Preparing Catalyst Or Precursor Patents (Class 502/104)
  • Patent number: 7998894
    Abstract: The present invention relates to a Ziegler-Natta catalyst comprising a solid, ligand-modified catalyst component formed at least from (a) a compound of Group 1 to 3 of the Periodic Table (IUPAC), (b) a transition metal compound of Group 4 to 10 of the Periodic Table (IUPAC), or a compound of an actinide or lanthanide, (c) one or more organic ligand compound(s) which is/are selected from organic compounds comprising a cyclopentadienyl anion backbone, and (d) a compound of Group 13 of the Periodic Table, wherein the catalyst component of said Ziegler-Natta catalyst is formed in an emulsion/solidification method, to a process for the production of such a catalyst, and to a process for the production of an olefin (co-)polymer in the presence of such a catalyst.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: August 16, 2011
    Assignee: Borealis Technology Oy
    Inventors: Marjo Väänänen, Minna Stalhammar, Young-Soo Ko, Siw Fredriksen, Marita Savilahti
  • Patent number: 7999048
    Abstract: There is provided a process for producing a prepolymerization catalyst for polymerization of an olefin, said process comprising the steps of feeding, to a polymerization reactor, an olefin and a solid catalyst component in which a catalyst component for polymerization of the olefin is carried on a fine particle support, and prepolymerizing the olefin in the presence of the solid catalyst component in the polymerization reactor, to thereby obtain the prepolymerization catalyst in which the olefin is prepolymerized on the solid catalyst component, characterized in that said solid catalyst component is pressure-fed to the polymerization reactor from a catalyst feeder connected to the polymerization reactor, and in that the inner pressure of the catalyst feeder at the start of the pressure-feeding is set at (Pr+0.0001) to (Pr+1) (MPa in unit) (in which Pr represents the inner pressure of the polymerization reactor (MPa in unit) at the start of the pressure-feeding).
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: August 16, 2011
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Tomoaki Goto
  • Patent number: 7994089
    Abstract: A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.
    Type: Grant
    Filed: September 8, 2008
    Date of Patent: August 9, 2011
    Assignee: University of Houston System
    Inventors: Peter Strasser, Shirlaine Koh, Prasanna Mani, Srivastava Ratndeep
  • Patent number: 7989382
    Abstract: An olefin polymerization catalyst whose molar ratio of residual alkoxy groups to titanium is 0.60 or less, obtained by reacting (a1) an oxide of an element from Groups II to IV elements and which supports an alcohol-free halogen-containing magnesium compound, with (b1) an alcohol, at a hydroxyl group/magnesium molar ratio of 1.0 or more, then reacting that reaction mixture with (c1) a halogen-containing silicon compound, at a halogen/magnesium molar ratio of 0.20 or more, then reacting the resultant reaction mixture with (d1) an electron-donating compound, and (e) a halogen-containing titanium compound at a temperature of 120° C. to 150° C., washing the reaction mixture with an inert solvent, reacting the reaction mixture with (e) again at that temperature and washing the reaction mixture with an inert solvent, thereby providing a solid catalyst component for olefin polymerization.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: August 2, 2011
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Shojiro Tanase, Takanori Sadashima
  • Publication number: 20110172379
    Abstract: Processes of forming catalyst systems, catalyst systems and polymers formed therefrom are described herein. The processes generally include providing a first compound including a magnesium dialkoxide, contacting the first compound with a second compound to form a solution of reaction product “A”, wherein the second compound is generally represented by the formula: Ti(OR1)4; wherein R1 is selected from C1 to C10 linear to branched alkyls, contacting the solution of reaction product “A” with a first metal halide to form a solid reaction product “B”, contacting solid reaction product “B” with a second metal halide to form reaction product “C” and contacting reaction product “C” with reducing agent to form a catalyst component.
    Type: Application
    Filed: January 11, 2010
    Publication date: July 14, 2011
    Applicant: Fina Technology, Inc.
    Inventors: Kayo Vizzini, David Knoeppel, Lei Zhang
  • Publication number: 20110166305
    Abstract: A Ziegler-Natta procatalyst composition in the form of solid particles and comprising magnesium, halide and transition metal moieties, said particles having an average size (D50) of from 10 to 70 ?m, characterized in that at least 5 percent of the particles have internal void volume substantially or fully enclosed by a monolithic surface layer (shell), said layer being characterized by an average shell thickness/particle size ratio (Thickness Ratio) determined by SEM techniques for particles having particle size greater than 30 ?m of greater than 0.2.
    Type: Application
    Filed: August 9, 2005
    Publication date: July 7, 2011
    Inventors: Robert J. Jorgensen, Thomas E. Spriggs, Michael D. Turner, Burkhard E. Wagner, Daniel J. Lacks
  • Patent number: 7972987
    Abstract: The present invention relates to a novel cyclopentadienyl compound, a fourth group transition metal compound having the cyclopentadienyl compound, a method of preparing the fourth group transition metal compound, a method of preparing an olefin polymer by using the fourth group transition metal compound, and an olefin polymer prepared by using the method.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: July 5, 2011
    Assignee: LG Chem, Ltd.
    Inventors: Jung-A Lee, Bo-Ram Lee, Eun-Jung Lee, Seung-Whan Jung, Choong-Hoon Lee
  • Patent number: 7973112
    Abstract: A method for preparing a spray dried catalyst and a low viscosity, low foam spray dried catalyst system for olefin polymerization are provided. In one aspect, the method includes preparing a catalyst system including one or more components selected from metallocenes, non-metallocenes, and activators, adding mineral oil to the catalyst system to form a slurry, and adding one or more liquid alkanes having three or more carbon atoms to the slurry in an amount sufficient to reduce foaming and viscosity of the slurry. In one aspect, the catalyst system includes one or more catalysts selected from metallocenes, non-metallocenes, and a combination thereof, wherein the catalyst system is spray dried. The system further includes mineral oil to form a slurry including a catalyst system, and one or more liquid alkanes having three or more carbon atoms in an amount sufficient to reduce foaming and viscosity of the slurry.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: July 5, 2011
    Assignee: Univation Technologies, LLC
    Inventors: Natarajan Muruganandam, Kersten A. Terry, Michael D. Awe, John H. Oskam
  • Patent number: 7973113
    Abstract: Catalyst systems and methods of forming the catalyst systems are described herein. The methods generally include contacting a support material with an activator to form a support composition, contacting a component with at least a portion of an aluminum containing compound including TIBAl, wherein the component is selected from the support composition, the transition metal catalyst compound and combinations thereof and contacting the support composition with a transition metal catalyst compound to form a supported catalyst system.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: July 5, 2011
    Assignee: Fina Technology, Inc.
    Inventors: Jun Tian, William Gauthier, Joseph Thorman, Shady Henry
  • Publication number: 20110144274
    Abstract: A process for producing an olefin polymerization catalyst, comprising steps of (1) contacting a defined amount of a zinc compound represented by the defined formula, Zn(L1)2, with a defined amount of a halogenated alcohol represented by the defined formula, R1R2R3C—OH, thereby forming a zinc atom-containing compound, and (2) contacting the zinc atom-containing compound, a solid catalyst component containing a titanium atom, a magnesium atom and a halogen atom, an organoaluminum compound, and an external electron donor with one another; and a production process of an olefin polymer, comprising a step of polymerizing an olefin in the presence of an olefin polymerization catalyst produced by the above process.
    Type: Application
    Filed: November 17, 2010
    Publication date: June 16, 2011
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Kazuo TAKAOKI, Kenji ATARASHI, Kenichiro YADA
  • Patent number: 7956345
    Abstract: A method is provided for growth of carbon nanotube (CNT) synthesis at a low temperature. The method includes preparing a catalyst by placing the catalyst between two metal layers of high chemical potential on a substrate, depositing such placed catalyst on a surface of a wafer, and reactivating the catalyst in a high vacuum at a room temperature in a catalyst preparation chamber to prevent a deactivation of the catalyst. The method also includes growing carbon nanotubes on the substrate in the high vacuum in a CNT growth chamber after preparing the catalyst.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: June 7, 2011
    Assignee: STMicroelectronics Asia Pacific Pte. Ltd.
    Inventors: Shanzhong Wang, Mui Hoon Nai, Zhonglin Miao
  • Patent number: 7955529
    Abstract: This invention discloses the synthesis of a bifunctional La0.6Ca0.4Co1-xIrxO3 (x=0˜1) perovskite compound with a superb bifunctional catalytic ability for the oxygen reduction and generation in alkaline electrolytes. Synthetic routes demonstrated include solid state reaction, amorphous citrate precursor, and mechanical alloying. The interested compound demonstrates notable enhancements over commercially available La0.6Ca0.4CoO3.
    Type: Grant
    Filed: May 6, 2009
    Date of Patent: June 7, 2011
    Assignee: National Chiao Tung University
    Inventors: Pu-Wei Wu, Yun-Min Chang
  • Publication number: 20110130271
    Abstract: Methods of preparing a polymerization catalyst component is provided, in which a magnesium component, a Lewis acid solubilizing component, a titanium compound, optionally a transition metal compound different than the titanium compound, and typically an inert filler are combined in a slurrying agent and spray-dried to produce a catalyst precursor in the form of a substantially spherical and porous solid particle. The methods and catalysts of this disclosure can provide ethylene homopolymer and copolymer resins having a high molecular weight tail and a broadened molecular weight distribution as compared to more traditional Ziegler-Natta catalysts.
    Type: Application
    Filed: August 6, 2009
    Publication date: June 2, 2011
    Applicant: Union Carbide Chemicals & Plastics Technology LLC
    Inventors: Burkhard E. Wagner, Robert C. Job, Ann M. Schoeb-Wolters, Robert J. Jorgensen
  • Patent number: 7939463
    Abstract: A process for producing a high surface area iron material, comprising predominantly low crystalline iron oxides, starting with a low surface area iron metal is disclosed. The iron material of the present invention has a surface area of at least about 200 m2/g, and is prepared via a method which comprises reacting a low surface area iron metal with oxygen and an organic acid. The high surface area iron material formed via this method is essentially free of contaminants.
    Type: Grant
    Filed: January 29, 2007
    Date of Patent: May 10, 2011
    Assignee: Sud-Chemie Inc.
    Inventors: Robert J. O'Brien, Samantha E. Sargent, Guido Petrini, Esterino Conca
  • Patent number: 7939460
    Abstract: A production process is provided for an olefin polymerization catalyst component precursor, including the steps of (I) adding an organomagnesium compound to a solution containing a solvent, a Si—O bond-containing silicon compound, and a defined titanium compound, under agitation, and continuing the agitation until a magnesium concentration in a liquid phase of a reaction mixture decreases to 9 ppm by weight or lower, and (II) solid-liquid separating the reaction mixture. A production process is also provided for an olefin polymerization catalyst component using the above precursor. Further, producing process is provided for an olefin polymerization catalyst using the above catalyst component. Still further, a production process is provided for an olefin polymer using the above catalyst.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: May 10, 2011
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Wataru Hirahata, Shinya Nakahara
  • Publication number: 20110098428
    Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having improved polymerization properties due to the use of H2 during catalyst component preparation and the use of such catalyst components in a process for polymerizing olefins.
    Type: Application
    Filed: June 22, 2009
    Publication date: April 28, 2011
    Applicant: Borealis AG
    Inventors: Timo Leinonen, Peter Denifl, Anssi Haikarainen
  • Patent number: 7932205
    Abstract: The invention relates to a process for the preparation of a catalyst comprising: a) The preparation of a colloidal oxide suspension of a first metal M1 that consists in the neutralization of a basic solution by an acidic mineral solution that contains the precursor of the metal M1, b) Bringing into contact the precursor of the promoter M2, either directly in its crystallized form or after dissolution in aqueous phase, with the colloidal suspension that is obtained in stage a), c) Bringing into contact the colloidal suspension that is obtained in stage b) with the substrate, d) Drying at a temperature of between 30° C. and 200° C., under a flow of air. The invention also relates to a process for the treatment of an olefinic fraction that uses the catalyst prepared [by] said preparation process.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: April 26, 2011
    Assignee: IFP
    Inventors: Vincent Coupard, Denis Uzio, Carine Petit-Clair, Lars Fischer, Frederic Portejoie
  • Publication number: 20110092655
    Abstract: Supported catalysts systems and method of forming the same are described herein. The method generally includes providing a support material, providing a single site transition metal catalyst compound, contacting the transition metal catalyst compound with triisobutyl aluminum (TiBAl) to form a modified catalyst compound and contacting the support material with the modified catalyst compound to form a supported catalyst system.
    Type: Application
    Filed: December 22, 2010
    Publication date: April 21, 2011
    Applicant: Fina Technology, Inc.
    Inventors: JOSEPH THORMAN, Shady Henry
  • Patent number: 7928256
    Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido group is introduced is coordinated, a catalyst composition including the same, and an olefin polymer using the catalyst composition. The transition metal complex has a pentagon ring structure having an amido group connected by a phenylene bridge in which a stable bond is formed in the vicinity of a metal site, and thus, a sterically hindered monomer can easily approach the transition metal complex. By using a catalyst composition including the transition metal complex, a linear low density polyolefin copolymer having a high molecular weight and a very low density polyolefin copolymer having a density of 0.910 g/cc or less can be produced in a polymerization of monomers having large steric hindrance. Further, the reactivity for the olefin monomer having large steric hindrance is excellent.
    Type: Grant
    Filed: March 22, 2007
    Date of Patent: April 19, 2011
    Assignee: LG Chem, Ltd.
    Inventors: Choong Hoon Lee, Eun Jung Lee, Seungwhan Jung, Boram Lee, Jung A. Lee, Bun Yeoul Lee
  • Publication number: 20110082269
    Abstract: A modified Ziegler-Natta catalyst system, a method for preparing the catalyst system, and a process for polymerizing an olefin in the presence of the catalyst system are disclosed. The catalyst system comprises a titanium compound, an aluminum compound, and a nitroso compound. Improved polyolefin properties, such as high molecular weight, are obtained.
    Type: Application
    Filed: October 2, 2009
    Publication date: April 7, 2011
    Inventors: Sandor Nagy, Joachim T.M. Pater, Giampiero Morini
  • Publication number: 20110082268
    Abstract: A modified Ziegler-Natta catalyst system, a method for preparing the catalyst system, and a process for polymerizing an olefin in the presence of the catalyst system are disclosed. The catalyst system comprises a titanium or vanadium compound, an aluminum compound, and an indazole. Improved comonomer incorporation and the ability to regulate molecular weight are achieved in the manufacture of polyolefins.
    Type: Application
    Filed: October 2, 2009
    Publication date: April 7, 2011
    Inventors: Sandor Nagy, Joachim T.M. Pater, Giampiero Morini
  • Publication number: 20110082270
    Abstract: A modified Ziegler-Natta catalyst system, a method for preparing the catalyst system, and a process for polymerizing an olefin in the presence of the catalyst system are disclosed. The catalyst system comprises a titanium or vanadium compound, an aluminum compound, and a pyridazine. Improved properties such as increased molecular weight and narrowed molecular weight distribution are obtained.
    Type: Application
    Filed: October 2, 2009
    Publication date: April 7, 2011
    Inventors: Sandor Nagy, Joachim T.M. Pater, Giampiero Morini
  • Publication number: 20110077370
    Abstract: The invention relates to catalyst compositions including at least one catalyst compound and at least one continuity additive such as poly-oxo-metal carboxylate compound and their use in the polymerization of olefins.
    Type: Application
    Filed: October 9, 2008
    Publication date: March 31, 2011
    Applicant: Univation Technologies, LLC
    Inventors: Agapios K. Agapiou, Chi-i Kuo, David M. Glowczwski, Steven K. Ackerman, Michael D. Awe, Ghanshyam R. Patel
  • Patent number: 7915196
    Abstract: A method of preparing a steam reforming catalyst characterized by improved resistance to attrition loss when used for cracking, reforming, water gas shift and gasification reactions on feedstock in a fluidized bed reactor, comprising: fabricating the ceramic support particle, coating a ceramic support by adding an aqueous solution of a precursor salt of a metal selected from the group consisting of Ni, Pt, Pd, Ru, Rh, Cr, Co, Mn, Mg, K, La and Fe and mixtures thereof to the ceramic support and calcining the coated ceramic in air to convert the metal salts to metal oxides.
    Type: Grant
    Filed: October 7, 2005
    Date of Patent: March 29, 2011
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Yves O. Parent, Kim Magrini, Steven M. Landin, Marcus A. Ritland
  • Patent number: 7915360
    Abstract: The present invention provides a new supported catalyst for olefin polymerization prepared by reacting a novel transition metal compound on a cocatalyst-supported support, in which the transition metal compound is coordinated with a monocyclopentadienyl ligand to which an amido-quinoline group is introduced, a method for preparing the same, and a method for preparing a polyolefin using the same. The transition metal catalyst compound used in the present invention is configured such that an amido group is linked in a cyclic form via a phenylene bridge. Thus, a pentagon ring structure of the transition metal compound is stably maintained, so that monomers easily approach the transition metal compound and the reactivity is also high.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: March 29, 2011
    Assignee: LG Chem, Ltd.
    Inventors: Dae-Sik Hong, Ki-Soo Lee, Yong-Gyu Han, Heon-Yong Kwon, Jong-Sang Park, Joon-Hee Cho, Seon-Kyoung Kim, Choong-Hoon Lee, Eun-Jung Lee, Seung-Whan Jung, Ki-Su Ro
  • Patent number: 7910670
    Abstract: A method of making an olefin oligomerization catalyst, comprising contacting a chromium-containing compound, a heteroatomic ligand, and a metal alkyl, wherein the chromium-containing compound comprises less than about 5 weight percent chromium oligomers. A method of making an olefin oligomerization catalyst comprising a chromium-containing compound, a nitrogen-containing compound, and a metal alkyl, the method comprising adding a composition comprising the chromium-containing compound to a composition comprising the metal alkyl. A method of making an olefin oligomerization catalyst comprising a chromium-containing compound, a nitrogen-containing compound, and a metal alkyl, the method comprising abating all or a portion of water, acidic protons, or both from a composition comprising the chromium-containing compound, a composition comprising the nitrogen-containing compound, or combinations thereof prior to or during the preparation of the catalyst.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: March 22, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ronald D. Knudsen, Ronald G. Abbott, Bruce E. Kreischer, Eduardo J. Baralt, Brooke L. Small
  • Patent number: 7902108
    Abstract: A process for producing a Gp 2/transition metal olefin polymerisation catalyst component, in which a Gp 2 metal complex is reacted with a transition metal compound so as to produce an oil-in-oil emulsion, the disperse phase containing the preponderance of the Mg being solidified by heating to provide a catalyst component of excellent morphology. Polymerisation of olefins using a catalyst containing such a component is also disclosed. The process may be employed in the production of Ziegler-Natta catalysts.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: March 8, 2011
    Assignee: Borealis Technology Oy
    Inventors: Peter Denifl, Timo Leinonen
  • Patent number: 7897539
    Abstract: A method of preparing a composition comprising dry mixing commercial grade alumina and a solid sulfating agent to form a mixture and calcining the mixture to form a sulfated alumina support.
    Type: Grant
    Filed: May 16, 2007
    Date of Patent: March 1, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Elizabeth A. Benham, Randall S. Muninger
  • Publication number: 20110034650
    Abstract: The invention relates to a catalyst system comprising I. a solid reaction product obtained by reaction of: (a) a hydrocarbon solution comprising (1) an organic oxygen containing magnesium compound or a halogen containing magnesium compound and (2) an organic oxygen containing titanium compound and (b) a mixture comprising a metal compound having the formula MeRnX3-n wherein X is a halogenide, Me is a metal of Group III of Mendeleev's Periodic System of Chemical Elements, R is a hydrocarbon radical containing 1-10 carbon atoms and 0?n?3 and a silicon compound of formula RmSiCl4-m wherein 0?m?2 and R is a hydrocarbon radical containing 1-10 carbon atoms wherein the molar ratio of metal from (b): titanium from (a) is lower then 1:1 and II. an organoaluminium compound having the formula AlR3 in which R is a hydrocarbon radical containing 1-10 carbon atoms.
    Type: Application
    Filed: March 10, 2009
    Publication date: February 10, 2011
    Inventors: Nicolaas Hendrika Friederichs, Raymond Gerlofsma
  • Publication number: 20110021343
    Abstract: A method of making a catalyst for use in oligomerizing an olefin comprising a chromium-containing compound, a pyrrole-containing compound, a metal alkyl, a halide-containing compound, and optionally a solvent, the method comprising contacting a composition comprising the chromium-containing compound and a composition comprising the metal alkyl, wherein the composition comprising the chromium-containing compound is added to the composition comprising the metal alkyl.
    Type: Application
    Filed: October 4, 2010
    Publication date: January 27, 2011
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Ronald D. Knudsen, Bruce E. Kreischer, Ronald G. Abbott, Steven D. Bridges, Eduardo J. Baralt, Brooke Small
  • Patent number: 7875568
    Abstract: The present invention provides a method for supporting a nonmetallocene olefin polymerization catalyst, comprising the following steps: a carrier reacts with a chemical activator to obtain a modified carrier; a magnesium compound is dissolved in a tetrahydrofuran-alcohol mixed solvent to form a solution, then the modified carrier is added to the solution to perform a reaction, then filtered and washed, dried and suction dried to prepare a composite carrier; a nonmetallocene olefin polymerization catalyst is dissolved in a solvent, and then reacts with said composite carrier, then is washed and filtered, dried and suction dried, to prepare a supported nonmetallocene olefin polymerization catalyst. The present invention further relates to a supported nonmetallocene olefin polymerization catalyst as prepared by this method.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: January 25, 2011
    Assignee: Yangzi Petrochemical Company Co., Ltd.
    Inventors: Houliang Dai, Houping You, Chuanfeng Li, Xiaoli Yao, Lijin Zhou, Xiaoqiang Li, Yarning Wang, Zhonglin Ma, Jiye Bai
  • Publication number: 20110015355
    Abstract: The invention relates to a process for the synthesis of a Ziegler Natta procatalyst, the process comprising first treating magnesium alkoxide with a twice used mixed solvent of TiCl4 and chloro benzene to form a first stage product, then treating the first stage product with a once used mixed solvent of TiCl4 and chlorobenzene to form a second stage product and finally treating the second stage product with mixed solvent recovered by treatment of effluent from the first treatment with benzoyl chloride so as to convert contaminant of formula TiCl3OR in the effluent to an addition complex which is precipitated, filtered off and hydrolyzed to recover ethyl benzoate and to form Ti(OH)4 as a side product, the product after final treatment being subjected to a plurality of successive washing steps with used as well as recovered hexane.
    Type: Application
    Filed: August 25, 2008
    Publication date: January 20, 2011
    Inventors: Virendrakumar Gupta, Harshad Ramdas Patil, Dhananjay Ghelabhai Naik
  • Patent number: 7871954
    Abstract: The present teachings are directed toward methods of producing electrocatalyst compositions of platinum and tungsten through the thermal decomposition of carbonyl-containing complexes of the two metals.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: January 18, 2011
    Assignee: Honda Motor Co., Ltd.
    Inventors: Liufeng Xiong, Ting He
  • Publication number: 20110009257
    Abstract: The present invention relates to particulate olefin polymerisation catalyst components comprising an alkaline earth metal, a compound of a transition metal and an electron donor, characterized in that the catalyst particle size distribution of the catalyst component is essentially monomodal and has a SPAN value below 1.2, where SPAN is defined as: (Particle diameter at 90% cumulative size)-(Particle diameter at 10% cumulative size)/(Particle diameter at 50% cumulative size).
    Type: Application
    Filed: September 20, 2010
    Publication date: January 13, 2011
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Petri REKONEN, Peter Denifl, Timo Leinonen
  • Publication number: 20110009582
    Abstract: The present invention discloses a method for preparing an activating support and its use to activate metallocene or post-metallocene catalyst component for use in the oligomerisation and polymerisation of ethylene and alpha-olefins.
    Type: Application
    Filed: July 16, 2008
    Publication date: January 13, 2011
    Applicants: TOTAL PETROCHEMICALS RESEARCH FELUY, Centre National De La Recherche Scientifique (CNRS)
    Inventors: Abdelkrim El Kadib, Karine Molvinger, Daniel Brunel, Floran Prades, Sabine Sirol
  • Publication number: 20110009581
    Abstract: The present invention describes a method of preparing a catalytic composition used for oligomerization, co-dimerization or polymerization of olefins, wherein the compound obtained upon contacting at least one iron compound with at least one nitrogen-containing compound is subjected to an oxidation stage prior to being mixed with an activating agent and optionally with a solvent. The present invention also describes the catalytic composition obtained by means of said preparation method and the use thereof for oligomerization, co-dimerization or polymerization of olefins.
    Type: Application
    Filed: December 10, 2008
    Publication date: January 13, 2011
    Applicant: IFP
    Inventors: Claudine Rangheard, Helene Olivier-Bourbigou, Emmanuel Pellier, David Proriol
  • Patent number: 7867939
    Abstract: The present invention relates to a catalyst for polymerization of ethylene, a process for preparing the same, and a method for controlling kinetic behavior of said catalyst in ethylene polymerization. Said catalyst contains a titanium-containing main catalyst component and a co-catalyst. The titanium-containing main catalyst component is prepared by reacting the following components: (1) a hydrocarbon solution of dialkylmagnesium compound of formula RMgR?.yEt3Al; (2) an alcohol compound of formula R1OH; (3) a silica support thermally activated at 200-800° C.; (4) an alkylaluminum compound of formula R2nAlCl3-n; (5) a linear halogenated alkane of formula R3X; and (6) a titanium compound of formula Ti(OR4)mCl4-m. The co-catalyst is an organoaluminum compound. Three different types of ethylene polymerization kinetic curves can be obtained by adjusting the temperature for thermally activating the silica support and the ratio of titanium to magnesium in the titanium-containing main catalyst component.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: January 11, 2011
    Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Chemical Industry
    Inventors: Mingwei Xiao, Shijiong Yu, Xiaofeng Ye
  • Patent number: 7868126
    Abstract: This invention provides a polyester and a polyester molded product, which, while maintaining color tone, transparency, and thermal stability, can realize a high polycondensation rate, are less likely to cause the production of polycondensation catalyst-derived undesired materials, and can simultaneously meet both quality and cost effectiveness requirements, which can exhibit the characteristic features, for example, in the fields of ultrafine fibers, high transparent films for optical use, or ultrahigh transparent molded products. These advantages can be realized by using, in the production of a polyester in the presence of an aluminum compound-containing polyester polycondensation catalyst, an aluminum compound having an absorbance of not more than 0.0132 as measured in the form of an aqueous aluminum compound solution, prepared by dissolving the aluminum compound in pure water to give a concentration of 2.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: January 11, 2011
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Katsuhiko Kageyama, Tooru Kitagawa, Kenichi Funaki, Masaki Fuchikami, Kazuo Katayose, Takahiro Nakajima, Toshiyuki Tsuchiya, Satoru Nakagawa, Fumikazu Yoshida, Haruhiko Kohyama, Naoki Watanabe
  • Patent number: 7851395
    Abstract: This invention relates to an improved method for improving the tacticity of Ziegler-Natta catalyst systems and for controlling the behaviour of the active stereospecific sites.
    Type: Grant
    Filed: April 4, 2007
    Date of Patent: December 14, 2010
    Assignee: Total Petrochemicals Research Feluy
    Inventors: David Ribour, Roger Spitz, Jerome Gromada
  • Patent number: 7850842
    Abstract: The invention relates to a process for preparing a catalyst support, in which zirconium dioxide powder is mixed with a binder, if desired a pore former, if desired an acid, water and, if desired, further additives to give a kneadable composition and the composition is homogenized, shaped to produce shaped bodies, dried and calcined, wherein the binder is a monomeric, oligomeric or polymeric organosilicon compound. Suitable binders are monomeric, oligomeric or polymeric silanes, alkoxysilanes, aryloxysilanes, acryloxysilanes, oximinosilanes, halosilanes, aminoxysilanes, aminosilanes, amidosilanes, silazanes or silicones. The invention also provides the catalyst support which has been prepared in this way, a catalyst comprising the support and its use as dehydrogenation catalyst.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: December 14, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Otto Hofstadt, Michael Hesse, Götz-Peter Schindler, Klaus Harth, Falk Simon
  • Publication number: 20100311931
    Abstract: The present invention discloses metallic complexes based on carbonylamino fulvene ligands; their method of preparation and their use in the oligomerisation or polymerisation of ethylene and alpha-olefins.
    Type: Application
    Filed: July 16, 2008
    Publication date: December 9, 2010
    Inventors: Clement Lansalot-Ma-Tras, Olivier Lavastre, Sabine Sirol
  • Publication number: 20100305284
    Abstract: The present techniques relate to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene compound comprising bridged ?5-cyclopentadienyl-type ligands, typically in combination with a cocatalyst, and an activator. The bridged ?5-cyclopentadienyl-type ligands are connected by a cyclic substituent.
    Type: Application
    Filed: August 13, 2010
    Publication date: December 2, 2010
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Qing Yang, Tony R. Crain
  • Patent number: 7842638
    Abstract: A polymerisation catalyst comprising (1) a transition metal compound of Formula (A), and optionally (2) an activator, wherein Z is 5-membered heterocyclic containing carbon, nitrogen and at least one other selected from nitrogen, sulphur and oxygen, the remaining atoms in the ring being nitrogen and carbon; M is a metal from Group 3 to 11 or a lanthanide metal; E1 and E2 are divalent hydrocarbon, heterocyclic or heterosubstituted derivatives of these; D1 and D2 are donor atoms or groups; X is an anionic group, L is a neutral donor group; n=m=zero or 1; y and z are zero or integers so that X and L satisfy the valency/oxidation state of M, characterized in that the complex contains at least one polymerisable olefinic double bond which is present in, or substituent to, at least one of the atoms, groups or ligands represented by Z, E, D and L. The catalyst binds to the forming polymer providing product with good particle morphology.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: November 30, 2010
    Assignee: Ineos Europe Limited
    Inventors: Vernon Charles Gibson, Atanas Kostadinov Tomov, Grant Berent Jacobsen
  • Patent number: 7842635
    Abstract: Bimetallic catalyst precursors are manufactured from a plurality of molybdenum atoms and a plurality of atoms of a secondary transition metal (e.g., one or more of cobalt, iron, or nickel). The molybdenum atoms and the secondary transition metal atoms are each bonded with a plurality of organic anions (e.g., 2-ethyl hexanoate) to form a mixture of an oil-soluble molybdenum salt and an oil-soluble secondary transition metal salt. The molybdenum and/or the secondary transition metals are preferably reacted with the organic agent in the presence of a strong reducing agent such as hydrogen. To obtain this mixture of metal salts, an organic agent is reacted with the molybdenum at a temperature between about 100° C. and about 350° C. The secondary transition metal is reacted with the organic agent at a different temperature, preferably between 50° C. and 200° C. The metal salts are capable of forming a hydroprocessing metal sulfide catalyst in heavy oil feedstocks.
    Type: Grant
    Filed: August 1, 2006
    Date of Patent: November 30, 2010
    Assignee: Headwaters Technology Innovation, LLC
    Inventors: Bing Zhou, Zhenhua Zhou, Zhihua Wu
  • Patent number: 7842634
    Abstract: A useful partial oxidation catalyst element includes a catalyst component, a support component, and a substrate. The catalyst component is formed by combining a catalytically active metal with a first support material to form a mixture and calcining the mixture. The support component is formed by calcining a second support material, not containing the active metal. The first and second support materials include particles having an average particle diameter of less than 20 microns. A catalyst material is formed by combining the catalyst component and the support component, wherein the catalyst material contains less than 20% of the catalyst component by weight. The catalyst material is applied to a substrate configured for gas flow therethrough, thereby formulating the partial oxidation catalyst element. The partial oxidation catalyst element is especially useful for fuel reforming and fuel cell applications.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: November 30, 2010
    Assignee: Umicore AG & Co. KG
    Inventors: Jeffrey G. Weissman, Ming-Cheng Wu
  • Publication number: 20100298509
    Abstract: Disclosed are a method for producing a dialkoxymagnesium support for catalyst for olefin polymerization, a method of producing catalyst for olefin polymerization using the dialkoxymagnesium support and a method of polymerizing olefin using the catalyst. By using the method for producing a support according to the present invention, the content of large particles in the dialkoxymagnesium support can be controlled and the particle can have spherical shape, so the catalyst produced by using the support have high activity and stereoregularity, and high bulk density, thereby making it possible to be applied to the commercial processes.
    Type: Application
    Filed: January 13, 2010
    Publication date: November 25, 2010
    Applicant: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.
    Inventors: Eun II KIM, Jong Sik KIM, Young Joo LEE, Joon Ryeo PARK
  • Patent number: 7833933
    Abstract: A process for preparation of a paraffin isomerization catalyst comprising a mixture of a Group IVB metal oxide, a Group VIB metal oxide, a Group IIIA metal oxide and a Group VIII metal. The process includes the steps of: a) contacting a hydroxide of the Group IVB metal with an aqueous solution of an oxyanion of the Group VIB metal to provide a mixture, (b) drying the mixture to provide a dry powder, (c) kneading the powder with a Group IIIA hydroxide gel and a polymeric cellulose ether compound to form a paste, (d) shaping the paste to form a shaped material, (e) calcining the shaped material to form a calcined material, (f) impregnating the calcined material with an aqueous solution of a Group VIII metal salt to provide the catalyst, and (g) calcining the catalyst.
    Type: Grant
    Filed: July 14, 2006
    Date of Patent: November 16, 2010
    Assignee: Haldor Topsøe A/S
    Inventors: Konrad Herbst, Peter Stern, Niels Jørgen Blom, Glen Starch-Hytoft, Kim Grøn Knudsen
  • Patent number: 7834112
    Abstract: A process for the polymerization of olefins using a metal complex of group 3, 4, 5, 6, 7, 8, 9 or 10 of the Periodic Table comprising at least one group C?NR1, C?PR1, C?O, C?S or a heteroaromatic ring system containing at least one atom from the group consisting of N, P, O and S, can be used for controlling the width of the molar mass distribution of the resulting polymers.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: November 16, 2010
    Assignee: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Birgit Dorer, Markus Enders, Pablo Fernandez
  • Patent number: 7820581
    Abstract: A method of making a catalyst for use in oligomerizing an olefin comprising a chromium-containing compound, a pyrrole-containing compound, a metal alkyl, a halide-containing compound, and optionally a solvent, the method comprising contacting a composition comprising the chromium-containing compound and a composition comprising the metal alkyl, wherein the composition comprising the chromium-containing compound is added to the composition comprising the metal alkyl.
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: October 26, 2010
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ronald D. Knudsen, Bruce E. Kreischer, Ronald G. Abbott, Steven D. Bridges, Eduardo J. Baralt, Brooke L. Small
  • Patent number: 7816296
    Abstract: Embodiments of the present invention include a method of polymerizing olefins comprising contacting olefins with a catalyst composition made by the process of combining a hindered polyalicyclic alkyl catalyst precursor with a particulate inorganic oxide for a deposition time greater than 2 hours to form a catalyst composition. Embodiments of the present invention also include catalyst compositions comprising a hindered polyalicyclic alkyl catalyst precursor made by the process of combining the hindered polyalicyclic alkyl catalyst precursor with a particulate inorganic oxide for a deposition time greater than 2 hours to form the catalyst composition.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: October 19, 2010
    Assignee: Univation Technologies, LLC
    Inventors: Maria A. Apecetche, John Moorhouse, Mark G. Goode, Ronald S. Eisinger, Kevin J. Cann