Semiconductor Islands Formed Upon Insulating Substrate Or Layer (e.g., Mesa Formation, Etc.) Patents (Class 438/164)
  • Patent number: 9595611
    Abstract: A semiconductor device may include first and second fins formed side by side on a substrate, a first elevated doped region formed on the first fin and having a first doping concentration of impurities, a second elevated doped region formed on the second fin, and a first bridge connecting the first elevated doped region and the second elevated doped region to each other. Methods of manufacturing such a semiconductor device are also disclosed.
    Type: Grant
    Filed: April 26, 2014
    Date of Patent: March 14, 2017
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Seok-Hoon Kim, Bon-Young Koo, Nam-Kyu Kim, Woo-Bin Song, Byeong-Chan Lee, Su-Jin Jung
  • Patent number: 9472446
    Abstract: One method disclosed includes, among other things, forming an overall fin structure having a stepped cross-sectional profile, the fin structure having an upper part and a lower part positioned under the upper part, wherein the upper part has a first width and the lower part has a second width that is less than the first width, forming a layer of insulating material in trenches adjacent the overall fin structure such that the upper part of the overall fin structure and a portion of the lower part of the overall fin structure are exposed above an upper surface of the layer of insulating material, and forming a gate structure around the exposed upper part of the overall fin structure and the exposed portion of the lower part of the overall fin structure.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: October 18, 2016
    Assignees: GLOBALFOUNDRIES Inc., International Business Machines Corporation
    Inventors: Ruilong Xie, Xiuyu Cai, Kangguo Cheng, Ali Khakifirooz
  • Patent number: 9425317
    Abstract: A fin field effect transistor (FinFET) device structure and method for forming the same are provided. The FinFET device structure includes a substrate and a fin structure extending above the substrate. The FinFET device structure includes an isolation structure, and the fin structure is embedded in the isolation structure. The FinFET device structure also includes a gate structure formed on a middle portion of the fin structure. The gate structure has a top portion and bottom portion, and the bottom portion is wider than the top portion. The FinFET device structure further includes a source/drain (S/D) structure formed adjacent to the gate structure.
    Type: Grant
    Filed: February 26, 2015
    Date of Patent: August 23, 2016
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Tsung-Yao Wen, Yao-De Chiou, Sheng-Chen Wang, Sai-Hooi Yeong
  • Patent number: 9406545
    Abstract: A silicon-carbon alloy layer and a silicon-germanium alloy layer are sequentially formed on a silicon-containing substrate with epitaxial alignment. Trenches are formed in the silicon-germanium alloy layer by an anisotropic etch employing a patterned hard mask layer as an etch mask and the silicon-carbon alloy layer as an etch stop layer. Fin-containing semiconductor material portions are formed on a bottom surface and sidewalls of each trench with epitaxial alignment with the silicon-germanium alloy layer and the silicon-carbon alloy layer. The hard mask layer and the silicon-germanium alloy layer are removed, and an oxygen-impermeable spacer is formed on sidewalls of each fin-containing semiconductor material portion. Physically exposed semiconductor portions are converted into semiconductor oxide portions, and the oxygen-impermeable spacers are removed. The remaining portions of the fin-containing semiconductor portions include semiconductor fins, which can be employed to form semiconductor devices.
    Type: Grant
    Filed: June 10, 2015
    Date of Patent: August 2, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Thomas N. Adam, Kangguo Cheng, Ali Khakifirooz, Alexander Reznicek
  • Patent number: 9390925
    Abstract: Constructing an SiGe fin by: (i) providing an intermediate sub-assembly including a silicon-containing base layer and a silicon-containing first fin structure extending in an upwards direction from the base layer; (ii) refining the sub-assembly by covering at least a portion of the top surface of the base layer and at least a portion of the first and second lateral surfaces of the first fin structure with a pre-thermal-oxidation layer that includes Silicon-Germanium (SiGe); and (iii) further refining the sub-assembly by thermally oxidizing the pre-thermal oxidation layer to migrate Ge content from the pre-thermal-oxidation layer into at least a portion of the base layer and at least a portion of first fin structure.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: July 12, 2016
    Assignee: Globalfoundries, Inc.
    Inventors: Kangguo Cheng, Ali Khakifirooz, Alexander Reznicek, Dominic J. Schepis
  • Patent number: 9373694
    Abstract: A device and method for integrated circuits with surrounding gate structures are disclosed. The device includes a semiconductor substrate and a fin structure on the semiconductor substrate. The fin structure is doped with a first conductivity type and includes a source region at one distal end and a drain region at the opposite distal end. The device further includes a gate structure overlying a channel region disposed between the source and drain regions of the fin structure. The fin structure has a rectangular cross-sectional bottom portion and an arched cross-sectional top portion. The arched cross-sectional top portion is semi-circular shaped and has a radius that is equal to or smaller than the height of the rectangular cross-sectional bottom portion. The source, drain, and the channel regions each are doped with dopants of the same polarity and the same concentration.
    Type: Grant
    Filed: March 21, 2013
    Date of Patent: June 21, 2016
    Assignee: Semiconductor Manufacturing International (Shanghai) Corporation
    Inventors: De Yuan Xiao, Guo Qing Chen, Roger Lee, Chin Fu Yen, Su Xing, Xiao Lu Huang, Yong Sheng Yang
  • Patent number: 9362307
    Abstract: An object of the present invention is to provide a method for manufacturing a thin film transistor which enables heat treatment aimed at improving characteristics of a gate insulating film such as lowering of an interface level or reduction in a fixed charge without causing a problem of misalignment in patterning due to expansion or shrinkage of glass. A method for manufacturing a thin film transistor of the present invention comprises the steps of heat-treating in a state where at least a gate insulating film is formed over a semiconductor film on which element isolation is not performed, simultaneously isolating the gate insulating film and the semiconductor film into an element structure, forming an insulating film covering a side face of an exposed semiconductor film, thereby preventing a short-circuit between the semiconductor film and a gate electrode.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: June 7, 2016
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Tetsuji Yamaguchi, Kengo Akimoto, Hiroki Kayoiji, Toru Takayama
  • Patent number: 9343582
    Abstract: An embodiment of the invention provides a manufacturing method of a thin film transistor substrate including: sequentially forming a gate electrode, a gate insulating layer covering the gate electrode, an active material layer, and a photo-sensitive material layer on a first substrate; performing a photolithography process by using a half tone mask to form a photo-sensitive protective layer which is above the gate electrode and has a first recess and a second recess; etching the active material layer by using the photo-sensitive protective layer as a mask to form an active layer; removing a portion of the photo-sensitive protective layer at bottoms of the first recess and the second recess to expose a first portion and a second portion of the active layer respectively; forming a first electrode connecting to the first portion; and forming a second electrode connecting to the second portion.
    Type: Grant
    Filed: April 1, 2015
    Date of Patent: May 17, 2016
    Assignees: INNOCOM TECHNOLOGY (SHENZHEN) CO., LTD., INNOLUX CORPORATION
    Inventor: Kuan-Feng Lee
  • Patent number: 9331165
    Abstract: The present invention discloses a thin-film transistor (TFT), a manufacturing method thereof, an array substrate and a display device. The present invention is used for improving the electrical properties of the TFT and the image quality of the display device. The TFT provided by the present invention comprises: a gate electrode, a source electrode, a drain electrode, a semiconductor layer, a gate electrode insulating layer and a first metal barrier layer, which are disposed on a substrate; the gate electrode insulating layer is disposed between the gate electrode and the semiconductor layer; and the first metal barrier layer is disposed between the source/drain electrodes and the gate electrode insulating layer, and the first metal barrier layer is arranged on the same layer as the semiconductor layer and configured to prevent interdiffusion between the material for forming the source/drain electrodes and the material for forming the gate electrode.
    Type: Grant
    Filed: October 30, 2013
    Date of Patent: May 3, 2016
    Assignee: BOE TECHNOLOGY GROUP CO., LTD.
    Inventors: Xiang Liu, Gang Wang
  • Patent number: 9324869
    Abstract: The present disclosure provides, in various aspects, a method of forming a semiconductor device and accordingly formed semiconductor devices. In accordance with some illustrative embodiments herein, a fin is provided in an upper surface of a substrate, the fin having a height dimension and an initial width dimension. After forming a mask on the fin, wherein the mask only partially covers an upper surface of the fin, the fin is exposed to an etch process for removing material in accordance with the mask such that a channel portion connecting end portions of the fin is formed. Herein, a width dimension of the channel portion is smaller than a width dimension of the end portions. In accordance with some illustrative embodiments of the present disclosure, the channel portion may substantially have a cross-section of one of a triangular shape and a double-sigma shape.
    Type: Grant
    Filed: February 4, 2015
    Date of Patent: April 26, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ran Yan, Alban Zaka, Jan Hoentschel
  • Patent number: 9263554
    Abstract: Transistors and methods for fabricating the same include forming one or more semiconductor fins on a substrate; covering source and drain regions of the one or more semiconductor fins with a protective layer; annealing uncovered channel portions of the one or more semiconductor fins in a gaseous environment to reduce fin width and round corners of the one or more semiconductor fins; and forming a dielectric layer and gate over the thinned fins.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: February 16, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Veeraraghavan S. Basker, Shogo Mochizuki, Tenko Yamashita, Chun-Chen Yeh
  • Patent number: 9263585
    Abstract: Disclosed herein are various methods of forming stressed channel regions on 3D semiconductor devices, such as, for example, FinFET semiconductor devices, through use of epitaxially formed materials. In one example, the method includes forming a plurality of spaced-apart trenches in a semiconducting substrate, wherein the trenches define at least a portion of a fin for the device, and performing an epitaxial deposition process to form an epitaxially formed stress-inducing material in the trenches.
    Type: Grant
    Filed: October 30, 2012
    Date of Patent: February 16, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Daniel T. Pham, Robert J. Miller, Kungsuk Maitra
  • Patent number: 9252157
    Abstract: A method includes providing a structure having a substrate, a first electrically insulating layer overlying the substrate, a first semiconductor layer comprised of a first semiconductor material overlying the first electrically insulating layer, a second electrically insulating layer overlying the first semiconductor layer in a first portion of the structure and a second semiconductor layer comprised of a second, different semiconductor material overlying the second electrically insulating layer in the first portion. The method further includes growing additional first semiconductor material on the first semiconductor layer in a second portion of the structure to form a regrown semiconductor layer; forming fins; forming gate structures orthogonal to the fins and removing at least a portion of the first semiconductor layer in the first portion of the structure to form a void and filling the void with insulating material. Structures formed by the method are also disclosed.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: February 2, 2016
    Assignee: International Business Machines Corporation
    Inventors: Lukas Czornomaz, Jean Fompeyrine, Effendi Leobandung
  • Patent number: 9219116
    Abstract: A semiconductor device and method of formation are provided herein. A semiconductor device includes a fin having a first wall extending along a first plane, the fin including a doped region defining a first furrow on a first side of the first plane. A dielectric is disposed within the first furrow, such that the dielectric is in contact with the first furrow between a first end of the dielectric and a second end of the dielectric. The first end is separated a first distance from the first plane. The dielectric disposed within the furrow increases the isolation of a channel portion of adjacent fins, and thus decreases current leakage of a FinFET, as compared to a FinFET including fins that do not include a dielectric disposed within a furrow.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: December 22, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Kuo-Cheng Ching, Chih-Hao Wang, Zhiqiang Wu, Carlos H. Diaz
  • Patent number: 9214565
    Abstract: Provided is a miniaturized transistor having high electrical characteristics. The transistor includes a source electrode layer in contact with one side surface of the oxide semiconductor layer in the channel-length direction and a drain electrode layer in contact with the other side surface thereof. The transistor further includes a gate electrode layer in a region overlapping with a channel formation region with a gate insulating layer provided therebetween and a conductive layer having a function as part of the gate electrode layer in a region overlapping with the source electrode layer or the drain electrode layer with the gate insulating layer provided therebetween and in contact with a side surface of the gate electrode layer. With such a structure, an Lov region is formed with a scaled-down channel length maintained.
    Type: Grant
    Filed: September 23, 2014
    Date of Patent: December 15, 2015
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shinya Sasagawa, Motomu Kurata
  • Patent number: 9196612
    Abstract: A semiconductor device includes a plurality of first semiconductor fins formed on a semiconductor substrate to define first fin trenches. At least one second semiconductor fin is formed on the semiconductor substrate to define second fin trenches. A first work function metal layer is formed in the first and second fin trenches. The first work function metal layer formed in the second trenches has a first cavity formed therein such that the at least one second semiconductor fin realizes a different concentration of the first work function metal layer with respect to the plurality of first semiconductor fins.
    Type: Grant
    Filed: March 26, 2014
    Date of Patent: November 24, 2015
    Assignee: International Business Machines Corporation
    Inventors: Veeraraghavan S. Basker, Zuoguang Liu, Tenko Yamashita, Chun-chen Yeh
  • Patent number: 9190419
    Abstract: A method of fabricating an electronic device includes the following steps. A SOI wafer is provided having a SOI layer over a BOX. An oxide layer is formed over the SOI layer. At least one first set and at least one second set of fins are patterned in the SOI layer and the oxide layer. A conformal gate dielectric layer is selectively formed on a portion of each of the first set of fins that serves as a channel region of a transistor device. A first metal gate stack is formed on the conformal gate dielectric layer over the portion of each of the first set of fins that serves as the channel region of the transistor device. A second metal gate stack is formed on a portion of each of the second set of fins that serves as a channel region of a diode device.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: November 17, 2015
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 9177888
    Abstract: A packaged power semiconductor device is provided with voltage isolation between a metal backside and terminals of the device. The packaged power semiconductor device is arranged in an encapsulant defining a hole for receiving a structure for physically coupling the device to an object. A direct-bonded copper (“DBC”) substrate is used to provide electrical isolation and improved thermal transfer from the device to a heatsink. At least one power semiconductor die is mounted to a first metal layer of the DBC substrate. The first metal layer spreads heat generated by the semiconductor die. In one embodiment, the packaged power semiconductor device conforms to a TO-247 outline and is capable of receiving a screw for physically coupling the device to a heatsink.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: November 3, 2015
    Assignee: IXYS Corporation
    Inventors: Thomas Spann, Holger Ostmann, Kang Rim Choi
  • Patent number: 9159807
    Abstract: The reliability of a semiconductor device including a MOSFET formed over an SOI substrate is improved. A manufacturing method of the semiconductor device is simplified. A semiconductor device with n-channel MOSFETsQn formed over an SOI substrate SB includes an n+-type semiconductor region formed as a diffusion layer over an upper surface of a support substrate under a BOX film, and a contact plug CT2 electrically coupled to the n+-type semiconductor region and penetrating an element isolation region, which can control the potential of the support substrate. At a plane of the SOI substrate SB, the n-channel MOSFETsQn each extend in a first direction, and are arranged between the contact plugs CT2 formed adjacent to each other in the first direction.
    Type: Grant
    Filed: March 20, 2014
    Date of Patent: October 13, 2015
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Komaki Inoue, Yutaka Hoshino
  • Patent number: 9147741
    Abstract: A thin film transistor display panel according to an exemplary embodiment of the present invention includes a substrate, a first insulating layer formed on the substrate, a semiconductor layer formed on the first insulating layer, a second insulating layer formed on the semiconductor layer, and a gate electrode formed on the second insulating layer, in which the first insulating layer includes a light blocking material, and a thickness of the first insulating layer is greater than or equal to a thickness of the second insulating layer.
    Type: Grant
    Filed: May 13, 2013
    Date of Patent: September 29, 2015
    Assignee: SAMSUNG DISPLAY CO., LTD.
    Inventors: Hyun Jae Na, Yoon Ho Khang, Sang Ho Park, Dong Hwan Shim, Se Hwan Yu, Yong Su Lee, Myoung Geun Cha
  • Patent number: 9147680
    Abstract: Integrated circuits having replacement metal gates with improved threshold voltage performance and methods for fabricating such integrated circuits are provided. A method includes providing a dielectric layer overlying a semiconductor substrate. The dielectric layer has a first and a second trench. A gate dielectric layer is formed in the first and second trench. A first barrier layer is formed overlying the gate dielectric layer. A work function material layer is formed within the trenches. The work function material layer and the first barrier layer are recessed in the first and second trench. The work function material layer and the first barrier layer form a beveled surface. The gate dielectric layer is recessed in the first and second trench. A conductive gate electrode material is deposited such that it fills the first and second trench. The conductive gate electrode material is recessed in the first and second trench.
    Type: Grant
    Filed: July 17, 2013
    Date of Patent: September 29, 2015
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Kristina Trevino, Yuan-Hung Lin, Gabriel Padron Wells, Chang Ho Maeng, Taejoon Han, Hoong Shing Wong
  • Patent number: 9142653
    Abstract: The present invention provides a method for manufacturing a thin-film transistor (TFT) array substrate. The TFT array substrate is of a top-gate structure. The method for manufacturing a thin-film transistor array substrate applies three times of masking operation to manufacture the TFT array substrate, wherein IGZO is used to manufacture a TFT of the TFT array substrate so as to greatly increase the charging speed of the TFT with respect to a pixel electrode, improve the response speed of the pixel, and achieve a relatively high refresh rate. Further, the fast response also help improving row scanning rate of pixels to make it possible to achieve ultra-high definition of a TFT LCD. Further, the manufacturing method applies only three times of masking operation so as to significantly reduce the manufacturing steps, shortening the manufacturing time, effectively lowering down the manufacturing cost, and increasing throughput.
    Type: Grant
    Filed: October 17, 2013
    Date of Patent: September 22, 2015
    Assignee: Shenzhen China Star Optoelectronics Technology Co., Ltd
    Inventor: Jun Wang
  • Patent number: 9130045
    Abstract: The present invention relates to a thin film transistor and a method of manufacturing the same. More particularly, the present invention relates to a thin film transistor that includes a zinc oxide material including Si as a channel material of a semiconductor layer, and a method of manufacturing the same.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: September 8, 2015
    Assignee: LG Chem, Ltd.
    Inventor: Jung-Hyoung Lee
  • Patent number: 9117877
    Abstract: Disclosed herein are various methods of forming isolation structures on FinFETs and other semiconductor devices, and the resulting devices that have such isolation structures. In one example, the method includes forming a plurality of spaced-apart trenches in a semiconducting substrate, wherein the trenches define a fin for a FinFET device, forming a layer of insulating material in the trenches, wherein the layer of insulating material covers a lower portion of the fin but not an upper portion of the fin, forming a protective material on the upper portion of the fin, and performing a heating process in an oxidizing ambient to form a thermal oxide region on the covered lower portion of the fin.
    Type: Grant
    Filed: January 16, 2012
    Date of Patent: August 25, 2015
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Xiuyu Cai, Ruilong Xie, Jin Cho, John Iacoponi
  • Patent number: 9105661
    Abstract: The present disclosure provides for methods of fabricating a semiconductor device and such a device. A method includes providing a substrate including at least two isolation features, forming a fin substrate above the substrate and between the at least two isolation features, forming a silicon liner over the fin substrate, and oxidizing the silicon liner to form a silicon oxide liner over the fin substrate.
    Type: Grant
    Filed: November 3, 2011
    Date of Patent: August 11, 2015
    Assignee: Taiwan Semconductor Manufacturing Company, Ltd.
    Inventors: Gin-Chen Huang, Neng-Kuo Chen, Hsingjen Wann
  • Patent number: 9093517
    Abstract: A radiation-hardened transistor is formed in a p-type body. An active region is disposed within the p-type body and has a perimeter defined by a shallow-trench isolation region filled with a dielectric material. Spaced-apart source and drain regions are disposed in the active region, forming a channel therebetween. A polysilicon gate is disposed above, aligned with, and insulated from the channel region. A p-type isolation ring is disposed in the p-type body separating outer edges of at least one of the source and drain regions from the perimeter of the active region. A body contact is disposed in the p-type isolation ring.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: July 28, 2015
    Assignee: Microsemi SoC Corporation
    Inventors: Ben A. Schmid, Fethi Dhaoui, John McCollum
  • Patent number: 9093534
    Abstract: An array of stacks containing a semiconductor fins and an oxygen-impermeable cap is formed on a semiconductor substrate with a substantially uniform areal density. Oxygen-impermeable spacers are formed around each stack, and the semiconductor substrate is etched to vertically extend trenches. Semiconductor sidewalls are physically exposed from underneath the oxygen-impermeable spacers. The oxygen-impermeable spacers are removed in regions in which semiconductor fins are not needed. A dielectric oxide material is deposited to fill the trenches. Oxidation is performed to convert a top portion of the semiconductor substrate and semiconductor fins not protected by oxygen-impermeable spacers into dielectric material portions. Upon removal of the oxygen-impermeable caps and remaining oxygen-impermeable spacers, an array including semiconductor fins and dielectric fins is provided.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: July 28, 2015
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Ramachandra Divakaruni, Bruce B. Doris, Ali Khakifirooz, Edward J. Nowak, Kern Rim
  • Patent number: 9087869
    Abstract: A silicon-carbon alloy layer and a silicon-germanium alloy layer are sequentially formed on a silicon-containing substrate with epitaxial alignment. Trenches are formed in the silicon-germanium alloy layer by an anisotropic etch employing a patterned hard mask layer as an etch mask and the silicon-carbon alloy layer as an etch stop layer. Fin-containing semiconductor material portions are formed on a bottom surface and sidewalls of each trench with epitaxial alignment with the silicon-germanium alloy layer and the silicon-carbon alloy layer. The hard mask layer and the silicon-germanium alloy layer are removed, and an oxygen-impermeable spacer is formed on sidewalls of each fin-containing semiconductor material portion. Physically exposed semiconductor portions are converted into semiconductor oxide portions, and the oxygen-impermeable spacers are removed. The remaining portions of the fin-containing semiconductor portions include semiconductor fins, which can be employed to form semiconductor devices.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: July 21, 2015
    Assignee: International Business Machines Corporation
    Inventors: Thomas N. Adam, Kangguo Cheng, Ali Khakifirooz, Alexander Reznicek
  • Patent number: 9064963
    Abstract: A semiconductor structure includes a substrate, an undoped GaP insulating layer formed over the substrate, and a semiconductor layer formed over the GaP layer.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: June 23, 2015
    Assignee: Infineon Technologies AG
    Inventor: Muhammad Nawaz
  • Patent number: 9059043
    Abstract: A gate cavity is formed over a semiconductor fin by forming a disposable gate structure and a planarization dielectric layer over the semiconductor fin, and by removing the disposable gate structure. A doped silicate glass spacer including an electrical dopant is formed on sidewalls of the gate cavity by deposition and an anisotropic etch of a conformal doped silicate glass layer. A gate spacer including a diffusion barrier material is formed on inner sidewalls of the doped silicate glass spacer. A replacement gate structure is formed within the gate cavity, and source/drain regions are formed in portions of the semiconductor fin by outdiffusion of the electrical dopant during an anneal. The source/drain regions are formed within the semiconductor fin, and are self-aligned to the replacement gate electrode.
    Type: Grant
    Filed: February 11, 2014
    Date of Patent: June 16, 2015
    Assignee: International Business Machines Corporation
    Inventors: Effendi Leobandung, Tenko Yamashita
  • Patent number: 9048287
    Abstract: Embodiments of mechanisms for forming a semiconductor device structure with floating spacers are provided. The semiconductor device structure includes a silicon-on-insulator (SOI) substrate and a gate stack formed on the SOI substrate. The semiconductor device structure also includes gate spacers formed on sidewalls of the gate stack. The gate spacers include a floating spacer. The semiconductor device structure further includes a contact etch stop layer formed on the gate stack and the gate spacers. The contact etch stop layer is formed between the floating spacer and the SOI substrate.
    Type: Grant
    Filed: November 15, 2013
    Date of Patent: June 2, 2015
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Kuo-Yu Cheng, Wei-Kung Tsai, Kuan-Chi Tsai
  • Patent number: 9030023
    Abstract: A method for forming bond pads on a semiconductor die includes forming a dielectric stack including a bottom and top dielectric layer having a contact hole therethrough over a bond pad. An outer edge of the bottom dielectric layer within the contact hole extends beyond an outer edge of the top dielectric layer to define a bond pad edge. A second metal layer on a first metal layer is deposited. A first photoresist layer is formed exclusively within the contact hole. The second metal layer is wet etched to recess the second metal layer from sidewalls of the bottom dielectric layer in the contact hole. A second photoresist layer is formed exclusively within the contact hole. The first metal layer is wet etched to recess the first metal layer from the top dielectric layer. The first metal layer extends over the bond pad edge onto the bottom dielectric layer.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: May 12, 2015
    Assignee: Texas Instruments Incorporated
    Inventors: Jing Wang, Lin Lin, Qiuling Jia, Qi Yang, Jianxin Liu
  • Patent number: 9023694
    Abstract: A portion of a top semiconductor layer of a semiconductor-on-insulator (SOI) substrate is patterned into a semiconductor fin having substantially vertical sidewalls. A portion of a body region of the semiconductor fin is exposed on a top surface of the semiconductor fin between two source regions having a doping of a conductivity type opposite to the body region of the semiconductor fin. A metal semiconductor alloy portion is formed directly on the two source regions and the top surface of the exposed body region between the two source regions. The doping concentration of the exposed top portion of the body region may be increased by ion implantation to provide a low-resistance contact to the body region, or a recombination region having a high-density of crystalline defects may be formed. A hybrid surface semiconductor-on-insulator (HSSOI) metal-oxide-semiconductor-field-effect-transistor (MOSFET) thus formed has a body region that is electrically tied to the source region.
    Type: Grant
    Filed: February 22, 2013
    Date of Patent: May 5, 2015
    Assignee: International Business Machines Corporation
    Inventors: Brent A. Anderson, Edward J. Nowak
  • Patent number: 9018055
    Abstract: Semiconductor-on-insulator structures facilitate the fabrication of devices, including MOSFETs that are at least partially depleted during operation and FinFETs including bilayer fins and/or crystalline oxide.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: April 28, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventor: Matthew T. Currie
  • Patent number: 9006051
    Abstract: An object is to improve water resistance and reliability of a semiconductor device by reducing the degree of peeling of a film. In a semiconductor device, a first inorganic insulating layer, a semiconductor element layer, a second inorganic insulating layer, an organic insulating layer, and a third inorganic insulating layer are sequentially stacked over a substrate. The second inorganic insulating layer is in contact with the first inorganic insulating layer in an opening portion provided in the semiconductor element layer. The third inorganic insulating layer is in contact with the second inorganic insulating layer in an opening portion provided in the organic insulating layer. In a region where the second inorganic insulating layer and the third inorganic insulating layer are in contact with each other, the second inorganic insulating layer has a plurality of irregularities or openings.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: April 14, 2015
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Yoshiaki Oikawa, Masayuki Kajiwara, Masataka Nakada, Masami Jintyou, Shunpei Yamazaki
  • Patent number: 9006052
    Abstract: A method includes forming a stressed Si layer in a trench formed in a stress layer deposited on a substrate. The stressed Si layer forms an active channel region of a device. The method further includes forming a gate structure in the active channel region formed from the stressed Si layer.
    Type: Grant
    Filed: October 11, 2010
    Date of Patent: April 14, 2015
    Assignee: International Business Machines Corporation
    Inventors: Judson R. Holt, Viorel C. Ontalus, Keith H. Tabakman
  • Patent number: 8999775
    Abstract: A method for fabricating a pixel structure includes the following steps. A patterned semiconductor layer, an insulation layer, and a patterned metal layer are formed on a substrate sequentially. A first inter-layer dielectric (ILD) layer is formed to cover the patterned metal layer. A low temperature annealing process is performed after forming the first ILD layer. A hydrogen plasma treatment process is performed after the low temperature annealing process. A second ILD layer is formed to cover the first ILD layer after the hydrogen plasma treatment process. A third ILD layer is formed to cover the second ILD layer. A source electrode and a drain electrode are formed on the third ILD layer. A passivation layer is formed on the source electrode and the drain electrode. A pixel electrode is formed on the passivation layer. A pixel structure manufactured by the above-mentioned method is also provided.
    Type: Grant
    Filed: May 29, 2013
    Date of Patent: April 7, 2015
    Assignee: AU Optronics Corp.
    Inventors: Ssu-Hui Lu, Ming-Hsien Lee
  • Patent number: 8999779
    Abstract: A low resistance contact to a finFET source/drain can be achieved by forming a defect free surface on which to form such contact. The fins of a finFET can be exposed to epitaxial growth conditions to increase the bulk of semiconductive material in the source/drain. Facing growth fronts can merge or can form unmerged facets. A dielectric material can fill voids within the source drain region. A trench spaced from the finFET gate can expose the top portion of faceted epitaxial growth on fins within said trench, such top portions separated by a smooth dielectric surface. A silicon layer selectively formed on the top portions exposed within the trench can be converted to a semiconductor-metal layer, connecting such contact with individual fins in the source drain region.
    Type: Grant
    Filed: September 6, 2013
    Date of Patent: April 7, 2015
    Assignee: International Business Machines Corporation
    Inventors: Sebastian Naczas, Vamsi Paruchuri, Alexander Reznicek, Dominic J. Schepis
  • Patent number: 8987093
    Abstract: Method of forming multi-gate finFETs with epitaxially-grown merged source/drains. Embodiments of the invention may include forming a plurality of semiconductor fins joined by a plurality of inter-fin semiconductor regions, depositing a sacrificial gate over a center portion of each of the plurality of fins, forming a first merge layer over a first end of each of the plurality of fins to form a first merged fin region, forming a second merge layer over the second end of each of the plurality of fins to form a second merged fin region, etching a portion of the first merged fin region to form a first source/drain base region, etching a portion of the second merged fin region to form a second source/drain base region, forming a first source/drain region on the first source/drain base region, and forming a second source/drain region on the second source/drain base region.
    Type: Grant
    Filed: September 20, 2012
    Date of Patent: March 24, 2015
    Assignee: International Business Machines Corporation
    Inventors: Eric C. Harley, Judson Robert Holt, Alexander Reznicek, Thomas N. Adam
  • Patent number: 8975124
    Abstract: One or more embodiments of the disclosed technology provide a thin film transistor, an array substrate and a method for preparing the same. The thin film transistor comprises a base substrate, and a gate electrode, a gate insulating layer, an active layer, an ohmic contact layer, a source electrode, a drain electrode and a passivation layer prepared on the base substrate in this order. The active layer is formed of microcrystalline silicon, and the active layer comprises an active layer lower portion and an active layer upper portion, and the active layer lower portion is microcrystalline silicon obtained by using hydrogen plasma to treat at least two layers of amorphous silicon thin film prepared in a layer-by-layer manner.
    Type: Grant
    Filed: May 15, 2012
    Date of Patent: March 10, 2015
    Assignees: Boe Technology Group Co., Ltd., Beijing Asahi Glass Electronics Co., Ltd.
    Inventors: Xueyan Tian, Chunping Long, Jiangfeng Yao
  • Patent number: 8969965
    Abstract: FinFET devices and methods for the fabrication thereof are provided. In one aspect, a method for fabricating a FET device includes the following steps. A wafer is provided having an active layer on an insulator. A plurality of fin hardmasks are patterned on the active layer. A dummy gate is placed over a central portion of the fin hardmasks. One or more doping agents are implanted into source and drain regions of the device. A dielectric filler layer is deposited around the dummy gate. The dummy gate is removed to form a trench in the dielectric filler layer. The fin hardmasks are used to etch a plurality of fins in the active layer within the trench. The doping agents are activated. A replacement gate is formed in the trench, wherein the step of activating the doping agents is performed before the step of forming the replacement gate.
    Type: Grant
    Filed: January 7, 2014
    Date of Patent: March 3, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Wilfried Ernst-August Haensch
  • Patent number: 8969147
    Abstract: A highly responsive semiconductor device in which the subthreshold swing (S value) is small and reduction in on-current is suppressed is manufactured. A semiconductor layer in which a thickness of a source region or a drain region is larger than that of a channel formation region is formed. A semiconductor layer having a concavo-convex shape which is included in the semiconductor device is formed by the steps of forming a first semiconductor layer over a substrate; forming a first insulating layer and a conductive layer over the first semiconductor layer; forming a second insulating layer over a side surface of the conductive layer; forming a second semiconductor layer over the first insulating layer, the conductive layer and the second insulating layer; etching the second semiconductor layer using a resist formed partially as a mask; and performing heat treatment to the first semiconductor layer and the second semiconductor layer.
    Type: Grant
    Filed: October 20, 2011
    Date of Patent: March 3, 2015
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Hideto Ohnuma
  • Patent number: 8963251
    Abstract: The present disclosure provides a semiconductor device. The semiconductor device includes a substrate, a fin structure disposed over the substrate in the gate region. The fin structure includes a first semiconductor material layer as a lower portion of the fin structure, a semiconductor oxide layer as a middle portion of the fin structure and a second semiconductor material layer as an upper portion of the fin structure. The semiconductor device also includes a dielectric feature disposed between two adjacent fin structures over the substrate. A top surface of the dielectric feature located, in a horizontal level, higher than the semiconductor oxide layer with a distance d. The semiconductor device also includes a high-k (HK)/metal gate (MG) stack disposed in the gate region, including wrapping over a portion of the fin structure.
    Type: Grant
    Filed: June 12, 2013
    Date of Patent: February 24, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tung Ying Lee, Yu-Lien Huang, Chung-Hsien Chen, Chi-Wen Liu
  • Patent number: 8962398
    Abstract: A portion of a top semiconductor layer of a semiconductor-on-insulator (SOI) substrate is patterned into a semiconductor fin having substantially vertical sidewalls. A portion of a body region of the semiconductor fin is exposed on a top surface of the semiconductor fin between two source regions having a doping of a conductivity type opposite to the body region of the semiconductor fin. A metal semiconductor alloy portion is formed directly on the two source regions and the top surface of the exposed body region between the two source regions. The doping concentration of the exposed top portion of the body region may be increased by ion implantation to provide a low-resistance contact to the body region, or a recombination region having a high-density of crystalline defects may be formed. A hybrid surface semiconductor-on-insulator (HSSOI) metal-oxide-semiconductor-field-effect-transistor (MOSFET) thus formed has a body region that is electrically tied to the source region.
    Type: Grant
    Filed: April 24, 2012
    Date of Patent: February 24, 2015
    Assignee: International Business Machines Corporation
    Inventors: Brent A. Anderson, Edward J. Nowak
  • Patent number: 8956942
    Abstract: Channel-to-substrate leakage in a FinFET device is prevented by inserting an insulating layer between the semiconducting channel (fin) and the substrate during fabrication of the device. Similarly, source/drain-to-substrate leakage in a FinFET device is prevented by isolating the source/drain regions from the substrate by inserting an insulating layer between the source/drain regions and the substrate. Forming such an insulating layer isolates the conduction path from the substrate both physically and electrically, thus preventing current leakage. In an array of semiconducting fins made up of a multi-layer stack, the bottom material is removed, thus yielding a fin array that is suspended above the silicon surface. A resulting gap underneath the remaining top fin material is then filled with oxide to better support the fins and to isolate the array of fins from the substrate.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: February 17, 2015
    Assignee: STMicroelectronics, Inc.
    Inventors: Nicolas Loubet, Prasanna Khare
  • Patent number: 8956929
    Abstract: In a semiconductor device including a transistor in which an oxide semiconductor layer, a gate insulating layer, and a gate electrode layer on side surfaces of which sidewall insulating layers are provided are stacked in this order, a source electrode layer and a drain electrode layer are provided in contact with the oxide semiconductor layer and the sidewall insulating layers. In a process for manufacturing the semiconductor device, a conductive layer and an interlayer insulating layer are stacked to cover the oxide semiconductor layer, the sidewall insulating layers, and the gate electrode layer. Then, parts of the interlayer insulating layer and the conductive layer over the gate electrode layer are removed by a chemical mechanical polishing method, so that a source electrode layer and a drain electrode layer are formed. Before formation of the gate insulating layer, cleaning treatment is performed on the oxide semiconductor layer.
    Type: Grant
    Filed: November 15, 2012
    Date of Patent: February 17, 2015
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Yuji Egi, Hideomi Suzawa, Shinya Sasagawa
  • Patent number: 8951850
    Abstract: A method for semiconductor fabrication includes patterning one or more mandrels over a semiconductor substrate, the one or more mandrels having dielectric material formed therebetween. A semiconductor layer is formed over exposed portions of the one or more mandrels. A thermal oxidation is performed to diffuse elements from the semiconductor layer into an upper portion of the one or more mandrels and concurrently oxidize a lower portion of the one or more mandrels to form the one or more mandrels on the dielectric material.
    Type: Grant
    Filed: August 21, 2013
    Date of Patent: February 10, 2015
    Assignee: International Business Machines Corporation
    Inventors: Hong He, Chiahsun Tseng, Chun-Chen Yeh, Yunpeng Yin
  • Patent number: 8937305
    Abstract: To provide a highly reliable semiconductor device which includes a transistor including an oxide semiconductor, in a semiconductor device including a staggered transistor having a bottom-gate structure provided over a glass substrate, a gate insulating film in which a first gate insulating film and a second gate insulating film, whose compositions are different from each other, are stacked in this order is provided over a gate electrode layer. Alternatively, in a staggered transistor having a bottom-gate structure, a protective insulating film is provided between a glass substrate and a gate electrode layer. A metal element contained in the glass substrate has a concentration lower than or equal to 5Ă—1018 atoms/cm3 at the interface between the first gate insulating film and the second gate insulating film or the interface between the gate electrode layer and a gate insulating film.
    Type: Grant
    Filed: October 16, 2012
    Date of Patent: January 20, 2015
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Takayuki Cho, Shunsuke Koshioka, Masatoshi Yokoyama, Shunpei Yamazaki
  • Patent number: 8937340
    Abstract: Memory cells comprising thin film transistor, stacked arrays, employing bandgap engineered tunneling layers in a junction free, NAND configuration. The cells comprise a channel region in a semiconductor strip formed on an insulating layer; a tunnel dielectric structure disposed above the channel region, the tunnel dielectric structure comprising a multilayer structure including at least one layer having a hole-tunneling barrier height lower than that at the interface with the channel region; a charge storage layer disposed above the tunnel dielectric structure; an insulating layer disposed above the charge storage layer; and a gate electrode disposed above the insulating layer Arrays and methods of operation are described.
    Type: Grant
    Filed: May 22, 2013
    Date of Patent: January 20, 2015
    Assignee: Macronix International Co., Ltd.
    Inventors: Hang-Ting Lue, Erh-Kun Lai
  • Publication number: 20150014774
    Abstract: According to a structure herein, parallel fins comprise channel regions and source and drain regions. Parallel gate conductors are over and intersecting the channel regions of the fins. Electrical insulator material surrounds sides of the gate conductors. Each of the fins has a main fin body and wider regions extending from the main fin body between the electrical insulator material surrounding the sides of the gate conductors. The wider regions comprise a first wider region extending a first width from the main fin body and a second wider region extending a second width from the main fin body. The material of the second wider region is continuous between adjacent fins.
    Type: Application
    Filed: July 15, 2013
    Publication date: January 15, 2015
    Inventors: Brent A. Anderson, Edward J. Nowak