Fusion Bonding Of Glass To A Formed Part Patents (Class 65/36)
  • Patent number: 6319009
    Abstract: A kit for glass art in which a blank is cut from covered sheet plastic to a shape that encompasses a picture including artistic designs drawn on the covering. The artistic designs are cut out to create artistic openings through the surface of the plastic blank, each opening defined by edges having a thickness. An indentation is machined along the center of the thickness of the entire edge of each opening. Stained sheet glass is cut and ground by conventional methods to pieces which fit within matching openings in the plastic blank. The edges of the openings and stained glass pieces are foiled with foil tape and the glass pieces are soldered within their matching openings in the plastic blank with heat and melted solder. The covering of the plastic blank is removed to reveal the picture made of stained glass designs within the plastic blank of the kit.
    Type: Grant
    Filed: April 7, 2000
    Date of Patent: November 20, 2001
    Inventor: Thomas H. Radgens
  • Patent number: 6305195
    Abstract: An improved process for fabricating a refractory dielectric article, in particular silica optical fiber, is provided. The fabrication process involves joining of two elongated bodies—typically silica preforms—end-to-end by use of an isothermal plasma torch technique. A long preform made in this manner allows drawing of optical fiber with less down-time and waste than current processes. The plasma torch technique also produces low perturbations within the resultant preform, thereby increasing the amount of usable fiber.
    Type: Grant
    Filed: May 27, 1999
    Date of Patent: October 23, 2001
    Assignee: Agere Systems Guardian Corp.
    Inventors: James William Fleming, Jr., George John Zydzik
  • Patent number: 6301932
    Abstract: The present invention is directed to a method for forming glass articles containing enclosed channels. The method comprises the following steps: a) delivering and depositing a first length of a molten glass ribbon (18) to a surface of a mold (20) having a mold cavity (22) possessing at least one channel-forming groove (22) and a peripheral surface, wherein the first length (18) overlies the mold cavity (22) and the peripheral surface; b) allowing the first length of the molten glass ribbon (18) to substantially conform to the contour of the mold cavity (22) resulting in the formation of at least one channel in the first length of the molten glass ribbon (18); c) delivering and depositing a second length of the molten glass ribbon (26) to the exposed surface of the first length of the molten glass ribbon (18).
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: October 16, 2001
    Assignee: Corning Incorporated
    Inventors: Stephen R. Allen, James G. Anderson, Robert J. Kiphut, Jackson P. Trentelman
  • Patent number: 6301931
    Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.
    Type: Grant
    Filed: November 24, 1999
    Date of Patent: October 16, 2001
    Assignee: The Regents of the University of California
    Inventors: Steve P. Swierkowski, James C. Davidson, Joseph W. Balch
  • Patent number: 6289695
    Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.
    Type: Grant
    Filed: November 17, 1999
    Date of Patent: September 18, 2001
    Assignee: The Regents of the University of California
    Inventors: Steve P. Swierkowski, James C. Davidson, Joseph W. Balch
  • Patent number: 6279353
    Abstract: An electric furnace extending method and apparatus for an optical fiber glass body alignment when connecting the extension use body and pulling member and making it possible to immediately start the extension after the fusing of the connection portion. A centering mechanism for centering the frame and portion of the body and member on the furnace center side is provided between the furnace pipe of the electric furnaces and grips of the extension use glass body and between the furnace pipe and the pulling member. The free end portion is centered by this centering mechanism, then the gripped sides of the body and member are fixed, the front ends of the two free end portions are abutted and fused and bonded at the highest temperature portion inside the electric furnace, then the highest temperature portion is moved to the extension portion of the glass body side and the extending of the glass body is commenced.
    Type: Grant
    Filed: March 25, 1998
    Date of Patent: August 28, 2001
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Tetsuro Wada, Masahide Kuwabara, Yukio Komura
  • Publication number: 20010008077
    Abstract: An optical fiber having optical characteristics that systematically vary along its length is made by inserting a plurality of cylindrical tablets into a cladding glass tube and overcladding the tube with particles of cladding glass. Each tablet contains a core region, and it optionally contains a layer of cladding glass Adjacent tablets are capable of forming optical fiber sections having different optical properties. Prior to consolidating the glass particles, chlorine flows through the tube and over the tablets. When the tube begins to sinter, the chlorine flow is stopped and the sintering particles generate an inwardly directed force that causes the tube to collapse inwardly onto the tablets which concurrently become fused to each other. The resultant draw blank can be drawn into a low loss optical fiber. This method is particularly useful for making dispersion managed single-mode optical fibers.
    Type: Application
    Filed: April 23, 1997
    Publication date: July 19, 2001
    Inventor: GEORGE E. BERKEY
  • Patent number: 6216493
    Abstract: A method and apparatus are described for making an article such as the body of a needleless injector capsule, from a formable material, such as glass, the article having a cavity communicating with the exterior via an orifice. A blank (1a) having an open end is mounted on a first forming tool, and the open end is engaged by a second forming tool (22) while an end region of the blank (1a) adjacent the open end is in a condition to permit it to be formed. One of the tools (7a) has a pin (21) extending therefrom, and when the tools are brought together to form the end region into the desired shape of the pin (21) defines the orifice.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: April 17, 2001
    Assignee: Weston Medical Limited
    Inventors: Terence Edward Weston, Christopher John Briggs
  • Patent number: 6209353
    Abstract: A known method for producing an object having a flanged tubular portion at the outer periphery, comprises supplying a continuously extended, cylindrical body made of the flange material to a welding zone at the tubular portion of the object and welding the flange material to the welding zone by heating and winding the cylindrical body around the object.
    Type: Grant
    Filed: February 25, 1998
    Date of Patent: April 3, 2001
    Assignee: Heraeus Quarzglas GmbH & Co. KG
    Inventors: Toshikatsu Matsuya, Yoshiaki Ise, Shoji Takahashi
  • Patent number: 6205819
    Abstract: An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: March 27, 2001
    Assignee: The Regents of the University of California
    Inventors: Harold D. Ackler, Stefan P. Swierkowski, Lisa A. Tarte, Randall K. Hicks
  • Patent number: 6199404
    Abstract: A manufacturing method for a gas discharge type display panel makes it possible to manufacture an environmentally friendly substrate with high accuracy and yet at low cost. According to the manufacturing methods electrodes are formed on a back substrate by photolithography or printing, then a glass paste is printed to a height of approximately 10 &mgr;m-500 &mgr;m by printing. A barrier rib blanks are produced by rolling under pressure the glass paste by using a roller provided with grooves. The roller is heated in advance. The barrier rib blanks are sintered into the barrier ribs.
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: March 13, 2001
    Assignee: Hitachi, Ltd.
    Inventors: Michifumi Kawai, Ryohei Satoh, Masahito Ijuin, Tomohiko Murase, Takao Terabayashi, Nobuyuki Ushifusa, Yoshihiro Kato, Shigeaki Suzuki, Seiichi Tsuchida, Yutaka Naito, Seiichi Yasumoto, Osami Kaneto
  • Patent number: 6178779
    Abstract: The invention relates to a method of assembling two optical fiber preforms together end-to-end, the method comprising the following operations: the two cylindrical preforms are placed in alignment along a common longitudinal axis; the preforms are rotated about the common longitudinal axis; the facing ends of said preforms are heated by a heater; and the preforms are moved towards each other parallel to the common axis to press them against each other so as to form intimate contact between the ends after cooling. According to the invention, the heating is performed by causing the preforms or heater to move in a radial direction orthogonal to the common longitudinal axis in such a manner as to heat the peripheries and then the cores of said preforms.
    Type: Grant
    Filed: March 30, 1999
    Date of Patent: January 30, 2001
    Assignee: Alcatel
    Inventors: Alain Drouart, Pierre Ripoche, Bernard Wurier
  • Patent number: 6173588
    Abstract: An optical fiber having optical characteristics that vary along its length is made by assembling a plurality of cylindrical glass or soot tablets into or along a glass tablet alignment device, then fused into monolithic assembly. If desired, additional glass may be applied to the assembly before or after the fusing step. A vacuum is preferably applied during the fusing step. Each tablet preferably contains a core region, and it optionally contains a layer of cladding glass. Adjacent tablets are capable of forming optical fiber sections having different optical properties. Prior to consolidating the glass particles, chlorine preferably flows through or around the tablets and alignment device. The resultant draw blank can be drawn into a low loss optical fiber having short transition regions between adjacent areas of fiber. This method is particularly useful for making dispersion managed single-mode optical fibers.
    Type: Grant
    Filed: April 28, 1999
    Date of Patent: January 16, 2001
    Assignee: Corning Incorporated
    Inventors: George E. Berkey, Venkata A. Bhagavatula
  • Patent number: 6165589
    Abstract: Glass elements, particularly small cylinders of Venetian-type glass, are arranged on a basic sheet or flat surface (10) by means of a grid tool (20) and possibly a masking implement (30) or a plurality of masking implements, to selectively mask part of the holes in the grid. The sheet of glass with small cylinders resting on it is then subjected to heating, at temperatures between 400 and 1100 .degree. C. Sheets or articles are provided with lenticular drops or small cylinders in one or more colors that can be used for ornamental purposes and interior decoration are obtained.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: December 26, 2000
    Inventor: Marco Calvanella
  • Patent number: 6131410
    Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.
    Type: Grant
    Filed: March 16, 1998
    Date of Patent: October 17, 2000
    Assignee: The Regents of the University of California
    Inventors: Steve P. Swierkowski, James C. Davidson, Joseph W. Balch
  • Patent number: 6119485
    Abstract: A press-molding die comprises a base material, an intermediate layer formed on a surface of the base material and a protective layer formed on the intermediate layer. The base material comprises an inorganic oxide. The intermediate layer comprises a material that adheres to both the base material and the protective layer and is heat resistant at high temperatures wherein the die is used. The protective layer comprises at least one metal film selected from the group consisting of tungsten (W), platinum (Pt), palladium (Pd), rhodium (Rh), ruthenium (Ru), iridium (Ir), osmium (Os), rhenium (Re), tantalum (Ta) and alloys thereof.
    Type: Grant
    Filed: February 19, 1998
    Date of Patent: September 19, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kunio Hibino, Makoto Umetani, Hidenao Kataoka
  • Patent number: 6089044
    Abstract: Process for making preforms for multicore optical fibers. According to this process, several elementary preforms are made, a first machining is performed on them such that a chosen geometric model will be obtained after they are assembled, a second machining is performed such that the assembly (11) has at least one hole (12), the preforms are assembled and an induction furnace (18) is used to fuse the preforms, while creating a vacuum in each hole.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: July 18, 2000
    Assignee: France Telecom
    Inventors: Isabelle Hardy, Daniel Boscher, Philippe Grosso
  • Patent number: 6082140
    Abstract: An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all the components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: July 4, 2000
    Assignee: The Regents of the University of California
    Inventors: Harold D. Ackler, Stefan P. Swierkowski, Lisa A. Tarte, Randall K. Hicks
  • Patent number: 6035664
    Abstract: The optical module has a semiconductor light emitting device, a lens, a holder for the device and the lens, and a receptacle core onto which a ferule of a counter optical plug is to be fitted. When the optical plug is connected, the semiconductor light emitting device is optically coupled with an optical fiber in the ferule by the lens. A step portion which forms a circular opening with setting the optical axis as the center axis and which eliminates coupling undesired light is disposed at a position which is on an emission side of the lens with respect to a contacting position of the holder and the lens. Preferably, the optical module satisfies the following expressions:0.9<.phi./(NA.times.L.sub.1)<1.3 and L.sub.2 <L.sub.1 /2where .phi. is a diameter of the circular opening, NA is a numerical aperture of the optical fiber, L.sub.1 is a distance between an opening end on the side of the lens and the optical fiber, and L.sub.
    Type: Grant
    Filed: February 9, 1999
    Date of Patent: March 14, 2000
    Assignee: Nippon Sheet Glass Company Ltd.
    Inventor: Hideki Hashizume
  • Patent number: 6032488
    Abstract: The invention is used to manufacture an inhomogeneous medium whose porosity and permeability undergo rapid transitions from one point to another of its volume, by juxtaposing different materials without creating a barrier. Such a transition is made by juxtaposing a first material and a second material with a different porosity to the first. One of them can be a rock sample such as sandstone for example, the other can be a composite material obtained by agglomerating pyrex powder for example, the whole being heated according to a specific temperature cycle up to a temperature (TR) lower than the melting point of the two materials but sufficient to achieve partial melting of one of the materials at the interface with the other material, but without formation of a continuous or discontinuous capillary barrier between them, or an interzone with preferred passage for fluids. Thus, different composite materials can be juxtaposed to constitute the inhomogeneous medium.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: March 7, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Christian Deruyter, Jean-Claude Moulu, Francois Kalaydjian
  • Patent number: 6021648
    Abstract: A flat glass panel 1 for a picture display device of the flat type, is formed by two glass cover plates (3, 5) with at least one glass plate (4, 4', 4", . . . ) between them, and a vitreous frit (8) between the cover plates along the outer edges of the cover plates so as to obtain a box-type glass panel in which a channel structure is present. After heating to the melting temperature of the frit (8), the panel is cooled down to a transitional temperature of the frit, while the space between the cover plates is partly exhausted during the cooling-down phase at a temperature which lies between the melting temperature and the transitional temperature of the frit. Then the temperature is kept constant at approximately the transitional temperature until the frit has become undeformable, said space (13) between the cover plates (3, 5) being fully evacuated then. Finally, cooling-down continues to room temperature, and the space (13) inside the panel is hermetically sealed off.
    Type: Grant
    Filed: April 17, 1998
    Date of Patent: February 8, 2000
    Assignee: U. S. Philips Corporation
    Inventors: Maarten H. Zonneveld, Pieter J. Q. Van Voorst Vader, Jacob Brinkert
  • Patent number: 6014872
    Abstract: A low-E sputter-coated layer system for automotive and architectural purposes of the basic Si.sub.3 N.sub.4 /NiCr/Ag/NiCr/Si.sub.3 N.sub.4 type improved by either an undercoat of TiO.sub.2 or the use of stainless steel in the Si.sub.3 N.sub.4 layers, or both. By selection of appropriate thicknesses the layer coatings may be rendered heat treatable. I.G. units are an advantage product in which the coatings may be employed.
    Type: Grant
    Filed: February 27, 1998
    Date of Patent: January 18, 2000
    Assignee: Guardian Industries Corp.
    Inventors: Klaus W. Hartig, Philip J. Lingle, Steven L. Larson
  • Patent number: 6012303
    Abstract: The present invention provides for a method and articles produced from this method for eutectically bonding together single crystal elements, such as sapphire, to form a strong bond therebetween which can withstand high temperatures and chemical attack. The eutectic bonding mixture of the present invention can include a Group IIIA compound, such as yttria.
    Type: Grant
    Filed: June 11, 1997
    Date of Patent: January 11, 2000
    Assignee: Saphikon, Inc.
    Inventors: Scott R. Axelson, Herbert E. Bates, Joseph M. Collins, Jeremiah J. Fitzgibbon, John W. Locher, Brian J. McAndrews
  • Patent number: 6000243
    Abstract: A process for effectively bonding arbitrary size or shape substrates. The process incorporates vacuum pull down techniques to ensure uniform surface contact during the bonding process. The essence of the process for bonding substrates, such as glass, plastic, or alloys, etc., which have a moderate melting point with a gradual softening point curve, involves the application of an active vacuum source to evacuate interstices between the substrates while at the same time providing a positive force to hold the parts to be bonded in contact. This enables increasing the temperature of the bonding process to ensure that the softening point has been reached and small void areas are filled and come in contact with the opposing substrate. The process is most effective where at least one of the two plates or substrates contain channels or grooves that can be used to apply vacuum between the plates or substrates during the thermal bonding cycle.
    Type: Grant
    Filed: April 27, 1998
    Date of Patent: December 14, 1999
    Assignee: The Regents of the University of California
    Inventors: James C. Davidson, Joseph W. Balch
  • Patent number: 5993914
    Abstract: The present invention is directed to a defect-free magnetic memory disc substrate. In particular, it is directed to a composite alumina-based, glass-coated, article with a defect free surface. Several methods for its manufacture including frit bonding, molten glass submersion, and tape formation are disclosed.
    Type: Grant
    Filed: July 31, 1998
    Date of Patent: November 30, 1999
    Assignee: Corning Incorporated
    Inventors: K. Pattabhirami Reddy, Timothy A. Roe
  • Patent number: 5954850
    Abstract: The present provides a method for making glass pressure sensors in batch. First glass plates of appropriate dimensions are scribed. Then electrodes are sputters onto each of the plates, followed by screen printing a frit layer and crossover tabs. The plates are then preglazed and bonded together to form a plurality of sensors. The plates are then scribed and broken along the scribes to form individual sensors.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: September 21, 1999
    Inventors: Anthony J. Bernot, Raymond H. Niska, Nicholas F. Schmidt
  • Patent number: 5917103
    Abstract: Quartz powder is fed into a rotating mold to form a crucible-like quartz powder layer body with the help of centrifugal force in the mold. The layer is melted by heating through the inner surface with an arc discharge to manufacture an outer crucible member. A hollow cylindrical inner crucible member having a beveled lower edge is welded to the outer crucible member while a temperature of the inner surface portion of the outer crucible member remains at 1400.degree. C. or higher by a remaining heat.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: June 29, 1999
    Assignees: Heraeus Quarzglas GmbH, Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Hiroyuki Watanabe, Tatsuhiro Sato, Hiroshi Matsui
  • Patent number: 5868811
    Abstract: A flat display device, preferably of the PALC type, in which the plasma channels are formed by etching in a substrate laterally-spaced channels and bonding a thin dielectric sheet over the etched substrate. Adjoining each of the channels are shallow ledges, also formed by etching, which serve as recessed areas to receive enlarged ends serving as contact pads for each of the electrodes. Holes are formed in the thin dielectric sheet and contact material deposited on the bonded thin dielectric sheet such that the deposited material makes electrical contact with the underlying electrode contact pads and seals off the holes, which allows a plasma-forming atmosphere to be provided in the channels. This arrangement results in a glass-to-glass interface between the substrate and the thin dielectric sheet, which allows anodic bonding to be employed to assemble the two elements and thus eliminates the frit glass sealing process required in other constructions.
    Type: Grant
    Filed: August 14, 1997
    Date of Patent: February 9, 1999
    Assignee: Philips Electronics North America Corporation
    Inventors: Babar Ali Khan, Henri R. J. R. Van Helleputte, Adrianus L. J. Burgmans, Petrus F. G. Bongaerts, Karel Elbert Kuijk, Jacob Bruinink
  • Patent number: 5858046
    Abstract: The present invention is directed to a method for forming glass articles containing internal enclosed channels.
    Type: Grant
    Filed: April 29, 1996
    Date of Patent: January 12, 1999
    Assignee: Corning Incorporated
    Inventors: Stephen R. Allen, James G. Anderson, Albert M. Gossie
  • Patent number: 5855637
    Abstract: A method of manufacturing an image display apparatus, which has a first substrate on which an electron emission element is arranged, a second substrate on which a phosphor that forms an image upon irradiation of an electron emitted by the electron emission element is arranged, and an enclosure which is bonded to the first and second substrates to hold a gap between the first and second substrates, has the steps of applying a bonding agent to bonding portions between the first and second substrates, and the enclosure, heating to a temperature equal to or more than the softening temperature of the bonding agent, detecting the solidification state of the bonding agent, performing position alignment between the first and second substrates during the interval after the bonding agent softens until the bonding agent solidifies, bonding the first and second substrates via the enclosure by compressing the first substrate and/or the second substrate, and releasing the compression force to the first substrate and/or the
    Type: Grant
    Filed: November 26, 1996
    Date of Patent: January 5, 1999
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takeshi Yakou, Tomoyuki Kubota
  • Patent number: 5827343
    Abstract: A method for the controlled bending of anodically bonded two-dimensional composites of glass and metal or semiconductor materials. The composite is heated after bonding, for up to 200 hours to a temperature of from 250.degree. C. to Tg-10 K. As a result of this heating, controlled compaction of the glass body and, hence, bending of the composite, are achieved to reduce or reverse any distortion that has occurred during bonding.
    Type: Grant
    Filed: October 6, 1997
    Date of Patent: October 27, 1998
    Inventors: Heinrich Engelke, Michael Harz
  • Patent number: 5820648
    Abstract: A process for anodic bonding, in which Si substrate and glass substrate are contacting each other, a voltage is applied therebetween, and then light is irradiated on a contact portion thereof, whereby the Si substrate and the glass substrate are bonded at a lower temperature than transition temperature of the glass substrate.
    Type: Grant
    Filed: April 19, 1995
    Date of Patent: October 13, 1998
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masatake Akaike, Takayuki Yagi
  • Patent number: 5817162
    Abstract: The invention relates to a method of forming a goblet from a glass bottle of the type having a base, a body portion extending from the base and converging towards a neck which terminates in a lip defining a mouth. The method comprises the steps of severing the base from the body portion along a first severance plane which is proximate the base and normal to a central axis of the bottle, and removing a waste portion of the body along a second severance plane which is parallel to the first severance plane. The mouth of the bottle is then glued or fused to a center portion of an upper surface of the base so as to form the goblet, with the base of the bottle forming a foot of the goblet, the neck of the bottle forming a stem of the goblet and the body portion of the bottle defining a bowl of the goblet. The method may include the step of plugging the neck of the bottle so as to form a solid stem.
    Type: Grant
    Filed: April 21, 1995
    Date of Patent: October 6, 1998
    Inventor: Sean Cameron Penrith
  • Patent number: 5735927
    Abstract: Core/clad glass optical fiber preforms free of bubbles and soot at the coclad interface are fabricated by inserting a glass core rod into a cladding glass tube sized so that space remains between them, sealing the top and bottom of the tube onto the core rod to form a sealed space between them which is relatively soot free and under a vacuum and then hot isostatically pressing the sealed composite to collapse the tube onto the rod and also collapse bubbles in the glass. Soot formation is avoided or minimized by purging the space with inert gas while the bottom of the tube is collapsed onto the rod and by sealing the top under a dynamic vacuum and at the lowest possible temperature to avoid soot formation without cracking the glass. The space is vacuum outgassed before the second seal is made. Chalcogenide fiber drawn from a preform made in this fashion exhibits very low transmission losses.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: April 7, 1998
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Jasbinder Sanghera, Pablo Pureza, Ishwar Aggarwal, Robert Miklos
  • Patent number: 5628106
    Abstract: In a first glass bonding process, a silicon-dioxide layer is formed on either a first or second magnetic material by vacuum evaporation. The first or second magnetic material with the silicon-dioxide layer is dipped in a warm solution containing alkali sodium or potassium for a predetermined period of time. Alkali metal is diffused on a surface of the silicon-dioxide layer to form a glass layer thereon, thereby bonding the first and second magnetic materials.
    Type: Grant
    Filed: June 17, 1994
    Date of Patent: May 13, 1997
    Assignee: Citizen Watch Co., Ltd.
    Inventor: Makoto Wakasugi
  • Patent number: 5617262
    Abstract: A light-weight base body of a reflecting mirror, such as those used in reflecting astronomical telescopes, is proposed which is made from fused silica glass or high-silica glass and is advantageous in respect of the excellent thermal and mechanical stability in dimensions to ensure high performance of the reflecting mirror. The base body is composed of a front plate, i.e. a surface plate to provide the optical surface, and a supporting body of porous foamed glass integrally bonded to the front plate. These two parts of the base body can be bonded together by sandwiching a layer of a finely divided silica powder therebetween and heating the assemblage at a temperature higher than the softening point of the silica powder so that the silica powder is softened or melted to firmly join the two parts sandwiching the powder layer.
    Type: Grant
    Filed: December 5, 1995
    Date of Patent: April 1, 1997
    Assignee: Shin-Etsu Quartz Co., Ltd.
    Inventors: Yoshiaki Ise, Hiroyuki Miyazawa, Hiroyuki Kimura, Shinichi Okoshi, Tatsumasa Nakamura, Toshiyuki Kato
  • Patent number: 5609934
    Abstract: An insulation panel is formed comprising a binderless, heat bonded glass fiber insulation board encapsulated within a partially evacuated, gas-tight envelope. The insulation board is formed by laying down discrete length glass fibers into a thin glass fiber mat with the glass fibers lying predominately in and randomly oriented in planes extending substantially parallel to the major surfaces of the thin glass fiber mat. The thin glass fiber mat is layered to form an uncompressed thick glass fiber blanket. The thick glass fiber blanket is heated to a temperature between about 25.degree. C. below and about 20.degree. C. above the strain temperature of the glass fibers; compressed to its final thickness and density; and cooled to form the binderless, heat bonded glass fiber insulation board having glass fibers lying predominately in planes which extend parallel to the major surfaces of the insulation board. The insulation board is encapsulated within the gas-tight envelope to form the insulation panel.
    Type: Grant
    Filed: January 5, 1995
    Date of Patent: March 11, 1997
    Assignee: Schuller INternational, Inc.
    Inventor: Ralph M. Fay
  • Patent number: 5578106
    Abstract: In accordance with the invention, a plurality of elongated refractory bodies are laminated together by placing the bodies in close adjacency, exposing the adjacent bodies to a plasma torch heat source, and moving the bodies longitudinal past the torch at a nonzero average rate which includes a reciprocating (e.g., oscillatory) component to longitudinally spread the zone of heating. Where the bodies are a rod to be laminated within a hollow tube, it is advantageous to reduce the air pressure between the rod and tube, thereby eliminating potential contaminants and, at the same time, biasing the tube to collapse against the rod. This method is particularly useful in laminating overcladding tubes to core rods to form optical fiber preforms.
    Type: Grant
    Filed: August 17, 1995
    Date of Patent: November 26, 1996
    Assignee: Lucent Technologies Inc.
    Inventors: James W. Fleming, Jr., Adolph H. Moesle, Jr.
  • Patent number: 5576884
    Abstract: A light-weight base body of a reflecting mirror, such as those used in reflecting astronomical telescopes, is proposed which is made from fused silica glass or high-silica glass and is advantageous in respect of the excellent thermal and mechanical stability in dimensions to ensure high performance of the reflecting mirror. The base body is composed of a front plate, i.e. a surface plate to provide the optical surface, and a supporting body of porous foamed glass integrally bonded to the front plate. These two parts of the base body can be bonded together by sandwiching a layer of a finely divided silica powder therebetween and heating the assemblage at a temperature higher than the softening point of the silica powder so that the silica powder is softened or melted to firmly join the two parts sandwiching the powder layer.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: November 19, 1996
    Assignee: Shin-Etsu Quartz Co., Ltd.
    Inventors: Yoshiaki Ise, Hiroyuki Miyazawa, Hiroyuki Kimura, Shinichi Okoshi, Tatsumasa Nakamura, Toshiyuki Kato
  • Patent number: 5563743
    Abstract: The invention provides a light-weight base body of a reflecting mirror such as a mirror in a reflecting astronomical telescope, which is very stable not only thermally but also mechanically and is highly resistant against adverse environmental influences. The mirror base is composed of a porous foamed disc body of fused quartz glass or high-silica glass sandwiched by two plates of fused quartz glass or high-silica glass, of which one is made from transparent glass and serves to provide an optical surface having flatness or a specified curvature, and the side surface of the porous foamed disc body is protected against environmental influences by providing an air-tight sealing layer formed from a silicone rubber-based sealing agent or a thin sheet of fused quartz glass or high-silica glass.
    Type: Grant
    Filed: April 7, 1995
    Date of Patent: October 8, 1996
    Assignees: Shin-Etsu Quartz Co, Ltd., Okamoto Optics Work, Inc.
    Inventors: Tatsumasa Nakamura, Yoshiaki Ise, Yoshiaki Okamoto
  • Patent number: 5547483
    Abstract: A method for assembling a spaced flat panel display screen having a first plate and second plate, each with an internal facing surface that are opposing comprises the steps of positioning spacers on the internal facing surface of the first plate, positioning the second plate so that the internal facing surface of the second plate contacts the spacers, heating the spacers to a temperature causing soldering of the spacers to the plates, pulling the first and second plates apart to stretch the spacers to a predetermined distance, and cooling the spacers.
    Type: Grant
    Filed: August 29, 1994
    Date of Patent: August 20, 1996
    Assignee: Pixel International
    Inventors: Michel Garcia, Richard Pepi
  • Patent number: 5525137
    Abstract: A method for producing bas-relief stained glass comprises the steps of providing glass ground to a powder. The powdered glass is mixed with a vehicle to produce a paste which is applied to a sheet of glass. The applied layer of paste forms a design on the sheet of glass and has a raised appearance relative to the sheet of glass. The sheet of glass is heated for a period of time at a temperature high enough to bond the powdered glass paste to the sheet of glass, but low enough to prevent permanent deformation of the sheet of glass and to maintain the design formed by the paste on the sheet of glass.
    Type: Grant
    Filed: October 14, 1993
    Date of Patent: June 11, 1996
    Assignee: Leonard DiCarlo
    Inventor: Leonard J. DiCarlo
  • Patent number: 5514198
    Abstract: The material is composed of previously machined glass/SiC skins which is an expanded glass foam cake forming a sandwich structure which is obtained by placing on a rigid support the elements of the sandwich structure, applying a uniformly distributed mechanical pressure to the structure and by heating to structure under air at atmospheric pressure according to a specific heating/cooling cycle aircraft. One application of this product is to load-bearing structures.
    Type: Grant
    Filed: September 14, 1994
    Date of Patent: May 7, 1996
    Assignee: Aerospatiale-Societe Nationale Industrielle
    Inventors: Colette Bayle, Nicolas Marceau
  • Patent number: 5509952
    Abstract: In one embodiment, the present invention includes a method of increasing the attachment bond strength between a first and second object comprising respective first and second materials. Each of the first and second materials has a respective first coefficient of thermal expansion at an assembly temperature, and a second coefficient of thermal expansion at an operational temperature. The method has various steps (FIG. 4). An attachment surface of the first material is configured to be nonplanar (FIG. 3a, 36, 37). The second material is brought to a contact point with the attachment surface of the first material (FIG. 3b, 46). The first and second materials are heated at the contact point to the assembly temperature whereby at least one of the materials is caused to flow in response to the heat.
    Type: Grant
    Filed: June 6, 1994
    Date of Patent: April 23, 1996
    Assignee: Alcatel Network Systems, Inc.
    Inventors: Andrew J. Moore, David L. Ma, Robert L. Bontz, Harry B. Bonham, Jr.
  • Patent number: 5461511
    Abstract: The invention provides a light-weight base body of a reflecting mirror such as a mirror in a reflecting astronomical telescope which is very stable not only thermally but also mechanically and is highly resistant against adverse environmental influences. The mirror base is composed of a porous foamed disc body of fused quartz glass or high-silica glass sandwiched by two plates of fused quartz glass or high-silica glass, of which one is made from transparent glass and serves to provide an optical surface having flatness or a specified curvature, and the side surface of the porous foamed disc body is protected against environmental influences by providing an air-tight sealing layer formed from a silicone rubber-based sealing agent or a thin sheet of fused quartz glass or high-silica glass.
    Type: Grant
    Filed: February 17, 1994
    Date of Patent: October 24, 1995
    Assignees: Shin-Etsu Quartz Co., Ltd., Okamoto Optics Work, Inc.
    Inventors: Tatsumasa Nakamura, Yoshiaki Ise, Yoshiaki Okamoto
  • Patent number: 5423896
    Abstract: A method of fabricating a reflecting mirror, wherein mirror segments are fused together thereby composing the reflecting mirror comprising, formulating square sums of displacements at a plurality of sampling points on a mirror surface of the reflecting mirror as a function of a thermal expansion coefficient-vector having components of deviations of thermal expansion coefficients of the respective mirror segments from the average thermal expansion coefficients of all the mirror segments, positions of the components corresponding to arranging positions of the respective mirror segments; generating a stochastic process wherein the smaller the square sum of the displacement of the thermal expansion coefficient vector, the larger the probability whereby the thermal expansion coefficient vector appears, by a computer using random numbers; selecting the thermal expansion coefficient vector minimizing the square sum of the displacement from the appeared thermal expansion coefficient vectors; and arranging and fusing
    Type: Grant
    Filed: April 18, 1994
    Date of Patent: June 13, 1995
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Kenichi Nishiguchi, Aki Sasaki, Izumi Mikami, Kouki Asari
  • Patent number: 5376197
    Abstract: Process for the formation of a removable surface area of a specific depth on a substrate with all coatings seated on the surface of the substrate, wherein a layer of a material, thin as related to the substrate, with a thermal expansion coefficient strongly deviating as compared with the substrate, is bonded to the substrate at one temperature and is subsequently cooled to another temperature.
    Type: Grant
    Filed: September 13, 1993
    Date of Patent: December 27, 1994
    Assignee: Schott Glaswerke
    Inventor: Kurt Schaupert
  • Patent number: 5316564
    Abstract: The invention provides a method of preparing a light-weight base body of a reflecting mirror such as a mirror in a reflecting astronomical telescope, which is very stable not only thermally but also mechanically and is highly resistant against adverse environmental influences. The mirror base is composed of a porous foamed disc body of fused quartz glass or high-silica glass sandwiched by two plates of fused quartz glass or high-silica glass, of which one is made from transparent glass and serves to provide an optical surface having flatness or a specified curvature, and the side surface of the porous foamed disc body is protected against environmental influences by providing an air-tight sealing layer formed from a silicone rubber-based sealing agent or a thin sheet of fused quartz glass or high-silica glass.
    Type: Grant
    Filed: October 30, 1991
    Date of Patent: May 31, 1994
    Assignees: Shin-Etsu Quartz Co., Ltd., Okamoto Optics Work, Inc.
    Inventors: Tatsumasa Nakamura, Yoshiaki Ise, Yoshiaki Okamoto
  • Patent number: 5290333
    Abstract: A Si--SiC ceramic layer is bonded to a non-porous SiC substrate with the Si etched from the layer to form a relatively porous surface on the otherwise non-porous high strength SiC substrate. A quartz layer is softened by heating and forced into the pores of the porous layer to form a mechanical bond to the SiC substrate. A refractory metal layer is bonded to the quartz layer to complete the joint. A refractory metal support component is then bonded to the refractory layer whereby the quartz serves as a high strength, high temperature reaction barrier between the metal of the refractory layer and the silicon of the SiC substrate.
    Type: Grant
    Filed: December 2, 1992
    Date of Patent: March 1, 1994
    Assignee: General Electric Company
    Inventors: Herman F. Nied, Richard L. Mehan
  • Patent number: 5223013
    Abstract: Fiber composites, particularly for imaging, easy to manufacture even with great cross-sectional area, in which fibers are in a peak-to-valley relation with abutting pairs of fibers throughout.
    Type: Grant
    Filed: April 8, 1991
    Date of Patent: June 29, 1993
    Assignee: Galileo Electro-Optics Corp.
    Inventors: Lee M. Cook, Danna A. Mancini, Susan M. Patterson