materials.
    Type: Grant
    Filed: July 16, 2009
    Date of Patent: September 27, 2011
    Inventors: Min Ku Lee, Jung Gu Lee, Jin-Ju Park, Chang-Kyu Rhee
  • Patent number: 8021762
    Abstract: This invention relates to articles coated with a thermally sprayed coating of a high purity yttria or ytterbia stabilized zirconia powder, said high purity yttria or ytterbia stabilized zirconia powder comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). The articles include, for example, blades, vanes and seal surfaces of gas turbine engines coated with a thermal barrier coating.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: September 20, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Thomas Alan Taylor, Danny Lee Appleby, Albert Feuerstein, Ann Bolcavage, Neil Hitchman
  • Publication number: 20110217567
    Abstract: A wear resistant steel material, produced in a powder metallurgical manner, has the following composition in weight-%: and, further, 0.5 to 14 of (V+Nb/2), wherein the contents of N, on one hand, and of (V+Nb/2), on the other hand, are balanced in relation to each other so that the contents of said elements are within a range A, B, G, H, A in a perpendicular plane coordinate system, where the content of N is the abscissa and the content of V+Nb/2 is the ordinate, and where the coordinates for said points are: and max 7 of any of Ti, Zr, and Al; balance essentially only iron and unavoidable impurities. This steel is excellent for obtaining a wear resistant surface region on a substrate of a metallic material by hot isostatic pressing of the steel material of the substrate. Especially when the wear resistant steel is void of Co, the compound body obtained is especially suitable for use in e.g. valves for nuclear power plants.
    Type: Application
    Filed: November 3, 2009
    Publication date: September 8, 2011
    Applicant: Uddeholms Aktiebolag
    Inventor: Odd Sandberg
  • Publication number: 20110198358
    Abstract: An article comprising a metal support with two opposing faces at least one of which is covered by a discontinuous ceramic coating. Said coating has a softening point above the melting point of the support and has at least one absorbing element for the laser radiation at a wavelength of the order of 1 ?m, being at least 1% of the weight of said coating. The invention further relates to a method for producing said article.
    Type: Application
    Filed: July 24, 2009
    Publication date: August 18, 2011
    Applicant: SEB SA
    Inventors: Fabrice Parent, Laurent Voisin, Jean-Luc Perillon, Arnaud Hory, Quentin Joly
  • Patent number: 7998238
    Abstract: A sintered sliding member comprises a back metal (21a) and a ferrous sintered sliding body (20) which is sintering-bonded to the back metal (21a). The ferrous sintered sliding body (20) has martensite phase having a solid soluble carbon concentration of 0.15 to 0.5 wt % and contains carbide in a content of 5 to 50% by volume. The sintered sliding member is excellent in abrasion resistance, seizing resistance and heat crack resistance.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: August 16, 2011
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Kazuo Okamura
  • Patent number: 7985487
    Abstract: Disclosed is a corrosion resistant conductive part, which is made by forming a thin plated gold layer of thickness 100 nm or less on a stainless steel sheet, and for which high corrosion resistance is guaranteed even with a very thin gold layer. The part is characterized in that the maximum value “v” of atomic concentration of gold given by Auger analysis is at least 98% of the total atomic concentrations of all the elements, which is deemed to be 100%, in the thin gold layer ranging from the surface to the interface of the gold layer and the metal substrate, at which the descending curve of gold crosses the ascending curve of the most predominant component of the substrate metal.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: July 26, 2011
    Assignee: Daido Steel Co., Ltd.
    Inventors: Takeo Hisada, Yasushi Kaneta, Shinobu Takagi, Naoki Fuse
  • Patent number: 7960035
    Abstract: There is provided a high-strength hot rolled steel sheet excellent in phosphatability, wherein a maximum depth (Ry) of pits and bumps, existing on a surface thereof, is not less than 10 ?m, and an average interval (Sm) of the pits and the bumps is not more than 30 ?m, meeting either a requirement for a load length ratio (tp40) of the pits and the bumps on the surface at not more than 20%, or a requirement for a difference between a load length ratio (tp60) and the load length ratio (tp40), at not less than 60%, or both thereof. The high-strength hot rolled steel sheet is capable of exhibiting stable and excellent phosphatability even if Mo highly effective for reinforcement in strength is added thereto in expectation of a higher strength.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: June 14, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Shinji Kozuma, Masahiro Nomura, Ikuro Hashimoto
  • Patent number: 7960034
    Abstract: Multi-ply composite cookware consisting of different metal combinations to include the beauty of copper on the exterior coupled with its excellent heat distribution/conductivity properties within the interior to provide thermally efficient, durable and cosmetically pleasing cookware. In several embodiments of the present invention, a layer of silver is also preferably employed in the interior thereof between adjacent aluminum layers to further improve thermal conductivity.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: June 14, 2011
    Assignee: All-Clad Metalcrafters LLC
    Inventor: William A. Groll
  • Patent number: 7960032
    Abstract: An exemplary embodiment providing one or more improvements includes a composite structure of materials that are formed together in a way which gives the composite structure improved yield strength and thermal conduction capabilities.
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: June 14, 2011
    Inventor: Joseph R. Demers
  • Patent number: 7951469
    Abstract: A welding material, to be used for welding a base metal made of an austenitic alloy comprising C?2.0%, Si?4.0%, Mn: 0.01 to 3.0%, P: more than 0.03% to not more 0.3%, S?0.03%, Cr: 12 to 35%, Ni: 6 to 80%, sol. Al: 0.001 to 1% and N?0.3%, with the balance being Fe and impurities to a base metal made of another austenitic alloy, which comprises C: more than 0.3% to 3.0%, Si?4.0%, Mn?3.0%, P?0.03%, S?0.03%, Cr: more than 22% to 55%, Ni: more than 30% to not more than 70%, sol. Al: 0.001 to 1% and N?0.3%, with the balance being Fe and impurities can suppress the weld solidification cracking which occurs in an austenitic alloy having a high P content and showing fully austenitic solidification. Therefore, the said welding material can be widely used in such fields where a welding fabrication is required. The said welding material may contain a specific amount or amounts of one or more elements selected from Cu, Mo, W, V, Nb, Ti, Ta, Zr, Hf, Co, B, Ca, Mg and REM.
    Type: Grant
    Filed: January 22, 2010
    Date of Patent: May 31, 2011
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hirokazu Okada
  • Patent number: 7923651
    Abstract: An electrical contact comprising a silver-coated stainless steel strip, which has an underlying layer comprising any one of nickel, cobalt, nickel alloys, and cobalt alloys, on at least a part of the surface of a stainless steel substrate, and has a silver or silver alloy layer formed as an upper layer, in which a copper or copper alloy layer with a thickness of 0.05 to 2.0 ?m is provided between the silver or silver alloy layer and the underlying layer; and a producing method of the above-described electrical contact, in which the silver-coated stainless steel strip is subjected to a heat-treating in a non-oxidative atmosphere.
    Type: Grant
    Filed: March 29, 2010
    Date of Patent: April 12, 2011
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Satoshi Suzuki, Kuniteru Mihara, Naofumi Tokuhara
  • Patent number: 7923126
    Abstract: The invention relates to a use of a duplex steel for the production of an armouring layer of a flexible pipe comprising at least one unbonded armouring layer and at least one unbonded sealing layer wherein the duplex steel comprises in weight percent 0.01-0.05% by weight of carbon (C) at least 0.15% by weight of nitrogen (N) 20.0-23.0% by weight of chromium (Cr) up to 3.0% by weight of nickel (Ni) up to 1.0% by weight of molybdenum (Mo) 3-6% by weight of manganese (Mn) up to 1.0% by weight of copper (Cu) incidental impurities and balance being iron (Fe).
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: April 12, 2011
    Assignee: NKT Flexibles I/S
    Inventor: Jonas Gudme
  • Patent number: 7906221
    Abstract: Cookware having improved uniform heat transfer over the entire cross section thereof, the cookware formed from a multi-layered composite metal having a layer of stainless steel roll bonded at or near the core of the composite to act as a thermal barrier and provide more uniform heat distribution on the cook surface. The stainless layer is roll bonded to layers of aluminum which, in turn, is roll bonded to layers of stainless steel or aluminum or copper. The layer of stainless steel adjacent to the cooking range may be a ferromagnetic grade of stainless steel if induction-type heating is desired. The cookware may include a non-stick surface applied thereto.
    Type: Grant
    Filed: April 23, 2007
    Date of Patent: March 15, 2011
    Assignee: All-Clad Metalcrafters LLC
    Inventor: William A. Groll
  • Publication number: 20110033731
    Abstract: A ferritic stainless steel suited for use as a member for heat exchangers to be brazed with Ni-based filler metal or Cu-based filler metal, comprising, on the basis of mass percent, C: 0.03% or less, Si: 3% or less, Mn: 2% or less, P: 0.05% or less, S: 0.03% or less, Cr: from 11 to 30%, Nb: from 0.15 to 0.8%, and N: 0.03% or less, wherein the balance is composed of Fe and incidental impurities, and wherein a value A determined by the following equation is 0.10 or greater: A=Nb?(C×92.9/12+N×92.9/14).
    Type: Application
    Filed: May 11, 2009
    Publication date: February 10, 2011
    Applicant: NISSHIN STEEL CO., LTD.
    Inventors: Akinori Kawano, Taichirou Mizoguchi, Kouki Tomimura, Wakahiro Harada
  • Publication number: 20110027613
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2 Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: March 13, 2009
    Publication date: February 3, 2011
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20100291407
    Abstract: An alloy to be surface-coated, which can keep excellent hardness of 58HRC or above even when the amount of an alloying element added is reduced or even when the alloy is heated to a temperature of as high as 400 to 500° C.; and sliding members produced by forming a hard film on the surface of the alloy. An alloy to be surface-coated, the surface of which is to be covered with a hard film, which alloy contains by mass C: 0.5 to 1.2%, Si: 2.0% or below, Mn: 1.0% or below, Cr: 5.0 to 14.0%, Mo+1/2 W: 0.5 to 5.0%, and N: more than 0.015 to 0.1% with the balance being Fe and impurities, preferably such an alloy which contains by mass C: 0.6 to 0.85%, Si: 0.1 to 1.5%, Mn: 0.2 to 0.8%, Cr: 7.0 to 11.0%, Mo+1/2 W: 1.0 to 4.0%, and N: 0.04 to 0.08%.
    Type: Application
    Filed: January 16, 2009
    Publication date: November 18, 2010
    Applicant: HITACHI METALS, LTD.
    Inventors: Kenji Yokoyama, Kunichika Kubota, Toshihiro Uehara, Takehiro Ohno, Katsuhiko Ohishi
  • Patent number: 7833637
    Abstract: Food cooking surface for a kitchen utensil or cooking appliance, constituted by the surface of a compound fabricated starting from an alloy whose two principal components are zirconium and cobalt.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: November 16, 2010
    Assignee: SEB S.A.
    Inventors: Stéphane Tuffe, Alain Coudurier
  • Publication number: 20100233509
    Abstract: The present invention provides a laminate structure with little warping comprised of a stainless steel foil, a resin, and a metal foil, that is, a laminate structure comprised of a three-layer structure of a stainless steel foil, a resin, and a metal foil wherein the stainless steel foil is comprised of mixed phases of a ferromagnetic phase and a nonferromagnetic phase and the ratio of the ferromagnetic phase is 0.1 mass % to 4.0 mass %.
    Type: Application
    Filed: April 14, 2006
    Publication date: September 16, 2010
    Inventors: Tsuyoshi Yamamoto, Shuji Nagasaki, Atsushi Mizuyama, Jun Nakatsuka
  • Patent number: 7758925
    Abstract: A method for preparing a protective layer (38) on a surface of the substrate (36) that requires a bonding temperature (BT) above a detrimental phase transformation temperature range (28) of the substrate, and then cooling the layer and substrate without cracking the layer or detrimentally transforming the substrate. The protective layer (38) and the substrate (36) are cooled from the bonding temperature (BT) to a temperature (46) above the detrimental phase transformation range (28) at a first cooling rate (30) slow enough to avoid cracking the protective layer. Next, the protective layer and the substrate are cooled to a temperature below the detrimental phase transformation range of the substrate at a second cooling rate (27) fast enough to pass the detrimental phase transformation range before a substantial transformation of the substrate into the detrimental phase can occur.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: July 20, 2010
    Assignee: Siemens Energy, Inc.
    Inventor: Brij B. Seth