Generators Patents (Class 48/61)
  • Patent number: 9090839
    Abstract: A feed gas comprising CO2, H2S and H2 is treated to produce an H2-enriched product and an H2S-lean, CO2 product. The feed gas is separated to provide the H2-enriched product and a stream of sour gas. The stream of sour gas is divided into two parts, one of which is processed in an H2S removal system to form one or more streams of sweetened gas, and the other of which bypasses the H2S removal system, the stream(s) of sweetened gas and the sour gas bypassing the H2S removal system then being recombined to form the H2S-lean, CO2 product gas. The division of the sour gas between being sent to and bypassing the H2S removal system is adjusted responsive to changes in the H2S content of the sour gas, so as to dampen or cancel the effects of said changes on the H2S content of the H2S-lean, CO2 product gas.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: July 28, 2015
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Charles Linford Schaffer, Andrew David Wright, Kevin Boyle Fogash, Jeffrey William Kloosterman, Jeffrey Raymond Hufton
  • Patent number: 9093682
    Abstract: Embodiments described herein generally relate to a reforming chamber housing a hydrocarbon-water mixture and receiving a control voltage signal to cause molecular breakdown of the mixture and create a feed of hydrogen and carbon and dioxide that can be supplied to fuel cells. The reforming chamber includes multiple electrodes positioned across from a ground plane inside a cylindrical support structure. An input tube receives and directs the mixture to the vertical cavity where the mixture rises past the electrodes. Mixture that is not broken down is recycled back to the bottom of the vertical cavity by a fan while the resultant hydrogen and carbon dioxide is allowed to rise to a trap that separates the hydrogen from the carbon dioxide. The hydrogen can then be directed to the fuel cells or other hydrogen-dependent devices.
    Type: Grant
    Filed: August 26, 2013
    Date of Patent: July 28, 2015
    Assignee: 19 Space Energy, LLC
    Inventors: Babak Fahimi, Daniel Christopher Dial
  • Patent number: 9080116
    Abstract: The present invention is directed to system and method for processing material to generate syngas. A reactor chamber is implemented with a plurality of electrodes that can generate an arc within the chamber when electricity is applied to them. The arc can be used to create free radicals which along with the heat and light of the arc breakdown material comprising carbonaceous material, such as Municipal Solid Waste (MSW), into gas components that form syngas. The syngas can be extracted from the reactor chamber and be used for various commercial purposes. The reactor chamber may comprise a material feed system operable to move material from a material input opening in the reactor chamber towards the electrodes at a controlled rate. Further, the reactor chamber may comprise a water injection system within the reactor chamber operable to inject water into the reactor chamber while electricity is applied to the electrodes.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: July 14, 2015
    Assignee: RESPONSIBLE ENERGY INC.
    Inventors: Robert Christian Jensen, Graham Campbell Houze
  • Patent number: 9061908
    Abstract: A hydrogen-generating device is provided, which includes a reaction tank, a first cap, a second cap and a first guiding-pipe. The reaction tank has an accommodation space for accommodating a solid reactant. The first cap covers the accommodation space, wherein the first cap has a plurality of first open-holes. The second cap is disposed on the first cap and has a second open-hole, wherein the first cap and the second cap form a chamber therebetween. The first guiding-pipe passes through the first cap and the second cap to extend to the accommodation space, wherein the first open-holes surround the first guiding-pipe. A liquid reactant is for passing through the first guiding-pipe to arrive in the accommodation space and reacts with the solid reactant to generate a hydrogen. The hydrogen passes through the first open-holes to arrive at the chamber and then is expelled from the second open-hole.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: June 23, 2015
    Assignee: YOUNG GREEN ENERGY CO.
    Inventors: Po-Kuei Chou, Yu-Hsiang Lin, Din-Sun Ju, Sin-Yi Gao
  • Patent number: 9039794
    Abstract: The present invention provides a reformer tube apparatus, including: an axially aligned tubular structure including a flange section, a top section, a middle section, and a bottom section; wherein the top section of the axially aligned tubular structure includes a first portion having a first wall thickness; wherein the top section of the axially aligned tubular structure includes a second portion having a second wall thickness; and wherein the top section of the axially aligned tubular structure includes a third portion having a transitioning wall thickness that joins the first portion to the second portion. The flange section includes a concentric flange disposed about a top portion thereof. The bottom section of the tubular structure includes a plurality of concentric wedge structures disposed about the interior thereof. The bottom section of the tubular structure also includes a recess disposed about the exterior thereof.
    Type: Grant
    Filed: November 5, 2010
    Date of Patent: May 26, 2015
    Assignees: Midrex Technologies, Inc., MetalTek International, Inc.
    Inventors: Philip Crouch, Gerald Gapinski, Robert Smickley, Brian W. Voelker, Gilbert Y. Whitten
  • Patent number: 9028568
    Abstract: A system includes a carbon dioxide treatment system that includes a catalyst configured to treat carbon dioxide to produce a treated carbon dioxide. The system also includes a gasifier injector configured to inject the treated carbon dioxide, a fuel, and oxygen into a gasifier. The gasifier injector may be coupled to or located inside the gasifier.
    Type: Grant
    Filed: September 2, 2010
    Date of Patent: May 12, 2015
    Assignee: General Electric Company
    Inventors: Raymond Douglas Steele, Pradeep Stanley Thacker
  • Patent number: 9028571
    Abstract: A process and system for cooling syngas provides effective syngas cooling and results in reduced levels of fouling in syngas cooling equipment. A process for cooling syngas includes blending syngas with cooled recycled syngas in an amount effective for providing a blended syngas with a temperature at an inlet of a syngas cooler of about 600° F. to about 1400° F. The blended syngas changes direction of flow at least once prior to the inlet of the syngas cooler.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: May 12, 2015
    Assignee: Ineos Bio SA
    Inventors: Peter S. Bell, Nicolas Vanhecke, Bernard Descales
  • Patent number: 9023121
    Abstract: A solid feed system may comprise a supersonic nozzle, an isolated injection section having a port for injection of solid feedstock positioned downstream from the supersonic nozzle, and a supersonic diffuser positioned downstream from the isolated injection section. Additionally, a gasification system may comprise such a solid feed system and a reaction chamber downstream thereof. Furthermore, a method of reacting a solid feedstock under pressure may include directing a fluid flow through a supersonic nozzle to provide a supersonic flow stream, and directing the supersonic flow stream through an isolated injection section at a static pressure at least fifty percent (50%) lower than an operating pressure within a reaction chamber (e.g., at a static pressure near ambient pressure).
    Type: Grant
    Filed: October 20, 2010
    Date of Patent: May 5, 2015
    Assignee: Alliant Techsystems Inc.
    Inventor: Jason S. Tyll
  • Patent number: 9023122
    Abstract: The invention is a hydrogen generator including a housing, a reaction area, a fluid reservoir, a pellet comprising a first reactant within the reaction area, a fluid comprising a second reactant within the fluid reservoir, a fluid flow path between the fluid reservoir and the reaction area, and a hydrogen outlet. The fluid flow path comprises a follower assembly biased toward the pellet, the follower assembly includes an articulated joint and a follower, and the second reactant can react with the first reactant in the reaction area to produce hydrogen gas and byproducts.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: May 5, 2015
    Assignee: Intelligent Energy Limited
    Inventors: Russell H. Barton, Jason L. Stimits
  • Patent number: 9017433
    Abstract: A pre-processing assembly and method for processing fuel feedstock containing oxygen and hydrocarbons having higher and lower hydrocarbon content for a fuel cell, wherein the pre-processing assembly has a deoxidizing bed for reducing oxygen in the fuel feedstock and a pre-reforming bed for reducing higher hydrocarbon content in the fuel feedstock and wherein the deoxidizing bed and the pre-reforming bed are disposed within a common reaction vessel such that the fuel feedstock first passes through the deoxidizing bed and thereafter through the pre-reforming bed. The pre-reforming assembly may further include a propane processor bed for processing propane and propylene in the fuel feedstock, where the propane processor bed is disposed within the common reaction vessel with the deoxidizing bed and the pre-reforming bed.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: April 28, 2015
    Assignee: FuelCell Energy, Inc.
    Inventors: Sai P. Katikaneni, Joseph M. Daly, Mohammad Farooque
  • Patent number: 9017435
    Abstract: A system, including a gasifier comprising a wall defining a chamber, an inlet, an outlet, and a port, a combination feed injector coupled to the inlet, wherein the combination feed injector is configured to inject a first fuel and air or oxygen into the chamber to preheat the gasifier, and the combination feed injector is configured to inject a second fuel and oxygen into the gasifier after preheating to gasify the second fuel, an optical device coupled to the port, a sensor coupled to the optical device, and a monitoring system coupled to the sensor, wherein the monitoring system is configured to acquire data from the sensor, process the data, and provide an output representative of a condition of the gasifier based on the data.
    Type: Grant
    Filed: October 8, 2010
    Date of Patent: April 28, 2015
    Assignee: General Electric Company
    Inventor: Thomas Frederick Leininger
  • Patent number: 9017434
    Abstract: This invention relates to a process and apparatus for the production of pure hydrogen by steam reforming. The process integrates the steam reforming and shift reaction to produce pure hydrogen with minimal production of CO and virtually no CO in the hydrogen stream, provides for CO2 capture for sequestration, employs a steam reforming membrane reactor, and is powered by heat from the convection section of a heater.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: April 28, 2015
    Assignee: Shell Oil Company
    Inventors: Jingyu Cui, Mahendra Ladharam Joshi, Scott Lee Wellington
  • Patent number: 9011813
    Abstract: A method for production of hydrogen from organic matter, includes: pyrolysis of a feed of organic matter by passing a gaseous treatment stream essentially having carbon dioxide through the organic matter, the pyrolysis producing, on the one hand, a pyrolysis gas stream having the gaseous treatment stream, steam and volatile organic compounds originating from the organic matter, and on the other hand pyrolysis chars having carbon components; oxycombustion of at least a proportion of the volatile organic compounds present in the pyrolysis gas stream, by injection of oxygen, upstream of a layer of redox filtering matter comprising high-temperature carbon components; and after the oxycombustion, passing the oxidized pyrolysis gas stream through the redox layer, the passage producing a synthesis gas stream comprising hydrogen obtained by deoxidation of steam by the high-temperature carbon components.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: April 21, 2015
    Assignee: Aymar Vernes
    Inventors: Raymond Guyomarc'h, Sébastien Roux
  • Patent number: 9011559
    Abstract: The present application provides a scrubber for a gasification system. The scrubber may include a column, an inlet for a flow of dirty syngas, an inlet diffuser system positioned about the inlet, and an outlet for a flow of cleaned syngas.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: April 21, 2015
    Assignee: General Electric Company
    Inventors: Judeth B. Corry, Richard L. Zhao
  • Patent number: 9011561
    Abstract: A solids circulation system receives a gas stream containing char or other reacting solids from a first reactor. The solids circulation system includes a cyclone configured to receive the gas stream from the first reactor, a dipleg from the cyclone to a second reactor, and a riser from the second reactor which merges with the gas stream received by the cyclone. The second reactor has a dense fluid bed and converts the received materials to gaseous products. A conveying fluid transports a portion of the bed media from the second reactor through the riser to mix with the gas stream prior to cyclone entry. The bed media helps manipulate the solids that is received by the cyclone to facilitate flow of solids down the dipleg into the second reactor. The second reactor provides additional residence time, mixing and gas-solid contact for efficient conversion of char or reacting solids.
    Type: Grant
    Filed: November 4, 2011
    Date of Patent: April 21, 2015
    Assignee: Thermochem Recovery International, Inc.
    Inventors: Ravi Chandran, Jonathan A. Zenz, Dave G. Newport, Hamilton Sean Michael Whitney
  • Patent number: 9011562
    Abstract: A method for producing a synthesis-gas product gas and a vapor stream includes catalytic steam reforming a hydrocarbonaceous feedstock in a steam reformer. The hot synthesis-gas product gas stream is cooled in a heat exchanger to form a cooled synthesis-gas product gas stream and a first partial vapor stream, which is supplied to the product vapor stream. The reforming furnace is operated so as to burn a burner feedstock in burners, cool a hot flue gas stream from the burners in a heat exchanger to form a cooled flue gas stream and a second partial vapor stream, and separate the cooled flue gas stream into a waste gas stream and a flue gas recirculation stream. The flow of the recirculated flue gas is increased with decreasing flow of the synthesis-gas product gas to obtain an approximately constant product vapor stream by increasing the second partial vapor stream.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: April 21, 2015
    Assignee: Air Liquide Global E&C Solutions Germany GmbH
    Inventors: Bernd Polster, Alexander Roesch, Matthew Shaver, Dieter Ulber, Ulrich Wolf
  • Patent number: 9011560
    Abstract: Various processes and apparatus are discussed for an ultra-high heat flux chemical reactor. A thermal receiver and the reactor tubes are aligned to 1) absorb and re-emit radiant energy, 2) highly reflect radiant energy, and 3) any combination of these, to maintain an operational temperature of the enclosed ultra-high heat flux chemical reactor. Particles of biomass are gasified in the presence of a steam carrier gas and methane in a simultaneous steam reformation and steam biomass gasification reaction to produce reaction products that include hydrogen and carbon monoxide gas using the ultra-high heat flux thermal energy radiated from the inner wall and then into the multiple reactor tubes. The multiple reactor tubes and cavity walls of the receiver transfer energy primarily by radiation absorption and re-radiation, rather than by convection or conduction, to the reactants in the chemical reaction to drive the endothermic chemical reaction flowing in the reactor tubes.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: April 21, 2015
    Assignee: Sundrop Fuels, Inc.
    Inventors: Wayne W. Simmons, Christopher Perkins, Zoran Jovanovic, Courtland M. Hilton, Peter Popp, Bryan J. Schramm, John T. Turner
  • Patent number: 9005344
    Abstract: The present application is directed to a hydrophobic membrane assembly (28) used within a gas-generating apparatus. Hydrogen is separated from the reaction solution by passing through a hydrophobic membrane assembly (28) having a hydrophobic lattice like member (36) disposed within a hydrogen output composite (32) further enhancing the ability of the hydrogen output composite's ability to separate out hydrogen gas and prolonging its useful life.
    Type: Grant
    Filed: January 3, 2014
    Date of Patent: April 14, 2015
    Assignees: Societe Bic, The Commissariat a L'energie Atomique et Aux Energies Alternatives (CEA)
    Inventors: Andrew J. Curello, Michael Curello, Constance R. Stepan
  • Patent number: 9005320
    Abstract: A plasma gasification reactor, and process for its operation, with one or both of, first, a quench zone within an upper part of a top section of the reactor and, second, feed ports through a lateral wall of a middle section of the reactor for supplying feed material to a feed bed within the middle section and the feed ports located proximate the feed bed. The quench zone is provided with nozzles for introducing a fluid to reduce the temperature of molten solid bits sufficiently to minimize their sticking within external ductwork. The middle section feed port arrangement assists in more thorough reaction of light particles in the feed material that may otherwise exit with gaseous products.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: April 14, 2015
    Assignee: Alter NRG Corp.
    Inventors: Aleksandr Gorodetsky, James Santoianni, Surendra Chavda, Sureshkumar Kukadiya
  • Patent number: 9005321
    Abstract: A hydrogen generator system and a fuel cell system including the hydrogen generator system are disclosed. The hydrogen generator system includes a replaceable cartridge that is removably contained within the system, and an external pump disposed outside the cartridge housing and configured to pump a fluid. The cartridge includes a cartridge housing, a liquid reservoir disposed within the cartridge housing and configured to contain a liquid including a reactant, a reaction area disposed within the cartridge housing and within which the reactant reacts to produce hydrogen gas, a liquid flow path disposed within the cartridge housing and through which the reactant liquid can flow from the liquid reservoir to the reaction area, and an internal pump disposed within the cartridge housing that can be operated by the external pump and is configured to transport the reactant liquid through the liquid flow path.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: April 14, 2015
    Assignee: Intelligent Energy Inc.
    Inventors: Russell H. Barton, Jason L. Stimits
  • Patent number: 9005319
    Abstract: The disclosed embodiments provide systems for the removal and use of tar from a biomass gasification system. For example, in one embodiment, a biomass gasification system includes a reactor configured to gasify a biomass fuel in the presence of air to generate a producer gas. The system also includes an absorber configured to receive a mixture of the producer gas and tar and to absorb the tar into an organic solvent to produce treated producer gas and a rich solvent mixture containing at least a portion of the tar. The system further includes a recycle line configured to direct the rich solvent mixture to a biomass gasifier.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: April 14, 2015
    Assignee: General Electric Company
    Inventors: Richard Anthony DePuy, Omprakash Mall
  • Patent number: 8999022
    Abstract: A method for producing synthetic gas from biomass by: a) grinding the biomass, feeding the biomass into a pyrolysis furnace while spraying a first superheated water vapor into the pyrolysis furnace, controlling the temperature of the pyrolysis furnace at 500-800° C., contacting the biomass with the first superheated water vapor for a pyrolysis reaction to yield crude synthetic gas and ash including coke; b) cooling the ash, and separating the coke from the ash; c) transporting the crude synthetic gas and the coke into a gasifier, spraying a second superheated water vapor into the gasifier, controlling the gasifier at an operating temperature of 1200-1600° C., contacting the biomass with the second superheated water vapor for a gasification reaction to yield primary synthetic gas; and d) cooling, removing dust, deacidifying, and desiccating the primary synthetic gas to obtain clean synthetic gas.
    Type: Grant
    Filed: January 20, 2013
    Date of Patent: April 7, 2015
    Assignee: Sunshine Kaidi New Energy Group Co., Ltd.
    Inventors: Yilong Chen, Hongming Tang, Yanfeng Zhang
  • Patent number: 8999018
    Abstract: Provided are an apparatus and a method for rapidly producing a synthetic gas from a bio-diesel byproduct using microwave plasma, in which, while a plasma flame is generated by a plasma generator and waste glycerin, a bio-diesel byproduct, as fuel, is gasified by being supplied to the generated plasma flame of high temperature, the fuel is supplied in various types to increase the contact time or the contact area with the plasma flame and thus promote gasification thereof and the contents of steam and oxygen supplied and the plasma power are controlled to increase the collection amount of combustible gas and thus allow rapid production of the synthetic gas.
    Type: Grant
    Filed: August 22, 2013
    Date of Patent: April 7, 2015
    Assignee: Korea Institute of Energy Research
    Inventors: Sang Jun Yoon, Jae Goo Lee, Yong Ku Kim
  • Patent number: 8999017
    Abstract: Described herein are systems and methods for achieving fast pyrolysis of wood and other carbonaceous solids in rotary reactors. Novel heating, feeding and condensing methods result in high oil yields near those currently achieved with more complicated fast pyrolysis systems. High intensity burners are arranged and controlled to produce high heating rates and uniform temperature of the rotating cylindrical walls of the reactors. The feeding system delays the onset of pyrolysis until the solids fall onto the heated kiln walls. The pyrolysis gases and vapors are rapidly withdrawn and quenched with recycled liquids. The first condenser incorporates a clean out nozzle. Char products are readily separated and discharged into a heat exchanger where heat is recovered and used together with heat from reactor flue gas to dry the solids prior to being fed to the reactor.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: April 7, 2015
    Assignee: Coates Engineering, LLC
    Inventors: Ralph L. Coates, Benjamin R. Coates, Joshua L. Coates
  • Patent number: 8999016
    Abstract: A fuel processor for generating hydrogen rich gas or cleaned hydrogen rich gas from hydrocarbon fuel includes an inner housing and an outer housing defining a mantel space between them, wherein at least one fuel reformer unit for reforming hydrocarbon fuel to a hydrogen rich gas and optionally a gas-cleaning unit for cleaning the hydrogen rich gas from unwanted by-products are arranged in the inner housing. The fuel processor further includes a processor inlet for introducing hydrocarbon fuel into the inner housing and a processor outlet for releasing cleaned hydrogen rich gas from the inner housing. The outer housing further includes a fluid inlet for introducing a heat transporting fluid into the mantel space. The inner housing includes at least one opening for providing a fluid-connection between the inner housing and the mantel space. A method for operating such a fuel processor is also provided.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: April 7, 2015
    Assignee: Powercell Sweden AB
    Inventors: Peter Forsberg, Björn Häggendal, Anders Eriksson, Louise De Verdier
  • Patent number: 8999019
    Abstract: The present invention relates to a process and system for gasifying biomass or other carbonaceous feedstocks in an indirectly heated gasifier and provides a method for the elimination of condensable organic materials (tars) from the resulting product gas with an integrated tar removal step. More specifically, this tar removal step utilizes the circulating heat carrier to crack the organics and produce additional product gas. As a benefit of the above process, and because the heat carrier circulates through alternating steam and oxidizing zones in the process, deactivation of the cracking reactions is eliminated.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: April 7, 2015
    Assignee: Taylor Biomass Energy, LLC
    Inventor: Mark A. Paisley
  • Patent number: 8991510
    Abstract: A system comprises an injection well for accessing a reservoir containing a native fluid comprising a hydrocarbon. The reservoir is located below one or more caprocks, is at a first temperature, and is accessible without using large-scale hydrofracturing. The system further includes a production well in fluid communication with the reservoir, a supply apparatus configured to feed a non-water based working fluid at a second temperature that is lower than the first temperature through the injection well to the reservoir. The working fluid mixes with the native fluid to form a production fluid comprising at least a portion of the working fluid and at least a portion of the hydrocarbon at a third temperature that is higher than the second temperature. An energy recovery apparatus in fluid communication with the productions well converts energy contained in the production fluid to electricity, heat, or combinations thereof.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: March 31, 2015
    Assignees: Regents of the University of Minnesota, Heat Mining Company LLC
    Inventors: Martin O. Saar, Jimmy Bryan Randolph, Thomas H. Kuehn, Kenneth Carpenter
  • Patent number: 8992639
    Abstract: Solid carboniferous fuels contain varying quantities of moisture, mercury, chlorine, nitrogen, sulfur, heavy metals and other materials that attain vapor pressure at elevated temperatures. The cost effective removal of these degrading and sometimes hazardous materials is important to the further use of the fuel for combustion as a solid, liquid, or gas. The solid fuel is cut, shredded, ground or sieved to appropriate size, and heated in a chamber that can exclude oxygen and air thus preventing ignition. The unwanted materials are driven in the gaseous state and extracted for disposal. The solid fuel cleaned of pollutants exits the chamber and is cooled below ignition temperature prior to contact with oxygen. The solid fuel thus purified is more appropriate for combustion, liquefaction or gasification due to the reduced costs in use as a fuel or in the post combustion clean up.
    Type: Grant
    Filed: October 20, 2010
    Date of Patent: March 31, 2015
    Inventor: Peter Rugg
  • Patent number: 8992640
    Abstract: The disclosed embodiments include systems for using an expander. In a first embodiment, a system includes a flow path and a gasification section disposed along the flow path. The gasification section is configured to convert a feedstock into a syngas. The system also includes a scrubber disposed directly downstream of the gasification section and configured to filter the syngas. The system also includes a first expander disposed along the flow path directly downstream from the scrubber and configured to expand the syngas. The syngas comprises an untreated syngas.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: March 31, 2015
    Assignee: General Electric Company
    Inventors: Khodaram Rustom Khosravian, Ronald Frederick Tyree, Patrick Joseph McKenna
  • Patent number: 8986403
    Abstract: In one embodiment, a gasification system component, such as a quench unit or scrubber may retain of pool of a cooling fluid for cooling another fluid. The gasification system component includes a flow damping mechanism designed to dampen flow of the cooling fluid, the other fluid, or both, within the gasification system component. The flow damping mechanism may be disposed in an inner chamber formed between a dip tube and a draft tube or disposed in an outer chamber formed between the walls of the gasification system component and the draft tube. The flow damping mechanism also may be disposed between the inner chamber and the outer chamber.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: March 24, 2015
    Assignee: General Electric Company
    Inventors: Helge B. Klockow, James Michael Storey, Aaron John Avagliano, Guoqing Wang, Gary Dwayne Mandrusiak, Karl Hardcastle, Scott Parent, Prashant Tiwari, Gregory Laskowski, Judeth Brannon Corry, Constantin Dinu
  • Patent number: 8986404
    Abstract: The present application is directed to gas generators comprising a fuel mixture and a catalyst. The catalyst is contained in a self-regulated reactor or buoy, and selectively opens and closes to produce a gas in accordance with the demand for gas. This fuel mixture is generally a solution formed by dissolving a solid fuel component in a liquid fuel component. The mixing preferably occurs before the first use, and more preferably occurs immediately prior to the first use. The inventive gas generators preferably further comprises a starting mechanism that isolates the solid fuel from the liquid fuel or vice versa before the first use. In one embodiment, the starting mechanism further comprises a catalyst shield mechanism that isolates the catalyst in the reactor or buoy from the liquid and/or the solid fuel prior to the first use.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: March 24, 2015
    Assignees: Societe BIC, The Commissariat a l'energie Atomique et aux Energies Alternatives (CEA)
    Inventors: Alain Rosenzweig, Andrew J. Curello, Constance R. Stepan, Michael Curello, Paul Spahr
  • Patent number: 8986405
    Abstract: A gas generator and process for converting a fuel into an oxygen-depleted gas and/or hydrogen-enriched gas. The gas generator is preferably used for generating protection gas or reducing gas for start up, shut down or emergency shut down of a SOFC or SOEC. The process for converting fuel into oxygen-depleted gas and/or a hydrogen-enriched gas includes combusting the fuel in a primary catalytic burner with an oxygen-containing gas to produce a flue gas with oxygen, combusting or partially oxidizing the flue gas comprising oxygen with excess fuel in a secondary catalytic burner to produce a gas with hydrogen and carbon monoxide, and reducing the trace amounts of oxygen from the gas comprising traces of oxygen and obtaining an oxygen-depleted gas, or reducing the carbon monoxide present in the gas by conversion to carbon dioxide or methane to obtain a hydrogen-enriched gas.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: March 24, 2015
    Assignee: Topsoe Fuel Cell A/S
    Inventor: Hassan Modarresi
  • Patent number: 8979953
    Abstract: An apparatus for generating hydrogen including a housing, a reservoir, and a piston is provided. The housing has a top wall, a bottom wall, and a sidewall. The top wall has vents and a protrudent column extending to the interior of the housing. At least one vent communicates with the top wall and the protrudent column and rest of the vents surround the protrudent column. The reservoir is disposed in the housing for storing a solid state reactant and divides the housing into a first chamber and a second chamber. The first chamber is located between the top wall and the reservoir. The second chamber is located between the bottom wall and the reservoir for storing a liquid reactant. The piston is disposed on the bottom wall. The piston is used to push the liquid reactant towards the reservoir to react with the solid state reactant to generate hydrogen.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: March 17, 2015
    Assignee: Young Green Energy Co.
    Inventors: Yu-Hsiang Lin, Po-Kuei Chou, Tsai-Hsin Cheng, Hsuan-Yi Lu
  • Patent number: 8979955
    Abstract: Methods for fractional catalytic pyrolysis which allow for conversion of biomass into a slate of desired products without the need for post-pyrolysis separation are described. The methods involve use of a fluid catalytic bed which is maintained at a suitable pyrolysis temperature. Biomass is added to the catalytic bed, preferably while entrained in a non-reactive gas such as nitrogen, causing the biomass to become pyrolyzed and forming the desired products in vapor and gas forms, allowing the desired products to be easily separated.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: March 17, 2015
    Assignee: Virginia Tech Intellectual Properties, Inc.
    Inventors: Foster A. Agblevor, Nii Ofei Mante
  • Patent number: 8979954
    Abstract: A hydrogen generator with improved volume efficiency and a method of producing hydrogen gas with the hydrogen generator are disclosed. A fluid containing a reactant is transported from a reactant storage area to a reaction area. Hydrogen gas and an effluent pass from the reaction area into the effluent storage area that is in a volume exchanging relationship with one or both of the reactant storage area and the reaction area. An initially compressed filter is disposed in the effluent storage area to remove solids from the hydrogen gas. The filter is attached to a moveable partition separating the effluent storage area from the reactant storage area and/or the reaction area, and the filter expands as the volume of the effluent storage area increases.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: March 17, 2015
    Assignee: Intelligent Energy Limited
    Inventors: Guanghong Zheng, Jason L. Stimits
  • Patent number: 8974557
    Abstract: The present disclosure provides tunable catalytic gasifier systems suitable for gasifying coal, biomass, and other fuel sources. The gasifier reactors of the disclosed systems may be heated by, e.g., a catalytic tube or other jacket that generates heat by catalytically combusting syngas, which syngas may be syngas produced by the gasifier system.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: March 10, 2015
    Assignee: Good Earth Power Corporation
    Inventor: John Dooher
  • Patent number: 8974555
    Abstract: Treating a synthesis gas includes generating a plasma jet from a non-transferred arc torch having a main axis, the jet having a propagation axis substantially collinear with the torch main axis. The plasma torch is mounted on a feed enclosure. The syngas is received at an inlet port of the feed enclosure, downstream from the plasma torch and feeding the syngas so the flow encounters the plasma jet to mix the syngas and plasma jet in a distribution chamber. The mixture is propagated in a reactor downstream from the feed enclosure to convert the syngas into an outlet gas. The reactor is in communication in its upstream portion with the feed enclosure through a flared segment, and has a longitudinal axis that is substantially collinear with the propagation axis of the plasma jet. The outlet gas is extracted via an outlet port and particles are captured by a submerged conveyor.
    Type: Grant
    Filed: February 8, 2012
    Date of Patent: March 10, 2015
    Assignee: Europlasma
    Inventors: Alice Fourcault, Jean-Paul Robert-Arnouil, Erika Edme
  • Patent number: 8974556
    Abstract: Disclosed is a hydrogen generator that prevents the reformate water from bypassing the evaporator in a hydrogen generator, and the occurrence of sudden temperature changes within an evaporation flow path. The hydrogen generator comprises: an evaporator that produces a mixed gas by mixing a raw material gas containing methane with water vapor; a reformer that changes the mixed gas into a hydrogen-containing gas through a steam reforming reaction; and a combustor that supplies heat to the evaporator and the reformer. The evaporator comprises: an inner cylinder; an outer cylinder enclosing the inner cylinder; and a middle cylinder that is inserted between the inner cylinder and the outer cylinder, and that defines a helical flow path between the inner cylinder and the outer cylinder, through which water supplied from the outside flows.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: March 10, 2015
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Kouji Tada, Masaki Nobuoka, Kazuya Shima
  • Patent number: 8974554
    Abstract: Provided are a fluidized-bed combustion furnace 1, a separator 8 for separation into bed material 11 and an exhaust gas, a fluidized-bed gasification furnace 40 into which the bed material 11 is introduced through a downcomer 46 and into which raw material is introduced, a circulation passage for circulating char and the bed material 11 to the combustion furnace 1, a dispersion section 43 extending along a width of a bed-material-introduction-side wall 41 of the gasification furnace 40 to receive the bed material 11 from the downcomer, fluidizing-gas introduction means 47 for blowing fluidizing gas into the dispersion section 43 to fluidize the bed material 11 in the section 43, and a supply section 48 for supplying the bed material 11 in the dispersion section 43 to the fluidized-bed gasification furnace 40 substantially evenly throughout the width on the bed-material-introduction side.
    Type: Grant
    Filed: June 12, 2009
    Date of Patent: March 10, 2015
    Assignee: IHI Corporation
    Inventors: Yoshiaki Matsuzawa, Toshiyuki Suda, Kenichiro Kondo
  • Patent number: 8968432
    Abstract: An on-board fuel processor includes a microchannel steam reforming reactor (30) and a water vaporizer (40) heated in series with a combustion gas. The reformer (30) and the vaporizer (40) are both of a cross-flow panel configuration that allows for low combustion side pressure drop. Fuel is directly injected into the steam, and during a rapid cold start, both the combustion gas flow rate and the steam to carbon ratio are substantially increased relative to their steady state operating values. A rapid cold start can be achieved in under 30 seconds with a manageable amount of electric power consumption, removing impediments to use in automotive fuel cell applications.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: March 3, 2015
    Assignee: Battelle Memorial Institute
    Inventors: Greg A. Whyatt, Christopher M. Fischer, James M. Davis
  • Patent number: 8968433
    Abstract: A direct carbonaceous material to power generation system integrates one or more solid oxide fuel cells (SOFC) into a fluidized bed gasifier. The fuel cell anode is in direct contact with bed material so that the H2 and CO generated in the bed are oxidized to H2O and CO2 to create a push-pull or source-sink reaction environment. The SOFC is exothermic and supplies heat within a reaction chamber of the gasifier where the fluidized bed conducts an endothermic reaction. The products from the anode are the reactants for the reformer and vice versa. A lower bed in the reaction chamber may comprise engineered multi-function material which may incorporate one or more catalysts and reactant adsorbent sites to facilitate excellent heat and mass transfer and fluidization dynamics in fluidized beds. The catalyst is capable of cracking tars and reforming hydrocarbons.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: March 3, 2015
    Assignee: Thermochem Recovery International, Inc.
    Inventor: Ravi Chandran
  • Patent number: 8968431
    Abstract: An apparatus for cooling hot ash particles discharged from a pressurized fluidized bed reactor, comprises a vessel, a solids inlet, a plurality of cooling pipes housed inside the vessel, and a solids outlet, wherein the cooling pipes are connected to a header located outside the vessel and are arranged such that the solids can flow between the cooling pipes under gravity without being blocked by the header, and wherein cooling liquid flows from the header via a flow path through the pipes, and exchanges heat with the hot ash particles through walls of the cooling pipes. The apparatus may further comprises a computerized evaporative cooling device comprising water nozzles and a thermocouple that measures the temperature inside the vessel. Also provided is a fluidized bed reactor comprising the cooling device.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: March 3, 2015
    Assignee: Synthesis Energy Systems, Inc.
    Inventor: Guohai Liu
  • Patent number: 8968434
    Abstract: An assembly for producing at least one synthetic hydrocarbon from at least one inflowing stream of carbon monoxide and one inflowing stream of carbon dioxide is provided. The assembly includes an electrolyzer provided for producing a first stream of hydrogen, a first conversion unit provided for producing an intermediate stream of carbon monoxide from at least one portion of the inflowing stream of carbon dioxide and hydrogen, a reactor for synthesizing said synthetic hydrocarbon; a second conversion unit provided for producing a second stream of hydrogen from carbon monoxide and water, the second hydrogen stream being directed towards the synthesis reactor; a guide assembly provided for selectively distributing the inflowing stream of carbon monoxide between the second conversion unit and the synthesis reactor, and for selectively distributing the first hydrogen stream between the first conversion unit and the synthesis reactor; a control unit provided for controlling the guide assembly.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: March 3, 2015
    Assignee: AREVA
    Inventor: Michel Lecomte
  • Patent number: 8961625
    Abstract: An apparatus and method for enhancing the yield and purity of hydrogen when reforming hydrocarbons is disclosed in one embodiment of the invention as including receiving a hydrocarbon feedstock fuel (e.g., methane, vaporized methanol, natural gas, vaporized diesel, etc.) and steam at a reaction zone and reacting the hydrocarbon feedstock fuel and steam in the presence of a catalyst to produce hydrogen gas. The hydrogen gas is selectively removed from the reaction zone while the reaction is occurring by selectively diffusing the hydrogen gas through a porous ceramic membrane. The selective removal of hydrogen changes the equilibrium of the reaction and increases the amount of hydrogen that is extracted from the hydrocarbon feedstock fuel.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: February 24, 2015
    Assignee: Ceramatec, Inc.
    Inventors: Joseph J. Hartvigsen, Balakrishnan G. Nair, Merrill Wilson, Akash Akash
  • Patent number: 8961627
    Abstract: Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the assemblies may include a vaporization region with packing material configured to transfer heat from a heated exhaust stream to a liquid-containing feed stream, and/or an insulation base adjacent a combustion region and configured to reduce external temperature of an enclosure. In some embodiments, the assemblies may include a cooling block configured to maintain an igniter assembly in thermal communication with a feed stream conduit, an igniter assembly including a catalytic coating, and/or a fuel stream distribution assembly. In some embodiments, the assemblies may include a heat conducting assembly configured to conduct heat from external heaters to an enclosure portion.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: February 24, 2015
    Inventor: David J Edlund
  • Patent number: 8961628
    Abstract: An integrated plant that includes a steam explosion process unit and biomass gasifier to generate syngas from biomass. A steam explosion process unit applies a combination of heat, pressure, and moisture to the biomass to make the biomass into a moist fine particle form. The steam explosion process unit applies steam with a high pressure to heat and pressurize any gases and fluids present inside the biomass to internally blow apart the bulk structure of the biomass via a rapid depressurization of the biomass with the increased moisture content. Those produced moist fine particles of biomass are subsequently fed to a feed section of the biomass gasifier, which reacts the biomass particles in a rapid biomass gasification reaction to produce syngas components.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: February 24, 2015
    Assignee: Sundrop Fuels, Inc.
    Inventors: Robert S. Ampulski, John T. Turner, Wayne W. Simmons
  • Patent number: 8961626
    Abstract: The present invention includes a gasifier for gasifying fuels having a container with a top, sidewalls and a bottom for facilitating the gasifying process. One or more open vertical shafts extend downward inside the container for allowing a downdraft or updraft of air and fuel for the gasifying process. A rotating bed is preferably included inside the container and below the one or more shafts for receiving the fuel. The bed rotates essentially perpendicular to the shaft to facilitate even heating and gasifying of the fuel. The bed is further movable relative to the vertical shaft in order to increase or decrease the volume of fuel flow to the fuel.
    Type: Grant
    Filed: January 7, 2010
    Date of Patent: February 24, 2015
    Inventors: Randall J. Thiessen, Lavoy M. Thiessen
  • Patent number: 8956428
    Abstract: A process for treating offshore natural gas includes processing the natural gas on an off-shore processing facility by, (i) liquefying and fractionating the natural gas to generate a liquefied natural gas stream and a higher hydrocarbon stream, (ii) vaporizing at least a portion of the higher hydrocarbon stream, (iii) passing the vaporized higher hydrocarbon stream and steam over a steam reforming catalyst to generate a reformed gas mixture comprising methane, steam, carbon oxides and hydrogen, (iv) passing the reformed gas mixture over a methanation catalyst to generate a methane rich gas, and (v) combining the methane-rich gas with the natural gas prior to the liquefaction step.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: February 17, 2015
    Assignee: Johnson Matthey PLC
    Inventors: Peter John Herbert Carnell, Ginny Yuen Che Ng
  • Patent number: 8956427
    Abstract: A gasifier includes a gasification chamber including an annular chamber wall with a top opening for introducing fuel into the gasification chamber. A restricted bottom outlet section of the gasification chamber has inwardly angled wedge walls encouraging a mass flow rather than a funnel-flow of fuel through the gasifier.
    Type: Grant
    Filed: December 21, 2010
    Date of Patent: February 17, 2015
    Assignee: MSW Power Corporation
    Inventors: Matthew Young, Joseph Abner, Harris Gold
  • Patent number: 8951312
    Abstract: A compact, chemical-mechanical apparatus, having no electrical components, for storing and generating hydrogen safely, on-demand, at the time and point of use in small or large quantities using the environmentally clean chemical reaction between sodium metal and water to generate hydrogen (H2) gas and sodium hydroxide (NaOH) byproduct is presented, for powering electricity generating fuel cells for large scale commercial and private electric motor vehicle transport. The apparatus of the present invention supports hydrogen gas generation by the controlled addition of liquid water to solid sodium metal to produce hydrogen gas and sodium hydroxide using only mechanical components without electrical components that require external power and can generate sparks or short circuits, producing catastrophic failure in hydrogen systems.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: February 10, 2015
    Inventor: Alvin Gabriel Stern