Preparing Catalyst Or Precursor Patents (Class 502/104)
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Patent number: 7186666Abstract: This invention relates to single-component and multi-component catalytic systems using aryl titanates. Aryl titanate compounds are useful as catalysts and co-catalysts in single-component and multi-component catalytic systems (e.g., for the polymerization of macrocyclic oligoesters and the depolymerization of polyesters). Multi-component catalytic systems using aryl titanates allow increased versatility in applications such as liquid molding.Type: GrantFiled: March 28, 2005Date of Patent: March 6, 2007Assignee: Cyclics CorporationInventors: Yi-Feng Wang, Peter D. Phelps
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Patent number: 7176266Abstract: A catalyst for polymerizing vinyl compounds or ?-olefins according to the present invention includes (A) a transition metal complex, (B) a clay, clay mineral or ion-exchangeable layered compound, modified with at least one organic compound selected from the group consisting of quaternary ammonium salts, amine compounds, and adducts of amine and Brönsted acid, and (C) at least one aluminoxy compound. The transition metal in (A) is selected from Groups 4 to 10 or Groups 8 to 10 of the Periodic Table for catalysts for vinyl compounds or ?-olefins, respectively. The aluminoxy compound is represented by the general Formula wherein a plurality of R groups are each independently C1-10 hydrocarbon group and at least one of the R groups is a hydrocarbon group having 2 or more carbon atoms; and z is an integer of 2 or more for catalyst for vinyl compounds and 2 to 4 for catalysts for ?-olefins.Type: GrantFiled: July 13, 2004Date of Patent: February 13, 2007Assignee: Idemitsu Kosan Co. Ltd.Inventors: Haruhito Sato, Masami Watanabe, Masahiko Kuramoto
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Patent number: 7172990Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.Type: GrantFiled: January 17, 2003Date of Patent: February 6, 2007Assignee: Shell Internationale Research Maatschappiji, B.V.Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
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Patent number: 7172987Abstract: Bimetallic catalysts, and methods of producing a bimetallic catalyst comprising a modified Ziegler-Natta catalyst and a metallocene are provided, in one embodiment the method including combining: (a) a Ziegler-Natta catalyst comprising a Group 4, 5 or 6 metal halide and/or oxide, optionally including a magnesium compound, with (b) a modifier compound (“modifier”), wherein the modifier compound is a Group 13 alkyl compound, to form a modified Ziegler-Natta catalyst. Also provided is a method of olefin polymerization using the bimetallic catalyst of the invention. The modified Ziegler-Natta catalyst is preferably non-activated, that is, it is unreactive towards olefin polymerization alone. In one embodiment, the molar ratio of the Group 13 metal (of the modifier) to the Group 4, 5 or 6 metal halide and/or oxide is less than 10:1 in one embodiment.Type: GrantFiled: October 2, 2003Date of Patent: February 6, 2007Assignee: Univation Technologies, LLCInventors: Sun-Chueh Kao, Michael D. Awe
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Patent number: 7160835Abstract: Bisphosphines represented by the general formula (I) wherein Ar1 and Ar2 each represents an arylene group which may be substituted; R1 and R2 each represents an alkyl group which may be substituted, or an aryl group which may be substituted, or R1 and R2 may combinedly form a ring together with the phosphorus atom bonded thereto; R3and R4 each represents hydrogen atom or an alkyl group; and the carbon atoms each having R3 and R4 are bonded in positions ortho to the oxygen atom bonded to Ar1 and Ar2; process for production thereof; Group VIII metal complexes comprising said bisphosphines; and process for producing aldehydes, which comprises, on hydroformylation of ethylenically unsaturated compounds with carbon monoxide and hydrogen, using said Group VIII metal complexes.Type: GrantFiled: January 10, 2003Date of Patent: January 9, 2007Assignee: Kuraray Co., Ltd.Inventor: Tomoaki Tsuji
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Patent number: 7161020Abstract: Phosphites of the formula I and phosphite-metal complexes, their preparation and their use in catalytic reactions, in particular in processes for the hydroformylation of olefins, are described.Type: GrantFiled: August 13, 2002Date of Patent: January 9, 2007Assignee: Oxeno Olefinchemie GmbHInventors: Detlef Selent, Armin Boerner, Cornelia Borgmann, Dieter Hess, Klaus-Diether Wiese
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Patent number: 7160833Abstract: A spray-dried composition comprising the reaction product of a magnesium halide, a solvent, an electron donor compound, and a transition metal compound and an inert filler comprising substantially spherical particles having an average particle size ranging from about 1 ?m to about 12 ?m, and a polymerization process using the same.Type: GrantFiled: July 13, 2004Date of Patent: January 9, 2007Assignee: Dow Global Technologies Inc.Inventors: Burkhard Eric Wagner, Mark Wilton Smale, Robert James Jorgensen
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Patent number: 7151070Abstract: The compound of this invention is a useful catalyst for the oxidative coupling of naphthol. Its originality lies in that it is a novel vanadium complex of Schiff's base formed by a chiral amino acid and a formyl biphenol or its derivative. Its axis chirality is induced to form by the chiral amino acid. It has the general formula: where R represents a benzyl, an isopropyl, an isobutyl or a tertiary butyl and the configuration of the amino acid is R or S. The compound can catalyze oxidative coupling of naphthol or its derivative to form binaphthol or its derivatives with a high optical purity.Type: GrantFiled: February 27, 2003Date of Patent: December 19, 2006Assignee: Chengdu Institute of Organic Chemistry Chinese Academy of SciencesInventors: Liuzhu Gong, Zhibin Luo, Quanzhong Liu, Aiqiao Mi, Yaozhong Jiang
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Patent number: 7148298Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene with bridging ?5-cyclopentadienyl-type ligands, in combination with a cocatalyst and an activator-support. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.Type: GrantFiled: June 25, 2004Date of Patent: December 12, 2006Assignee: Chevron Phillips Chemical Company, L.P.Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, David C. Rolfing, Qing Yang, Matthew G. Thorn, Ashish M. Sukhadia, Youlu Yu, Jerry T. Lanier
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Patent number: 7144614Abstract: This invention provides a novel polymerization catalyst other than antimony compounds, polyester produced by using the same and a process for producing polyester. The polycondensation catalyst of this invention is a polyester polymerization catalyst comprising an aluminum compound and a phosphorus compound having a specific structure. Further, this invention relates to polyester produced by using this polyester polymerization catalyst and a process for producing polyester. Further, this invention relates to fibers, films and hollow molded articles comprising the polyester.Type: GrantFiled: July 2, 2002Date of Patent: December 5, 2006Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Ken-ichi Tsukamoto, Shoichi Gyobu, Nobuo Moriyama, Mitsuyoshi Kuwata, Yoshinao Matsui, Seisyu Hayashi, Katsuya Ito, Masaou Matsuda
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Patent number: 7141635Abstract: A catalyst composition for the polymerization of olefins and process for the use thereof, comprising the combination of one or more Ziegler-Natta catalysts, comprising one or more transition metal compounds, one or more aluminum containing cocatalyts, and a mixture of different selectivity control agents, including in said mixture of selectivity control agents at least one normally dominating selectivity control agent and one normally dominated selectivity control agent, characterized in that the individual selectivity control agents are present in the mixture in relative amounts to each other and relative to the one or more transition metal compounds, such that the effect of the selectivity control agents on the resulting polymer properties is not determined solely or substantially solely by the normally dominating selectivity control agent.Type: GrantFiled: May 20, 2003Date of Patent: November 28, 2006Assignee: Union Carbide Chemicals and Plastics TechInventors: Linfeng Chen, Thomas L. Nemzek
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Patent number: 7141636Abstract: The present invention relates to a process for preparing a catalyst, a novel polymer and a process for preparing the polymer. In particular, the invention provides a process for preparing a homopolymer and/or copolymer having an irregular particle structure and a melt flow index (MFR 190/15) of from 1.3 g/10 min to 10 g/10 min, a molecular weight distribution Mw/Mn of from 3 to 30, a bulk density of from 0.05 g/cc to 0.4 g/cc and a particle size of from 5 ?m to 300 ?m, which comprises polymerizing the monomers in the presence of a mixed catalyst comprising a titanium component and an organic aluminum compound and the presence of a molar mass regulator.Type: GrantFiled: September 23, 1999Date of Patent: November 28, 2006Assignee: Ticona GmbHInventors: Jens Ehlers, Stanislaw Haftka, Louis Wang
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Patent number: 7141633Abstract: A process for the trimerization of olefins is disclosed, comprising contacting a monomeric olefin or mixture of olefins under trimerization conditions with a catalyst which comprises (a) a source of chromium, molybdenum or tungsten (b) a ligand containing at least one phosphorus, arsenic or antimony atom bound to at least one hydrocarbyl or heterohydrocarbyl group having a polar substituent, but excluding the case where all such polar substituents are phosphane, arsane or stibana groups; and optionally (c) an activator.Type: GrantFiled: August 18, 2004Date of Patent: November 28, 2006Assignee: BP Chemicals LimitedInventor: Duncan Frank Wass
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Patent number: 7129302Abstract: Bimetallic catalyst for producing polyethylene resins with a bimodal molecular weight distribution, its preparation and use. The catalyst is obtainable by a process which includes contacting a support material with an organomagnesium component and carbonyl-containing component. The support material so treated is contacted with a non-metallocene transition metal component to obtain a catalyst intermediate, the latter being contacted with an aluminoxane component and a metallocene component, This catalyst may be further activated with, e.g., alkylaluminum cocatalyst, and contacted, under polymerization conditions, with ethylene and optionally one or more comonomers, to produce ethylene homo- or copolymers with a bimodal molecular weight distribution and improved resin swell properties in a single reactor. These ethylene polymers are particularly suitable for blow molding applications.Type: GrantFiled: July 13, 2005Date of Patent: October 31, 2006Assignee: Univation Technologies, LLCInventors: Robert Ivan Mink, Thomas Edward Nowlin, Pradeep P. Shirodkar, Gary M. Diamond, David Bruce Barry, Chunming Wang, Hitesh A. Fruitwala, Shih-May Christine Ong
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Patent number: 7128892Abstract: Mesoporous hexagonal, cubic, lamellar, wormhole, or cellular foam aluminosilicates, gallosilicates and titanosilicates derived from protozeolitic seeds using an ionic structure directing agent are described. The silicon and aluminum, gallium or titanium centers in the structures are stable so that the framework of the structure does not collapse when heated in the presence of water or water vapor (steam). The steam stable compositions can be used as catalysts for hydrocarbon conversions, including the fluidized bed catalytic cracking and the hydrocracking of petroleum oils, and other reactions of organic compounds.Type: GrantFiled: October 2, 2003Date of Patent: October 31, 2006Assignee: Board of Trustees of Michigan State UniversityInventors: Thomas J. Pinnavaia, Wenzhong Zhang, Yu Liu
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Patent number: 7126035Abstract: The present invention relates to a catalyst composition for the oxychlorination of ethylene, comprising a mixture of metal salts on a support, where said metal salts are applied to the support in such ratios that the catalyst composition comprises a) from 3 to 12% by weight of copper as copper salt, b) from 0 to 3% by weight of an alkaline earth metal as alkaline earth metal salt, c) from 0 to 3% by weight of an alkaline metal as alkaline metal salt, d) from 0.001 to 0.1% by weight, preferably from 0.005 to 0.05% by weight, of at least one metal selected from the group consisting of ruthenium, rhodium, palladium, osmium, iridium and platinum, and/or from 0.0001 to 0.1% by weight, preferably from 0.001 to 0.05% by weight, of gold, as corresponding metal salt or tetrachloroauric acid, where all percentages by weight are based on the total weight of the catalyst including support material.Type: GrantFiled: February 4, 2003Date of Patent: October 24, 2006Assignee: BASF AktiengesellschaftInventors: Christian Kuhrs, Ruprecht Meissner
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Patent number: 7125820Abstract: Non-noble metal transition metal catalysts can replace platinum in the oxidation reduction reaction (ORR) used in electrochemical fuel cells. A RuxSe catalyst is prepared with comparable catalytic activity to platinum. An environmentally friendly aqueous synthetic pathway to this catalyst is also presented. Using the same aqueous methodology, ORR catalysts can be prepared where Ru is replaced by Mo, Fe, Co, Cr, Ni and/or W. Similarly Se can be replaced by S.Type: GrantFiled: July 29, 2003Date of Patent: October 24, 2006Assignee: Ballard Power Systems Inc.Inventor: Stephen A Campbell
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Patent number: 7122707Abstract: Coated catalysts which are suitable for the gas-phase catalytic oxidation of propene to acrolein are prepared by a process in which rings are used as supports and water is used as a binder.Type: GrantFiled: October 9, 2001Date of Patent: October 17, 2006Assignee: BASF AktiengesellschaftInventors: Jochen Petzoldt, Signe Unverricht, Heiko Arnold
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Patent number: 7122498Abstract: Metallocenes and catalyst systems for olefin polymerization derived therefrom. The metallocenes may be represented by the formula: wherein M1 preferably is zirconium or hafnium; and R12 is different from hydrogen.Type: GrantFiled: June 29, 2001Date of Patent: October 17, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: James R. Hart, William T. Haygood, Terry J. Burkhardt, Robert T. Li
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Patent number: 7109277Abstract: A process to produce a polymer is provided. The process comprising contacting a treated solid oxide compound, an organometal compound, and an organoaluminum compound in the presence of an alpha olefin under polymerization conditions to produce the polymer.Type: GrantFiled: September 26, 2003Date of Patent: September 19, 2006Assignee: Phillips Petroleum CompanyInventors: Gil R. Hawley, Max P. McDaniel, Christopher E. Wittner, Michael D. Jensen, Joel L. Martin, Elizabeth A. Benham, Anthony P. Eaton, Kathy S. Collins
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Patent number: 7094726Abstract: A catalyst composition includes: A) a solid catalyst precursor containing a metallocene compound, a magnesium compound and a particulate polymeric material; and B) a cocatalyst containing aluminum compound. The catalyst is prepared by combining metallocene compound, magnesium compound and particles of polymeric material to form a catalyst precursor; and activating the catalyst precursor with alkylaluminums and/or aluminoxanes. Homopolymeric or copolymeric polyolefins are produced by contacting olefins or olefins and alpha-olefins with the catalyst composition.Type: GrantFiled: May 27, 2003Date of Patent: August 22, 2006Assignee: Saudi Basic Industries Corp.Inventors: Akhlaq Moman, Orass Hamed, Atieh Abu-Raqabah
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Patent number: 7094725Abstract: The present invention provides compounds of the formula wherein R is optionally substituted lower alkyl, cycloalkyl or aryl; R? is alkyl or aryl; n is zero or an integer of 1 or 2; or an enantiomer thereof; or an enantiomeric mixture thereof. The compounds of formula (I) are bridged C2-symmetric biphenyldiphosphine analogs and, thus, may be employed as ligands to generate chiral transition metal catalysts which may be applied in a variety of asymmetric reactions. The compounds of the present invention are easily accessible in high diastereomeric and optical purity according to the methods disclosed herein.Type: GrantFiled: July 9, 2004Date of Patent: August 22, 2006Assignee: The Hong Kong Polytechnic UniversityInventors: Albert Sun-Chi Chan, Liqin Qiu
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Patent number: 7091289Abstract: The present invention provides a catalyst component used for homopolymerization or co-polymerization of ethylene, comprising at least one suitable electron donor compound supported on a composition containing magnesium and titanium, wherein the electron donor compound is selected from the group consisting of aliphatic ethers, alicyclic ethers, aromatic ethers, aliphatic ketones and alicyclic ketones, and wherein the composition containing magnesium and titanium is prepared by dissolving a magnesium compound into a solvent system to form a homogeneous solution and then contacting the solution with a titanium compound in the presence of a precipitation aid to precipitate the composition. The present invention also relates to a method for the preparation of said catalyst component and a catalyst comprising thereof, and to use of the catalyst in homopolymerization of ethylene or co-polymerization of ethylene with at least one C3–C8 ?-olefin.Type: GrantFiled: June 5, 2003Date of Patent: August 15, 2006Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical CorporationInventors: Zhiwu Wang, Zhong Tan, Tianyi Li, Xingbo Li, Kai Zhang, Peng Kou, Haixiang Cui, Zhengyang Guo, Liang Pan
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Patent number: 7087547Abstract: A catalyst for oxidative demercaptanization of hydrocarbon compositions, comprising 0.2–5% of an oxide selected from the group consisting of an oxide of a transition metal of group Ib, an oxide of a transition metal of group Vb, an oxide of a transition metal of group VIb, an oxide of a transition metal of group VIIb, a nickel oxide, a cobalt oxide, and a mixture of at least two of said oxides; 0.5–20% of a transition metal salt; 0.5–20% of a nitrogen-containing organic compound; and an inert component, the rest up to 100%; wherein, the above described catalyst is used for demercaptanization or sweetening of hydrocarbon compositions.Type: GrantFiled: March 29, 2001Date of Patent: August 8, 2006Assignee: Framson LTDInventors: Alexei Konovalov, Vladimir Smirnov, Vladimir Konovalov, Irina Tarkhanova
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Patent number: 7084217Abstract: An improved supported Ziegler-Natta catalyst especially useful for olefin polymerisation, the catalyst including a carrier, an organomagnesium compound, a borate compound, and one transition metal compound.Type: GrantFiled: January 30, 2002Date of Patent: August 1, 2006Assignee: B.P. Chemicals Ltd.Inventor: Stephen John Dossett
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Patent number: 7067451Abstract: A method of forming a polyolefin catalyst component includes halogenating metal complexes. The metal complexes result from reacting a metal alkoxide with an alcohol-ether. A particular non-limiting example is a magnesium complex formed by reacting magnesium alkoxide with an ethylene alcohol-ether, and then chlorinating the magnesium complex. Catalyst components, catalysts, catalyst systems, polyolefin polymers and methods of making each are disclosed.Type: GrantFiled: December 17, 2004Date of Patent: June 27, 2006Assignee: Fina Technology, Inc.Inventors: Tim J. Coffy, Steven D. Gray
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Patent number: 7067450Abstract: A series of soluble ?-diimine late transition metal catalysts has been invented comprising a substituted or unsubstituted catecholate ligand. The catalysts demonstrate high activity and selectivity for linear ?-olefins. As such, these catalysts conveniently oligomerize ethylene. Typical activators as known to those of ordinary skill in the art are used to activate these transition metal catalysts. These catalysts can be used in a supported or unsupported form.Type: GrantFiled: May 30, 2003Date of Patent: June 27, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Baiyi Zhao, Enock Berluche, Smita Kacker, Jo Ann Marie Canich
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Patent number: 7060646Abstract: Supported catalyst composition for polymerization of olefins comprising: (i) a titanium compound, a magnesium compound and at least one electron donor compound; (ii) a chlorine containing polymer support; and (iii) a cocatalyst comprising at least one aluminum compound, wherein the magnesium loading on the final catalyst is between about 0.20 and 6% by weight.Type: GrantFiled: January 7, 2002Date of Patent: June 13, 2006Assignee: Saudi Basic Industries CorporationInventors: Mansour I. Taftaf, Serajudin F. Ahmed
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Patent number: 7060647Abstract: Process comprising treating a double metal cyanide complex catalyst with sound waves and/or electromagnetic radiation, process for polymerising alkylene oxide in which such catalyst is used, and double metal cyanide complex catalyst which catalyst has been treated with sound waves and/or electromagnetic radiation.Type: GrantFiled: June 12, 2003Date of Patent: June 13, 2006Assignee: Shell Oil CompanyInventors: Michiel Barend Eleveld, Johan Paul Smit, Robert Adrianus Wilhelmus Grotenbreg, Riemer Alberts De Groot
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Patent number: 7060766Abstract: Processes of forming a supported activated catalyst composition and method of polymerization are disclosed, the process of forming the composition including combining a halogenated aromatic aluminum activator compound with a fluorinated support and a catalyst to form a supported activated catalyst composition. Also disclosed is a supported activated catalyst composition, comprising the reaction product of a fluorinated support, a perfluorophenyl aluminum activator and in one embodiment a metallocene catalyst. In one embodiment, the halogenated aromatic aluminum activator is represented by the formula RnAl(ArHal)3-n, wherein ArHal is a halogenated aryl group, R is a monoanionic ligand, and n is 1 or 2.Type: GrantFiled: January 20, 2005Date of Patent: June 13, 2006Inventors: Laughlin G. McCullough, Matthew W. Holtcamp
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Patent number: 7056998Abstract: The present invention relates to a catalytic system usable for the preparation of polybutadienes by polymerisation, to a process for the preparation of said catalytic system and to a process for the preparation of polybutadienes by means of this catalytic system. A catalytic system according to the invention is based on at least: a conjugated diene monomer, an organic phosphoric acid salt of one or more rare earth metals, said salt being in suspension in at least one inert, saturated and aliphatic or alicyclic hydrocarbon solvent, an alkylating agent consisting of an alkylaluminium of formula AlR3 or HAlR2, the “alkylating agent:rare earth salt” molar ratio being greater than 5, and a halogen donor which belongs to the family of alkylaluminium halides with the exception of alkylaluminium sesquihalides, and, according to the invention, said catalytic system comprises said rare earth metal(s) in a concentration equal to or greater than 0.005 mol/l.Type: GrantFiled: November 16, 2004Date of Patent: June 6, 2006Assignee: Michelin Recherche et Technique S.A.Inventors: Philippe Laubry, Fanny Barbotin
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Patent number: 7057010Abstract: Process for the drying of polymers containing N or amino, ammonium or spirobicyclic ammonium groups, comprising cationic N-containing groups, and suitable counterions, in which the gelled and washed polymers obtained by polymerization, crosslinkage and optionally alkylation are dried continuously using a gaseous medium under normal pressure or overpressure in a fluidized bed.Type: GrantFiled: January 15, 2004Date of Patent: June 6, 2006Assignee: DSM Fine Chemcials NFG GmbH & Co KGInventors: Michael Stanek, Georg Häubl, Walter Raml, Erich Steinwender
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Patent number: 7049262Abstract: The present invention provides a method of preparing a supported catalyst from a liquid catalyst system dispersed on a solid carrier. The method of this embodiment comprises freezing the liquid catalyst system in a non-reactive liquid to form a frozen catalyst system dispersed within the non-reactive liquid. The frozen catalyst system is then contacted with a solid carrier. Finally, the non-reactive liquid is removed to yield the supported catalyst. In another embodiment, a supported catalyst made by the methods of the present invention is provided.Type: GrantFiled: October 20, 2003Date of Patent: May 23, 2006Assignee: Equistar Chemicals, LPInventors: Sandor Nagy, Kenneth W. Johnson
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Patent number: 7045479Abstract: Intermediate precursor compositions for use in manufacturing supported reactive catalysts having a controlled coordination structure, and methods for manufacturing such precursor compositions are disclosed. The precursor compositions include a catalyst complex formed from catalyst atoms and a control agent that is applied to a substrate. Reduction of the catalyst complex yields supported reactive catalyst in which a preponderance of the top or outer layer of atoms of the catalyst particles exhibit a controlled coordination number of 2. The supported catalysts are useful for a variety of chemical reactions, including the preparation of hydrogen peroxide with high selectivity.Type: GrantFiled: July 14, 2003Date of Patent: May 16, 2006Assignee: Headwaters Nanokinetix, Inc.Inventors: Bing Zhou, Michael Rueter
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Patent number: 7045478Abstract: The present invention relates to a catalyst for homo-polymerization or co-polymerization of ethylene, or more particularly to a solid complex titanium catalyst for homo-polymerization or co-polymerization of ethylene. The catalyst may be produced by preparing a magnesium solution by contact-reacting a magnesium halide compound with an alcohol. Reacting the solution with an ester compound and a boron compound. Then reacting the solution with a mixture of a titanium compound and a silicon compound.Type: GrantFiled: July 7, 2004Date of Patent: May 16, 2006Assignee: Samsung General Chemicals Co., Ltd.Inventors: Chun Byung Yang, Sang Yull Kim, Ho Yeoun Kim, Eun Ha Kim
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Patent number: 7033972Abstract: A catalyst for producing dimethyl ether which comprises alumina particles having an average size of 200 ?m or less and a methanol synthesis catalyst layer formed around the alumina particles. The methanol synthesis catalyst is in an amount of 0.05 to 5 parts by weight to 1 part by weight of the alumina particles. Dimethyl ether is produced by the method of forming a slurry by introducing the catalyst into a solvent and introducing a mixed gas comprising carbon monoxide and hydrogen into the slurry.Type: GrantFiled: September 9, 2004Date of Patent: April 25, 2006Assignee: JFE Holdings, Inc.Inventors: Tsutomu Shikada, Yotaro Ohno, Takashi Ogawa, Masatsugu Mizuguchi, Masami Ono, Kaoru Fujimoto
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Patent number: 7022642Abstract: An electrocatalyst contains a conductive support which loads a noble metal thereon. In the electrocatalyst of the present invention, the noble metal is formed by adding a reducing agent for an ion of the noble metal to a reversed micellar solution containing an aqueous solution of the noble metal ion, and the noble metal is loaded with a mean particle diameter ranging from 1 to 10 nm.Type: GrantFiled: June 29, 2004Date of Patent: April 4, 2006Assignee: Nissan Motor Co., Ltd.Inventor: Shinji Yamamoto
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Patent number: 7022640Abstract: Cyclopolyenic 1,3-diethers wherein the carbon atom in position 2 belongs to a particular cyclic or polycyclic structure containing two or three unsaturations, solid catalyst components and catalysts therefrom, the catalysts comprising the reaction product of: i. a solid catalyst component containing an internal donor; ii. an Al-alkyl compound, and optionally iii. an external donor; the internal donor and/or the external donor being cyclopolyenic 1,3-diethers. The catalysts are useful for the polymerization of alpha-olefins.Type: GrantFiled: June 28, 2004Date of Patent: April 4, 2006Assignee: Basell Poliolefine Italia s.r.l.Inventors: Giampiero Morini, Enrico Albizzati, Giulio Balbontin, Giovanni Baruzzi, Antonio Cristofori
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Patent number: 7019090Abstract: The present invention relates to a catalytic component for the polymerization of olefins combining a number of catalytic components for the polymerization of olefins and to a process for preparing it. The catalytic component according to the invention is obtained by impregnation of a prepolymer with a solution of a catalytic component for the polymerization of olefins. The invention brings about control of the combination of different catalytic components and provides for improvement in the control of the quality of the polymers manufactured by virtue of the catalytic action of the combined catalytic components. Another advantage of the invention is to be able to control the morphology and the particle size distribution of the polymers by choosing the morphology of a single catalytic component. The prepolymer and the polymer obtained from the catalytic component according to the invention are also subjects of the present invention.Type: GrantFiled: March 6, 2003Date of Patent: March 28, 2006Assignee: Total Petrochemicals FranceInventor: Jean Malinge
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Patent number: 7001968Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.Type: GrantFiled: June 16, 2003Date of Patent: February 21, 2006Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Elizabeth A. Benham
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Patent number: 6995109Abstract: Methods of preparing bimetallic catalysts are disclosed. The methods include the steps of providing a supported non-metallocene catalyst, contacting a slurry of the supported non-metallocene catalyst in a non-polar hydrocarbon with a solution of a metallocene compound and an alumoxane, and drying the contact product to obtain a supported bimetallic catalyst. The supported non-metallocene catalyst is prepared by dehydrating a particulate support material at a temperature of greater than 600° C., preparing a slurry of the dehydrated support in a non-polar hydrocarbon, contacting the slurry with an organomagnesium compound and an alcohol, contacting the resulting slurry with a non-metallocene compound of a Group 4 or Group 5 transition metal, and drying the contact product to obtain a supported non-metallocene catalyst as a free-flowing powder. The bimetallic catalysts show increased activity relative to catalysts prepared using support materials dehydrated at lower temperatures.Type: GrantFiled: October 3, 2002Date of Patent: February 7, 2006Assignee: Univation Technologies, LLCInventors: Robert I. Mink, Thomas E. Nowlin, Kenneth G. Schurzky, Pradeep P. Shirodkar, Robert L. Santana
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Patent number: 6992032Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted fluorided solid oxide compound.Type: GrantFiled: May 19, 2003Date of Patent: January 31, 2006Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Kathy S. Collins, James L. Smith, Elizabeth A. Benham, Marvin M. Johnson, Anthony P. Eaton, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
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Patent number: 6992036Abstract: A polymerization catalyst system and process, which utilizes a Group 14 and Group 16 containing non-crystalline compound to solubilize or emulsify polymerization catalyst components, is disclosed.Type: GrantFiled: September 10, 2003Date of Patent: January 31, 2006Assignee: Univation Technologies, LLCInventor: David E. Gindelberger
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Patent number: 6989347Abstract: A catalyst composition for the production of carboxylic acids by the oxidation of the corresponding unsaturated aldehydes, and methods for making and using the catalyst compositions. The catalysts include compositions of the formula: MoaVbAlcXdYeOz wherein X is at least one element selected from W and Mn; Y is at least one element selected from Pd, Sb, Ca, P, Ga, Ge, Si, Mg, Nb, and K; a is 1; b is 0.01–0.9; c is 0<0.2; d is 0<0.5; e is 0<0.5; and z is an integer representing the number of oxygen atoms required to satisfy the valency of the remaining elements in the composition. Using the catalyst composition of the present invention, one may effectively oxidize the desired starting materials at relatively high levels of conversion, selectivity, and productivity, and with minimal side products.Type: GrantFiled: April 25, 2002Date of Patent: January 24, 2006Assignee: Saudi Basic Industries CorporationInventors: Khalid Karim, Yajnavalkya Subrai Bhat, Syed Irshad Zaheer, Asad Ahmad Khan
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Patent number: 6984603Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted fluorided silica-alumina.Type: GrantFiled: May 23, 2003Date of Patent: January 10, 2006Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Elizabeth A. Benham, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
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Patent number: 6982306Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a stannoxy-substituted half-sandwich metallocene and an activator for olefin polymerization processes. For example, this invention encompasses the preparation of (?5-C5H5)Ti(OSnPh3)Cl2, its contact with an activator, for example, zinc-impregnated chlorided alumina, to form a catalyst composition, and the use of this catalyst composition for polymerizing olefins or acetylenes.Type: GrantFiled: November 26, 2003Date of Patent: January 3, 2006Assignee: Chevron Phillips Chemical Company, L.P.Inventors: Joel L. Martin, Michael D. Jensen, Max P. McDaniel
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Patent number: 6977235Abstract: According to an embodiment, catalyst systems for polymerizing olefins include a catalyst comprising chromium and a cocatalyst comprising a substituted or unsubstituted non-transition metal cyclopentadienyl compound (Cp). The catalyst also comprises an inorganic oxide support. In an embodiment, methods of preparing a catalyst comprise contacting a support with chromium and with a non-transition metal Cp compound. In one embodiment, the support may be contacted with a solution comprising the non-transition metal Cp compound prior to entry into a reaction zone. In another embodiment, the activated catalyst and non-transition metal Cp compound may be added separately to the reaction zone.Type: GrantFiled: April 22, 2004Date of Patent: December 20, 2005Assignee: Chevron Phillips Chemical Company, LPInventors: Max P. McDaniel, Elizabeth A. Benham, Steven J. Secora, Michael D. Jensen, Kathy S. Collins
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Patent number: 6972271Abstract: Disclosed are methods of producing supported organic catalyst systems which find particular use in polymerization reactions. The methods comprise generally, the steps of (a) providing an organic catalyst solution comprising an organic catalyst dissolved in a solvent; (b) contacting the organic catalyst solution with a solid support material; and (c) removing the solvent from the support material by using one or more supercritical-like solvents.Type: GrantFiled: October 14, 2004Date of Patent: December 6, 2005Assignee: Honeywell International Inc.Inventors: Raymond H. P. Thomas, Roy Robinson, David Nalewajek, Kane D. Cook
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Patent number: 6964936Abstract: A method of making a catalyst with monolayer or sub-monolayer metal by controlling the wetting characteristics on the support surface and increasing the adhesion between the catalytic metal and an oxide layer. There are two methods that have been demonstrated by experiment and supported by theory. In the first method, which is useful for noble metals as well as others, a negatively-charged species is introduced to the surface of a support in sub-ML coverage. The layer-by-layer growth of metal deposited onto the oxide surface is promoted because the adhesion strength of the metal-oxide interface is increased. This method can also be used to achieve nanoislands of metal upon sub-ML deposition. The negatively-charged species can either be deposited onto the oxide surface or a compound can be deposited that dissociates on, or reacts with, the surface to form the negatively-charged species.Type: GrantFiled: March 6, 2003Date of Patent: November 15, 2005Assignee: Sandia CorporationInventor: Dwight R. Jennison
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Patent number: 6964937Abstract: Bimetallic catalyst for producing polyethylene resins with a bimodal molecular weight distribution, its preparation and use. The catalyst is obtainable by a process which includes contacting a support material with an organomagnesium component and carbonyl-containing component. The support material so treated is contacted with a non-metallocene transition metal component to obtain a catalyst intermediate, the latter being contacted with an aluminoxane component and a metallocene component. This catalyst may be further activated with, e.g., alkylaluminum cocatalyst, and contacted, under polymerization conditions, with ethylene and optionally one or more comonomers, to produce ethylene homo- or copolymers with a bimodal molecular weight distribution and improved resin swell properties in a single reactor. These ethylene polymers are particularly suitable for blow molding applications.Type: GrantFiled: April 10, 2001Date of Patent: November 15, 2005Assignee: Univation Technologies, LLCInventors: Robert Ivan Mink, Thomas Edward Nowlin, Pradeep P. Shirodkar, Gary M. Diamond, David Bruce Barry, Chunming Wang, Hitesh A. Fruitwala, Shih-May Christine Ong