Preparing Catalyst Or Precursor Patents (Class 502/104)
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Patent number: 8247340Abstract: A composition and method for preparation of a catalyst for the liquid phase selective hydrogenation of alkynes to alkenes with high selectivity to alkenes relative to alkanes, high alkyne conversion, and sustained catalytic activity comprising a Group VIII metal and a Group IB, Group IIB, Group IIIA, and/or Group VIIB promoter on a particulate support.Type: GrantFiled: March 10, 2011Date of Patent: August 21, 2012Assignee: Synfuels International, Inc.Inventors: Marvin M. Johnson, Edward R. Peterson, Sean C. Gattis
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Publication number: 20120208969Abstract: Ziegler-Natta catalysts, processes of forming the same and using the same are described herein. The process generally includes contacting a metal component with a magnesium dihalide support material to form a Ziegler-Natta catalyst precursor; contacting the support material with a dopant including a non-Group IV metal halide to form a doped catalyst precursor; and activating the doped catalyst precursor by contact with an organoaluminum compound to form a Ziegler-Natta catalyst.Type: ApplicationFiled: February 16, 2011Publication date: August 16, 2012Applicant: Fina Technology, Inc.Inventors: LEI ZHANG, David Knoeppel
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Publication number: 20120202955Abstract: Catalyst Systems, processes of forming the same and polymers and polymerization processes are described herein.Type: ApplicationFiled: February 7, 2011Publication date: August 9, 2012Applicant: Fina Technology, Inc.Inventors: LEI ZHANG, Kenneth Blackmon, David Rauscher
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Publication number: 20120196994Abstract: The present invention relates to a novel post metallocene-type ligand compound, to a metal compound containing the ligand compound, to a catalytic composition containing the metal compound, and to a method for preparing same, as well as to a method for preparing olefin polymers using the catalytic composition.Type: ApplicationFiled: July 23, 2010Publication date: August 2, 2012Inventors: Sang-Jin Jeon, Hoon Chae, Cheon-Il Park, Kyung-Seop Noh, Won-Hee Kim
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Patent number: 8227563Abstract: A process for the preparation of 1-butene homopolymers or 1-butene/alpha olefin copolymers wherein the alpha olefins are selected from ethylene, propylene or alpha olefins of formula CH2?CHZ wherein Z is a C3-C20 alkyl radical, comprising contacting 1-butene or 1-butene and one or more alpha olefins under polymerization conditions in the presence of a catalyst system comprising: (a) a solid component comprising a Ti compound and an internal electron-donor compound supported on MgCl2 (b) an alkylaluminum cocatalyst; and (c) a compound of formula (I) as external donor Wherein: R1, R2, R3 and R4, equal to or different from each other, are hydrogen atoms or C1-C20 hydrocarbon radicals optionally containing heteroatoms belonging to groups 13-17 of the Periodic Table of the Elements; or two R1, R2, R3 and R4 can be joined to form a C5-C20, saturated or unsaturated ring.Type: GrantFiled: March 31, 2010Date of Patent: July 24, 2012Assignee: Basell Poliolefine Italia s.r.l.Inventors: Gianni Vitale, Fabrizio Piemontesi, Ines Mingozzi, Isabella Maria Vittoria Camurati, Giampaolo Pellegatti
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Patent number: 8222175Abstract: This invention relates to a process for the preparation of an olefin polymerization catalyst, to the use of the catalyst in olefin polymerization and to the catalyst and polymers obtained. In particular, the invention relates to the preparation of a catalyst comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) by a semi-continuous or continuous process.Type: GrantFiled: December 22, 2005Date of Patent: July 17, 2012Assignee: Borealis Technology OyInventors: Michael Bartke, Peter Denifl
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Publication number: 20120172645Abstract: This disclosure provides for a process for preparing a catalyst system comprising a) contacting a metal compound, a diphosphino aminyl ligand metal complex, and a metal alkyl for a time period to form a mixture; and b) aging the mixture. The disclosure also provides for olefin oligomerization process comprising: a) contacting i) a metal compound, ii) a diphosphino aminyl ligand, and iii) a metal alkyl to form a mixture; b) aging the mixture; c) contacting the aged mixture with an olefin monomer; and d) forming an olefin oligomer product.Type: ApplicationFiled: December 29, 2010Publication date: July 5, 2012Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventor: Orson L. Sydora
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Patent number: 8207375Abstract: The invention relates to the hydrogenation of aromatic compounds, in particular the preparation of alicyclic polycarboxylic acids or their esters by core hydrogenation of the corresponding aromatic polycarboxylic acids or their esters, and also to catalysts suitable therefore.Type: GrantFiled: February 4, 2008Date of Patent: June 26, 2012Assignee: Evonik Oxeno GmbHInventors: Michael Grass, Alfred Kaizik, Wilfried Bueschken, Axel Tuchlenski, Dietrich Maschmeyer, Kurt-Alfred Gaudschun, Frank Brocksien
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Publication number: 20120157645Abstract: Disclosed herein are catalyst compositions and polymers, i.e., propylene-based polymers, produced therefrom. The present catalyst compositions include an internal electron donor with an alkoxypropyl ester. The present catalyst compositions improve catalyst selectivity. Propylene-based polymer produced from the present catalyst composition has a melt flow rate greater than 4 g/10 min.Type: ApplicationFiled: December 21, 2010Publication date: June 21, 2012Inventors: Linfeng Chen, Tak W. Leung, Tao Tao
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Publication number: 20120157295Abstract: Disclosed herein are processes for preparing procatalyst compositions with an internal electron donor containing greater than 4.5 wt % of a compounded alkoxyalkyl ester. Also disclosed are catalyst compositions containing the procatalyst composition and polymers, i.e., propylene-based polymers, produced therefrom. The present procatalyst compositions improve catalyst selectivity, catalyst activity, procatalyst morphology and polymer particle morphology, and improve hydrogen response during olefin polymerization.Type: ApplicationFiled: December 21, 2010Publication date: June 21, 2012Inventors: Linfeng Chen, Tak W. Leung, Kelly Gonzalez, Tao Tao
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Patent number: 8202669Abstract: A precursor electro-catalyst composition for producing a fuel cell electrode. The precursor composition comprises (a) a molecular metal precursor dissolved or dispersed in a liquid medium and (b) a polymer dissolved or dispersed in the liquid medium, wherein the polymer is both ion-conductive and electron-conductive with an electronic conductivity no less than 10?4 S/cm (preferably greater than 10?2 S/cm) and ionic conductivity no less than 10?5 S/cm (preferably greater than 10?3 S/cm). Also disclosed is an electro-catalyst composition derived from this precursor composition, wherein the molecular metal precursor is converted by heat and/or energy beam to form nanometer-scaled catalyst particles and the polymer forms a matrix that is in physical contact with the catalyst particles, coated on the catalyst particles, and/or surrounding the catalyst particles as a dispersing matrix with the catalyst particles dispersed therein when the liquid is removed.Type: GrantFiled: October 19, 2006Date of Patent: June 19, 2012Assignee: Nanotek Instruments, Inc.Inventors: Bor Z. Jang, Aruna Zhamu, Jiusheng Guo
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Publication number: 20120149552Abstract: This invention relates to a process to make a multimodal polyolefin composition comprising: (i) contacting at least one first olefin monomer with a mixed catalyst system, under polymerization conditions, to produce at least a first polyolefin component having a Mw of 5,000 g/mol to 600,000 g/mol, wherein the mixed catalyst system comprises: (a) at least one polymerization catalyst comprising a Group 4 or Group 5 transition metal; (b) at least one organochromium polymerization catalyst; (c) an activator; and (d) a support material; (ii) thereafter, contacting the first polyolefin component/mixed catalyst system combination with a molecular switch; (iii) contacting the first polyolefin component/mixed catalyst system combination with at least one second olefin monomer, which may be the same or different, under polymerization conditions; and (iv) obtaining a multimodal polyolefin composition.Type: ApplicationFiled: February 21, 2012Publication date: June 14, 2012Inventors: Matthew W. HOLTCAMP, Matthew S. BEDOYA
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Publication number: 20120149857Abstract: The invention relates to a catalyst system comprising I. a solid reaction product obtained by reaction of: (a) a hydrocarbon solution comprising (1) an organic oxygen containing magnesium compound (2) an organic oxygen containing titanium compound and (3) at least one compound containing zirconium and/or hafnium (b) a mixture comprising a metal compound having the formula MeRnX3-n wherein X is a halogenide, Me is a metal of Group III of Mendeleev's Periodic System of Chemical Elements, R is a hydrocarbon radical containing 1-10 carbon atoms and 0<n<3 and a silicon compound of formula RmSiCI4-m N wherein 0<m<2 and R is a hydrocarbon radical containing 1-10 carbon atoms wherein the molar ratio of metal from (b): titanium from (a) is lower than 1:1 and II. an organo aluminum compound having the formula AIRS in which R is a hydrocarbon radical containing 1-10 carbon atoms. The catalyst is applied during the polymerisation of ethylene, preferably ultra high molecular weight polyethylene.Type: ApplicationFiled: August 13, 2010Publication date: June 14, 2012Applicant: SAUDI BASIC INDUSTRIES CORPORATIONInventors: Nicolaas Hendrika Friederichs, Raymond Gerlofsma
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Patent number: 8178735Abstract: A process for the treatment of an olefinic fraction, using a catalyst prepared by a process comprising: a) The preparation of a colloidal oxide suspension of a first metal M1 by the neutralization of a basic solution by an acidic mineral solution that contains the precursor of the metal M1, b) Bringing into contact the precursor of the promoter M2, either directly in its crystallized form or after dissolution in aqueous phase, with the colloidal suspension that is obtained in stage a), c) Bringing into contact the colloidal suspension that is obtained in stage b) with the substrate, d) Drying at a temperature of between 30° C. and 200° C., under a flow of air.Type: GrantFiled: April 25, 2011Date of Patent: May 15, 2012Assignee: IFP Energies nouvellesInventors: Vincent Coupard, Denis Uzio, Carine Petit-Clair, Lars Fischer, Frederic Portejole
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Patent number: 8173569Abstract: A Ziegler-Natta procatalyst composition in the form of solid particles and comprising magnesium, halide and transition metal moieties, said particles having an average size (D50) of from 10 to 70 ?m, characterized in that at least 5 percent of the particles have internal void volume substantially or fully enclosed by a monolithic surface layer (shell), said layer being characterized by an average shell thickness/particle size ratio (Thickness Ratio) determined by SEM techniques for particles having particle size greater than 30 ?m of greater than 0.2.Type: GrantFiled: June 24, 2005Date of Patent: May 8, 2012Assignee: Union Carbide Chemicals & Plastics Technology LLCInventors: Robert J. Jorgensen, Michael A. Kinnan, Michael D. Turner, Stephanie M. Whited, Laszlo L. Ban, Burkhard E. Wagner
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Publication number: 20120108773Abstract: Disclosed are catalyst compositions for isoprene polymerization formed from components comprising (A) at least one titanium halide; (B) at least one organic aluminum compound comprising at least one alkyl aluminum of formula AlR3, wherein each of the three Rs is independently chosen from linear and branched C1-6 alkyl groups; and (C) at least one electron donor comprising at least one polyether compound of formula (I) and/or at least one tetrahydro-furfuryl ether compound of formula (II). Also disclosed are processes for preparation of the catalyst compositions and processes using the catalyst compositions for isoprene polymerization.Type: ApplicationFiled: October 28, 2011Publication date: May 3, 2012Inventors: Chao Wang, Chuanqing Li, Guozhu Yu, Aimin Liang, Jie Zhang, Lin Xu, Pengfei Lv, Huiling Liu
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Patent number: 8168556Abstract: A metallocene compound with the 4- and 7-positions on the indenyl moiety possessing large aromatic substituents is prepared in accordance with a method which produces substantially 100 percent racemic isomer. Advantageously, polymerization catalysts including the metallocene of the invention provide superior olefin polymerization results.Type: GrantFiled: October 25, 2007Date of Patent: May 1, 2012Assignee: Lummus Novolen Technology GmbHInventors: Joerg Schulte, Thorsten Sell, Matthew Grant Thorn, Andreas Winter, Anita Dimeska
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Publication number: 20120101239Abstract: The present invention relates to a process for preparing an activating support for metallocene complexes in the polymerisation of olefins comprising the steps of: I) providing a support consisting in particles formed from at least one porous mineral oxide; II) optionally fixing the rate of silanols on the surface of the support; III) functionalising the support with a solution containing a metallic salt; IV) heating the functionalised support of step c) under an inert gas or hydrogen; V) oxidising the support of step IV by treatment under N2O and then under oxygen; VI) retrieving an active support having a controlled number of OH groups. That activating support is used to activate a metallocene catalyst component for the polymerisation of olefins.Type: ApplicationFiled: April 29, 2010Publication date: April 26, 2012Applicants: Centre National de la Rescherche Scientifique, TOTAL PETROCHEMICALS RESEARCH FELUYInventors: Gaëlle Pannier, Christophe Boisson, Roger Spitz
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Publication number: 20120083405Abstract: Processes of forming catalyst systems, catalyst systems and polymers formed therefrom are described herein. The processes generally include providing a first compound including a magnesium dialkoxide, contacting the first compound with a second compound to form a solution of reaction product “A”, wherein the second compound is generally represented by the formula: Ti(OR1)4; wherein R1 is selected from C1 to C10 linear to branched alkyls, contacting the solution of reaction product “A” with a first metal halide to form a solid reaction product “B”, contacting solid reaction product “B” with a second metal halide, to form reaction product “C” and contacting reaction product “C” with reducing agent to form a catalyst component.Type: ApplicationFiled: December 12, 2011Publication date: April 5, 2012Applicant: FINA TECHNOLOGY, INC.Inventors: Kayo Vizzini, David Knoeppel, Lei Zhang
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Patent number: 8148286Abstract: The invention relates to an activated alkaline earth metal, to a method for its production and the use of the activated alkaline earth metal for the preparation of Grignard compounds and organoalkaline earth metal compounds.Type: GrantFiled: September 1, 2006Date of Patent: April 3, 2012Assignee: Chemetall GmbHInventors: Rainer Dietz, Ute Emmel, Ulrich Wietelmann, Uwe Lischka
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Patent number: 8148290Abstract: Diesel exhaust treatment articles, systems and methods are disclosed. According to one or more embodiments, an oxygen storage component is utilized and degradation of the oxygen storage component is correlated with degradation of the hydrocarbon conversion efficiency of a catalyst in a diesel engine system.Type: GrantFiled: June 27, 2006Date of Patent: April 3, 2012Assignee: Basf CorporationInventors: Torsten Wolfgang Mueller, Tilman Wolfram Beutel, Joseph Charles Dettling, Markus Kinne
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Patent number: 8143184Abstract: The invention is directed to a process for producing an olefin polymerization catalyst wherein a solution of a soluble magnesium complex containing an element of is Group 13 or 14 of the Periodic Table (IUPAC) is contacted with a halogen containing transition metal compound of Group 3 to 10 of the Periodic Table (IUPAC) to obtain a solid catalyst complex comprising as essential components Mg, said element of is Group 13 or 14 of the Periodic Table (IUPAC) and said transition metal compound.Type: GrantFiled: June 2, 2005Date of Patent: March 27, 2012Assignee: Borealis Technology OyInventors: Thomas Garoff, Päivi Waldvogel
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Patent number: 8138285Abstract: Methods of forming supported catalyst systems, supported catalyst systems and polymerization processes utilizing the supported catalyst systems are described herein. The methods generally include providing an inorganic support material and contacting the inorganic support material with a support solvent to form a support solution. The methods further include contacting the support solution with a fluorine containing compound represented by the formula AlFpX3-pBq to impregnate the fluorine containing compound within the inorganic support material and form an intermediate, wherein X is selected from Cl, Br and OH?, B is H2O, p is selected from 1 to 3 and q is selected from 0 to 6. In addition, the methods include drying the intermediate to remove the solvent therefrom and heating the intermediate at a temperature of at least about 300° C.Type: GrantFiled: April 14, 2008Date of Patent: March 20, 2012Assignee: Fina Technology, Inc.Inventor: Vladimir Marin
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Patent number: 8138114Abstract: A method of providing an automobile exhaust catalyst composition. The method includes acidifying a support composition with a conjugate base oxide of an inorganic acid having a Ka to obtain an acidified support exhaust catalyst composition. The support composition includes a combination of a cerium-containing oxide compound and non-cerium-containing compound selected from the group consisting of alkali metal containing compounds, alkaline-earth metal containing compounds and combinations thereof.Type: GrantFiled: September 17, 2010Date of Patent: March 20, 2012Assignee: Ford Motor CompanyInventors: Hungwen Jen, George Graham, Robert McCabe
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Patent number: 8138112Abstract: The present invention provides a method for improving and controlling the activity of Ziegler-Natta catalyst systems.Type: GrantFiled: April 4, 2007Date of Patent: March 20, 2012Assignees: Total Petrochemicals Research Feluy, Centre National de la Recherche Scientifique (CNRS)Inventors: David Ribour, Roger Spitz, Jerome Gromada, Christophe Boisson
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Patent number: 8129488Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido or alcoxy group is introduced is coordinated, a method of synthesizing the same, and olefin polymerization using the transition metal complex. Compared to a conventional transition metal complex having a silicon bridge and an oxido ligand, the transition metal complex has a phenylene bridge, so that a monomer easily approaches the transition metal complex in terms of structure and a pentagon ring structure of the transition metal complex is stably maintained. The catalyst composition including the transition metal complex is used to synthesize a polyolefin copolymer having a very low density less than 0.910 g/cc.Type: GrantFiled: April 21, 2009Date of Patent: March 6, 2012Assignee: LG Chem, Ltd.Inventors: Choong Hoon Lee, Eun-Jung Lee, Seungwhan Jung, Jong Joo Ha, Beomdoo Seo, Bun Yeoul Lee, Ui Gab Joung, Dae June Joe
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Publication number: 20120053311Abstract: A production process of a contact product, which can be used as a polymerization catalyst component, comprising contacting a compound defined by a specific formula, such as diethyl zinc, with a compound defined by a specific formula, such as pentafluorobutyric acid; a production process of a polymerization catalyst, comprising contacting the polymerization catalyst component with a transition metal compound; and a production process of a polymer, comprising polymerizing an addition-polymerizable monomer in the presence of the polymerization catalyst.Type: ApplicationFiled: July 19, 2011Publication date: March 1, 2012Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Kazuyuki ITO, Kazuo TAKAOKI
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Publication number: 20120053306Abstract: A production process of a contact product, which can be used as a polymerization catalyst component, comprising contacting a metal oxide such as zinc oxide with a compound defined by a specific formula such as trifluoroacetic acid; a production process of a polymerization catalyst, comprising contacting the polymerization catalyst component with a transition metal compound; and a production process of a polymer, comprising polymerizing an addition-polymerizable monomer in the presence of the polymerization catalyst.Type: ApplicationFiled: July 6, 2011Publication date: March 1, 2012Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Kazuyuki ITO, Kazuo TAKAOKI
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Patent number: 8119553Abstract: The present techniques relate to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with a cocatalyst, and a activator. The compositions and methods presented herein include ethylene polymers with low melt elasticity.Type: GrantFiled: September 28, 2007Date of Patent: February 21, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Joel L. Martin, Youlu Yu, David C. Rohlfing, Michael D. Jensen
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Publication number: 20120041160Abstract: Systems and methods for the maintenance of active chromium-based catalysts and their use in polymerization processes are described. In one embodiment, a system for the introduction of multiple polymerization components to activate a chromium based catalyst within a mix tank is described. Other described features may include materials and methods to purify the liquid medium of a catalyst slurry so that the catalyst slurry maintains a high level of activity. The active chromium-based catalyst may provide polyolefins with a number of desirable properties in a reliable, consistent, and predictable manner.Type: ApplicationFiled: August 11, 2010Publication date: February 16, 2012Applicant: Chevron Phillips Chemical Company LPInventors: Elizabeth A. Benham, Max P. McDaniel, Kathy S. Collins
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Publication number: 20120041241Abstract: This invention relates to the oligomerisation of olefinic compounds in the presence of an activated oligomerisation catalyst. The invention also extends to a particular manner for providing an activated oligomerisation catalyst.Type: ApplicationFiled: February 15, 2010Publication date: February 16, 2012Inventors: Sean William Ewart, Brian William Stiring Kolthammer, David Matthew Smith, Martin John Hanton, John Thomas Dixon, David Hedley Morgan, Henriette De Bod, William Fullard Gabrielli, Stephen John Evans
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Patent number: 8110518Abstract: Supported catalyst systems and methods of forming the same are described herein. In one specific embodiment, the methods generally include providing an inorganic support material and contacting the inorganic support material with an aluminum fluoride compound represented by the formula AlFpX3-pBq to form an aluminum fluoride impregnated support, wherein X is selected from Cl, Br and OH?, B is H2O, p is selected from 1 to 3 and q is selected from 0 to 6. The method further includes contacting the aluminum fluoride impregnated support with a transition metal compound to form a supported catalyst system, wherein the transition metal compound is represented by the formula [L]mM[A]n; wherein L is a bulky ligand, A is a leaving group, M is a transition metal and m and n are such that a total ligand valency corresponds to the transition metal valency.Type: GrantFiled: October 26, 2007Date of Patent: February 7, 2012Assignee: Fina Technology, Inc.Inventors: Vladimir Marin, Margarito Lopez, Abbas Razavi, Tim Coffy, Michel Daumerie
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Patent number: 8101537Abstract: A method of producing a prepolymerized catalyst for olefin polymerization comprising a fine powder removal step of removing fine particles from olefin-prepolymerized catalyst particles for olefin polymerization. The prepolymerized catalyst having a low fine particle content is applicable suitably to the field of continuous polymerization of olefins.Type: GrantFiled: February 25, 2010Date of Patent: January 24, 2012Assignee: Sumitomo Chemical Company, LimitedInventors: Tomoaki Goto, Yoshimitsu Onodera
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Patent number: 8088704Abstract: Polymerization catalyst systems including three or more catalyst compounds are provided. Methods for olefin polymerization including the aforementioned catalyst systems are also provided.Type: GrantFiled: November 14, 2008Date of Patent: January 3, 2012Assignee: Univation Technologies, LLCInventors: Rainer Kolb, Dongming Li, Francis C. Rix, Cesar A. Garcia-Franco
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Patent number: 8076258Abstract: A method of producing a fixed-bed catalyst with nano-scale structure using a nano-powder production reactor and a filter, the method comprising: introducing a starting powder into the reactor, wherein the starting powder comprises catalyst material; the reactor nano-sizing the starting powder, thereby producing an output, wherein the output comprises a nano-powder entrained in a fluid stream, the nano-powder comprising a plurality of nano-particles, each nano-particle comprising the catalyst material; introducing the output from the reactor to the filter structure, wherein the filter structure is fluidly coupled to the reactor; the filter structure separating the nano-particles from the fluid stream, wherein the fluid stream flows through the filter structure, while the filter structure collects the nano-particles, thereby forming a structured collection of catalytic nano-particles on the filter structure; and removing the filter structure from the reactor, wherein the structured collection of catalytic nano-Type: GrantFiled: May 9, 2008Date of Patent: December 13, 2011Assignee: SDCmaterials, Inc.Inventor: Maximilian A. Biberger
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Patent number: 8067333Abstract: A process for producing a supported cobalt-based Fischer-Tropsch synthesis catalyst includes, in a first activation stage, treating a particulate catalyst precursor with a reducing gas, at a heating rate, HR1, until the precursor has reached a temperature, T1, where 80° C.?T1?180° C., to obtain a partially treated precursor. In a second activation stage, the partially treated precursor is treated with a reducing gas, at an average heating rate, HR2, with x step increments, where 0<HR2<HR1, for a time, t1, where t1 is from 0.1 to 20 hours, to obtain a partially reduced precursor. Thereafter, in a third activation stage, the partially reduced precursor is treated with a reducing gas, at a heating rate, HR3, where HR3>HR2 until the partially reduced precursor reaches a temperature, T2. The partially reduced precursor is maintained at T2 for a time, t2, where t2 is from 0 to 20 hours, to obtain an activated catalyst.Type: GrantFiled: May 5, 2008Date of Patent: November 29, 2011Assignee: Sasol Technology (Proprietary) LimitedInventors: Jacobus Lucus Visagie, Jan Mattheus Botha, Johannes Gerhardus Koortzen, Michael Steven Datt, Alta Bohmer, Jan Van De Loosdrecht, Abdool Muthalib Saib
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Patent number: 8062992Abstract: A process for producing a supported cobalt-based Fischer-Tropsch synthesis catalyst includes, in a first activation stage, treating a particulate catalyst precursor with a reducing gas, at a heating rate, HR1, until the precursor has reached a temperature, T1, where 80° C.?T1?180° C., to obtain a partially treated precursor. In a second activation stage, the partially treated precursor is treated with a reducing gas, at a heating rate, HR2, where 0?HR2<HR1, for a time, t1, where t1 is from 0.1 to 20 hours, to obtain a partially reduced precursor. Thereafter, in a third activation stage, the partially reduced precursor is treated with a reducing gas, at a heating rate, HR3, where HR3>HR2 until the partially reduced precursor reaches a temperature, T2. The partially reduced precursor is maintained at T2 for a time, t2, where t2 is from 0 to 20 hours, to obtain an activated catalyst.Type: GrantFiled: May 5, 2008Date of Patent: November 22, 2011Assignee: Sasol Technology (Proprietary) LimitedInventors: Jacobus Lucus Visagie, Jan Mattheus Botha, Johannes Gerhardus Koortzen, Michael Steven Datt, Alta Bohmer, Jan Van De Loosdrecht, Abdool Muthalib Saib
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Patent number: 8058200Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, typically using a supported catalyst composition. In one aspect, this invention encompasses precontacting a metallocene with a borinic acid or boronic acid prior to contacting this mixture with the acidic activator-support and an organoaluminum compound.Type: GrantFiled: May 17, 2007Date of Patent: November 15, 2011Assignee: Chevron Phillips Chemical Company, L.P.Inventors: Qing Yang, Michael D. Jensen, Matthew G. Thorn, Kumudini C. Jayaratne, Tony R. Crain
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Publication number: 20110275508Abstract: A solid catalyst component for olefin polymerization in which the molar ratio of residual alkoxy groups to supported titanium is 0.60 or less is obtained by reacting the following compound (a1) with the following compound (b1) at a hydroxyl group/magnesium molar ratio of 1.0 or more, reacting the reaction mixture with the following compound (c1) at a halogen/magnesium molar ratio of 0.20 or more, reacting the resultant reaction mixture with the following compounds (d1) and (e) at a temperature of 120° C. or higher but 150° C.Type: ApplicationFiled: May 11, 2011Publication date: November 10, 2011Applicant: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Takanori Sadashima
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Publication number: 20110269929Abstract: The present invention aims at providing a process for producing a solid catalyst for olefin polymerization, the solid catalyst component being capable of providing a polymer having high stereoregularity when an ?-olefin is polymerized; a process for producing a solid catalyst component, which is used for producing the solid catalyst; and a process for producing an olefin polymer using the solid catalyst. This object can be achieved by a process for producing a solid catalyst component (A), the process including a step of bringing a titanium compound (a), a magnesium compound (b) and an internal electron donor represented by Formula (I) into contact with each other: where R1 is a hydrocarbyl group having 1 to 20 carbon atoms; R2, R3, R4, and R5 are each independently selected from a hydrogen atom, a halogen atom and a hydrocarbyl group having 1 to 20 carbon atoms, and at least one selected from R2, R3, R4, and R5 is a hydrocarbyl group having 1 to 20 carbon atoms; and R6 is a halogen atom.Type: ApplicationFiled: April 26, 2011Publication date: November 3, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Yasuki FUJIWARA, Wataru HIRAHATA, Hirofumi HAMAKI
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Publication number: 20110269927Abstract: A solid catalyst component for olefin polymerization comprising a titanium atom, a magnesium atom, a halogen atom, and a cycloheptapolyenedicarboxylic diester; a production method of the solid catalyst component, by contacting with one another a titanium compound, a magnesium compound, and the cycloheptapolyenedicarboxylic diester; a production method of a solid catalyst, by contacting the solid catalyst component with an organoaluminum compound; and a production method of an olefin polymer by polymerizing an olefin in the presence of the solid catalyst.Type: ApplicationFiled: April 5, 2011Publication date: November 3, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Wataru HIRAHATA, Hidenori HANAOKA, Masaya TANIMOTO
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Publication number: 20110269928Abstract: The present invention aims at providing a solid catalyst component for olefin polymerization, the solid catalyst composed being capable of showing a sufficiently high polymerization activity and providing a polymer having a low content of a low molecular weight component or an amorphous component; a process for producing the solid catalyst component; and a process for producing a solid catalyst for olefin polymerization, and a process for producing an olefin polymer.Type: ApplicationFiled: April 26, 2011Publication date: November 3, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Yasuki FUJIWARA, Wataru HIRAHATA
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Patent number: 8048973Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido group is introduced is coordinated, a catalyst composition including the same, and an olefin polymer using the catalyst composition. The transition metal complex has a pentagon ring structure having an amido group connected by a phenylene bridge in which a stable bond is formed in the vicinity of a metal site, and thus, a sterically hindered monomer can easily approach the transition metal complex. By using a catalyst composition including the transition metal complex, a linear low density polyolefin copolymer having a high molecular weight and a very low density polyolefin copolymer having a density of 0.910 g/cc or less can be produced in a polymerization of monomers having large steric hindrance. Further, the reactivity for the olefin monomer having large steric hindrance is excellent.Type: GrantFiled: March 7, 2011Date of Patent: November 1, 2011Assignee: LG Chem, Ltd.Inventors: Choong Hoon Lee, Eun Jung Lee, Seungwhan Jung, Boram Lee, Jung A Lee, Bun Yeoul Lee
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Publication number: 20110263804Abstract: This invention describes a process for the preparation of a catalytic composition that can be used for oligomerization, codimerization, or polymerization of olefins. This invention also describes the catalytic composition that can be obtained by said process for the preparation and its use for oligomerization, codimerization, or polymerization of olefins.Type: ApplicationFiled: October 13, 2009Publication date: October 27, 2011Applicant: IFP Energies nouvellesInventors: Claudine Rangheard, Helene Olivier-Bourbigou, David Proriol
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Publication number: 20110251361Abstract: A process for making a Ziegler-Natta-type catalyst precursor including contacting a Group 4 metal compound with one or more Titanium compounds selected from the group of TiCl3 (Al-activated or hydrogen-reduced), and Ti(OR)4 where R is ethyl, isopropyl or butyl in the presence of an alcohol solution having at least one C2-C4 alcohol and at least one of MgCl2 and magnesium compounds which form MgCl2 in the presence of the alcohol solution to form a catalyst precursor solution is provided. Also provided are catalysts made from the precursors produced by the process. Also provided are polymers made using the catalysts.Type: ApplicationFiled: April 13, 2010Publication date: October 13, 2011Applicant: Union Carbide Chemicals & Plastics Technology LLCInventors: Robert J. Jorgensen, Burkhard E. Wagner
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Publication number: 20110245439Abstract: A solid catalyst component for olefin polymerization containing a titanium atom, a magnesium atom, a halogen atom, and a defined internal electron donor such as dodecanedioyl dichloride; a production process of such a solid catalyst component, using a titanium compound, a magnesium compound, and the above internal electron donor, or using a solid component containing a titanium atom and a magnesium atom, and the above internal electron donor; a production process of a solid catalyst, using (i) the above solid catalyst component, (ii) an organoaluminum compound, and (iii) an external electron donor; and a production process of an olefin polymer using the above solid catalyst.Type: ApplicationFiled: March 22, 2011Publication date: October 6, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Mitsuhiro OKADA, Wataru HIRAHATA
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Patent number: 8030241Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: October 29, 2009Date of Patent: October 4, 2011Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Publication number: 20110237764Abstract: The present invention relates to a magnesium compound-supported nonmetallocene catalyst, which is produced by directly contacting a catalytically active metallic compound with a nonmetallocene ligand-containing magnesium compound, or by directly contacting a nonmetallocene ligand with a catalytically active metal-containing magnesium compound, through an in-situ supporting process. The process is simple and flexible. In the process, there are many variables in response for adjusting the polymerization activity of the catalyst, and the margin for adjusting the catalyst load or the catalyst polymerization activity is broad. The magnesium compound-supported nonmetallocene catalyst according to this invention can be used for olefin homopolymerization/copolymerization, in combination with a comparatively less amount of the co-catalyst, to achieve a comparatively high polymerization activity. Further, the polymer product obtained therewith boasts high bulk density and adjustable molecular weight distribution.Type: ApplicationFiled: October 15, 2008Publication date: September 29, 2011Inventors: Yuefeng Gu, Xiaoli Yao, Chuanfeng Li, Zhonglin Ma, Feng Guo, Bo Liu, Yaming Wang, Shaohui Chen, Xiaoqiang Li, Jiye Bai
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Publication number: 20110218310Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerisation catalyst, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of an aluminoxane and an ionic complex M-X, M being an alkali or earth alkali metal and X being a halide or pseudo halide, in a molar ratio of Al of the aluminoxane to M of the ionic complex between 80:1 and 300:1, b) mixing said solution with an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in a molar ratio of M of the ionic complex to the transition metal of the organometallic compound between 1:1 and 4:1, yielding a second solution, c) dispersing said second solution obtained in step b) in a solvent immiscible therewith to form an emulsion in which said second solution of step b) forms the dispersed phase in the foType: ApplicationFiled: November 4, 2009Publication date: September 8, 2011Applicant: BOREALIS AGInventors: John Severn, Pertti Elo, Sameer Vijay, Marja Mustonen
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Publication number: 20110213108Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of catalyst components, including an aluminoxane, a compound being effective to form stable, liquid clathrates with aluminoxane and an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, in a hydrocarbon solvent, yielding a two phase system with an upper solvent layer, which is separated, b) preparing a liquid/liquid emulsion system comprising a continuous phase in which said solution of the catalyst components forms a dispersed phase in the form of droplets, c) solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, tType: ApplicationFiled: November 4, 2009Publication date: September 1, 2011Applicant: Borealis AGInventors: Pertti Elo, John Severn, Peter Denifl, Soile Rautio, Marja Mustonen, Anu-Leena Hongell