Forming Nonmetal Coating Patents (Class 205/316)
  • Patent number: 5980723
    Abstract: A process for forming polymer films through electrochemical techniques utilizing electrolytes which include conductive polymer. The resulting polymer films are electrically conductive and corrosion and wear resistant. Poyamino-benzene (polyaniline), for example, undergoes an insulator-to-metal transition upon doping with protonic acids in an acid/base-type reaction. Composite polymer-aluminum oxide films may be formed by modifying the anodizing electrolyte, resulting in the codeposition of polyaniline during aluminum anodization. A nonprotonated, ring-sulfonated aluminum salt of polyaniline was determined to be the reaction product within the aluminum oxide phase of the codeposited films. A second process, which incorporates electrochemical sealing of the anodic layer with polyaniline, was also developed.The formation of these composite films is documented through experimental processing, and characterized through scientific analysis and engineering tests.
    Type: Grant
    Filed: August 27, 1997
    Date of Patent: November 9, 1999
    Assignee: Jude Runge-Marchese
    Inventors: Jude Mary Runge-Marchese, Michael McNallan
  • Patent number: 5972522
    Abstract: A Zn or part-Zn plated steel sheet has an MgO coating free of metallic Mg thereon which increases corrosion resistance and plating adherence. The MgO coating is formed by coating according to the sol-gel method or by dipping or treating by cathodic electrolysis a Zn or part-Zn plated steel sheet in a molten salt bath mainly containing a magnesium salt.
    Type: Grant
    Filed: April 7, 1992
    Date of Patent: October 26, 1999
    Assignee: Kawasaki Steel Corporation
    Inventors: Shuji Gomi, Seiji Nakajima, Hisatada Nakakoji, Nobuyuki Morito
  • Patent number: 5908544
    Abstract: This invention relates to a process for applying a stabilization layer to at least one side of copper foil comprising contacting said side of said copper foil with an electrolyte solution comprising zinc ions, chromium ions and at least one hydrogen inhibitor. This invention also relates to copper foils treated by the foregoing process, and to laminates comprising a dielectric substrate and copper foil treated by the foregoing process adhered to said dielectric substrate.
    Type: Grant
    Filed: September 4, 1997
    Date of Patent: June 1, 1999
    Assignee: Gould Electronics, Inc.
    Inventors: Chin-Ho Lee, Edward Czapor
  • Patent number: 5876581
    Abstract: A process for synthesizing iron(III) hexacyanoferrate(II) as a blue insoluble product on the surface of a working electrode is disclosed which comprises immersing a pair of electrodes in a solution mixture of an iron(III) ion-containing solution and a hexacyanoferrate(III) ion-containing solution and effecting electrolysis with one of the electrodes as an anode and the other as a cathode, whereby iron(III) hexacyanoferrate(II) is deposited on the surface of the cathode.
    Type: Grant
    Filed: May 22, 1995
    Date of Patent: March 2, 1999
    Assignee: Seiko Instruments Inc.
    Inventors: Kingo Itaya, Kimio Shibayama, Shinobu Toshima, Tatsuaki Ataka, Koji Iwasa
  • Patent number: 5804466
    Abstract: A process for stably producing a zinc oxide thin film by electrolysis with excellent adhesion to a substrate is described. In particular, a zinc oxide thin film suitably used as a light confining layer of a photoelectric conversion element is formed on a conductive substrate by applying a current between a conductive substrate immersed in an aqueous solution containing at least nitrate ions, zinc ions, and a carbohydrate, and an electrode immersed in the solution.
    Type: Grant
    Filed: March 4, 1997
    Date of Patent: September 8, 1998
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kozo Arao, Katsumi Nakagawa, Takaharu Kondo, Yukiko Iwasaki
  • Patent number: 5747727
    Abstract: A metal oxide layer is provided around a thermocouple element. The metal oxide layer is formed by preparing a sol, in which particulates of a metal oxide are dispersed, by a sol-gel method, dipping the thermocouple element in this sol, energizing the thermocouple element as a cathode for bonding the precursor particulates of the metal oxide thereto, and heat treating the same. The thermocouple according to the present invention is compact with a thin insulating layer, excellent in flexibility, and provides no gas adsorption source.
    Type: Grant
    Filed: April 25, 1997
    Date of Patent: May 5, 1998
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuo Sawada, Shinji Inazawa, Kouichi Yamada
  • Patent number: 5720866
    Abstract: A method for forming relatively thick composite coatings on a region of the surface of a metallic member includes exposing the surface region to an electrolyte fluid, either by immersion or by spraying the electrolyte against the surface region. A preferred electrolyte fluid is an aqueous solution including an electrolytic agent, a passivating agent and a modifying agent in the form of a solute or a powder suspended in the solution. A voltage signal is applied to induce a current flow of constant magnitude between the metallic member and the electrolyte fluid so that the metallic member interacts with the passivating agent to form a passive oxide layer on the surface region. The voltage signal increases in magnitude until local voltage reaches a breakthrough level across separate highly localized discharge channels along the surface region of the metallic member.
    Type: Grant
    Filed: June 14, 1996
    Date of Patent: February 24, 1998
    Assignee: ARA Coating, Inc.
    Inventors: Aleksey Erokhine, Andrey Aleksejevich Voevodin, Robert David Schmertzler
  • Patent number: 5714052
    Abstract: A passthrough method is provided in which the surface of an industrial grade, low-grease precursor made of copper, with a defined surface roughness, is patinated. For this purpose the precursor material, connected as the anode, is passed through an electrolysis bath, containing sodium carbonate and/or sodium hydrogencarbonate as well as sodium sulfite and/or sodium disulfite, with a temperature of 30.degree. C. to 90.degree. C. and a current density of 1 A/dm.sup.2 to 20 A/dm.sup.2 as bath parameters, for a residence time of 10 seconds to 12 minutes. The precursor material is rinsed and then moved through a fixing bath at a temperature of 35.degree. C. to 95.degree. C. for a residence time of 10 seconds to 120 seconds, and lastly, after a further rinsing, is dried. The fixing bath contains at least one of the oxidation agents: hydrogen peroxide (H.sub.2 O.sub.2), potassium chlorate (KClO.sub.3), potassium peroxodisulfate (K.sub.2 S.sub.2 O.sub.8), potassium permanganate (KMnO.sub.4), of copper sulfate (CuSO.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: February 3, 1998
    Assignee: KM Europa Metal Aktiengesellschaft
    Inventors: Stefan Hoveling, Dirk Rode, Helmut Protzer, Ruzica Luetic
  • Patent number: 5639360
    Abstract: The present invention relates to an electrode preferably an insoluble electrode for an electrolytic cell. The electrode is located within an enclosure defining a chamber, a wall of said enclosure being formed by a membrane allowing ions to pass therethrough. The enclosure has an opening for feeding electrolyte, an opening for evacuating electrolyte and means conducting the upward current of electrolyte with a velocity in the vicinity of the electrode of at least 0.01 m/s. The invention relates also to plants and processes using such electrode for the plating or deplating of metal strips.
    Type: Grant
    Filed: February 23, 1994
    Date of Patent: June 17, 1997
    Assignees: Sikel N.V., Hans Josef May, Roland Schnettler
    Inventors: Norbert Prum, Roland Schnettler, Hans Josef May
  • Patent number: 5626737
    Abstract: High power density electrochemical capacitors may be pretreated by immersing the electrodes therefore in an alkaline solution. Thereafter the immersed electrode are subjected to high power pulses for brief periods of time. The pretreatment process forms an activated oxide layer on the electrode surface. The resulting device is capable of delivering high current pulses with enhanced discharge voltage.
    Type: Grant
    Filed: March 5, 1996
    Date of Patent: May 6, 1997
    Assignee: Motorola, Inc.
    Inventors: Gretchen E. Fougere, Han Wu, Ke K. Lian
  • Patent number: 5616233
    Abstract: A method for forming a fluorinated silicon dioxide layer on a silicon substrate is brought about by anodic oxidation at room temperature. The fluorinated silicon dioxide layer may serve as a field oxide layer or the oxide layer of a thin film transistor. The method involves an electrolytic reaction making use of the silicon substrate as an anode and an electrolyte made of a hydrosilicofluoric acid aqueous solution containing the hydrosilicofluoric acid and the water in a volumetric ratio of about 1:1000. The electrolytic reaction is brought about by a current density of about 1 mA/cm.sup.2. The oxide layer is formed on the anode at a rate of 1 .mu.m/hr and is proved to contain a Si-F bond by the FTIR analysis.
    Type: Grant
    Filed: May 1, 1996
    Date of Patent: April 1, 1997
    Assignee: National Science Council
    Inventors: Hwu Jenn-Gwo, Jeng Ming-Jer
  • Patent number: 5595638
    Abstract: An anodic oxide containing impurities at a low concentration and thereby improved in film quality, and a process for fabricating the same. The process comprises increasing the current between a metallic thin film and a cathode until a voltage therebetween reaches a predetermined value, and maintaining the voltage at the predetermined value thereafter.
    Type: Grant
    Filed: March 10, 1995
    Date of Patent: January 21, 1997
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Toshimitsu Konuma, Akira Sugawara, Yukiko Uehara
  • Patent number: 5560752
    Abstract: Metals useful in the formation of hydrides for applications such as batteries are advantageously activated by hydriding/dehydriding process. This process involves repeatedly stepping the potential of metal/metal hydride electrodes in electrochemical cells. The process activates hydrogen-storing materials that are difficult to activate by conventional means.
    Type: Grant
    Filed: August 18, 1994
    Date of Patent: October 1, 1996
    Assignee: Lucent Technologies Inc.
    Inventors: Michael E. Badding, Mark T. McCormack, Donald W. Murphy, Brijesh Vyas
  • Patent number: 5476363
    Abstract: A method and apparatus for increasing blade fatigue strength in a turbine engine. The blades in the turbine engine are configured so as to reduce stress at the tip of the blades during operation of the turbine engine, thus increasing blade fatigue strength. This stress reduction helps to counteract the detrimental effect of abrasive tip coatings on blade fatigue strength. In one embodiment, the tip of the blade is chamfered in order to reduce the stress on the tip of the blade. An abrasive coating is then applied to the tip of the blade to assist the blade in seating into an abradable outer air seal. In another embodiment, an abrasive coating is applied to a center portion of the tip of the blade, with the periphery of the abrasive coating being set back from the opposing surfaces of the blade.
    Type: Grant
    Filed: October 15, 1993
    Date of Patent: December 19, 1995
    Assignees: Charles E. Sohl, Pratt & Whitney
    Inventors: Melvin Freling, Gary A. Gruver, Joseph J. Parkos, Jr., Douglas A. Welch
  • Patent number: 5435896
    Abstract: A metal surface, useful as an electrode in an electrolytic cell, is now described having enhanced adhesion of subsequently applied coatings combined with excellent coating service life. The substrate metal of the electrode, such as a valve metal as represented by titanium, is provided with a highly desirable rough surface characteristic for subsequent coating application. This can be achieved by various operations including etching and melt spray application of metal or ceramic oxide to ensure a roughened surface morphology. Usually in subsequent operations, a barrier layer is provided on the surface of enhanced morphology. This may be achieved by operations including heating, as well as including thermal decomposition of a layer precursor. Subsequent coatings provide enhanced lifetime even in the most rugged commercial environments.
    Type: Grant
    Filed: March 25, 1994
    Date of Patent: July 25, 1995
    Assignee: ELTECH Systems Corporation
    Inventors: Kenneth L. Hardee, Lynne M. Ernes, Richard C. Carlson
  • Patent number: 5421988
    Abstract: There is disclosed a method of manufacturing a plated steel sheet with a Zn--Cr composite plating, wherein a total of 0.01 to 300 g/l of at least one type of salt having a pH buffering action in a pH range of 2 to 6 in a bath containing only zinc are added to an acidic Zn--Cr composite plating bath containing zinc ions and trivalent chromium ions to prepare a plating bath, and plating film is formed on a steel sheet using the resultant plating bath.
    Type: Grant
    Filed: January 27, 1994
    Date of Patent: June 6, 1995
    Assignee: NKK Corporation
    Inventors: Satoru Ando, Takayuki Urakawa, Masaki Abe, Toyofumi Watanabe
  • Patent number: 5385662
    Abstract: A method of producing oxide ceramic layers on Al, Mg, Ti, Ta, Zr, Nb, Hf, Sb, W, Mo, V, Bi or their alloys by a plasma-chemical anodical oxidation in a chloride-free electrolytic bath having a pH value of 2 to 8 and a constant bath temperature of -30.degree. to +15.degree. C. A current density of at least 1 A/dm.sup.2 is maintained constant in the electrolytic bath until the voltage reaches a predetermined end value.
    Type: Grant
    Filed: November 25, 1992
    Date of Patent: January 31, 1995
    Assignee: Electro Chemical Engineering GmbH
    Inventors: Peter Kurze, Dora Banerjee, Hans-Jurgen Kletke
  • Patent number: 5338434
    Abstract: The invention relates to aqueous electrocoating paints which contain 2 to 10% by weight of an anticorrosive pigment based on zinc silicate in combination with 1 to 15% by weight of a very fine quartz powder or cristobalite powder coated with epoxysilane or aminosilane, the percentages by weight being based on the total solids content of the electrocoating paint and the anticorrosive pigment being preparable by fusing together 35 to 65% by weight of ZnO, 15 to 35% by weight of SiO.sub.2 and 0 to 20% by weight of B.sub.2 O.sub.3 and/or 0 to 20% by weight of WO.sub.3 and/or 0 to 20% by weight of MoO.sub.3 and/or 0 to 20% by weight of SnO.sub.2, the components being fused together using at least one of the cited oxides besides ZnO and SiO.sub.2 in such a manner that the percentages by weight always total 100.
    Type: Grant
    Filed: January 11, 1993
    Date of Patent: August 16, 1994
    Assignee: BASF Lacke & Farben Aktiengesellschaft
    Inventors: Dieter Ruhl, Klaus Arlt, Ulrich Heilmann, Ulrich Heimann, Udo Hoffmann
  • Patent number: 5283131
    Abstract: A zinc-plated metallic material resistant to corrosion at elevated temperatures comprising a metallic material; a plating layer consisting of zinc or zinc alloy containing 70% by weight or more of zinc; and a coating layer on the plating layer comprising 10 to 5,000 mg. of magnesium oxide or hydrated magnesium oxide and 50 to 5,000 mg. of chromium oxide or hydrated chromium oxide per square meter of the coating layer.
    Type: Grant
    Filed: January 29, 1992
    Date of Patent: February 1, 1994
    Assignee: Nihon Parkerizing Co., Ltd.
    Inventors: Kazuhiko Mori, Shinji Nomura
  • Patent number: 5275714
    Abstract: A method of producing an absorber layer for solar cells by electrolytic dispersion deposition.
    Type: Grant
    Filed: June 30, 1992
    Date of Patent: January 4, 1994
    Assignee: Battelle Memorial Institute
    Inventors: Dieter Bonnet, Josef Ehrhardt, Gert Hewig
  • Patent number: 5254238
    Abstract: A treating solution for forming a hydroxide film on each surface of zinc-plated steel plates by cathodic electrolysis is here disclosed which comprises (a) 0.2 to 50 g/l of one or more metal ions selected from the group consisting of Mg.sup.2+, Cr.sup.3+, Ca.sup.2+, Ni.sup.2+, Co.sup.2+ and Al.sup.3+, and (b) 0.1 to 50 g/l of one or more oxidizing agents selected from the group consisting of nitrate ions, nitrite ions, chlorate ions, bromate ions and hydrogen peroxide. A process for the surface treatment of the zinc-plated steel plates by the use of this treating solution is also disclosed.
    Type: Grant
    Filed: January 25, 1991
    Date of Patent: October 19, 1993
    Assignee: Nihon Parkerizing Co., Ltd.
    Inventors: Hitoshi Ishii, Toshi Miyawaki
  • Patent number: 5110420
    Abstract: A compound containing an element of Group IIB and of Group VIB is cathodically deposited on a cathode comprising a layer of high sheet resistance on an insulating substrate by positioning the anode relative to the cathode such that the distance from the anode to a point on the cathode increases as the distance between the point and the nearest electrical connection to the cathode decreases.
    Type: Grant
    Filed: October 15, 1991
    Date of Patent: May 5, 1992
    Assignee: The British Petroleum Company p.l.c.
    Inventors: Rodney J. Marshall, John M. Sherborne
  • Patent number: 5091062
    Abstract: A metallized web of barrier packaging material e.g. metallized plastic film, is made transparent to microwaves (without loss of its barrier properties) by passing it through an electrolyte in a bath to anodize the metal and convert it to its oxide and/or hydroxide.
    Type: Grant
    Filed: June 28, 1990
    Date of Patent: February 25, 1992
    Assignee: Bowater Packaging Limited
    Inventor: Kenneth M. Revell
  • Patent number: 5078844
    Abstract: An electrical insulating coating layer having excellent adhesion, toughness and heat resistance is formed on a surface of a copper material by anodizing the copper material under a low current in an acid bath of a hexacyanoiron complex. Copper materials such as coil wires can hence be provided with a thin, heat-resistant, electrical insulating layer, whereby the values of the copper materials can be heightened.
    Type: Grant
    Filed: February 8, 1991
    Date of Patent: January 7, 1992
    Inventor: Kunio Katsuma