Using Extraneous Nonhydrocarbon Agent, E.g., Catalyst, Etc. Patents (Class 585/520)
  • Publication number: 20120016097
    Abstract: The invention relates to olefin oligomerization methods and methods for reducing/inhibiting fouling in olefin oligomerization reactions comprising: contacting, in an oligomerization reactor (e.g., under oligomerization conditions), an alpha-olefin feed, a catalyst having an olefin selectivity of at least 90 mol % to a desired oligomerization product, a polymer anti-foulant, and optionally a diluent; selectively producing an effluent comprising the desired oligomerization product, unreacted olefin, and alpha-olefin-based polymer byproduct that causes fouling. The amount of polymer anti-foulant can be chosen to limit fouling to ?20 g/kg desired oligomerization product, to remediate ?3 grams fouled polymer/kg desired oligomerization product, and/or to reduce/inhibit polymer fouling by ?10% over a selective oligomerization with substantially no added polymer anti-foulant. Advantageously, desired oligomerization product so obtained can also be polymerized/copolymerized with an alpha-olefin such as ethylene.
    Type: Application
    Filed: March 27, 2009
    Publication date: January 19, 2012
    Inventors: Michael W. Weber, James R. Lattner, Laughlin G. Mccullough, Randell W. Dickey, Steven D. Brown, Peter N. Loezos
  • Patent number: 8093439
    Abstract: The present invention relates to a method for oligomerization or polymerization of ethylene and/or alpha-olefins utilizing reactor equipment and other equipment wherein starting material comprising monomer(s), catalyst, cocatalyst and solvent is transferred to the reactor equipment via first piping, and product material comprising oligomer and/or polymer, non-reacted monomer(s), catalyst, cocatalyst and solvent is discharged from the reactor equipment via second piping, characterized in that the first piping, second piping, reactor equipment and/or other equipment are flushed with a product fraction obtained by said or a respective previous method prior to and/or after that oligomerization or polymerization method.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: January 10, 2012
    Assignees: Saudi Basic Industries Corporation, Linde AG
    Inventors: Richard Schneider, Peter M. Fritz, Sebastian Muschelknautz, Heinz Bölt, Talal Ali, Fuad Mosa
  • Publication number: 20110319689
    Abstract: A process for producing hydrocarbon products, including: a) operating a process unit comprising a liquid catalyst in a first mode; b) adjusting a molar ratio of olefin to HCl; and c) operating in a second mode; wherein the first mode and the second mode are different, and the first mode and the second mode are selected from a distillate mode and a lubricant mode. Also, a process for making distillate and lubricant, including: adjusting a molar ratio of olefin to HCl in an oligomerization reactor to provide product selectivity; wherein decreasing the molar ratio provides a higher amount of distillate and increasing the molar ratio provides a higher amount of lubricant. Additionally, a process unit, having: a) an oligomerization reactor; and b) a control system that enables the reactor to be operated in a distillate mode and in a lubricant mode; and wherein the reactor can switch between modes.
    Type: Application
    Filed: June 28, 2010
    Publication date: December 29, 2011
    Inventor: Sven Ivar Hommeltoft
  • Patent number: 8080699
    Abstract: A final polymer product is formed using a two-stage process and system. In the first stage, a catalyst system is used to polymerize an alpha-olefin monomer to form an effluent. In the second stage, additional alpha-olefin monomer is supplied and is polymerized in the presence of the effluent from the first stage. The second stage produces the final polymer product, which may have a lower molecular weight and viscosity than the polymer formed in the first stage. The final polymer product may be used as a base stock for lubricant compositions.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: December 20, 2011
    Assignee: Chemtura Corporation
    Inventors: Daniel C. Knowles, Jesus R. Fabian
  • Patent number: 8076523
    Abstract: This invention relates to a process for the oligomerization of at least one olefinic compound in the form of an olefin or a compound including art olefinic moiety by contacting the at least one olefinic compound with at least two different catalysis, namely a tetramerization catalyst and a further oligomerization catalyst. The tetramerization catalyst comprises a combination of a source of a transition metal and a ligating compound of the formula (R1)mX1(Y)X2(R2)n. The invention also relates to an oligomerization catalyst comprising the combination of (i) source of transition metal for both a tetramerization catalyst and a trimerization catalyst; (ii) a ligating compound for a tetramerization catalyst: (iii) a different ligating compound for a trimerization catalyst: and (iv) optionally an activator.
    Type: Grant
    Filed: June 13, 2005
    Date of Patent: December 13, 2011
    Assignee: Sasol Technology (PTY) Limited
    Inventors: Annette Bollmann, Hulisani Maumela, Kevin Blann
  • Patent number: 8076524
    Abstract: The present invention relates to a method for preparing olefin comonomers from ethylene. The comonomer generated can be used in a subsequent process, such as a polyethylene polymerization reactor. The comonomer generated can be transported, optionally without isolation or storage, to a polyethylene polymerization reactor. One method includes the steps of: feeding ethylene and a catalyst in a solvent/diluent to one or more comonomer synthesis reactors; reacting the ethylene and the catalyst under reaction conditions sufficient to produce an effluent comprising a desired comonomer; forming a gas stream comprising unreacted ethylene, and a liquid/bottoms stream comprising the comonomer, optionally by passing the effluent to one or more downstream gas/liquid phase separators; and purifying at least a portion of said liquid/bottoms stream by removing at least one of solid polymer, catalyst, and undesirable olefins therefrom.
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: December 13, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James R. Lattner, John F. Walzer, Jr., Krishnan Sankaranarayanan, John Scott Buchanan, Milind Bholanath Ajinkya, Stephen M Wood, Anastasios I Skoulidas, Jay L Reimers, Timothy Daniel Shaffer
  • Patent number: 8071835
    Abstract: The invention is directed to a process for producing polyolefins by one or more homogeneous or colloidal polymerization catalyst wherein residual catalyst is removed by using a solid sorbent.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: December 6, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Margaret May-Som Wu, Norman Yang, Mark Paul Hagemeister, Shakeel Tirmizi
  • Patent number: 8067655
    Abstract: This invention is a process for producing diisobutylene from isobutylene. The process comprises first contacting a sulfonic acid resin with a reaction feed comprising isobutylene and tertiary butyl alcohol to produce a product stream comprising diisobutylene, isobutylene, tertiary butyl alcohol, and water. The product stream is distilled to produce a first overhead stream comprising water and isobutylene and a first bottoms stream comprising diisobutylene and tertiary butyl alcohol. Water is separated from the first overhead stream, and the resulting isobutylene-enriched stream is recycled back to the reaction step. The first bottoms stream is distilled to produce a second overhead stream comprising tertiary butyl alcohol and a bottoms product stream comprising diisobutylene.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: November 29, 2011
    Assignee: Lyondell Chemical Technology, L.P.
    Inventors: Natalie C. M. B. Nichols, Christopher P. Renaudo, David W. Leyshon
  • Patent number: 8049052
    Abstract: A method of deactivate a catalyst system is described. The method may include contacting a reactor effluent comprising a catalyst system, an oligomerized olefin, and diluent with a kill agent to at least partially deactivate the catalyst system, separating the reactor effluent into one or more first streams comprising oligomerized olefin and diluent, the one or more first streams being substantially devoid of the at least partially deactivated catalyst, and a second stream comprising the deactivated catalyst; and contacting the second stream with a quench agent.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: November 1, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Bruce E Kreischer, Orson L Sydora, Ronald D Knudsen
  • Publication number: 20110213190
    Abstract: The invention describes a process for oligomerization of the olefins into compounds or into a mixture of compounds of general formula CpH2p with 4?p?80 that implements a catalytic composition that comprises at least one organometallic complex of an element of group IV that is selected from among titanium, zirconium, or hafnium, whereby said organometallic complex contains at least one aryloxy-type (or phenyloxy-type) ligand that is functionalized by a heteroatom that is selected from among nitrogen, oxygen, phosphorus or sulfur or by an aromatic group.
    Type: Application
    Filed: April 14, 2008
    Publication date: September 1, 2011
    Applicant: IFP
    Inventors: Jean-Benoit Cazaux, Lionel Magna, Lucien Saussine
  • Publication number: 20110207977
    Abstract: A method of producing an ?-olefin oligomer composition of the present invention is a method of producing an ?-olefin oligomer composition, the method including the step of causing the molecules of an ?-olefin to react with each other with a specific catalyst in the presence of hydrogen.
    Type: Application
    Filed: October 27, 2009
    Publication date: August 25, 2011
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Shinjiro Fujikawa, Kiyohiko Yokota, Masaki Okano, Minako Tsuji
  • Patent number: 8003839
    Abstract: The present invention relates to an in-line method for generating comonomer, from monomer, such as ethylene. The comonomer generated is stored prior to transporting to a polyethylene polymerization reactor. The in-line method includes the steps of providing an in-line comonomer synthesis reactor and a downstream gas/liquid phase separator prior to the polymerization reactor; feeding ethylene monomer and a catalyst in a solvent and/or diluent to the comonomer synthesis reactor; reacting the ethylene monomer and the catalyst in solvent and/or diluent under reaction conditions to produce an effluent stream including ethylene monomer and comonomer; passing the effluent stream from the comonomer synthesis reactor to the downstream gas/liquid phase separator to separate a gas stream from a bottom stream, wherein the gas stream is a mixture of ethylene monomer and comonomer; and passing the gas stream to the polymerization reactor to provide the necessary comonomer input.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: August 23, 2011
    Assignee: Exxonmobil Chemical Patents Inc.
    Inventors: John Scott Buchanan, Krishnan Sankaranarayanan, Milind B. Ajinkya, Stephen M. Wood, Anastasios I. Skoulidas, James R. Lattner, John F. Walzer
  • Patent number: 7989669
    Abstract: This invention is directed to a process for producing one or more olefins from an oxygenate feed. According to the invention, an oxygenate stream is provided and a recycle stream is added to the oxygenate stream to form a feed stream to an oxygenate-to-olefin conversion system. The recycle stream comprises (i.e., contains) propane and dimethyl ether.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: August 2, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gerald G. McGlamery, Jr., James H. Beech, Jr., Michael P. Nicoletti, Cornelis F. Van Egmond
  • Patent number: 7989668
    Abstract: Nitrogen-containing Lewis bases act as poisons for molecular sieve catalysts used in oligomerisation reactions. A lowering of their presence in the feed prior to the contacting thereof with the molecular sieve brings a significant extension of catalyst life. Excessive elimination of these poisons may be disadvantageous. Lowering the levels of these catalyst poisons to more manageable concentrations is therefore preferred.
    Type: Grant
    Filed: February 1, 2007
    Date of Patent: August 2, 2011
    Assignee: Exxonmobil Chemical Patents Inc.
    Inventors: John Stephen Godsmark, Georges Marie Karel Mathys, Hubertus Joseph Beckers, Charles Morris Yarbrough, Stephen Harold Brown, Yeo-Meng Lim
  • Patent number: 7989670
    Abstract: This invention relates to processes to produce liquid poly-alpha-olefins (PAOs) having a kinematic viscosity at 100° C. of more than 20 cSt in the presence of a metallocene catalyst with a non-coordinating anion activator and hydrogen.
    Type: Grant
    Filed: January 22, 2007
    Date of Patent: August 2, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Margaret May-Som Wu, Catalina L. Coker, John F. Walzer, Jr., Peijun Jiang, Steven P. Rucker
  • Publication number: 20110178348
    Abstract: A process for the preparation of a synthetic predominantly single carbon number hydrocarbon fluid comprises the steps of: contacting an alpha olefin having a carbon number of 4 to 30 with a single site catalyst under conditions effective to produce reactive hydrocarbon oligomers that contain reactive double bonds and comprising predominantly dimers, trimers, and tetramers wherein at least 10 weight percent of such reactive hydrocarbon oligomers at least one of trimers and tetramers; separating at least one of said trimers and tetramers in said reactive hydrocarbon oligomers; dimerizing said separated one of said trimers tetramers by contacting said separated one of said trimers or tetramers with a dimerization catalyst thereby producing an unsaturated synthetic hydrocarbon fluid; and contacting said unsaturated synthetic hydrocarbon fluid with hydrogen in the presence of a hydrogenation catalyst thereby producing a synthetic hydrocarbon fluid having predominantly single carbon number.
    Type: Application
    Filed: January 19, 2010
    Publication date: July 21, 2011
    Inventors: William J. HEILMAN, Yajnanarayana Halmuthur Jois, Abraham Robert De Kraker, Wei Song
  • Patent number: 7982085
    Abstract: The present invention relates to an in-line method for generating comonomer from monomer, such as ethylene. The comonomer generated is directly transported, without isolation or storage, to a polyethylene polymerization reactor. The in-line method includes the steps of providing an in-line comonomer synthesis reactor and a downstream gas/liquid phase separator prior to the polymerization reactor; feeding ethylene monomer and a catalyst in a solvent and/or diluent to the comonomer synthesis reactor; reacting the ethylene monomer and the catalyst in solvent and/or diluent under reaction conditions to produce an effluent stream including ethylene monomer and comonomer; passing the effluent stream from the comonomer synthesis reactor to the downstream gas/liquid phase separator to separate a gas stream from a bottom stream, wherein the gas stream is a mixture of ethylene monomer and comonomer; and passing the gas stream to the polymerization reactor to provide the necessary comonomer input.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: July 19, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John Scott Buchanan, Timothy D. Shaffer, James R. Lattner, John F. Walzer
  • Patent number: 7977520
    Abstract: Process for telomerizing noncyclic olefins having at least two conjugated double bonds with at least one nucleophile using a catalyst containing a metal of group 8, 9 or 10 of the Periodic Table of the Elements, wherein the overall telomerization process has a process step of catalyst recycling, in which hydrogen is added via a hydrogen source to the mixture present in this process step.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: July 12, 2011
    Assignee: EVONIX OXENO GmbH
    Inventors: Cornelia Borgmann, Dirk Roettger, Dagmara Ortmann, Reiner Bukohl, Stephan Houbrechts, Franz Nierlich
  • Publication number: 20110137091
    Abstract: In oligomerizing alpha-olefins to produce poly alpha-olefins, the feedstock consists of nonene, or a blend of alpha-olefins comprising nonene. The nonene comprising alpha-olefin feedstock and at least one catalyst are subjected to oligomerization or polymerization conditions in a reactor. Following reaction, the mixture may be subjected to distillations to removed unreacted alpha-olefins and dimers of the alpha-olefins. The resulting product may also be hydrogenated. The final product may also be fractioned to recover at least two fractions of poly alpha-olefins of differing nominal viscosities.
    Type: Application
    Filed: November 8, 2010
    Publication date: June 9, 2011
    Inventors: Norman Yang, Phillip T. Matsunaga, Maria C.B. Goze
  • Patent number: 7956003
    Abstract: The present invention discloses catalyst components based on ferricinium ligands, their method of preparation and their use in the polymerisation of olefins.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: June 7, 2011
    Assignees: Total Petrochemicals Research Feluy, Centre National de la Recherche Scientifiqaue (CNRS)
    Inventors: Cyril Revault, Olivier Lavastre, Sabine Sirol
  • Patent number: 7956227
    Abstract: Methods of oligomerizing hydrocarbons are disclosed. These methods include contacting olefins with an oligomerization catalyst in an oligomerization zone under oligomerization reaction conditions.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: June 7, 2011
    Assignee: ConocoPhillips Company
    Inventors: Bruce B. Randolph, Jason J. Gislason, M. Bruce Welch, Richard L. Anderson, Dhananjay B. Ghonasgi, Robert W. Morton, Roland Schmidt
  • Patent number: 7943807
    Abstract: The invention relates to a polyalphaolefin formed from a decene and propene and having a branch level greater than 19% and to a process for forming such polyalphaolefins. The invention also relates to a process for forming a polyalphaolefin from at least two monomers, the two monomers comprising a decene and propene, the process comprising the steps of, inter alia, providing a correlation between the total amount of propene used to form the polyalphaolefin and at least one of branch level or viscosity of the polyalphaolefin to make polyalphaolefins comprising decene and propene with predictable branch levels and viscosities.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: May 17, 2011
    Assignee: Chemtura Corporation
    Inventors: Willie Charles Burton, E. Brian Fox
  • Publication number: 20110082323
    Abstract: This disclosure provides for olefin wax oligomer compositions, methods of producing olefin wax oligomer composition, and methods for oligomerizing olefin waxes. This disclosure encompasses metallocene-based olefin wax oligomerization catalyst systems, including those that include a metallocene and an aluminoxane, a metallocene and a solid oxide chemically-treated with an electron withdrawing anion, and a metallocene, a solid oxide chemically-treated with an electron withdrawing anion, and an organoaluminum compound. The olefin wax oligomers prepared with these catalyst systems can decreased needle penetrations, increased viscosity, and an increased drop melt, making them useful as an additive in candles, stone polishes, liquid polishes, and mold release formulations.
    Type: Application
    Filed: October 5, 2010
    Publication date: April 7, 2011
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Brooke L. Small, Orson L. Sydora, Albert P. Masino, Hu Yang, Qing Yang, Max P. McDaniel, Eduardo J. Baralt, William B. Beaulieu
  • Patent number: 7906697
    Abstract: This invention relates to efficiently regenerating catalyst particles by minimizing the formation of localized “hot spots” and “cold spots” in a regeneration zone. Specifically this invention relates to a method for controlling regenerator temperature in an oxygenates-to-olefins system, comprising the steps of: contacting an oxygenate feed in a reactor with a catalytically effective amount of molecular sieve-containing catalyst under conditions effective for converting said oxygenate to a product containing light olefins and forming a coked catalyst; contacting a portion of the coked catalyst in a regenerator, having a catalyst bed height (Hc), an inlet height (Hi), and an outlet height (Ho), with an oxygen-containing regeneration medium under conditions effective to at least partially regenerate the coked catalyst; and conducting a portion of the catalyst from the regenerator to a catalyst cooler to form a cooled catalyst portion, wherein Ho is greater than Hi.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: March 15, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Chunshe Cao, Michael P. Nicoletti, James R. Lattner, Jesse F. Goellner, Rutton D. Patel, Timothy M. Healy
  • Patent number: 7902415
    Abstract: A process for dimerizing alpha olefins comprising contacting (i) an alpha olefin having at least 3 carbon atoms, (ii) a hexadentate bimetallic catalyst, and (iii) a cocatalyst, and dimerizing the alpha olefin in a reaction zone at conditions effective to dimerize an alpha olefin to form a reaction zone effluent comprising alpha olefin oligomers including alpha olefin dimers. A process for dimerizing olefins comprising contacting (i) an alpha olefin having at least 3 carbon atoms, (ii) a hexadentate bimetallic complex comprising a cobalt compound, and (iii) a cocatalyst, and dimerizing the alpha olefin in a reaction zone at conditions effective to dimerize an alpha olefin to form a reaction zone effluent comprising oligomers including dimmers, wherein greater than 20 weight percent of the alpha olefin has been converted to oligomers, greater than 30 weight percent of the oligomers are dimers, and greater than 85 mole percent of the dimers are linear.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: March 8, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventor: Brooke L. Small
  • Publication number: 20110054233
    Abstract: The present invention relates to a method and a reactor system, for the oligomerization of ethylene, comprising oligomerizing ethylene in a reactor in the presence of a solvent and a catalyst composition to produce a liquid product stream comprising linear alpha-olefins, solvent and catalyst composition, and deactivating and extracting the catalyst composition in said liquid product stream by mixing it with a polar phase in a dynamic mixing device having rotor and stator elements comprising concentric tool rings.
    Type: Application
    Filed: December 18, 2008
    Publication date: March 3, 2011
    Inventors: Fuad Mousa, Mohammed Al-Hazmi, Abdullah Al-Thauyyan, Mohammed Al-Musned, Wolfgang Müller, Peter M. Fritz, Heinz Bölt, Anton Wellenhofer, Andreas Meiswinkel, Carsten Taube, Richard Schneider, Florian Winkler, Helmut Fritz, Karl-Heinz Hofmann, Hans-Jörg Zander, Peter Ulbrich, Jan Segatz
  • Publication number: 20110046429
    Abstract: The present invention relates to a method for preparing linear alpha-olefins (LAO) by oligomerization of ethylene in the presence of solvent and homogenous catalyst, comprising the steps of: (i) feeding ethylene, solvent and catalyst into an oligomerization reactor, (ii) oligomerizing the ethylene in the reactor, (iii) removing a reactor outlet stream comprising solvent, linear alpha-olefins, ethylene, and catalyst from the reactor via a reactor outlet piping system, (iv) transferring the reactor outlet stream to a catalyst deactivation and removal step, and (v) deactivating and removing the catalyst from the reactor outlet stream, characterized in that at least one organic amine is added into the oligomerization reactor and/or into the reactor outlet piping system.
    Type: Application
    Filed: January 7, 2009
    Publication date: February 24, 2011
    Inventors: Vugar Aliyev, Fuda Mosa, Mohammed Al-Hazmi, Syriac Palackal, Ayed Al-ayed, Sultan Al-Otaibi, Mohammed Zahoor, Wolfgang Müller, Peter M. Fritz, Heinz Bölt, Anton Wellenhofer, Florian Winkler, Uwe Rosenthal, Hans-Jörg Zander, Normen Peulecke, Bernd H. Müller, Karl-Heinz Hofmann, Helmut Fritz, Carsten Taube, Andreas Meiswinkel, Richard Schneider, Anina Woehl
  • Publication number: 20110034742
    Abstract: A process, comprising: a. selecting a kinematic viscosity; b. feeding an olefin feed comprising a propylene to an oligomerization zone; c. tuning an oligomerizing step to produce a base oil having the kinematic viscosity and a viscosity index from 20 to 90. A process, comprising: a. selecting a kinematic viscosity that is greater than 20 mm2/s; b. feeding a feed comprising propylene to an oligomerization zone; and c. adding a Brönsted acid to produce a base oil. A process, comprising tuning a step in an oligomerization zone comprising a propylene and an ionic liquid catalyst to produce a base oil having: a. a high kinematic viscosity; b. a viscosity index from 25 to 90; and c. a low pour point. A base oil, comprising oligomerized olefins, wherein the base oil has: a. a high kinematic viscosity; b. a viscosity index from 25 to 90; and c. a low pour point.
    Type: Application
    Filed: August 10, 2009
    Publication date: February 10, 2011
    Inventors: Saleh Elomari, Stephen J. Miller
  • Patent number: 7880047
    Abstract: The invention is directed to polyalphaolefins (PAOs) and processes for forming PAOs. In one embodiment, the invention is to a process for forming a PAO comprising polymerizing C8-C12 ?-olefin monomers in the presence of hydrogen, a C8-C12 saturated hydrocarbon, e.g., a C8-C12 saturated straight-chain hydrocarbon, and a catalyst system in a reaction vessel, wherein the C8-C12 saturated straight-chain hydrocarbon has about the same number of carbon atoms as the C8-C12 ?-olefin monomers. The C8-C12 saturated straight-chain hydrocarbon optionally is derived from a crude PAO product formed by the process of the invention. The invention is also directed to reaction systems for performing the processes of the invention, to processes for controlling PAO viscosity based on residence time, and to the removal of spent catalyst using a solid adsorbent particles.
    Type: Grant
    Filed: May 6, 2008
    Date of Patent: February 1, 2011
    Assignee: Chemtura Corporation
    Inventors: Daniel C. Knowles, Jesus R. Fabian, Vilen Vilan Kosover, Susan Ferrarotti, E. Brian Fox, Frank DeBlase
  • Patent number: 7880046
    Abstract: Water reacts on molecular sieve catalysts used in oligomerization reactions and forms oxygenated compounds, in particular organic acids that may cause corrosion problems downstream of the reactor, in particular in distillation tower overhead systems and downstream thereof. A lowering of the presence of water in the feed prior to contacting thereof with the molecular sieve brings a significant reduction in corrosion downstream. At the same time, it has a significant beneficial effect on catalyst activity and brings a significant extension of catalyst life. Lowering water in the feed is particularly effective when organic nitrogen-containing Lewis bases are present in the feed, even at low levels.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: February 1, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Godsmark, Georges M. K. Mathys, Hubertus J. Beckers, Raphael F. Caers, Roger Eijkhoudt, Stephen H. Brown
  • Publication number: 20110009680
    Abstract: This disclosure relates to a crystalline molecular sieve comprising silicalite-1 having substantially hexagonal column morphology of at least 90% and having less than 20% crystal twinning as measured by SEM. This disclosure also relates to a method of making the crystalline molecular sieve of this disclosure, the method comprises: (a) providing a mixture comprising at least one source of at least one tetravalent element (Y), at least one source of hydroxide ion, at least one directing-agent (R), water, the mixture having the following molar composition: H2O/Y=10 to 1000 OH?/Y=0.41 to 0.74 R/Y=0.001 to 2 wherein R comprises at least one of TPAOH, TPACl, TPABr, TPAI, and TPAF, wherein OH?/Y is not corrected for trivalent ion; (b) submitting the mixture at crystallization conditions to form a product comprising the crystalline molecular sieve, wherein the crystallization conditions comprise a temperature in the range of from 100° C. to 250° C.
    Type: Application
    Filed: February 13, 2009
    Publication date: January 13, 2011
    Inventor: Sebastien Kremer
  • Patent number: 7858833
    Abstract: The present invention relates to a method for preparing linear alpha olefin comonomers, such as 1-butene, 1-hexene or 1-octene, from ethylene monomer. The comonomer generated is stored on site for use in a subsequent process, such as a polyethylene polymerization reactor. The method includes the steps of feeding an ethylene monomer, and a catalyst in a solvent to one or more comonomer synthesis reactors; reacting the ethylene monomer and the catalyst in solvent under reaction conditions to produce an effluent stream comprising unreacted ethylene monomer, a catalyst in a solvent, and comonomer; passing the effluent stream to one or more downstream gas/liquid phase separators to form a gas stream of unreacted ethylene monomer, and a liquid stream of comonomer, and catalyst in a solvent; recycling to the one or more comonomer synthesis reactors the unreacted ethylene monomer and a portion of the liquid stream; and storing a remaining portion of said liquid stream for subsequent processing of the comonomer.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: December 28, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Buchanan, Krishnan Sankaranarayanan, Milind B. Ajinkya, Stephen M. Wood, Anastasios Skoulidas
  • Publication number: 20100317904
    Abstract: This disclosure provides for alpha olefin oligomers and polyalphaolefins (or PAOs) and methods of making the alpha olefin oligomers and PAOs. This disclosure encompasses metallocene-based alpha olefin oligomerization catalyst systems, including those that include at least one metallocene and an activator comprising a solid oxide chemically-treated with an electron withdrawing anion. The alpha olefin oligomers and PAOs prepared with these catalyst systems can have a high viscosity index combined with a low pour point, making them particularly useful in lubricant compositions and as viscosity modifiers.
    Type: Application
    Filed: June 15, 2010
    Publication date: December 16, 2010
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Brooke L. Small, Kenneth D. Hope, Albert P. Masino, Max P. McDaniel, Richard M. Buck, William B. Beaulieu, Qing Yang, Eduardo J. Baralt, Eric J. Netemeyer, Bruce Kreischer
  • Patent number: 7847140
    Abstract: A process is disclosed for making higher olefins by oligomerization of a lower olefin e.g ethylene, to higher olefins, using catalytic distillation conditions. Simultaneously and interdependently, the lower olefin is catalytically oligomerized to higher olefins, and said higher olefins are separated and recovered as liquid.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: December 7, 2010
    Inventor: Karl Chuang
  • Publication number: 20100292424
    Abstract: This invention discloses an improved process which employs mixed alpha-olefins as feed over activated metallocene catalyst systems to provide essentially random liquid polymers particularly useful in lubricant components or as functional fluids.
    Type: Application
    Filed: July 14, 2006
    Publication date: November 18, 2010
    Inventors: Margaret M. Wu, Norman Yang, Phil Surana, Anura Patil, Steven P. Rucker, Kuangnan Qian, Shakeel Tirmizi, Mark P. Hagemeister
  • Patent number: 7803978
    Abstract: In an oligomerization process comprising at least two oligomerization reactors, at least portions of product streams from two reactors are separated in the same separator vessel. In an embodiment, a liquid product stream from the first oligomerization reactor is fed to a fractionation column and a side cut from the fractionation column feeds the second oligomerization reactor.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: September 28, 2010
    Assignee: UOP LLC
    Inventors: Bipin V. Vora, Charles P. Luebke, Jill M. Meister, Michael A. Schultz, Dale J. Shields
  • Patent number: 7786336
    Abstract: The present invention relates to a catalyst composition for ethylene oligomerization and the use thereof. Such catalyst composition includes chromium compound, ligand containing P and N, activator and accelerator; wherein the chromium compound is selected from the group consisting of acetyl acetone chromium, THF-chromium chloride and Cr(2-ethylhecanoate)3; general formula of the ligand containing P and N is shown as: in which R1, R2, R3 and R4 are phenyl, benzyl, or naphthyl. R5 is isopropyl, butyl, cyclopropyl, cyclopentyl, cyclohexyl or fluorenyl; the activatior is methyl aluminoxane, ethyl aluminoxane, propyl aluminoxane and/or butyl aluminoxane; the accelerator is selected from the group consisting of 1,1,2,2,-tetrachloroethane, 1,1,2,2-tetrabromoethane, 1,1,2,2-tetrafluoroethane, and compounds having a formula of X1R6X2, in which X1 and X2 are F, Cl, Br, I or alkoxyl, R6 is alkylene or arylene group; the molar ratio of chromium compound, ligand containing P and N, activator and accelerator is 1:0.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: August 31, 2010
    Assignee: Petrochina Company Limited
    Inventors: Baojun Zhang, Tao Jiang, Jianzhong Li, Lihua Xing, Yingnan Ning, Shukun Sun, Dongting Kuang, Yongcheng Sun, Yunguang Han, Qian Chen, Hongxia Chen, Deshun Zhang, Yulong Li, Yongjun Zhang, Huimin Yuan, Sihan Wang, Guizhi Wang, Jingyuan Zhang
  • Patent number: 7786337
    Abstract: In a process for oligomerizing an olefinic hydrocarbon feedstock, the feedstock is contacted under oligomerization conditions with (a) a first crystalline molecular sieve catalyst and (b) a second catalyst comprising a solid phosphoric acid. The first and second catalysts may be contained in separate reactors or as separate beds in a single reactor.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: August 31, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, John Stephen Godsmark, Georges Maria Karel Mathys
  • Publication number: 20100217058
    Abstract: The present invention relates to a method for preparing linear alpha-olefins by oligomerisation of ethylene, comprising the steps of: (i) oligomerising ethylene in a reactor in the presence of a solvent and a catalyst; (ii) transferring a liquid organic outlet stream of the reactor, containing solvent, catalyst, dissolved ethylene and linear alpha-olefins, to a catalyst deactivation section; (iii) deactivating the catalyst by washing the outlet stream with an aqueous basic phase to obtain a deactivated catalyst containing aqueous phase and a water saturated organic phase; (iv) separating the aqueous phase and the organic phase from step (iii); (v) transferring the water saturated organic phase to a distillation column; (vi) distilling the water saturated organic phase; and (vii) separating the distilled organic and aqueous phases.
    Type: Application
    Filed: June 13, 2006
    Publication date: August 26, 2010
    Inventors: Peter Fritz, Heinz Bölt, Fuad Mosa, Talal Ali
  • Publication number: 20100191029
    Abstract: The present invention relates to a method for the preparation of linear alpha-olefins by oligomerization of ethylene in a reactor in the presence of a catalyst and solvent, wherein an outlet stream from the reactor comprising the solvent, catalyst and linear alpha-olefins is heated by at least one heating means to a temperature at which all or substantially all of the linear alpha-olefins are dissolved and/or melted in the outlet stream; and a reactor system therefor.
    Type: Application
    Filed: November 19, 2007
    Publication date: July 29, 2010
    Inventors: Peter M. Fritz, Heinz Bölt, Florian Winkler, Wolfgang Müller, Richard Schneider, Anton Wellenhofer, Fuad Mousa
  • Patent number: 7759533
    Abstract: A substantially surface-deactivated catalyst composition that is stable at least to 300° C. The catalyst includes a zeolite catalyst (e.g., ZSM-22, ZSM-23, or ZSM-57) having active internal Brönsted acid sites and a surface-deactivating amount of a rare earth or yttrium oxide (e.g., chosen from lanthanum oxide or lanthanides oxide). This catalyst is preferably used in a process for producing a higher olefin by oligomerizing a light olefin, wherein the process includes contacting a light olefin under oligomerization conditions with the substantially surface-deactivated catalyst composition.
    Type: Grant
    Filed: October 5, 2007
    Date of Patent: July 20, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jane C. Cheng, Sal Miseo, Stuart L. Soled, John S. Buchanan, Jennifer S. Feeley
  • Patent number: 7754932
    Abstract: Processes, methods and apparatus relating to olefin oligomerization include the use of Raman spectrometry to monitor the concentration of reactants, products or other chemical components. One or more oligomerization conditions are adjusted in response to those monitored concentrations. The present processes, methods and apparatus are capable of monitoring olefin oligomerization with the use of low resolution Raman spectrometry equipment, even where there is some degree of overlap between Raman spectral peaks. Apparatus for olefin oligomerization reactions have at least one Raman probe located in the oligomerization equipment, the Raman probe providing an output signal, and Raman spectrometry equipment located outside the oligomerization equipment and operatively connected to at least one Raman probe.
    Type: Grant
    Filed: July 7, 2008
    Date of Patent: July 13, 2010
    Inventor: David R. Battiste
  • Patent number: 7737315
    Abstract: The invention relates to the use of isobutene-containing olefin feedstock in oligomerization reactions, particularly in the production of octenes as feedstock for the manufacture of plasticizer alcohols, the process comprising contacting a feed comprising isobutene with a molecular sieve at a temperature in excess of 240° C. to produce a product low in triple-branched octenes.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: June 15, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, Georges Marie Mathys
  • Publication number: 20100130802
    Abstract: Disclosed is an apparatus for mixing of a first gas and a second gas, comprising: i) a linear first tube (1) for supply of the first gas, said first tube comprising an inlet (2) for the first gas at an upstream end and tapering to form a nozzle (3) at a downstream end, and ii) a linear second tube (4) for supply of the second gas, said second tube comprising an inlet (5) for the second gas at an upstream end, a first portion (6) which forms an annulus around the outer surface of the first tube upstream of the nozzle, and a second portion (7) which forms a sheath around the nozzle (3) of the first tube (1) and which forms an area of expanded cross-section (8) compared to the annulus.
    Type: Application
    Filed: September 22, 2008
    Publication date: May 27, 2010
    Inventors: Trevor John Hesketh, Rune Peter Lindstedt, Ian Allan Beattie Reid
  • Patent number: 7692049
    Abstract: A hydrocarbon composition comprises at least 90 wt. % of C9 to C20 non-normal olefins, non-normal saturates or combinations thereof based on the weight of the hydrocarbon composition, at least 2 wt. % and not greater than 25 wt. % of C9 hydrocarbons based on the weight of the hydrocarbon composition, and less than 15 wt. % of C17+ hydrocarbons based on the weight of the hydrocarbon composition, wherein said hydrocarbon composition has a specific gravity at 15° C. of at least 0.730 and less than 0.775. The composition is produced by oligomerization of at least one C3 to C8 olefin and an olefinic recycle stream containing no more than 10 wt. % of C10+ non-normal olefins. The composition is useful in producing fuel blends, such as jet fuel and diesel fuel.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: April 6, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Marc P. Puttemans, Steven E. Silverberg
  • Patent number: 7687672
    Abstract: The present invention relates to an in-line method for generating comonomer, such as 1-hexene or 1-octene, from monomer, such as ethylene. The comonomer generated is directly transported, without isolation or storage, to a polyethylene polymerization reactor.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: March 30, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Buchanan, Timothy D. Shaffer
  • Publication number: 20100069687
    Abstract: A process for reducing the level of residual catalyst comprising one or more 1-halo-2-methylpropanes and a Group 13 metal catalyst from a crude polyolefins product, the process comprising contacting the crude organic product with a solid adsorbent in an adsorbent system. Also provided is a co-catalyst system for polymerizing alpha olefins.
    Type: Application
    Filed: October 12, 2009
    Publication date: March 18, 2010
    Applicant: Chemtura Corporation
    Inventors: Vilen KOSOVER, Jesus R. FABIAN, Daniel C. KNOWLES, Mitchel COHN, Werner A. THURING
  • Patent number: 7678953
    Abstract: A process for producing a hydrocarbon composition that comprises contacting a feed stream, that comprises at least one C3 to C8 olefin, and an olefinic recycle stream, that comprises a first olefinic recycle stream and no more than 10 wt % of C10+ non-normal olefins, with a molecular sieve catalyst in a reaction zone under olefin oligomerization conditions producing an oligomerization effluent stream; separating the oligomerization effluent stream to produce a first olefinic stream, that has a weight ratio of C4?/(C5-C8) molecules from about 0.8 to about 1.2 times the weight ratio of C4?/(C5-C8) molecules found in the oligomerization effluent stream, and a first hydrocarbon product stream, that comprises at least 1 wt % and no more than 30 wt % of C9 non-normal olefin; and splitting the first olefinic stream to produce the first olefinic recycle stream and a first purge stream.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: March 16, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Marc P. Puttemans, Steven E. Silverberg
  • Patent number: 7678954
    Abstract: In a process for producing a hydrocarbon composition, a feed comprising at least one C3 to C8 olefin and an olefinic recycle stream rich in C9? hydrocarbons is contacted with a crystalline molecular sieve catalyst having an average crystal size no greater than 0.05 micron and an alpha value between about 100 and about 600 in at least one reaction zone under olefin oligomerization conditions including an inlet temperature between about 150° C. and about 350° C., a pressure of at least 2,860 kPa and a recycle to feed weight ratio of about 0.1 to about 3.0. The contacting produces an oligomerization effluent stream, which is separated into at least a hydrocarbon product stream rich in C9+ hydrocarbons and the olefinic recycle stream.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: March 16, 2010
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, Helge Jaensch, Georges M. Mathys, Shifang Luo, Jane C. Cheng
  • Patent number: 7674925
    Abstract: Methods of producing plant polyols from plant oils include reacting a plant oil with a designed reactant having one or more nucleophilic functional groups and one or more active hydrogen functional groups in the presence of an addition reaction catalyst in a single reaction step. The resultant polyols may be directly reacted with polyisocyanates to produce polyurethanes.
    Type: Grant
    Filed: September 21, 2006
    Date of Patent: March 9, 2010
    Assignee: Athletic Polymer Systems, Inc.
    Inventors: Thomas M. Garrett, Xian Xia Du