Abstract: A process for continuously regenerating catalyst particles comprising: passing deactivated catalyst particles downwards in sequence through the first coke-burning zone, second coke-burning zone, oxychlorination zone, and calcination zone in the regenerator, wherein the catalyst particles are contacted with the regeneration gas from the second coke-burning zone, the supplemented dry air, and an inert gas in the first coke-burning zone; introducing an oxygen-containing regeneration gas from the second coke-burning zone into the regenerator, wherein said gas is contacted with the catalyst particles from the first coke burning zone; withdrawing the regeneration gas from the regenerator through the first coke-burning zone and, after the recovery system, recycling it to the second coke-burning zone. The regeneration gas may pass the catalyst bed in either a centrifugal or centripetal way.
Type:
Grant
Filed:
April 18, 2001
Date of Patent:
May 16, 2006
Assignees:
China Petrochemical Corporation, Research Institute of Petroleum Processing, Sinopec
Inventors:
Rendian Zhao, Zhihai Zhao, Jin Wang, Lanxin Zhang, Feng Shi, Jinhui Fu
Abstract: A process is disclosed for regenerating a hydrocarbon conversion catalyst comprising zeolite L with ozone. The catalyst is contacted with ozone at a temperature of from about 20 to about 250° C. and a concentration of ozone of from about 0.1 to about 5 mol-%. The catalyst may contain coke. The process at least partially restores the activity of the catalyst. The process is particularly useful for reforming and dehydrocyclodimerization catalysts.
Type:
Grant
Filed:
November 21, 2001
Date of Patent:
May 2, 2006
Assignee:
UOP LLC
Inventors:
Leonid B. Galperin, Laurence O. Stine, Margaret A. Stine, Timur V. Voskoboinikov
Abstract: Disclosed is an apparatus and process for prolonging the residence time of catalyst in a chamber for regenerating catalyst. Spent catalyst, perhaps from an FCC reactor, is introduced into a chamber of a regeneration vessel between lower and higher combustion gas distributors. The velocity of gas from the lower distributor is insufficient to entrain catalyst from the bed, and gas from the higher distributor when combined with gas rising from the lower distributor is sufficient to generate a fast fluidized flow condition. The second distributor elevates the location of the transition from turbulent bed to fast fluidized conditions.
Abstract: A process of activating a fresh catalyst or regenerating a deactivated catalyst which is used in a hydro-oxidation process, preferably, the hydro-oxidation of an olefin in the presence of oxygen and hydrogen to an olefin oxide. The hydro-oxidation catalyst preferably comprises at least one metal selected from gold, silver, the platinum group metals, the lanthanide metals, and combinations thereof, incorporated onto a titanium- , vanadium- , or zirconium-containing support, more preferably, a titanium-containing support, such as titanium oxide or a titanosilicate. The activation or regeneration process involves contacting the fresh catalyst or the deactivated catalyst with ozone.
Type:
Grant
Filed:
December 7, 2000
Date of Patent:
March 28, 2006
Assignee:
Dow Global Technologies Inc.
Inventors:
Deborah H. Parker, Robert G. Bowman, Howard W. Clark, George E. Hartwell, Alex Kuperman
Abstract: A process for the regeneration of a deactivated zeolite beta catalyst such as rare earth promoted zeolite beta catalyst deactivated in the course of an aromatic alkylation reaction. A zeolite beta conversion catalyst deactivated with the deposition of coke is heated to a temperature in excess of 300° C. in an oxygen-free environment. An oxidative regeneration gas is supplied to the catalyst bed with oxidation of a portion of a relatively porous coke component to produce an exotherm moving through the catalyst bed. At least one of the temperature and oxygen content of the gas is progressively increased to oxidize a porous component of the coke. Regeneration gas is supplied having at least one of an increased oxygen content or increased temperature to oxidize a less porous refractory component of the coke. The regeneration process is completed by passing an inert gas through the catalyst bed at a reduced temperature.
Abstract: A method for oxidizing carbon adsorbable organic compounds in a controlled manner within a bed of activated carbon. The bed of activated carbon is exposed to a source of molecular oxygen, such as air, and is controlled within a temperature range whereby the molecular oxygen is slowly oxidizing the activated carbon. Under this controlled set of conditions, the activated carbon will oxidize organic compounds present within the bed of activated carbon. This technique has widespread versatility for the controlled destruction of organic vapors and liquids by activated carbon and applications for the regeneration of spent activated carbons containing previously adsorbed organic compounds.
Abstract: The invention relates to a process for converting an oxygenate feedstock into an olefin product stream comprising (a) contacting an oxygenate feedstock with a molecular sieve catalyst in a reactor under conditions effective to convert the feedstock into an olefin product stream and to form carbonaceous deposits on the catalyst; (b) contacting at least a portion of the catalyst having said carbonaceous deposits with an oxygen containing gas under conditions effective to obtain a regenerated catalyst having a reduced carbonaceous deposit level and having an increased molecular oxygen content; (c) removing at least 60% by volume of said molecular oxygen from the regenerated catalyst based upon the total volume of molecular oxygen; (d) returning said regenerated catalyst to said reactor; and (e) repeating steps (a)–(d).
Type:
Grant
Filed:
March 24, 2004
Date of Patent:
November 15, 2005
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
James H. Beech, Jr., Cor F. Van Egmond, Teng Xu, James R. Lattner
Abstract: A process for the regeneration of a zeolite catalyst which comprises treating the catalyst thermally in the presence of a gas stream at temperatures above 120° C., the weight-based residence time of the gas stream over the catalyst during the thermal treatment being greater than 2 hours.
Type:
Grant
Filed:
September 11, 2001
Date of Patent:
October 25, 2005
Assignee:
BASF Aktiengesellschaft
Inventors:
Joaquim Henrique Teles, Alwin Rehfinger, Peter Bassler, Anne Wenzel, Norbert Rieber, Ulrich Müller, Peter Rudolf
Abstract: A stripper and a stripping process for removing the flue gas carried by regenerated catalyst. A cylindrical stripper mainly comprises a degassing pipe at the longitudinal axis, a horizontal pipe connected with the lower end of the degassing pipe, several sets of inner annular baffles and outer annular baffles arranged in alternative arrangement along the vertical direction. Inner annular baffles are fixed on the degassing pipe, outer annular baffles are fixed on the inner wall of the cylinder. The degassing pipe has holes below each set of the inner annular baffles. The regenerated catalyst enters the stripper from the upper part, comes into a countercurrent and crosscurrent contact with steam from the annular steam conduit, and the stripped regenerated catalyst leaves the stripper from the bottom.
Type:
Grant
Filed:
January 29, 2004
Date of Patent:
September 6, 2005
Assignees:
China Petroleum & Chemical Corp., Research Institute of Petroleum
Inventors:
Weimin Lu, Xieqing Wang, Xiaoxiang Zhong, Songnian Li
Abstract: The present invention provides a catalytic cracking process. The process includes introducing at least one species of a natural or synthetic residuum containing feedstock and a catalyst into a catalytic cracker reaction zone, and thereafter cracking the feedstock into a lower molecular weight gaseous product and spent cracking catalyst with hydrocarbonaceous product deposited thereon. Among others, the lower molecular weight gaseous product includes ethylene or propylene. The spent cracking catalyst obtained from the catalytic cracker reaction zone may then be regenerated using a first and a second regeneration zone. The first regeneration zone may be operated in an oxidizing mode resulting in a remaining coke of reduced hydrogen content which lowers the moisture content of flue gas in subsequent regeneration zones.
Abstract: A process for regenerating a dehydrogenation catalyst comprises the steps (a)-(f): (a) flushing with inert gas at a pressure of from 0.5 to 2.0 bar and a gas hourly velocity of from 1000 to 50 000 h?1; (b) passing an oxygen-containing gas mixture comprising an inert gas through the catalyst at a pressure of from 2 to 20 bar and a gas hourly velocity of from 1000 to 50 000 h?1 for from 0.25 to 24 hours while increasing the oxygen concentration stepwise or continuously from an initial value of from 0.01 to 1% by volume of O2 to a final value of from 10 to 25% by volume of O2; (c) optionally passing an oxygen-containing gas mixture comprising an inert gas through the catalyst at a pressure of from 0.5 to 20 bar and a gas hourly velocity of from 10 to 500 h?1 for from 0.25 to 100 h, with the oxygen concentration being from 10 to 25% by volume of O2; (d) optionally changing the pressure repeatedly, rapidly and in opposite directions by a factor of from 2 to 20 within the range from 0.
Type:
Grant
Filed:
December 3, 2001
Date of Patent:
July 12, 2005
Assignee:
BASF AG
Inventors:
Goetz-Peter Schindler, Werner Magin, Klaus Harth
Abstract: The present invention provides a method of producing a synthesis gas from a regeneration of a spent cracking catalyst. The method includes introducing a spent cracking catalyst into a first regeneration zone in a presence of a first atmosphere comprising a first oxygen containing gas at a first regeneration temperature. For example, a temperature that does not exceed about 1400° F., and more preferable, a temperature that ranges from about 1150° F. to about 1400° F., may be used as the first regeneration temperature. The method further includes introducing the spent cracking catalyst from the first regeneration zone into a second regeneration zone. The spent cracking catalyst is introduced into the second regeneration zone in a presence of a second atmosphere comprising a second oxygen containing gas and a carbon dioxide rich stream, and at a second regeneration temperature substantially greater than the first regeneration temperature.
Abstract: In a reforming catalyst apparatus provided with a reforming catalyst for forming a hydrogen rich reformed gas by a reforming reaction of the fuel with water, the catalyst performance can be recovered by heating the catalyst within a temperature ranging from 500° C. to 800° C. while supplying said fuel and air to the catalyst. This method allows recovery of the catalyst performance without demounting the catalyst from the reforming catalyst apparatus and allows providing the reforming catalyst with a long service life.
Type:
Grant
Filed:
March 26, 2002
Date of Patent:
June 14, 2005
Assignees:
Honda Giken Kogyo Kabushiki Kaisha, Mitsubishi Gas Chemical Co., Inc.
Abstract: An in situ process for conducting regeneration of spent hydrocarbon synthesis catalyst. Regenerated, but not yet re-activated, catalyst (15) may be introduced into an operating HCS reactor (1) that has catalyst rejuvenation means (14). Any combination of a fresh, activated catalyst, a fresh, passivated catalyst or short-term or long-term deactivated catalysts may already be present in the HCS reactor (1). The regenerated, but not yet re-activated catalyst is activated in the HCS reactor (1) with rejuvenation means (14) at normal process conditions. The HCS reactor (1) receives syngas through the inlet line (3) and releases liquid hydrocarbons through outlet line (4) and gaseous hydrocarbon and unreacted syngas through the offgas line (2). Catalyst is removed from the HCS reactor (1) through the slipstream line (5) and into a filtration unit (6) which is fed with a stripping fluid (7). The filtered catalyst proceeds to the regeneration unit (9) which is fed a regenerative fluid (10).
Type:
Grant
Filed:
November 13, 2001
Date of Patent:
May 31, 2005
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Stuart Leon Soled, Joseph Ernest Baumgartner, Gabor Kiss
Abstract: Used titanium-containing silicon oxide catalysts are regenerated by heating the used catalyst at a temperature of at least 400° C. in the presence of a oxygen-containing gas stream, followed by impregnation with a titanium source, and then calcining the impregnated catalyst to form a reactivated catalyst.
Abstract: A process for the preparation of a catalyst support material involving the steps of: (a) subjecting a used titania-on-silica catalyst to a decoking treatment, (b) washing the decoked catalyst with a washing liquid selected from an aqueous solution of a mineral acid, an aqueous solution of an ammonium salt and combinations thereof, and (c) drying and calcining the washed and decoked catalyst to yield the catalyst support material. The support material thus obtained is suitably used as support material for titania in a heterogeneous catalyst for the epoxidation of olefins into alkylene oxides.
Type:
Grant
Filed:
January 19, 2001
Date of Patent:
March 1, 2005
Assignee:
Shell Oil Company
Inventors:
Mark Crocker, Carl Johan Gerrit Van Der Grift, Johannes Jacobus Maria Van Vlaanderen
Abstract: Solvent extraction is used to remove wax and contaminants from an iron-based Fischer-Tropsch catalyst in a natural circulation continuous-flow system. The wax-free catalyst is then subjected to controlled oxidation to convert the iron to its initial oxidized state, Fe2O3. Reactivation of the oxide catalyst precursor is carried out by addition of synthesis gas.
Type:
Grant
Filed:
December 4, 2003
Date of Patent:
January 4, 2005
Assignee:
Rentech, Inc.
Inventors:
Belma Demirel, Mark S. Bohn, Charles B. Benham, James E. Siebarth, Mark D. Ibsen
Abstract: In the regeneration of a cracking catalyst in a regeneration zone operated in a partial combustion mode, NH3 and HCN in the regenerator flue gas are reduced by incorporating into the regenerator precious metals such as ruthenium, rhodium, iridium, or mixtures thereof.
Abstract: There is provided a process for regenerating the activity of used metal catalysts for the hydrogenation of carbon monoxide comprising decreasing the hydrocarbon content thereof, calcining under an oxidant-containing atmosphere, impregnating with a solution of at least one of a metal compound, calcining under an oxidant-containing atmosphere and activating by contacting with a hydrogen-contacting gas at elevated temperatures to form an active catalyst. The process regenerates and enhances both supported and dispersed active metal (DAM) catalysts. Used catalysts enhanced by the process are initially treated to decrease their hydrocarbon content. The treatment may be carried out in a single reactor, or by carrying out up to all steps after catalyst may be withdrawn from a reactor and returned to at least one reactor, both preferably during operation thereof. Up to all steps may be effected in a subsequent reactor, or in specialized apparatus.
Type:
Grant
Filed:
January 29, 2002
Date of Patent:
October 5, 2004
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Michel Daage, Russell John Koveal, Min Chang
Abstract: This invention is directed to controlling regenerator temperature in an oxygenate to olefin process. Because a significant amount of heat can produced in the regenerator during the regeneration process, at least a portion of the heat must be removed to keep the system from getting too hot. This invention removes heat during the regeneration of the catalyst, using appropriate circulation of catalyst between the reactor and the regenerator. Sufficient circulation can eliminate the need for the use of a catalyst cooler in the regeneration system.
Type:
Application
Filed:
March 28, 2003
Publication date:
September 30, 2004
Inventors:
James R. Lattner, Keith Holroyd Kuechler, Nicolas P. Coute, Paul N. Chisholm
Abstract: There is provided a process for renewing the activity of supported metal catalysts for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons comprising decreasing the hydrocarbon content of the catalyst, preferably by contact with hydrogen-containing gas at elevated temperatures, impregnating under a non-oxidizing atmosphere with a solution of at least one of an ammonium salt and an alkyl ammonium salt, optionally in combination with up to five moles of ammonia per liter of solution to the point where it has absorbed a volume of solution equal to at least about 10% of its calculated pore volume; oxidizing the catalyst with a gaseous oxidant in the presence of the impregnating solution and activating the catalyst by reduction with hydrogen at elevated temperatures. Optionally, the catalyst is calcined after the oxidation step, and passivated after the activation step.
Type:
Grant
Filed:
January 29, 2002
Date of Patent:
September 7, 2004
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Michel Daage, Russell John Koveal, Janet Renee Clark, David Owen Marler
Abstract: A process for enhancing metal catalysts for carbon monoxide hydrogenation comprising reducing the catalyst so that at least a portion is in the metallic state, impregnating under a non-oxidative atmosphere with a solution of a salt of at least one metal, optionally in combination with at least one of an ammonium salt, an alkyl ammonium salt, a weak organic acid and ammonia, oxidizing with a gaseous oxidant in the presence of the impregnating solution, and reducing to form an active catalyst. Used catalysts enhanced by the process are initially treated to decrease their hydrocarbon content. The treatment may be carried out in a single reactor, or by carrying out up to all steps after catalyst may be withdrawn from a reactor and returned to at least one reactor, both preferably during operations. Up to all steps may be effected in a subsequent reactor, or in specialized apparatus.
Type:
Grant
Filed:
January 29, 2002
Date of Patent:
August 17, 2004
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Russell John Koveal, Michel Daage, Charles Harrison Mauldin, Janet Renee Clark
Abstract: There is provided a process for hydrocarbon synthesis wherein a supported metal catalyst for hydrogenating carbon monoxide to form a mixture of hydrocarbons is regenerated by decreasing its hydrocarbon content, impregnating under a non-oxidative atmosphere with a solution of at least one member selected from the group consisting of ammonium salts, alkyl ammonium salts and weak organic acids, optionally including ammonia, oxidizing with a gaseous oxidant in the presence of the impregnating solution, activating the catalyst by reduction with hydrogen at elevated temperatures and reusing the catalyst. The treatment may be carried out in a single reactor, or by carrying out up to all steps after catalyst has been withdrawn therefrom and returned to at least one reactor. Up to all steps subsequent to decreasing the hydrocarbon content may be effected in a subsequent reactor, or in specialized apparatus.
Type:
Grant
Filed:
January 29, 2002
Date of Patent:
June 22, 2004
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Russell John Koveal, Michel Daage, Eric Baochun Shen
Abstract: There is provided a process for renewing the activity of used, supported metal catalysts for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons comprising decreasing the hydrocarbon content of the catalyst, impregnating said catalyst under an non-oxidative atmosphere with a solution at least one weak organic acid, preferably a mono- or di-carboxylic acid, to the point where it has absorbed a volume of said solution equal to at least about 10% of its calculated pore volume, oxidizing the catalyst with a gaseous oxidant in the presence of the impregnating solution and activating the catalyst by reduction with hydrogen at elevated temperatures. Optionally, the catalyst is calcined after the oxidation step, and passivated after the activation step. A preferred means of decreasing the hydrocarbon content of the catalyst is contacting it with a hydrogen-containing gas at elevated temperatures.
Type:
Grant
Filed:
January 29, 2002
Date of Patent:
June 22, 2004
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Janet Renee Clark, Russell John Koveal, Michel Daage
Abstract: A process for activating a supported metal catalyst or catalyst precursor useful for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons, comprising reducing with a hydrogen-containing gas at elevated temperature so that at least a portion is in the metallic state, impregnating under a non-oxidizing atmosphere with a solution of at least one member selected from the group consisting of ammonium salts, alkyl ammonium salts and weak organic acids, optionally further including ammonia, to the point where it has absorbed a volume of solution equal to at least about 10% of its calculated pore volume, oxidizing with a gaseous oxidant in the presence of the impregnating solution and reducing with hydrogen-containing gas at elevated temperatures to form an active catalyst. The steps beginning with the impregnation may be repeated. Optionally, the catalyst may be calcined after the oxidation step and/or passivated after activation.
Type:
Grant
Filed:
January 29, 2002
Date of Patent:
June 22, 2004
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Janet Renee Clark, Michel Daage, Russell John Koveal
Abstract: Transition metals may be recovered from a salt-containing mixture containing at least one transition metal compound, salts, and organic compounds by separating from the salt-containing mixture a mixture of the transition metal compound and the salts. This mixture, together with any organic impurities, is introduced into a combustion zone, and the flue gas/salt mixture leaving the combustion zone is quenched with water. The combustion residue, containing the transition metal, is separated from the resulting quench solution, dried, and converted to fresh catalyst.
Type:
Grant
Filed:
February 21, 2001
Date of Patent:
June 8, 2004
Assignee:
Degussa AG
Inventors:
Frank Bauer, Uwe Prange, Christoph Theis
Abstract: The present invention relates to a process facilitating the regeneration of a catalyst based on a zeolite, employed in an acylation reaction.
Type:
Application
Filed:
November 14, 2003
Publication date:
May 27, 2004
Inventors:
Michel Spagnol, Laurent Gilbert, Anne-Marie Le Govic
Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOx CO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.
Abstract: Used titanium-containing silicon oxide catalysts are regenerated by heating the used catalyst at a temperature of at least 400° C. in the presence of a oxygen-containing gas stream, followed by impregnation with a titanium source, and then calcining the impregnated catalyst to form a reactivated catalyst.
Abstract: A process for regenerating a zeolite catalyst comprises the following stages:
(I) Heating a partially or completely deactivated catalyst to 250-600° C. in an atmosphere which contains less than 2% by volume of oxygen,
(II) treating the catalyst at from 250 to 800° C., preferably from 350 to 600° C., with a gas stream which contains from 0.1 to 4% by volume of an oxygen-donating substance or of oxygen or of a mixture of two or more thereof, and
(III) treating the catalyst at from 250 to 800° C., preferably from 350 to 600° C., with a gas stream which contains from more than 4 to 100% by volume of an oxygen-donating substance or of oxygen or of a mixture of two or more thereof.
Type:
Grant
Filed:
February 4, 2002
Date of Patent:
March 23, 2004
Assignee:
BASF Aktiengesellschaft
Inventors:
Georg Heinrich Grosch, Ulrich Mueller, Andreas Walch, Norbert Rieber, Wolfgang Harder
Abstract: The present invention relates to a process for the preparation of synthesis gas (i.e., a mixture of carbon monoxide and hydrogen), typically labeled syngas. More particularly, the present invention relates to a regeneration method for a syngas catalyst. Still more particularly, the present invention relates to the regeneration of syngas catalysts using a re-dispersion technique. One embodiment of the re-dispersion technique involves the treatment of a deactivated syngas catalyst with a re-dispersing gas, preferably a carbon monoxide-containing gas such as syngas. If necessary, the catalyst is then exposed to hydrogen for reduction and further re-dispersion.
Type:
Application
Filed:
August 15, 2002
Publication date:
February 19, 2004
Applicant:
Conoco Inc.
Inventors:
Daxiang Wang, Baili Hu, Yaming Jin, Harold A. Wright
Abstract: The present invention relates to a process for passivating pyrophorous solids by using nitrogen, carbon dioxide and oxygen under closely defined conditions to obtain a uniformly passivated solid.
Type:
Grant
Filed:
November 30, 2001
Date of Patent:
February 17, 2004
Assignee:
Kataleuna GmbH Catalysts
Inventors:
Peter Birke, Reinhard Geyer, Wigbert Himmel, Jurgen Hunold, Wolfgang Kogler, Rainer Schodel
Abstract: A process to regenerate metal oxide desulfurization sorbents using an oxidizing and reducing atmosphere. The sorbents may be mono- or multi-metallic in nature, and preferably comprise Cu, Ni and/or Co. If desired, secondary metals may be incorporated to increase regeneration efficiency and/or capacity. Other additives may be used to suppress hydrocarbon cracking. A sorbent containing Zn may be combined with an Fe, Co, Ni, Mo, or W catalyst or a noble metal catalyst and combinations thereof.
Type:
Grant
Filed:
July 21, 2000
Date of Patent:
November 18, 2003
Assignee:
ExxonMobil Research and Engineering Company
Inventors:
Jingguang G. Chen, Leo D. Brown, William C. Baird, Jr., Gary B. McVicker, Edward S. Ellis, Michele S. Touvelle, Darryl P. Klein, David E. W. Vaughan
Abstract: A deactivated sorbent composition is reactivated by contacting the deactivated sorbent with a reducing stream under activation conditions sufficient to reduce the amount of sulfates associated with the sorbent composition.
Type:
Grant
Filed:
December 19, 2001
Date of Patent:
November 18, 2003
Assignee:
ConocoPhillips Company
Inventors:
Glenn W. Dodwell, Ronald E. Brown, Robert W. Morton, Jason J. Gislason
Abstract: A process of activating a fresh catalyst or regenerating a deactivated catalyst which is used in a hydro-oxidation process, preferably, the hydro-oxidation of an olefin in the presence of oxygen and hydrogen to an olefin oxide. The hydro-oxidation catalyst preferably comprises at least one metal selected from gold, silver, the platinum group metals, the lanthanide metals, and combinations thereof, incorporated onto a titanium- , vanadium- , or zirconium-containing support more preferably, a titanium-containing support, such as titanium oxide or a titanosilicate. The activation or regeneration process involves contacting the fresh catalyst or the deactivated catalyst with ozone.
Type:
Application
Filed:
September 30, 2002
Publication date:
November 13, 2003
Inventors:
Deborah H. Parker, Robert G. Bowman, Howard W. Clark, George E. Hartwell, Alex Kuperman
Abstract: While contacting under regeneration conditions an oxygen-containing stream with a sorbent comprising a promoter metal and zinc sulfide which has been sulfurized by contact with sulfur-containing hydrocarbons such as cracked-gasolines and diesel fuel, the oxygen partial pressure is controlled in a range of 0.5 to 2.0 psig to minimize sulfation of the sorbent.
Type:
Grant
Filed:
December 19, 2001
Date of Patent:
October 21, 2003
Assignee:
ConocoPhillips Company
Inventors:
Jason J. Gislason, Ronald E. Brown, Robert W. Morton, Glenn W. Dodwell
Abstract: The present invention pertains to a process for regenerating a used additive-based catalyst comprising the step of regenerating the catalyst by contacting it with an oxygen-containing gas at a maximum temperature of 500° C. Preferably, the maximum catalyst temperature during the regeneration step is 300-500° C., more preferably 320-475° C., even more preferably 350-425° C. The regenerated additive-based catalyst obtained with the process according to the invention has a higher activity than an additive-based catalyst regenerated at a higher temperature. Additionally, its activity is also higher than that of a corresponding catalyst, which never contained an additive.
Type:
Grant
Filed:
July 3, 2000
Date of Patent:
October 21, 2003
Assignees:
Akzo Nobel N.V., Nippon Ketjen Co. Ltd.
Inventors:
Sonja Eijsbouts, Franciscus Wilhelmus Houtert, Marcel Adriaan Jansen, Tetsuro Kamo, Frans Lodewijk Plantenga
Abstract: A process for the regeneration of a zeolite catalyst which comprises treating the catalyst thermally in the presence of a gas stream at temperatures above 120° C., the weight-based residence time of the gas stream over the catalyst during the thermal treatment being greater than 2 hours.
Type:
Application
Filed:
March 11, 2003
Publication date:
October 2, 2003
Inventors:
Joaquim Henrique Teles, Alwin Rehfinger, Peter Bassler, Anne Wenzel, Norbert Rieber, Ulrich Muller, Peter Rudolf
Abstract: There is provided a process for hydrocarbon synthesis wherein a supported metal catalyst for hydrogenating carbon monoxide to form a mixture of hydrocarbons is regenerated by decreasing its hydrocarbon content, impregnating under a non-oxidative atmosphere with a solution of at least one member selected from the group consisting of ammonium salts, alkyl ammonium salts and weak organic acids, optionally including ammonia, oxidizing with a gaseous oxidant in the presence of the impregnating solution, activating the catalyst by reduction with hydrogen at elevated temperatures and reusing the catalyst. The treatment may be carried out in a single reactor, or by carrying out up to all steps after catalyst has been withdrawn therefrom and returned to at least one reactor. Up to all steps subsequent to decreasing the hydrocarbon content may be effected in a subsequent reactor, or in specialized apparatus.
Type:
Application
Filed:
January 29, 2002
Publication date:
September 4, 2003
Inventors:
Russell John Koveal, Michel Daage, Eric Baochun Shen
Abstract: A process for enhancing metal catalysts for carbon monoxide hydrogenation comprising reducing the catalyst so that at least a portion is in the metallic state, impregnating under a non-oxidative atmosphere with a solution of a salt of at least one metal, optionally in combination with at least one of an ammonium salt, an alkyl ammonium salt, a weak organic acid and ammonia, oxidizing with a gaseous oxidant in the presence of the impregnating solution, and reducing to form an active catalyst. Used catalysts enhanced by the process are initially treated to decrease their hydrocarbon content. The treatment may be carried out in a single reactor, or by carrying out up to all steps after catalyst may be withdrawn from a reactor and returned to at least one reactor, both preferably during operations. Up to all steps may be effected in a subsequent reactor, or in specialized apparatus.
Type:
Application
Filed:
January 29, 2002
Publication date:
July 31, 2003
Inventors:
Russell John Koveal, Michel Daage, Charles Harrison Mauldin, Janet Renee Clark
Abstract: A process for activating a supported metal catalyst or catalyst precursor useful for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons, comprising reducing with a hydrogen-containing gas at elevated temperature so that at least a portion is in the metallic state, impregnating under a non-oxidizing atmosphere with a solution of at least one member selected from the group consisting of ammonium salts, alkyl ammonium salts and weak organic acids, optionally further including ammonia, to the point where it has absorbed a volume of solution equal to at least about 10% of its calculated pore volume, oxidizing with a gaseous oxidant in the presence of the impregnating solution and reducing with hydrogen-containing gas at elevated temperatures to form an active catalyst. The steps beginning with the impregnation may be repeated. Optionally, the catalyst may be calcined after the oxidation step and/or passivated after activation.
Type:
Application
Filed:
January 29, 2002
Publication date:
July 31, 2003
Inventors:
Janet Renee Clark, Michel Daage, Russell John Koveal
Abstract: There is provided a process for renewing the activity of used, supported metal catalysts for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons comprising decreasing the hydrocarbon content of the catalyst, impregnating said catalyst under an non-oxidative atmosphere with a solution at least one weak organic acid, preferably a mono- or di-carboxylic acid, to the point where it has absorbed a volume of said solution equal to at least about 10% of its calculated pore volume, oxidizing the catalyst with a gaseous oxidant in the presence of the impregnating solution and activating the catalyst by reduction with hydrogen at elevated temperatures. Optionally, the catalyst is calcined after the oxidation step, and passivated after the activation step. A preferred means of decreasing the hydrocarbon content of the catalyst is contacting it with a hydrogen-containing gas at elevated temperatures.
Type:
Application
Filed:
January 29, 2002
Publication date:
July 31, 2003
Inventors:
Janet Renee Clark, Russell John Koveal, Michel Daage
Abstract: The present invention provides a method of producing a synthesis gas from a regeneration of spent cracking catalyst. The method includes introducing a spent cracking catalyst into a first regeneration zone in a presence of a first oxygen and carbon dioxide atmosphere and at a first regeneration temperature. For example, a temperature that does not exceed about 1400° F., and more preferable a temperature that ranges from about 1150° F. to about 1400° F., may be used as the first regeneration temperature. The method further includes introducing the spent cracking catalyst from the first regeneration zone into a second regeneration zone in a presence of a second oxygen and carbon dioxide atmosphere, and producing a synthesis gas from cracking deposits located on the spent cracking catalyst within the second regeneration zone at a second regeneration temperature substantially greater than said first regeneration temperature.
Abstract: This invention provides a method for recovering rhenium oxide from a material containing rhenium by itself or rhenium in combination with some other element, such as an element catalytically active for a catalytic process, such as hydrogenation, oxidation, reforming, and hydrocracking. The method includes conversion of rhenium to a sublimable oxide via oxidation, heating in an oxidizing atmosphere to sublime the oxide as a volatized oxide, and then isolation of rhenium from the volatized oxide.
Type:
Application
Filed:
December 18, 2002
Publication date:
June 26, 2003
Applicant:
ConocoPhillips Company
Inventors:
Joe D. Allison, Nithya Srinivasan, Sriram Ramani
Abstract: During regeneration of a sulfurized sorbent, the oxygen partial pressure in the regeneration zone is controlled to minimize sulfation of the sorbent.
Type:
Application
Filed:
December 19, 2001
Publication date:
June 19, 2003
Inventors:
Jason J. Gislason, Ronald E. Brown, Robert W. Morton, Glenn W. Dodwell
Abstract: A process for regenerating a spent catalyst having coke deposits thereon in a catalyst regeneration vessel having a dense phase and a dilute phase, wherein the process comprises the steps of: (a) contacting the spent catalyst with a primary oxygen-containing gas in the dense phase, thereby combusting the coke, resulting in the formation of a combustion gas comprising nitrogen oxides and carbon monoxide which further reacts, thus reducing a majority of the nitrogen oxides to form elemental nitrogen; and (b) contacting the combustion gas with a secondary oxygen-containing gas, and typically a shield gas, at a location just above the interface between the dense phase and the dilute phase and also in the dilute phase, thereby oxidizing the remaining CO to CO2 without significant temperature rise in the dilute phase due to the after burn.
Type:
Grant
Filed:
March 21, 2001
Date of Patent:
June 17, 2003
Assignee:
The BOC Group, Inc.
Inventors:
Satish S. Tamhankar, Kirk Walton Limbach, Subodh Ganguly
Abstract: A method for the treatment of catalyst or catalyst support material in an apparatus in which the treatment is carried out continuously in such a way that the physical and/or chemical conditions change during entry of the catalyst or catalyst support material into the apparatus and/or during exit thereof from the apparatus and/or the catalyst or catalyst support material is transported in the apparatus through zones (5, 6, 7) having different physical and/or chemical conditions.
Type:
Grant
Filed:
March 27, 2000
Date of Patent:
May 6, 2003
Assignee:
Basell Polyolefins GmbH
Inventors:
Paulus De Lange, Rainer Karer, Philipp Rosendorfer, Kaspar Evertz, Wolfgang Micklitz, Hans-Jacob Feindt
Abstract: During the regeneration of a sulfurized sorbent comprising zinc aluminate, a promoter metal and zinc sulfide by contact with an oxygen-containing stream to convert at least a portion of said zinc sulfide to zinc oxide the average sulfur dioxide partial pressure in the regeneration zone is controlled within the range of from about 0.1 to about 10 psig to minimize sulfation of the sorbent.
Type:
Grant
Filed:
December 19, 2001
Date of Patent:
April 8, 2003
Assignee:
Phillips Petroleum Company
Inventors:
Jason J. Gislason, Ronald E. Brown, Robert W. Morton, Glenn W. Dodwell
Abstract: Process for the preparation of a catalyst support material comprising the steps of: (a) subjecting a used titania-on-silica catalyst to a decoking treatment, (b) washing the decoked catalyst with a washing liquid selected from an aqueous solution of a mineral acid, an aqueous solution of an ammonium salt and combinations thereof, and (c) drying and calcining the washed and decoked catalyst to yield the catalyst support material. The support material thus obtained is suitably used as support material for titania in a heterogeneous catalyst for the epoxidation of olefins into alkylene oxides.
Type:
Application
Filed:
July 18, 2002
Publication date:
February 13, 2003
Inventors:
Mark Crocker, Carl John Gerrit Van Der Grift, Johnnes Jacobus Maria Van Vlaaderen