Preparing Catalyst Or Precursor Patents (Class 502/104)
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Publication number: 20090305875Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved high temperature activity and the use thereof in a process for polymerising olefins.Type: ApplicationFiled: May 31, 2007Publication date: December 10, 2009Applicant: BOREALIS TECHNOLOGY OYInventors: Peter Denifl, Timo Leinonen
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Publication number: 20090306315Abstract: The invention relates to a process for preparing a polymerization catalyst component wherein a solid compound with formula Mg(OR1)xCl2-x wherein x is larger than 0 and smaller than 2, and each R1, independently, represents an alkyl group, said compound being obtained by reacting a Grignard compound with an alkoxy- or aryloxy-containing silane compound, is contacted with at least one activating compound selected from the group formed by internal electron donors and compounds of formula M(OR2)v-w(R3)w, wherein M can be Ti, Zr, Hf, Al or Si, each R2 and R3, independently, represent an alkyl, alkenyl or aryl group, v is the valency of M and w is smaller than v, in the presence of an inert dispersant to give an intermediate reaction product, and wherein the intermediate reaction product is contacted with a halogen-containing Ti-compound. A catalyst system comprising said component shows improved performance in olefin polymerization.Type: ApplicationFiled: May 23, 2007Publication date: December 10, 2009Inventors: Yves Johann Elizabeth Ramjoie, Mark Vlaar, Nicolaas Hendrika Friederichs, Sergei Andreevich Sergeev, Vladimir Aleksandrovich Zakharov, Gennadii Dimitrievich Bukatov, Mansour Taftaf, Atieh Aburaqabah
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Patent number: 7629284Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, typically using a supported catalyst composition. In one aspect, this invention encompasses precontacting a metallocene with an olefin or alkyne monomer and an organoaluminum compound, prior to contacting this mixture with the acidic activator-support.Type: GrantFiled: August 27, 2007Date of Patent: December 8, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Gil R. Hawley, Max P. McDaniel, Tony Crain, Elizabeth A. Benham, Joel L. Martin, Qing Yang
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Patent number: 7622415Abstract: Provided are a polymerization catalyst composition for ethylene oxide which can give polyethylene oxide having a molecular weight lower than that of the prior art and a relatively narrow molecular weight distribution, and a process for the production of polyethylene oxide by the use of the catalyst composition. The catalyst composition makes it possible to produce polyethylene oxide having a molecular weight ranging from about 20,000 to 200,000 through direct polymerization in a high yield with economic advantage, and is characterized by comprising an organoaluminum compound and at least one member selected from among alkali metal alkoxides and alkali metal hydroxides. According to the process, polyethylene oxide having a molecular weight failing within the above range can be produced by the use of the catalyst composition under the same polymerication conditions as those of the prior art.Type: GrantFiled: October 30, 2003Date of Patent: November 24, 2009Assignee: Meisei Chemical Works, Ltd.Inventor: Hideki Izumi
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Patent number: 7618912Abstract: The present invention relates to a process for preparing a catalyst solid for olefin polymerization which is obtainable by bringing A) at least one organic transition metal compound, B) at least one organometallic compound, C) at least one organic compound having at least one functional group containing active hydrogen, D) at least one Lewis base and E) at least one support, into contact with one another, wherein the components are combined in any order without any work-up of the mixtures present at intermediate stages being carried out. In addition, the invention relates to the use of the catalyst solid for olefin polymerization, to catalyst solids obtainable by this process, to catalyst systems in which these catalyst solids are present and to a process for the polymerization of olefins in which these catalyst solids are used.Type: GrantFiled: July 14, 2003Date of Patent: November 17, 2009Assignee: Basell Polyolefine GmbHInventor: Roland Kratzer
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Publication number: 20090281259Abstract: The present invention provides a catalyst for propylene polymerization and a method for propylene polymerization using the same, specifically, a catalyst for propylene polymerization, which is prepared by reacting dialkoxy magnesium with titanium halide compound or silane halide compound and internal electron donor in the presence of an organic solvent, and a method for propylene polymerization which can produce polypropylene having 99% or more of iso-tacticity index, by mixing and reacting said catalyst, alkyl aluminum, external electron donor and propylene.Type: ApplicationFiled: September 23, 2005Publication date: November 12, 2009Applicant: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.Inventors: Joon-Ryeo Park, Ho-Sik Chang, Jin-Kyu Ahn, Sang-Yeol Kim
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Patent number: 7608555Abstract: The present invention relates to a process for the production of catalysts, particularly of Ziegler-Natta type of catalysts for olefin polymerisation, to the catalysts as such, and to their use in polymerising olefins.Type: GrantFiled: June 6, 2007Date of Patent: October 27, 2009Assignee: Borealis Technology OyInventors: Thomas Garoff, Kari Pesonen, Päivi Waldvogel, Timo V. Laine, Peter Denifl, Jarmo Lindroos
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Patent number: 7601664Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising: contacting a precursor composition comprising a magnesium compound with a titanium halide compound and an internal electron donor in any order, in a suitable reaction medium to prepare a solid procatalyst composition, separating the solid procatalyst from the reaction medium, extracting the solid procatalyst composition by contacting the same one or more times with a liquid diluent at an elevated temperature for a period of time sufficient to prepare a solid procatalyst composition having a decreased titanium content compared to the titanium content of the solid procatalyst composition before said extraction, and recovering the solid procatalyst composition.Type: GrantFiled: July 30, 2004Date of Patent: October 13, 2009Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Linfeng Chen, Richard A. Kemp, Thomas L. Nemzek
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Patent number: 7601665Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: November 22, 2004Date of Patent: October 13, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 7598200Abstract: The present invention discloses a method for preparing an heterogeniseded catalyst component comprising the steps of: a) providing a halogenated precursor component of formula (I) —X—[—CH2]—CH3 b) reacting the halogenated precursor with an ionic liquid precursor in a solvent to prepare an ionic liquid; IL+X? c) optionally, reacting the intermediate IL+X? with a salt C+A?, wherein C+ is a cation that can be selected from K+, Na+, NH4+, and A? is an anion that can be selected from PF6?, SbF6?, BF4?, (CF3—SO2)2N?CIO4—, CF3SO3?, NO3— or CF3CO2?.Type: GrantFiled: March 1, 2005Date of Patent: October 6, 2009Assignee: Total Petrochemicals Research FeluyInventors: Olivier Lavastre, Fabien Bonnette, Abbas Razavi
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Patent number: 7592285Abstract: The present invention provides for a method for preparing a storable fluidic olefin polymerisation catalyst composition, said catalyst comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC), or of an actinide or lanthanide, and the use of such composition for polymerising ?-olefins.Type: GrantFiled: June 7, 2004Date of Patent: September 22, 2009Assignee: Borealis Technology OYInventors: Petri Rekonen, Pauli Leskinen
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Publication number: 20090227748Abstract: The present invention relates to a process for preparing olefin polymers by polymerization or copolymerization of at least one olefin of the formula Ra—CH?CH—Rb, where Ra and Rb are identical or different and are each a hydrogen atom or a hydrocarbon radical having from 1 to 20 carbon atoms, or Ra and Rb together with the atoms connecting them can form a ring, at a temperature of from ?60 to 200° C. and a pressure of from 0.Type: ApplicationFiled: August 31, 2006Publication date: September 10, 2009Applicant: BASELL POLYOLEFINE GMBHInventor: Robert Larry Jones
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Patent number: 7579417Abstract: A metallocene compound of formula (I) wherein: M is an atom of a transition metal; X, same or different, is a hydrogen atom, a halogen atom, or a R, OR, OSO2CF3, OCOR, SR, NR2 or PR2 group, wherein R is C1-C40 hydrocarbon group; L is a divalent bridging group; R1, is a C1-C40 hydrocarbon group; R3 is a C1-C40 hydrocarbon group; R2, R4, R5, R6, R7 and R8, equal to or different from each other, are hydrogen atoms or C1-C40 hydrocarbon groups.Type: GrantFiled: November 16, 2004Date of Patent: August 25, 2009Assignee: Basell Polyolefine GmbHInventors: Ilya Nifant'ev, Pavel V. Ivchenko, Ilya V. Tajdakov, Luigi Resconi
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Publication number: 20090209712Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido or alcoxy group is introduced is coordinated, a method of synthesizing the same, and olefin polymerization using the transition metal complex. Compared to a conventional transition metal complex having a silicon bridge and an oxido ligand, the transition metal complex has a phenylene bridge, so that a monomer easily approaches the transition metal complex in terms of structure and a pentagon ring structure of the transition metal complex is stably maintained. The catalyst composition including the transition metal complex is used to synthesize a polyolefin copolymer having a very low density less than 0.910 g/cc.Type: ApplicationFiled: April 21, 2009Publication date: August 20, 2009Applicant: LG CHEM., LTD.Inventors: Choong Hoon LEE, Eun-Jung LEE, Seungwhan JUNG, Jong Joo HA, Beomdoo SEO, Bun Yeoul LEE, Ui Gab JOUNG, Dae June JOE
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Publication number: 20090203856Abstract: The present invention relates generally to catalysts, to methods of making catalysts, to methods of using catalysts, to methods of polymerizing, and to polymers made with such catalysts. More particularly, the present invention relates to polyolefin catalysts and to Ziegler-Natta catalysts, to methods of making such catalysts, to methods of using such catalysts, to polyolefin polymerization, and to polyolefins.Type: ApplicationFiled: February 7, 2008Publication date: August 13, 2009Applicant: FINA TECHNOLOGY, INC.Inventors: Kayo Vizzini, David Knoeppel
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Patent number: 7566680Abstract: A method for producing a high surface area iron material starting with a low surface area iron metal is disclosed. The iron material of the present invention has a surface area of at least about 200 m2/g, and is prepared via a method which comprises reacting a low surface area iron metal with oxygen and an organic acid. The high surface area iron material formed via this method is essentially free of contaminants.Type: GrantFiled: October 20, 2005Date of Patent: July 28, 2009Assignee: Sud-Chemie Inc.Inventors: Guido Petrini, Esterino Conca, Robert J. O'Brien, X.D. Hu, Samantha Sargent
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Publication number: 20090186994Abstract: The present invention relates to particulate olefin polymerisation catalyst components comprising an alkaline earth metal, a compound of a transition metal and an electron donor, characterized in that the catalyst particle size distribution of the catalyst component is essentially monomodal and has a SPAN value below 1.2, where SPAN is defined as: (Particle diameter at 90% cumulative size)?(Particle diameter at 10% cumulative size)/(Particle diameter at 50% cumulative size).Type: ApplicationFiled: May 31, 2007Publication date: July 23, 2009Applicant: BOREALIS TECHNOLOGY OYInventors: Petri Rekonen, Peter Denifl, Timo Leinonen
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Publication number: 20090181845Abstract: A method of producing a magnesium compound by reacting the following components (i), (ii) and (iii): (i) metal magnesium (ii) an alcohol (iii) a metal dihalide compound represented by the general formula (I) containing at least 0.001 mole of M relative to one mole of magnesium of the metal magnesium (i) MX2??(I) where X is a halogen atom and M is Mn, Fe, Co or Zn.Type: ApplicationFiled: March 16, 2009Publication date: July 16, 2009Applicant: IDEMITSU KOSAN CO., LTD.Inventors: Shojiro TANASE, Nobuhiro Yabunouchi, Takehito Konakazawa, Takanori Sadashima, Kiyokazu Katayama
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Patent number: 7560412Abstract: A method for producing a cobalt on alumina catalyst is disclosed. The catalyst is prepared by thoroughly mixing cobalt nitrate into a peptized alumina slurry, and then spray-drying the slurry to form attrition resistant microspheres. The cobalt prepared by this invention is fully reducible. Optionally, metals such as ruthenium can be added to the cobalt/alumina catalyst by impregnation or methods known in the prior art.Type: GrantFiled: August 14, 2004Date of Patent: July 14, 2009Assignee: Sud-Chemie Inc.Inventors: Todd Osbourne, Robert O'Brien, Jeff Kirchner, X. D. Hu
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Patent number: 7557057Abstract: The present invention relates to a method for synthesizing highly dispersed supported platinum catalyst. More particularly, the present invention relates to a method of synthesizing highly dispersed supported platinum catalyst comprising: dissolving a reducing agent in a solvent to produce a solution, dissolving a platinum chloride to the same solvent; adding a carbon support and platinum in a predetermined ratio to the above mixed solution, agitating the mixture, performing ultrasonic treatment, and performing heat treatment; and adding a HCl solution, agitating the mixture, separating the precipitates via filtration to produce a catalyst, and then washing the catalyst with distilled water, thereby obtaining an active highly dispersed supported platinum catalyst which has excellent electric charge activity, uniformly-sized platinum particles and relatively high specific surface area.Type: GrantFiled: August 4, 2006Date of Patent: July 7, 2009Assignee: Hyundai Motor CompanyInventors: Jong Hyun Lee, Young Min Kim, Jong heop Yi, Pil Kim, Ji Bong Joo
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Publication number: 20090171043Abstract: The present invention relates to a process for the preparation of catalytic support and the supported bimetallic catalysts, used in the production of ethylene homopolymers and ethylene copolymers with ?-olefins, of high and ultra high molecular weight with broad molecular weight distribution, in gas or liquid phase polymerization processes, the latter being in slurry, bulk or suspension, and the products obtained from these processes.Type: ApplicationFiled: July 3, 2008Publication date: July 2, 2009Applicant: Braskem S/AInventor: Marcia Silva Lacerda Miranda
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Patent number: 7553917Abstract: A combinatorial method for identifying a catalyst composition for use in the homogeneous addition polymerization of an olefin monomers, said catalyst composition comprising a transition metal compound, a cocatalyst and a polymerization modifier, as well as catalyst compositions and improved olefin polymerization processes resulting therefrom.Type: GrantFiled: May 13, 2005Date of Patent: June 30, 2009Assignee: Dow Global Technologies, Inc.Inventors: Daryoosh Beigzadeh, David D. Devore, Richard E. Campbell, Jr., Duane R. Romer, James C. Stevens, Hendrik E. Tuinstra, Francis J. Timmers, Paul C. Vosejpka
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Publication number: 20090163680Abstract: Catalyst components, methods of forming catalyst compositions, polymerization processes utilizing the catalyst compositions and polymers formed thereby are described herein. The methods generally include providing a magnesium dialkoxide compound, contacting the magnesium dialkoxide compound with a first agent to form a solution of a reaction product “A1”, contacting the solution of reaction product “A1” with a reducing agent to form a reduced reaction product “A2”, contacting reduced reaction product “A2” with a second agent to form a solid reaction product “A3”, contacting solid reaction product “A3” with a metal halide to form reaction product “B” and contacting reaction product “B” with an organoaluminum compound to form a catalyst component.Type: ApplicationFiled: December 20, 2007Publication date: June 25, 2009Applicant: Fina Technology, Inc.Inventors: Henry Enriquez, Kayo Vizzini, Steven Gray
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Patent number: 7538060Abstract: Disclosed are catalysts comprising copper chromite, palladium and lanthanum having hydrogenation activity. The combination of copper chromite with palladium and lanthanum enhances catalyst activity more than the presence of either palladium alone or palladium in combination with alkali or alkaline earth metals. The catalysts are useful for the preparation of methanol from carbon monoxide and hydrogen and for the hydrogenation of carbonyl compounds such as, for example, aldehydes, ketones, and esters, to their corresponding alcohols. The catalysts may be used for the preparation of cyclohexanedimethanols from dialkyl cyclohexanedicarboxylates or of ethylene glycol from alkyl glycolates.Type: GrantFiled: February 14, 2007Date of Patent: May 26, 2009Assignee: Eastman Chemical CompanyInventors: Scott Donald Barnicki, Bruce LeRoy Gustafson, Zhufang Liu, Steven Thomas Perri, Paul Randolph Worsham
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Publication number: 20090131613Abstract: A method for the preparation of a supported polymerisation catalyst system, comprises: (1) contacting together in a suitable solvent (a) a transition metal polymerisation talyst and (b) a cocatalyst, (2) contacting the mixture from step (1) with a porous support material, and (3) removing the solvent is characterised in that the molar ratio of cocatalyst to transition metal catalyst is <10:1. The preferred polymerisation catalysts are transition metal compounds in particular metallocene complexes. Premixing the catalyst components before addition to the support leads to certain advantages in particular a more facile method of preparation without any loss in activity.Type: ApplicationFiled: June 1, 2006Publication date: May 21, 2009Inventors: Sergio Mastroianni, Grant Berent Jacobsen, Stephen Kevin Lee
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Patent number: 7534842Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.Type: GrantFiled: November 16, 2005Date of Patent: May 19, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Kumudini C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Qing Yang
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Patent number: 7531478Abstract: The invention provides a process for producing an olefin polymerisation catalyst, comprising suspending a porous particulate support material in a liquid/liquid two phase system, which comprises a solution of one or more catalyst components and an inert solvent immiscible therewith, to impregnate said solution into the pores of said support material, wherein the active transition metal concentration in the support is from 0.001 to 10% by weight of the dry catalyst system.Type: GrantFiled: December 18, 2002Date of Patent: May 12, 2009Assignee: Borealis Technology OYInventors: Peter Denifl, Erik Van Praet, Michael Bartke
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Patent number: 7524906Abstract: The invention relates to a process for the preparation of a metal-organic compound, comprising at least one imine ligand, characterized in that an imine ligand according to formula 1, or the HA adduct thereof, wherein HA represents an acid, of which H represents its proton and A its conjugate base, is contacted with a metal-organic reagent of formula 2 in the presence of at least 1, respectively 2 equivalents of an inorganic or metal-organic base, wherein Y?N-R (formula 1), Y is selected from a substituted carbon, nitrogen or phosphorous atom, R represents a proton, a protic or an aprotic substituent, and the metal organic compound is: MV(L1)k(L2)l(L3)m(L4)nX (formula 2) wherein: M represents a group 4 or group 5 metal ion, V represents the valency of the metal ion, being 3, 4 or 5, L1, L2, L3, and L4 represent ligands on M and may be equal or different, X represents a group 17 halogen atom, and k, 1, m, n=0, 1, 2, 3, 4 with k+l+m+n+l=V.Type: GrantFiled: August 3, 2004Date of Patent: April 28, 2009Assignee: DSM IP Assets B.V.Inventors: Edwin IJpeij, Henricus Arts, Gerardus van Doremaele, Felix Beijer
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Patent number: 7524790Abstract: A solid catalyst component for olefin polymerization in which the molar ratio of residual alkoxy groups to supported titanium is 0.60 or less is obtained by reacting the following compound (a1) with the following compound (b1) at a hydroxyl group/magnesium molar ratio of 1.0 or more, reacting the reaction mixture with the following compound (c1) at a halogen/magnesium molar ratio of 0.20 or more, reacting the resultant reaction mixture with the following compounds (d1) and (e) at a temperature of 120° C. or higher but 150° C.Type: GrantFiled: December 29, 2005Date of Patent: April 28, 2009Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Takanori Sadashima
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Patent number: 7518023Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.Type: GrantFiled: December 14, 2006Date of Patent: April 14, 2009Assignee: Shell Internationale Research Maatschappij, B.V.Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
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Patent number: 7514387Abstract: A reformer comprises a housing; a substrate disposed in the housing, wherein the substrate comprises a stabilized aluminate and a stabilized zirconate; and a catalyst disposed on the substrate.Type: GrantFiled: February 15, 2005Date of Patent: April 7, 2009Assignee: Umicore AG & Co. KGInventor: William J. LaBarge
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Patent number: 7498289Abstract: Catalysts and methods for alkane oxydehydrogenation are disclosed. The catalysts of the invention generally comprise (i) nickel or a nickel-containing compound and (ii) at least one or more of titanium (Ti), tantalum (Ta), niobium (Nb), hafnium (Hf), tungsten (W), yttrium (Y), zinc (Zn), zirconium (Zr), or aluminum (Al), or a compound containing one or more of such element(s). In preferred embodiments, the catalyst is a supported catalyst, the alkane is selected from the group consisting of ethane, propane, isobutane, n-butane and ethyl chloride, molecular oxygen is co-fed with the alkane to a reaction zone maintained at a temperature ranging from about 250° C. to about 350° C., and the ethane is oxidatively dehydrogenated to form the corresponding alkene with an alkane conversion of at least about 10% and an alkene selectivity of at least about 70%.Type: GrantFiled: April 11, 2007Date of Patent: March 3, 2009Assignee: Celanese International CorporationInventor: Yumin Liu
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Publication number: 20090043058Abstract: A supported catalyst system comprises (a) a dehydrated support material, (b) a transition metal compound, and (c) an activator and is characterised in that the support material has been pretreated with at least two different organoaluminum compounds prior to content with either or both the transition metal-compound or the activator. The preferr transition metal compound is a metallocene and the supported catalyst systems are suitable for the preparation of polymers having broad molecular weight distributions and improved melt strength.Type: ApplicationFiled: July 2, 2008Publication date: February 12, 2009Inventors: Grant Berent Jacobsen, Brain Stephen Kimberley, Sergio Mastroianni
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Patent number: 7485765Abstract: A process is described for obtaining a 1,3-butadiene homopolymer by the reaction of a catalytic system in the presence of 1,3-butadiene and one or more monoolefin(s) with 4 carbon atoms. This catalytic system is based on at least: a conjugated diene monomer, an organic phosphoric acid salt of one or more rare earth metals, said salt being in suspension in at least one inert, saturated and aliphatic or alicyclic hydrocarbon solvent, an alkylating agent of the formula AlR3 or HAlR2, where R is an alkyl group, and an alkylaluminum halide halogen donor.Type: GrantFiled: May 16, 2005Date of Patent: February 3, 2009Assignee: Michelin Recherche Et Technique S.A.Inventors: Fanny Barbotin, Jean-Philippe Rasigade
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Publication number: 20090030166Abstract: The present invention relates to a process for preparing a catalyst solid for olefin polymerization, comprising a finely divided support, an aluminoxane and a metallocene compound, which comprises: a) firstly combining the finely divided support with the aluminoxane and subsequently b) adding the reaction product of a metallocene compound with at least one organometallic compound to the modified support, catalyst solids obtainable by this process, catalyst systems comprising these catalyst solids, their use for the polymerization of olefins and a process for the polymerization of olefins.Type: ApplicationFiled: September 24, 2008Publication date: January 29, 2009Applicant: Basell Polyolefine GmbHInventors: Heike Gregorius, Volker Fraaije, Manfred Lutringshauser
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Publication number: 20090023875Abstract: Disclosed is a process for making a Ziegler-Natta catalyst having controlled particle size and distribution. It comprises altering the precipitation of a catalyst component from a catalyst synthesis solution including a soluble magnesium containing catalyst precursor by controlling the concentration of either the soluble magnesium containing catalyst precursor, wherein the average particle size of the catalyst component is increased, and the particle size distribution increased, with a decreased concentration of the soluble magnesium containing catalyst precursor; or of the precipitating agent, wherein the average particle size of the catalyst component is increased, and the particle size distribution increased with an increased concentration of the precipitating agent. Use of the invention enables improved catalyst consistency regardless of production scale and customizing of catalyst morphology to desired polymer morphology.Type: ApplicationFiled: July 16, 2007Publication date: January 22, 2009Applicant: FINA TECHNOLOGY, INC.Inventors: Kayo Vizzini, Henry Enriquez, Steven D. Gray, Tim J. Coffy, David W. Knoeppel
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Publication number: 20090018012Abstract: A process for producing an olefin copolymerization catalyst, comprising the step of contacting, with one another, (A) a solid catalyst component containing a titanium atom, a magnesium atom and a halogen atom, (B) an organoaluminum compound and/or organoaluminumoxy compound, and (C) a nitrogen-containing aromatic heterocyclic compound, whose one or more carbon atoms adjacent to its nitrogen atom are linked to an electron-withdrawing group, or a group containing an electron-withdrawing group; and a process for producing an olefin copolymer using the an olefin copolymerization catalyst.Type: ApplicationFiled: November 26, 2007Publication date: January 15, 2009Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Shinya NAKAHARA, Shin-ichi KUMAMOTO
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Patent number: 7473664Abstract: Methods of forming polyolefins and catalysts are described herein. Such methods generally include forming Ziegler-Natta catalyst compounds in the absence of one or more blended compounds typically used to form such catalyst.Type: GrantFiled: June 23, 2006Date of Patent: January 6, 2009Assignee: Fina Technology, Inc.Inventors: Kayo Vizzini, David Knoeppel, Steven Gray, David Rauscher, Tim Coffy, Henry Enriquez
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Publication number: 20090005525Abstract: The present invention relates to a catalyst composition comprising a novel structure of a Group 4 transition metal compound, to a method for preparing the same, and to a method for preparing a polyolefin using the catalyst composition. The method for preparing a polyolefin according to the present invention can be used for preparing a polyolefin having a high molecular weight and high copolymerizability with a high activity even at a high polymerization temperature and for preparing a polyolefin having a double composition distribution.Type: ApplicationFiled: December 29, 2006Publication date: January 1, 2009Applicant: LG Chem , LTD.Inventors: Choong-Hoon Lee, Eun-Jung Lee, Seung-Whan Jung, Jung-A Lee, Bo-Ram Lee, Bun-Yeoul Lee
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Patent number: 7470758Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene with bridging ?5-cyclopentadienyl-type ligands, in combination with a cocatalyst and an activator-support. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.Type: GrantFiled: December 1, 2006Date of Patent: December 30, 2008Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, David C. Rolfing, Qing Yang, Matthew G. Thorn, Ashish M. Sukhadia, Youlu Yu, Jerry T. Lanier
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Patent number: 7468339Abstract: An olefin polymerization catalyst may be prepared using a process including contacting a metal compound of the formula M(OR1)2 with a diketone to form a catalyst precursor having the general formula: wherein M is a Group IIA metal; O is oxygen; n=1 or 2; R1, R2, R3, and R4 are the same or different; and are a hydrogen or a substituted or unsubstituted alkyl or aryl moiety having from about 1 to about 20 carbons atoms.Type: GrantFiled: December 17, 2004Date of Patent: December 23, 2008Assignee: Fina Technology, Inc.Inventors: Tim J. Coffy, Steven D. Gray
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Patent number: 7468416Abstract: A process for the preparation of a catalyst system includes the steps of combining a Lewis base, an organic compound having at least one functional group containing active hydrogen, and an organometallic component with a particulate support material to provide an intermediate composition, and then combining the intermediate composition with one or more metallocene compound. The catalyst system is advantageously used for olefin polymerization.Type: GrantFiled: May 16, 2007Date of Patent: December 23, 2008Assignee: Lummus Technology Inc.Inventors: Thorsten Sell, Joerg Schottek, Nicola Stefanie Paczkowski, Andreas Winter
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Publication number: 20080312391Abstract: The present invention provides a process for preparing a catalyst useful in gas phase polymerization of olefins wherein the hydrogen response of the catalyst can be improved by using a ketone as the electron donor in the catalyst. The catalyst consists of compounds of Ti, Mg, Al and a ketone preferably supported on an amorphous support.Type: ApplicationFiled: June 10, 2008Publication date: December 18, 2008Inventors: Mark Kelly, Brian Stephen Kimberley
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Patent number: 7465775Abstract: This invention relates to a process for the production of a polymer film or fibre wherein a polymer composition comprising a propylene homo- or copolymer is formed into a film or fibre, and wherein said propylene homo or copolymer is produced in a process which comprises the polymerization of propylene monomers or propylene monomers and one or more types of comonomers in the presence of a high yield Ziegler-Natta olefin polymerization catalyst, which catalyst comprises a component in the form of particles having a predetermined size range which has been produced in a process comprising: a) preparing a solution of a complex of a Group 2 metal and an electron donor by reacting a compound of said material with said electron donor or a precursor thereof in an organic liquid reaction medium, b) reacting said complex in solution with a compound of a transition metal to procedure an emulsion the dispersed phase of which containing more than 50 mol % of the Group 2 metal in said complex, c) maintaining the particlesType: GrantFiled: June 4, 2004Date of Patent: December 16, 2008Assignee: Borealis Technology OyInventors: Torvald Vestberg, Pirjo Jääskeläinen
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Patent number: 7465691Abstract: The invention relates to a process of preparing a composition for natural and waste waters purification, by heating and stirring and acid titanium-containing solution with metal compounds selected from the group consisting of Group I-Group V and Group VIII of the periodic table of elements by heat treating said compounds with titanium solutions in at least two heating steps and introducing additional compounds (trivalent titanium compounds and metal oxides).Type: GrantFiled: September 25, 2000Date of Patent: December 16, 2008Inventors: Nina Nikolaevna Stremilova, Serguei Vladimirovich Stremilov
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Patent number: 7456126Abstract: The present invention relates to a Ziegler-Natta catalyst for olefin polymerization and a method for polymerization of olefin using the same. Specifically, the invention relates to a Zeigler-Natta catalyst for olefin polymerization, which is produced by a method comprising the step of reacting a transition metal compound in which the transition metal having an oxidation number of 4 or more is selected from Groups IV, V or VI of the Periodic table and two or more aryloxy ligands are bound to the transition metal, with an organomagnesium compound, to reduce said transition metal compound to a reduced form in which the transition metal has an oxidation number of 3, and a method for polymerization of olefin using said catalyst.Type: GrantFiled: August 24, 2004Date of Patent: November 25, 2008Assignee: Samsung Total Petrochemicals Co., Ltd.Inventors: Eun-il Kim, Ho-Sik Chang
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Publication number: 20080287285Abstract: The present invention addresses at least four different aspects relating to catalyst structure, methods of making those catalysts and methods of using those catalysts for making alkenyl alkanoates. Separately or together in combination, the various aspects of the invention are directed at improving the production of alkenyl alkanoates and VA in particular, including reduction of by-products and improved production efficiency. A first aspect of the present invention pertains to a unique palladium/gold catalyst or pre-catalyst (optionally calcined) that includes rhodium or another metal. A second aspect pertains to a palladium/gold catalyst or pre-catalyst that is based on a layered support material where one layer of the support material is substantially free of catalytic components. A third aspect pertains to a palladium/gold catalyst or pre-catalyst on a zirconia containing support material.Type: ApplicationFiled: July 31, 2008Publication date: November 20, 2008Inventors: Tao Wang, Les Wade, Ioan Nicolau, Barbara Kimmich, Victor Wong, Yumin Liu, Jun Han, Valery Sokolovskii, Alfred Hagemeyer, David M. Lowe, Anthony Volpe, Karin Yaccato
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Patent number: 7449423Abstract: A catalyst manufacturing process includes heat treating an intermediate catalyst composition that includes catalyst nanoparticles having catalyst atoms in a non-zero oxidation state bonded to a dispersing/anchoring agent. The catalyst nanoparticles are formed using a dispersing agent having at least one functional group selected from the group of a hydroxyl, a carboxyl, a carbonyl, an amide, an amine, a thiol, a sulfonic acid, sulfonyl halide, an acyl halide, an organometallic complex, and combinations of these. The dispersing agent can be used to form single- or multicomponent supported nanocatalysts. The dispersing agent also acts as an anchoring agent to firmly bond the nanocatalyst to a support. Performing the heat treating process in an inert or oxidative environment to maintain the catalyst atoms in a non-zero oxidation helps maintains a stronger bonding interaction between the dispersing agent and the catalyst atoms.Type: GrantFiled: April 7, 2005Date of Patent: November 11, 2008Assignee: Headwaters Technology Innovation, LLCInventors: Bing Zhou, Horacio Trevino, Zhihua Wu, Zhenhua Zhou, Changkun Liu
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Patent number: 7446072Abstract: The present invention relates to a process for preparing a catalyst solid for olefin polymerization, comprising a finely divided support, an aluminoxane and a metallocene compound, which comprises a) firstly combining the finely divided support with the aluminoxane and subsequently b) adding the reaction product of a metallocene compound with at least one organometallic compound to the modified support, catalyst solids obtainable by this process, catalyst systems comprising these catalyst solids, their use for the polymerization of olefins and a process for the polymerization of olefins.Type: GrantFiled: December 16, 2003Date of Patent: November 4, 2008Assignee: Basell Polyolefine GmbHInventors: Heike Gregorius, Volker Fraaije, Manfred Lutringshauser
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Patent number: 7442667Abstract: The present invention relates to a process for preparing a supported cocatalyst for olefin polymerization, which comprises reacting A) a support bearing functional groups, B) triethylaluminum and C) a compound of the formula (I), (R1)x—A—OH)y??(I) where A is an atom of group 13 or 15 of the Periodic Table, R1 are identical or different and are each, independently of one another, hydrogen, halogen, C1-C20-alkyl, C1-C20-haloalkyl, C1-C10-alkoxy, C6-C20-aryl, C6-C20-haloaryl, C6-C20-aryloxy, C7-C40-arylalky, C7-C40-haloarylalkyl, C7-C40-alkylaryl, C7-C40-haloalkylaryl or an OSiR32 group, where R2 are identical or different and are each hydrogen, halogen, C1-C20-alkyl, C1-C20-haloalkyl, C1-C10-alkoxy, C6-C20-aryl, C6-C20-haloaryl, C6-C20-aryloxy, C7-C40-arylalkyl, C7-C40-haloarylalkyl, C7-C40-alkylaryl or C7-C40-haloalkylaryl, y is 1 or 2 and x is 3 minus y.Type: GrantFiled: December 22, 2004Date of Patent: October 28, 2008Assignee: Bosell Polyolefine GmbHInventors: Naka Seidel, Bodo Richter, Roland Kratzer