Abstract: A metallurgical silicon with controlled microstructure for the preparation of halogenosilanes, characterized by an image of the microstructure obtained with the scanning electron microscope which is processed by binarization between an intermetallic phase and a silicon matrix, with expansion in zones corresponding to the intermetallic phase with an extension of about 10 .mu.m around these zones. The ratio of the surface fraction of the intermetallic phase after expansion to the intermetallic phase before expansion, S/S.sub.0, is between 20 and 40. The silicon according to the invention assures an elevated reactivity in the Rochow reaction for the production of halogenosilanes intended for the preparation of silicones.

Abstract: A light weight, high strength ternary or higher-order cast beryllium-aluminum alloy, including approximately 60 to 70 weight % beryllium, one or both of from approximately 0.5 to 4 weight % silicon and from 0.2 to 4.25 weight % silver, with the balance aluminum. Beryllium strengthening elements selected from the group consisting of copper, nickel, or cobalt may be present at from 0.1 to 2.0 weight % of the alloy to increase the alloy strength.

Abstract: A zinc-aluminum casting alloy composed of 9 to 12% by weight aluminum, 0.6 to 1% by weight copper, 0.02 to 0.05% by weight magnesium, balance high-grade zinc. In order to improve the tribologocal properties of that material for use in sliding surface bearings, the material contains also 0.1 to 1.5% by weight silicon and has been made by continuous casting.

Abstract: A solder composition and method of soldering using composite solders comprising a solder alloy and intermetallic filler particles. The intermetallic filler particles are lead-free, have high strength, wet and disperse well in solder joints, remain uniformly distributed and resist degradation on long-term aging. When added to commercial bulk or paste solders, the intermetallic particles reduce the lead content of solder joints by consuming volume in lead-tin solder, and improve the mechanical properties of the solder by inhibiting localized shear deformation and interfering with crack growth.

Abstract: A tin-base white metal bearing alloy essentially consists of, by weight, more than 3% and up to 15% Sb, more than 2% and up to 10% Ni, more than 0.001% and up to 1% Cr, up to 9% Cu, and balance of Sn and incidental impurities. Since Ni increases the strength at high temperature and the melting point, heat resistance and fatigue resistance as a tin-base white metal bearing alloy are improved. In this case, the strength will be further improved by containing at least one element of Cd, Be, Co and Mn whose amount or total amount is more than 0.1% and up to 5% by weight.

Abstract: A spinneret consisting essentially of an alloy consisting essentially of from 30-80 wt. % gold, 1-60 wt. % platinum, 1-50 wt. % palladium, 0.1-5 wt. % rhodium and 0-0.4 wt. % iridium and/or ruthenium, said alloy having a VICKERS hardness of from 145-340 after treatment for 5 hours at a temperature of from 500.degree.-650.degree. C.

Abstract: A lead-free alloy suitable for soldering comprising from about 82% to about 90% tin, from about 4.5% to about 6% zinc, from about 3.5% to about 6% indium and from about 1% to about 5% bismuth. The melting temperature of the alloy is preferably below 190.degree. C. and the alloy preferably has a pasty range of less than 10.degree. C.

Abstract: An enhanced bonding design utilizing tin and copper to create tin alloy solders for use in the manufacturing of heat exchangers and other soldering applications. The tin alloy solders contain as primary constituent metals 3.0-15.0 wt. % copper and 79.0-97.0 wt. % tin, and containing as optional constituent metals 0.0-4.0 wt. % silver, 0.0-1.0 wt. % selenium and 0.0-1.0 wt. % bismuth. These solder alloys have lower toxicity levels and better corrosion resistance than the lead based alloy solders commonly employed. Also, because the application temperature range for these solder alloys is below the temperature where dezincification of copper/zinc base metal alloys occurs, joints on copper/zinc base metals subjected to cyclic loads are stronger when constructed using these tin alloy solders than when constructed of lead based alloy solders.

Abstract: A non-toxic alloy for soldering electronic components comprising 80% Sn, 5-14.5% In, 4.5-14.5% Bi and 0.5% Ag. The disclosed alloy has a fine microstructure. Particles of intermetallic compounds are finely dispersed throughout the matrix, thereby inhibiting grain growth. Accordingly, the alloy does not significantly coarsen after thermal aging.

Abstract: A light weight, high strength ternary or higher-order cast beryllium-aluminum alloy, including approximately 60 to 70 weight % beryllium, one or both of from approximately 0.5 to 4 weight % silicon and from 0.2 to 4.25 weight % silver, with the balance aluminum. Beryllium strengthening elements selected from the group consisting of copper, nickel, or cobalt may be present at from 0.1 to 0.75 weight % of the alloy to increase the alloy strength.

Abstract: A high solidus temperature, high service temperature, high strength multi-component solder alloy having a major portion of Sn and effective amounts of Sb, Bi and Cu.

Abstract: A method for obtaining a product from pre-alloyed powders in which the powders are subjected to compaction treatment. The powders are first subjected to pre-treatment under low pressure (or without pressure) at a temperature such that segregating materials precipitate out in stable phases.

Abstract: Disclosed is a lead-free, high solidus temperature, high Sn alloy. The solder alloys contain in excess of 90 weight percent Sn, and an effective amount of Ag and Bi, optionally with Sb or with Sb and Cu. Another form of the alloy contains Ag and Sb, optionally with Bi.

Abstract: The catalyst is provided for improving the performance of hydrocarbon fuels used in internal combustion engines. The catalyst is a based metal alloy catalyst including tin, antimony, lead, mercury and thallium in the following proportions by weight percent:Sb 18-20Pb 4.5-5.5Hg 12-14Tl 0.1-0.5and the balance consisting essentially of Sn. The catalyst operates at ambient temperatures and atmospheric pressure. The catalyst is intended to pretreat fuel before combustion and may be disposed in the fuel tank, fuel line or return fuel line.

Abstract: A dental gold alloy which is soft enough for adjustment of a patient's occlusal condition, which is age-hardenable with passage of time at temperatures encountered within a patient's oral cavity, and which has a single phase structure which imparts improved corrosion resistance, the dental gold alloy consisting essentially of 82-67% by a weight of gold; 18-33% by weight of copper; and 2-8 at % of an age-hardening accelerator which is at least one metal selected from the group consisting of gallium, aluminum and zinc, wherein the dental gold alloy has been subjected to a solution treatment by heating at 670-700.degree. C. and quenching into water.

Abstract: Self-supporting bodies are produced by reactive infiltration of a parent metal into a boron donor material and a carbon donor material. The reactive infiltration typically results in a composite comprising a boron-containing compound, a carbon-containing compound and residual metal, if desired. The mass to be infiltrated may contain one or more inert fillers admixed with the boron donor material and carbon donor material. The relative amounts of reactants and process conditions may be altered or controlled to yield a body containing a wide ranging varying volume percentage of ceramic, metal, and porosity.

Abstract: A unique hardenable gold based alloy, especially a 14 karat gold alloy containing gold, silver, copper, zinc, cobalt and an alternative alloy additionally containing iridium. The alloy has a fine grained structure, a lower hardness in the soft condition, a nice yellow color and a capability to be hardened to an exceptional hardness value. The alloy contains approximately 58.3% gold (Au), between about 10% to about 14% silver (Ag), between about 2.5% to about 3.0% zinc (Zn), between about 0.2% to about 1.0% cobalt (Co) and the balance of the alloy being copper (Cu) with the special provision that the ratio of the weight percent amounts of copper to, the sum of the silver and two (2) times the zinc amount, [Cu/(Ag+2Zn)], has a value of between about 1.3 to about 2.5. The copper to silver weight percent ratio [Cu/Ag] of between about 2.0 to about 3.8, in combination with the ratio of copper to, silver+2.times.

Abstract: This invention concerns a new spring gold alloy and heat treatment process specific to the new gold spring alloy. The heat treatment process and gold spring alloy are specifically formulated to work synergistically so as to optimize the ductility of the alloy after a first step, and resistance to deformation of the alloy after a second step of the heat treatment process.

Abstract: An aging process for solution-heat-treated, precipitation hardening metal alloy includes first underaging the alloy, such that a yield strength below peak yield strength is obtained, followed by higher aging for improving the corrosion resistance of the alloy, followed by lower temperature aging to strength increased over that achieved initially.

Abstract: A method is taught for the in-situ precipitation of second phase materials, such as ceramic or intermetallic particles, in a substantial volume fraction of solvent metal matrix. The invention involves the propagating reaction of the second phase-forming constituents in a solvent metal medium to provide a porous composite of finely-dispersed second phase particles in the metal matrix. Exemplary materials include titanium carbide or titanium diboride in an aluminum matrix.

Abstract: This invention relates to a composite material comprising an in-situ precipitated second phase in an intermetallic matrix, and to the process for making such a composite.

Abstract: A method is taught for the introduction of in-situ precipitated second phase materials, such as ceramic or intermetallic particles in a metal matrix, to a host metal. When an initial solvent-assisted reaction is utilized, metal-second phase composites having highly superior properties may be obtained. The invention may utilize the reaction of the second phase-forming constituents in a solvent metal medium to provide an intermediate material of finely-dispersed second phase particles in an intermediate metal matrix, in the form of a porous mass or sponge. Any desired loading of second phase in the final composite may be achieved by the admixture of this preformed intermediate material having a relatively high content of particulate material, with a molten host metal. Exemplary materials include titanium diboride in an aluminum matrix and titanium carbide in an aluminum matrix.

Abstract: A unique hardenable silver alloy is provided which is solution annealed and preferably age-hardened to yield a silver alloy of exceptional and reversible hardness. The alloys utilize intermetallic systems comprising; silver, copper, combined with lithium alone or tin alone in varying percent amounts, or silver, copper, lithium and either tin or antimony, or silver, copper, lithium, tin and antimony, or silver, copper, lithium, tin and bismuth, or silver, copper, lithium, tin, bismuth and antimony.

Abstract: A unique hardenable silver alloy is provided which is solution annealed and preferably age-hardened to yield a silver alloy of exceptional and reversible hardness. The alloys utilize intermetallic systems comprising silver, copper, combined with lithium alone or tin alone in varying percent amounts, or silver, copper, lithium and either tin or antimony, or silver, copper, lithium and either aluminum or indium or zinc, or silver, copper, antiomony and either aluminum or indium or zinc, or silver, copper, lithium, tin and antimony, or silver, copper, lithium, tin and bismuth, or silver, copper, lithium, tin, bismuth and antimony.

Abstract: A process is provided for increasing the strength of antimony-lead alloys by specially treating an alloy which contains an effective amount of arsenic in the alloy, the process comprising working the alloy, rapidly heat treating the alloy, which includes quenching, for a period of time sufficient to activate a strengthening mechanism in the alloy. The process is especially useful for the manufacture of battery grids on a continuous production line.

Abstract: Aluminum alloy compositions and related fabrication techniques are described. Articles made of the composition by the process contain a novel dispersed strengthening phase based on iron and refractory metals. Rapid solidification techniques are used to assure a fine distribution of this phase. Articles made according to the invention have mechanical properties significantly in excess of those of conventional aluminum alloys.

Abstract: A process is provided for increasing the strength of antimony-lead alloys by specially treating an alloy which contains an effective amount of arsenic in the alloy, the process comprising working the alloy, rapidly heat treating the alloy, which includes quenching, for a period of time sufficient to activiate a strengthening mechanism in the alloy. The process is especially useful for the manufacture of battery grids on a continuous production line.

Abstract: High strength and high toughness are combined in an aluminum-based metallic product by dispersing particles of an aluminum-based metal having a toughness of at least about 20 foot-pounds through a matrix of aluminum-based metal having a yield strength of at least about 30 ksi.

Abstract: A component possessing high resistance to corrosion and oxidation, composed of a dispersion-hardened superalloy having a high creep strength, comprises a coarse-grained core (1) which has high strength at high temperatures, and a fine-grained skin zone (2) which forms a case. The component is manufactured with the aid of a heat-treatment, or thermomechanical treatment, in a manner such that, starting from a fine-grained initial condition, the skin zone (2) is restrained from participating in the recrystallization which leads to the formation of coarse grains in the core (1).

Abstract: A method for heat treating an age-hardenable iron-nickel-chromium alloy to obtain a bimodal distribution of gamma prime phase within a network of dislocations, the alloy consisting essentially of about 25% to 45% nickel, 10% to 16% chromium, 1.5% to 3% of an element selected from the group consisting of molybdenum and niobium, about 2% titanium, about 3% aluminum, and the remainder substantially all iron. To obtain optimum results, the alloy is heated to a temperature of 1025.degree. C. to 1075.degree. C. for 2-5 minutes, cold-worked about 20% to 60%, aged at a temperature of about 775.degree. C. for 8 hours followed by an air-cool, and then heated to a temperature in the range of 650.degree. C. to 700.degree. C. for 2 hours followed by an air-cool.