And A Third Component C (i.e., An Additive Other Than A Saturated Hydrocarbon Or An Aromatic Hydrocarbon Free Of Aliphatic Or Cycloaliphatic Unsaturation) Patents (Class 502/118)
  • Patent number: 7638585
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of an olefin containing a solid titanium catalyst component and an antistatic agent. Also disclosed are methods of making a polyolefin involving contacting an olefin with a catalyst system containing an antistatic agent. The use of the antistatic agent added to the catalyst system can improve flowability and/or dispersibility of the catalyst system.
    Type: Grant
    Filed: May 13, 2008
    Date of Patent: December 29, 2009
    Assignee: BASF Catalysts, LLC
    Inventors: Stephen L. Van Pelt, Neiman T. Eaton
  • Patent number: 7632772
    Abstract: The invention relates to novel carbene ligands and their incorporated monomeric and resin/polymer linked ruthenium catalysts, which are recyclable and highly active for olefin metathesis reactions. It is disclosed that significant electronic effect of different substituted 2-alkoxybenzylidene ligands on the catalytic activity and stability of corresponding carbene ruthenium complexes, some of novel ruthenium complexes in the invention can be broadly used as catalysts highly efficient for olefin metathesis reactions, particularly in ring-closing (RCM), ring-opening (ROM), ring-opening metathesis polymerization (ROMP) and cross metathesis (CM) in high yield. The invention also relates to preparation of new ruthenium complexes and the use in metathesis.
    Type: Grant
    Filed: July 3, 2006
    Date of Patent: December 15, 2009
    Inventor: Zheng-Yun James Zhan
  • Patent number: 7601664
    Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising: contacting a precursor composition comprising a magnesium compound with a titanium halide compound and an internal electron donor in any order, in a suitable reaction medium to prepare a solid procatalyst composition, separating the solid procatalyst from the reaction medium, extracting the solid procatalyst composition by contacting the same one or more times with a liquid diluent at an elevated temperature for a period of time sufficient to prepare a solid procatalyst composition having a decreased titanium content compared to the titanium content of the solid procatalyst composition before said extraction, and recovering the solid procatalyst composition.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: October 13, 2009
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Linfeng Chen, Richard A. Kemp, Thomas L. Nemzek
  • Patent number: 7592402
    Abstract: A process for producing a modified particle, which comprises the step of contacting a compound (a) defined by the formula, M1L13, a compound (b) defined by the formula, R1t-1TH, a compound (c) or (e) defined by the formula, R2m-uM2(OH)u or R24-nJ(OH)n, respectively, and a particle (d) with one another; a carrier comprising a modified particle produced by said process; a catalyst component (A) comprising a modified particle produced by said process; a process for producing a catalyst for addition polymerization, which comprises the step of contacting said catalyst component (A), a transition metal compound (B) and an optional organoaluminum compound (C) with one another; and a process for producing an addition polymer, which comprises the step of addition polymerizing an addition-polymerizable monomer in the presence of a catalyst for addition polymerization produced by said process.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: September 22, 2009
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hideki Oshima, Makoto Satoh
  • Publication number: 20090209714
    Abstract: Catalyst components for the(co)polymerization of ethylene comprising Ti, Mg, halogen, ORI groups, where RI is a C1-C12 hydrocarbon group optionally containing heteroatoms, having ORI/Ti molar ratio in the range 0.1-1.5, a Mg/Ti molar ratio of less than 8, an amount of titanium, with respect to the total weight of said solid catalyst component, higher than 4% by weight characterized by a specific SS-NMR pattern are particularly useful for preparing narrow MWD crystalline ethylene polymers.
    Type: Application
    Filed: March 15, 2006
    Publication date: August 20, 2009
    Applicant: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Isabella Camurati, Tiziano Dall'Occo, Dario Liguori, Gianni Vitale
  • Patent number: 7534842
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: May 19, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Kumudini C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Qing Yang
  • Patent number: 7531478
    Abstract: The invention provides a process for producing an olefin polymerisation catalyst, comprising suspending a porous particulate support material in a liquid/liquid two phase system, which comprises a solution of one or more catalyst components and an inert solvent immiscible therewith, to impregnate said solution into the pores of said support material, wherein the active transition metal concentration in the support is from 0.001 to 10% by weight of the dry catalyst system.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: May 12, 2009
    Assignee: Borealis Technology OY
    Inventors: Peter Denifl, Erik Van Praet, Michael Bartke
  • Publication number: 20090099310
    Abstract: Disclosed is a novel transition metal compound which is used for forming a metallocene catalyst for olefin polymerization. Specifically disclosed is a novel transition metal compound represented by the general formula below which enables to form a metallocene catalyst that has a balanced reactivity with ethylene and a comonomer selected from ?-olefins having 3-20 carbon atoms and enables to produce an ?-olefin polymer having a high molecular weight. Also specifically disclosed are a catalyst for olefin polymerization containing such a transition metal compound, and a method for producing a propylene/ethylene-?-olefin block copolymer wherein such a catalyst is used.
    Type: Application
    Filed: April 17, 2007
    Publication date: April 16, 2009
    Applicant: JAPAN POLYPROPYLENE CORPORATION
    Inventors: Hisashi Ohtaki, Naoshi Iwama, Masami Kashimoto, Tomohiro Kato, Tsutomu Ushioda
  • Patent number: 7518023
    Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: April 14, 2009
    Assignee: Shell Internationale Research Maatschappij, B.V.
    Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
  • Patent number: 7514386
    Abstract: Promoters are described for vanadium-based catalysts used in the (co)polymerization of olefins and, in particular, in the production of ethylene/propylene (EPR) or ethylene/propylene/diene (EPDM) elastomeric copolymers. The promoters of the present invention belong to the group of compounds having general formula I: wherein: “X” represents a (—CO—) carbonyl or (—SO2—) sulfonyl group; “n” is 0 or 1; R? is an alkyl or alkylaryl group having from 1 to 20 carbon atoms; R?=R?, H.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: April 7, 2009
    Assignee: Polimeri Europa S.p.A.
    Inventors: Stefanio Bonsignore, Marco Ricci, Antonio Alfonso Proto, Maria Rivellini, legal representative, Laura Santi, legal representative, Stefano Santi, legal representative, Gian Paolo Ravanetti, Andrea Vallieri, Roberto Santi
  • Patent number: 7482413
    Abstract: The present invention relates to MgCl2.(EtOH),m(ROH)n(H2O)p adduct in which R is a C1-C15 hydrocarbon group different from ethyl, n and m are indexes, higher than 0, satisfying the equations (n+m)?0.7 and 0.05?n/(n+m)?0.95 and p is a number ranging from 0 to 0.7 with the proviso that when R is methyl and (n+m) is in the range of 0.7 to 1, the value of n/(n+m) ranges from 0.05 to 0.45. The catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: January 27, 2009
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Giulio Balbontin, Fabrizio Piemontesi, Maria Fusto, Gianni Vitale, Giansiro Prini
  • Patent number: 7470758
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene with bridging ?5-cyclopentadienyl-type ligands, in combination with a cocatalyst and an activator-support. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: December 30, 2008
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, David C. Rolfing, Qing Yang, Matthew G. Thorn, Ashish M. Sukhadia, Youlu Yu, Jerry T. Lanier
  • Publication number: 20080300372
    Abstract: A composition useful for activating catalysts for olefin polymerization is provided. The composition is derived from at least: carrier; organoaluminoxy compound; component having at least one electron withdrawing group and at least one active proton; and Lewis base. Alternatively, the composition is derived from at least: carrier; organoaluminoxy compound; component having at least one electron withdrawing group and at least one active proton; and ionic compound having at least one active proton. Alternatively, the composition is derived from at least: carrier; organoaluminoxy compound; component having at least one electron donating group and at least one active proton; and, optionally, Lewis base.
    Type: Application
    Filed: December 20, 2006
    Publication date: December 4, 2008
    Inventors: Lubin Luo, Steven P. Diefenbach, Zhike Wang
  • Publication number: 20080287619
    Abstract: Method employing a supported metallocene catalyst composition in the production of an isotactic ethylene propylene co-polymer. The composition comprises a metallocene component supported on a particulate silica support having average particle size of 10-40 microns, a pore volume of 1.3-1.6 ml/g, a surface area of 200-400 m 2/g. An alkylalumoxane cocatalyst component is incorporated on the support. The isospecific metallocene is characterized by the formula: B(CpRaRb)(FlR?2)MQn ??(1) or by the formula: B?(Cp?R?aR?b)(Fl?)M?Q?n? ??(2) In the formulas Cp and Cp? are substituted cyclopentadienyl groups, Fl and Fl? are fluorenyl groups, and B and B? are structural bridges. R? are substituents at the 2 and 7 positions, Ra and R?a are substituents distal to the bridge, and Rb and R?b are proximal to the bridge. M and M? are transition metals, Q? is a halogen or a C1-C4 alkyl group; and n? is an integer of from 0-4.
    Type: Application
    Filed: May 18, 2007
    Publication date: November 20, 2008
    Inventors: William Gauthier, David Rauscher, Jun Tian, Nathan Williams
  • Patent number: 7452948
    Abstract: An improved method for the preparation of a supported polymerisation catalyst system comprises the combination of (i) a porous support (ii) a polymerisable monomer, (iii) a polymerisation catalyst, and (iv) a cocatalyst, characterised in that the polymerisable monomer is added to the porous support before addition of one or both of the polymerisation catalyst and the cocatalyst. The preferred polymerisation catalyst is a metallocene complex and the preferred porous support is silica. The resultant supported catalysts are stable over long periods of time. The supported catalyst are particularly suitable for use in the gas phase.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: November 18, 2008
    Assignee: Ineos Europe Limited
    Inventors: Grant Berent Jacobsen, Brian Stephen Kimberley, Sergio Mastroianni, Michael John Taylor
  • Patent number: 7449528
    Abstract: The present invention relates to a supported catalyst containing titanium, its preparation and it use in the homo-, co-, and ter-polymerization of olefin-unsaturated compounds. The present invention also relates to a catalytic system comprising a supported catalyst based on titanium and a co-catalyst selected from organo-derivatives of aluminum. More specifically, the present invention relates to catalyst supported on silica, obtained by reacting a titanium halocarboxylate and a magnesium halocarboxylate with an aluminum chloroakylderivative, in the presence of a carrier consisting of high porosity silica. The above reaction essentially takes place in the pores of the silica itself.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: November 11, 2008
    Assignee: Polimeri Europa S.p.A.
    Inventors: Francesco Masi, Maria Rivellini, legal representative, Stefano Santi, legal representative, Laura Santi, legal representative, Anna Sommazzi, Antonio Proto, Mario Polesello, Andrea Vallieri, Roberto Santi
  • Publication number: 20080269439
    Abstract: A process for preparing 1-butene polymers, comprising polymerizing 1-butene or copolymerizing 1-butene with ethylene, propylene or an alpha-olefin of formula CHT2=CHT wherein T is a C3-C10 alkyl group, in the presence of a catalyst system obtainable by contacting: A) a metallocene compound belonging to formula (I): wherein M is zirconium titanium or hafnium; X, equal to or different from each other, is a hydrogen atom, a halogen atom, a hydrocarbon radical optionally containing heteroatoms; R4, R5, R6, R7, R8, R9, R10, R11, R12 and R13 are hydrogen atoms, or C1-C4O hydrocarbon radicals optionally containing heteroatoms; R1, R2 and R3, are linear or branched, C1-C2o-alkyl radicals, optionally containing heteroatoms: B) a Jumoxane or a compound capable of forming an alkyl metallocene cation; and optionally C) organo aluminum compound.
    Type: Application
    Filed: April 12, 2006
    Publication date: October 30, 2008
    Inventors: Luigi Resconi, Simona Guidotti, Iolanda Santoriello
  • Patent number: 7417097
    Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises contacting an organometal compound, an organoaluminum compound, and a treated solid oxide compound.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: August 26, 2008
    Assignee: Phillips Petroleum Company
    Inventors: Youlu Yu, Max P. McDaniel, Kathy S. Collins, Gil R. Hawley, Michael D. Jensen, Christopher E. Wittner, Elizabeth A. Benham, Anthony P. Eaton, Joel L. Martin, David C. Rohlfing
  • Patent number: 7410927
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: August 12, 2008
    Assignee: Chevron Phillips Chemical Company, LP
    Inventor: Albert P. Masino
  • Patent number: 7410926
    Abstract: The present invention relates to a supported, treated catalyst system and its use in a process for polymerizing olefin(s). More particularly, it provides a supported, treated catalyst system produced by a process comprising the steps of: (a) forming a supported bimetallic catalyst system comprising a first catalyst component and a metallocene catalyst compound; and (b) contacting the supported bimetallic catalyst system of (a) with at least one methylalumoxane-activatable compound.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: August 12, 2008
    Assignee: Univation Technologies, LLC
    Inventor: Sun-Chueh Kao
  • Patent number: 7399812
    Abstract: The present invention relates to silicon ether compounds having a general formula (I), a method for the preparation thereof and use thereof as a component of catalysts for polymerization of olefins. In particular, in propylene polymerization, catalyst systems comprising the silicon ether compounds as external electron donor component exhibit good hydrogen response, and can be used to prepare polymer having high isotacticity at high yield. wherein R1-R10 groups are as defined in the description.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: July 15, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Lunjia Xie, Mingzhi Gao, Siyuan Zhao, Jing Ma, Zhufang Sun, Haitao Liu, Tianyi Li, Mingsen Zhang, Changjiang Wu
  • Patent number: 7361621
    Abstract: The present invention provides a process for preparing particles of magnesium halide/alcohol adduct, said process comprising: preparing a melt of magnesium halide/alcohol adduct in an inert liquid medium, dispersing the mixture of the inert liquid medium and the melt of the magnesium halide/alcohol adduct by high-speed rotation under a high-gravity field to obtain a dispersion of magnesium halide/alcohol adduct melt; and the cooling the dispersion of the melt to form the particles of magnesium halide/alcohol adduct. The present invention further relates to the particles of magnesium halide/alcohol adduct prepared by the process of the present invention and the use thereof in the preparation of catalysts for olefin polymerization.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: April 22, 2008
    Assignees: China Petroleum & Chemical Corp., Beijing Research Institute of Chemical Industry
    Inventors: Yuanyi Yang, Zhenhu Li, Hongbin Du, Zhiwu Wang, Zhong Tan, Tianyi Li, Qi Chen, Wei Chen
  • Patent number: 7351678
    Abstract: The invention relates to the use of nitrogenous aluminium organyl complexes of general formula (I) as co-catalysts in heterogeneous polymerisation reactions of propene. In said formula: R, R?, R1 and R1? independently of one another represent branched or unbranched C1-C7 alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl or alkynyl; R2 represents unsubstituted, monoalkylated or polyalkylated and/or monofluorinated or polyfluorinated aromatic hydrocarbons from group (II); R3 and R4 independently of one another represent CH2, CF2 oder C(R1)2; m stands for 0, 1 or 2; n stands for 0, 1 or 2; o stands for 0 or 1, all independently of one another.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: April 1, 2008
    Assignee: Merck Patent GmbH
    Inventors: Kartin Köhler, Herbert Schumann, Birgit Corinna Wassermann, Wilfried Wassermann, Katharina Lange, Sebastian Dechert, Markus Hummert, Stefan Schutte, Walter Kaminsky, Andrea Eisenhardt, Björn Heuer, Andre Laban
  • Publication number: 20080032886
    Abstract: A doped solid acid catalyst composition comprising at least one solid acid catalyst, at least one metal promoter for solid acid catalyst (a), at least one basic dopant for solid acid catalyst (a), at least one noble metal; and, optionally, at least one refractory binder.
    Type: Application
    Filed: August 3, 2006
    Publication date: February 7, 2008
    Inventors: Chuen Y. Yeh, Jinsuo Xu, Philip J. Angevine
  • Patent number: 7309677
    Abstract: A method for the preparation of a supported transition metal catalyst system which includes the steps of: (i) mixing together in a suitable solvent (a) an aluminoxane and (b) an ionic activator containing a cation and an anion, wherein the anion has at least one substituent containing a moiety having an active hydrogen, (ii) addition of the mixture from step (i) to a support material, and (iii) addition of a transition metal compound in a suitable solvent. The use of tetraisobutylaluminoxane as the aluminoxane results in a more stable activity profile and improved polymer properties in particular melt strength.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: December 18, 2007
    Assignee: B.P. Chemicals Limited
    Inventors: Grant Berent Jacobsen, Brian Stephen Kimberley, Sergio Mastroianni, Michael John Taylor
  • Patent number: 7307035
    Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.
    Type: Grant
    Filed: July 4, 2003
    Date of Patent: December 11, 2007
    Assignee: Basell Poliolefine Italia SpA
    Inventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
  • Patent number: 7307036
    Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: December 11, 2007
    Assignee: Formosa Plastics Corporation U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Zhongyang Liu, Chih-Jian Chen
  • Patent number: 7285513
    Abstract: The present invention relates to a process for preparing a catalyst for olefin polymerization which is obtainable by bringing A) at least one organic transition metal compound, B) a mixture of at least two different organo metallic compounds and C) at least one cation-forming compound into contact with one another, wherein the organic transition metal compound A) is firstly brought into contact with the mixture of the organo metallic compounds B). In addition, the invention relates to the use of the catalyst for olefin polymerization, to catalysts obtainable by this process and to a process for the polymerization of olefins in which these catalysts are used.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: October 23, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Roland Kratzer, Volker Fraaije
  • Patent number: 7265074
    Abstract: Single step process for the preparation of lower ?-alkene polymerisation heterogeneous solid catalyst, wherein the procatalyst is obtained by reacting organomagnesium precursor and titanium tetrahalide or titanium haloalkoxo species of the formula Ti(OR)m Xn, with a hydrocarbon or halohydrocarbon solvent and internal electron donor and optionally an acid halide under microwave irradiation of 300 to 1200 W. The mole ratio of the organomagnesium precursor to the titanium tetrachloride or titanium haloalko species is 1:6 to 1:20 and the mole ratios of the electron donor and acid halide to titanium is 0.3 to 1.5 and 0.02 to 0.2, respectively.
    Type: Grant
    Filed: April 10, 2003
    Date of Patent: September 4, 2007
    Assignee: Reliance Industries Limited
    Inventors: Sumit Bhaduri, Virendra Kumar Gupta, Krishna Sarma
  • Patent number: 7247594
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: July 24, 2007
    Assignee: Chevron Phillips Chemical Co. LP
    Inventors: Kumi C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Paul Barbee, Qing Yang
  • Patent number: 7235703
    Abstract: An improved catalytic composition for oligomerization, in particular dimerization, of monoolefins comprises the product resulting from bringing the following three constituents into contact in any order: a) at least one divalent nickel compound; b) at least one hydrocarbylaluminium dihalide, optionally enriched with an aluminium trihalide; and c) at least one organic Bronsted acid; the catalytic composition being pre-conditioned in a solvent before using it for oligomerization.
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: June 26, 2007
    Assignee: Institut Francais Du Petrole
    Inventors: Dominique Commereuc, Alain Forestiere, François Hugues, Hélène Olivier
  • Patent number: 7232785
    Abstract: The present invention relates to a new solid catalytic component, which can be used in combination with an aluminum compound as co-catalyst and optionally an external electron donor as additional co-catalyst to form a catalytic system of the Ziegler-Natta-catalyst-type. The solid catalytic system comprises titanium or vanadium compound, a compound of magnesium containing at least one halogen, a particulate porous support, and optionally an internal electron donor.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: June 19, 2007
    Assignee: ABB Lummus Global, Inc.
    Inventors: Wolf Spaether, John Lynch, Joachim Rösch, Rainer Hemmerich
  • Patent number: 7223712
    Abstract: An internal electron-donor compound selected from the 1,3-diethers of formula (I) in which R is a C1–C10 alkyl group, R1 is a linear or branched primary alkyl radical having at least three carbon atoms, optionally containing a heteroatom, and R2 is a secondary alkyl or cycloalkyl radicals different from i-propyl, optionally containing a heteroatom.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: May 29, 2007
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Ronald R. Andrea, Van Loon Jan Dirk
  • Patent number: 7208441
    Abstract: A copolymer of ethylene and a higher alpha olefin, preferably 1-hexene, can be produced using an activated chromium containing catalyst system and a cocatalyst selected from the group consisting of trialkylboron, trialkylsiloxyalutninum, and a combination of trialkylboron and thalkylaluminum compounds. The polymerization process must be carefully controlled to produce a copolymer resin having an exceptionally broad molecular weight distribution, extremely high PENT ESCR values, and a natural branch profile that impacts branching preferably into the high molecular weight portion of the polymer. The resulting copolymer resin is especially useful in high stiffness pipe applications.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: April 24, 2007
    Assignee: Chevron Philips Chemical Company LP
    Inventors: Elizabeth A. Benham, Paul J. DesLauriers, Max P. McDaniel, Al R. Wolfe
  • Patent number: 7208436
    Abstract: Catalyst components for the polymerization of olefins CH2?CHR, wherein R is hydrogen or a hydrocarbon radical having 1–12 carbon atoms, comprising Mg, Ti, Cl, OR groups, where R is a C1–C10 alkyl group optionally containing heteroatoms, and an ether having two or more ether groups, characterized by the fact that the Mg/Ti weight ratio is lower than 3 from 2 to 6.5 the Cl/Ti weight ratio is from 1.5 to 6, the OR/Ti weight ratio is from 0.5 to 3.5 and at least 50% of the Titanium atoms are in a valence state lower than 4. The said catalyst components allow the preparation of ethylene copolymers with a low content of xylene soluble fractions.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: April 24, 2007
    Assignee: Basell Poliolenfine Italia s.r.l.
    Inventors: Tiziano Dall'Occo, Gianfrancesco Margelli
  • Patent number: 7208435
    Abstract: A solid catalyst component for polymerization of olefins prepared by contacting (a) a dialkoxy magnesium compound, (b) a tetra-valent titanium halide, and (c) an electron donor compound of the formula R1R2C(COOR3)2 suspended in (d) an aromatic hydrocarbon having a boiling point in the range of 50–150° C. The catalyst containing the catalyst component is excellent in the olefin polymerization catalyst activity to hydrogen and can produce a polymer with a high stereoregularity in a high yield.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: April 24, 2007
    Assignee: Toho Catalyst Co., Ltd.
    Inventors: Motoki Hosaka, Maki Sato
  • Patent number: 7202316
    Abstract: A modified particle obtained by a process containing contacting a Bi compound, a compound having an electron-withdrawing group and an active hydrogen and particle; and a catalyst component for addition polymerization containing the modified particle; a catalyst for addition polymerization prepared by a process containing contacting the modified particle (A) and a transition metal compound of Groups 3 to 11 or lantanide series (B); and a catalyst for addition polymerization prepared by a process containing contacting the modified particle (A) and a transition metal compound of Groups 3 to 11 or lantanide series (B) and an orbanoaluminum compound (C); and a process for producing an addition polymer with the catalyst.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: April 10, 2007
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Kazuo Takaoki
  • Patent number: 7172990
    Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: February 6, 2007
    Assignee: Shell Internationale Research Maatschappiji, B.V.
    Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
  • Patent number: 7172987
    Abstract: Bimetallic catalysts, and methods of producing a bimetallic catalyst comprising a modified Ziegler-Natta catalyst and a metallocene are provided, in one embodiment the method including combining: (a) a Ziegler-Natta catalyst comprising a Group 4, 5 or 6 metal halide and/or oxide, optionally including a magnesium compound, with (b) a modifier compound (“modifier”), wherein the modifier compound is a Group 13 alkyl compound, to form a modified Ziegler-Natta catalyst. Also provided is a method of olefin polymerization using the bimetallic catalyst of the invention. The modified Ziegler-Natta catalyst is preferably non-activated, that is, it is unreactive towards olefin polymerization alone. In one embodiment, the molar ratio of the Group 13 metal (of the modifier) to the Group 4, 5 or 6 metal halide and/or oxide is less than 10:1 in one embodiment.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: February 6, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Michael D. Awe
  • Patent number: 7157532
    Abstract: A process for preparing olefin homopolymers or copolymers by polymerization of at least one olefin in a hydrocarbon (mixture) in the presence of a molar mass regulator, a mixed catalyst and a substance which increases the electrical conductivity of the hydrocarbon (mixture) and is soluble in the hydrocarbon or the mixture of hydrocarbons or which reacts with components of the mixed catalyst, wherein the mixed catalyst is obtainable by reaction of a magnesium alkoxide with titanium(IV) halide and comprises titanium in the oxidation states four and three and also an organic aluminum compound, where the molar ratio of Ti(IV) to Ti(III) is from 100:1 to 1:100. The process makes it possible to prepare, in particular, polyethylenes having an ultrahigh molecular weight. The formation of deposits on the walls during the polymerization is significantly reduced.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: January 2, 2007
    Assignee: Ticona GmbH
    Inventors: Wolfgang Payer, Jens Ehlers
  • Patent number: 7153804
    Abstract: The present invention provides a catalyst component for ethylene polymerization, a process for preparing the same, a catalyst comprising the same, and a process for polymerizing ethylene using the catalyst. The catalyst component comprises a reaction product, supported on an inorganic oxide support, of a magnesium complex, a titanium compound, an alcohol compound, and an organoaluminum compound, wherein said magnesium complex is formed by dissolving a magnesium halide in a solvent system comprising an organic epoxy compound and an organo phosphorus compound. The catalyst according to the invention is especially suitable for slurry phase polymerization of ethylene. The catalyst according to the present invention has high catalytic activity, and a good hydrogen response, with the resultant polymer having a more uniform particle size diameter and a narrow particle size distribution.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: December 26, 2006
    Assignees: China Petroleum & Chemical Corporation, Beijing Reasearch Institute of Chemical Industry
    Inventors: Wei Chen, Zifang Guo, Junling Zhou, Hongxu Yang, Ruixia Li, Ruiping Wang, Yuexiang Liu, Hongtao Wang, Jingmei Zhang, Xiaojing Cheng
  • Patent number: 7151071
    Abstract: The present invention relates to a method for preparing a solid titanium catalyst for olefin polymerization. The method for preparing a solid titanium catalyst for olefin polymerization according to the present invention comprises: preparing a magnesium compound solution by dissolving magnesium halide compound in a solvent mixture of cyclic ether and one or more of alcohol; preparing a carrier by adding titanium halide compound to said magnesium compound solution, then elevating the temperature of the solution and aging the solution to precipitate particles, and then adding titanium halide compound thereto for further reaction; preparing a catalyst by reacting said carrier with titanium compound and electron donor; and washing said catalyst with halogenated saturated hydrocarbon.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: December 19, 2006
    Assignee: Sansung Atofina Co., Ltd.
    Inventors: Sang-Yull Kim, Ki-Hwa Lee, Chun-Byung Yang, Ho-Sik Chang
  • Patent number: 7148298
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene with bridging ?5-cyclopentadienyl-type ligands, in combination with a cocatalyst and an activator-support. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: December 12, 2006
    Assignee: Chevron Phillips Chemical Company, L.P.
    Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, David C. Rolfing, Qing Yang, Matthew G. Thorn, Ashish M. Sukhadia, Youlu Yu, Jerry T. Lanier
  • Patent number: 7135531
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of an olefin containing a solid titanium catalyst component having a substantially spherical shape and containing an internal electron donor, a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate. The catalyst system may further contain an organoaluminum compound and an organosilicon compound. Also disclosed are methods of making an impact copolymer involving polymerizing an olefin to provide a polyolefin matrix and polymerizing a polyolefin rubber using a catalyst component containing a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: November 14, 2006
    Assignee: BASF Catalysts LLC
    Inventors: Zhidong Zhu, Main Chang
  • Patent number: 7125937
    Abstract: Supported stereospecific catalysts and processes for the stereotactic propagation of a polymer chain derived from ethylenically unsaturated monomers such as the polymerization of propylene to produce syndiotactic polypropylene or isotactic polypropylene. The supported catalyst comprises a stereospecific metallocene catalyst component and a co-catalyst component comprising an alkylalumoxane. Both the metallocene catalyst component and the co-catalyst component are supported on a particulate polyorganosilsesquioxane support comprising spheroidal particles of a polyorganosilsesquioxane having an average. diameter with the range of 0.3–20 microns. The polyorganosilsesquioxane support is characterized by relatively low surface area, specifically a surface area less than 100 square meters per gram. The metallocene component can take the form of a single metallocene or two or more metallocenes which are co-supported on the polyorganosilsesquioxane support.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: October 24, 2006
    Assignee: Fina Technology, Inc.
    Inventors: David John Rauscher, William John Gauthier
  • Patent number: 7119153
    Abstract: This invention relates to catalyst compositions comprising a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. This invention also relates to methods to prepare and use the catalyst compositions and new polyolefins. The compositions and methods disclosed herein provide ethylene polymers and copolymers with lower MI, increased melt strength, and good MD tear properties.
    Type: Grant
    Filed: January 21, 2004
    Date of Patent: October 10, 2006
    Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, Qing Yang, Matthew G. Thorn, Elizabeth A. Benham, Ted H. Cymbaluk, Ashish M. Sukhadia, Rajendra K. Krishnaswamy, Mark E. Kertok
  • Patent number: 7112642
    Abstract: Propylene polymers having a content of isotactic pentads (mmmm) higher than 97%, molecular weight distribution, expressed by the formula (a) ratio, equal to or higher than 6 and a value of formula (b) ratio equal to or lower than 5.5. The said polymers are prepared in the presence of a particular combination of Ziegler-Natta solid catalyst components and highly stereoregulating electron-donor compounds. Laminated articles, in particular bi-axially oriented films and sheets, can be prepared with the said polymers {overscore (M)}w/{overscore (M)}n ??(a) {overscore (M)}z/{overscore (M)}w.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: September 26, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Els Meesters, Jean News, Alessandro Guidicini
  • Patent number: 7087547
    Abstract: A catalyst for oxidative demercaptanization of hydrocarbon compositions, comprising 0.2–5% of an oxide selected from the group consisting of an oxide of a transition metal of group Ib, an oxide of a transition metal of group Vb, an oxide of a transition metal of group VIb, an oxide of a transition metal of group VIIb, a nickel oxide, a cobalt oxide, and a mixture of at least two of said oxides; 0.5–20% of a transition metal salt; 0.5–20% of a nitrogen-containing organic compound; and an inert component, the rest up to 100%; wherein, the above described catalyst is used for demercaptanization or sweetening of hydrocarbon compositions.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: August 8, 2006
    Assignee: Framson LTD
    Inventors: Alexei Konovalov, Vladimir Smirnov, Vladimir Konovalov, Irina Tarkhanova
  • Patent number: 7084219
    Abstract: A contact product obtained by a process comprising the step of contacting a compound (a) represented by the formula, M1L1r, a compound (b) represented by the formula, R1s-1T1H, a compound (c) represented by the formula, R2t-2T2H2, and a nonionic surfactant (d) having no active hydrogen; a catalyst component for addition polymerization comprising said contact product; a catalyst for addition polymerization obtained by a process comprising the step of contacting said catalyst component with a compound of a metal selected from the group consisting of metals of the Groups 3 to 12 and Lanthanide Series of the Periodic Table, and optionally an organoaluminum compound; and a process for producing an addition polymer comprising the step of polymerizing an addition polymerizable monomer in the presence of said catalyst.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: August 1, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Kazuo Takaoki
  • Patent number: 7081427
    Abstract: A solid catalyst component for olefin polymerization comprising titanium, magnesium and a compound of the general formula (I) wherein R1 and R2 are independently a C3 straight or branched hydrocarbon group, R3 is hydrogen or a C1-4 straight hydrocarbon group, R4 is a C1-4 straight or branched hydrocarbon group or a C3-4 aliphatic cyclic hydrocarbon group when R3 is hydrogen, R4 is the same C1-4 straight hydrocarbon group as R3 when R3 is a C1-4 straight hydrocarbon group, and n is an integer of 1 to 10. A catalyst for olefin polymerization, containing this catalyst component, obtains a high activity with high stereospecificity.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: July 25, 2006
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Nobuhiro Yabunouchi, Takanori Sadashima, Hideo Funabashi