Catalytic Patents (Class 208/134)
  • Patent number: 6241876
    Abstract: A process, preferably in a counter-current configuration, for selectively cracking carbon-carbon bonds of naphthenic species using a low acidic catalyst, preferably having a crystalline molecular sieve component and carrying a Group VIII noble metal. The diesel fuel products are higher in cetane number and diesel yield.
    Type: Grant
    Filed: June 11, 1999
    Date of Patent: June 5, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Ying-Yen P. Tsao, Tracy J. Huang, Philip J. Angevine
  • Publication number: 20010001448
    Abstract: The patent application discloses an integrated process for reformate upgrading. Such a process enables production of a high value product slate, by incorporating the step of reforming along with reaction/diffusion with a zeolite.
    Type: Application
    Filed: September 27, 1999
    Publication date: May 24, 2001
    Inventors: VINAYA A. KAPOOR, ROBERT A. CRANE, JEFFREY S. BECK, JOHN H. THURTELL, DAVID L. STERN
  • Patent number: 6210563
    Abstract: A process is provided for selectively producing diesel fuel with increased cetane number from a hydrocarbon feedstock. The process includes contacting the feedstock with a catalyst which has a large pore crystalline molecular sieve material component having a faujasite structure and alpha acidity of less than 1, preferably about 0.3 or less. The catalyst also contains a dispersed Group VIII noble metal component which catalyzes the hydrogenation/hydrocracking of the aromatic and naphthenic species in the feedstock.
    Type: Grant
    Filed: December 30, 1998
    Date of Patent: April 3, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Ying-Yen P. Tsao, Tracy J. Huang, Philip J. Angevine
  • Patent number: 6207040
    Abstract: The present invention refers to a process for the production of high-octane and low benzene content gasolines according to a cycle where a crude oil is fed into an atmospheric distillation unit from which a fraction is obtained called virgin naphtha seat in turn to a splitting unit that produces a fraction called light tops and a fraction called heavy naphtha wherein said heavy naphtha fraction has a six carbon atoms (C6) hydrocarbons content no greater than 0.5% volume, and said light tops fraction has a seven plus carbon atoms C7+) hydrocarbons content no greater than 4% volume. Said process allows in the refinery to contextually obtain quantitative and qualitative improvements in the gasolines production, with increase of the production yield and of the octane number as well as reduction of the produced benzene quantity.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: March 27, 2001
    Inventor: Roberto Amadei
  • Patent number: 6179994
    Abstract: A high VI and low pour point lubricant base stock is made by hydroisomerizing a high purity, waxy, paraffinic Fischer-Tropsch synthesized hydrocarbon fraction having an initial boiling point in the range of 650-750° F., followed by catalytically dewaxing the hydroisomerate using a dewaxing catalyst comprising a catalytic platinum component and an H-mordenite component. The hydrocarbon fraction is preferably synthesized by a slurry Fischer-Tropsch using a catalyst containing a catalytic cobalt component. This combination of the process, high purity, waxy paraffinic feed and the Pt/H-mordenite dewaxing catalyst, produce a relatively high yield of premium lubricant base stock.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: January 30, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Janet R. Clark, Robert J. Wittenbrink, Daniel F. Ryan, Albert E. Schweizer
  • Patent number: 6172273
    Abstract: A composition is prepared by a method which comprises mixing a first solid material comprising a platinum group metal, a rhenium component, a porous carrier material and, optionally, a halogen component and a second solid material comprising silica and bismuth. The thus-obtained composition is employed as a catalyst in the conversion of hydrocarbons to aromatics. In an alternate embodiment, hydrocarbons are converted to aromatics by sequentially contacting the hydrocarbons with the first solid material and then the second solid material.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: January 9, 2001
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6165352
    Abstract: A continuous process for the dehydrogenation of a hydrocarbon and/or oxygenated hydrocarbon feed, comprising contacting the hydrocarbon and/or oxygenated hydrocarbon feed with a dehydrogenation catalyst at elevated temperature in a reaction zone characterised in that the catalyst is capable of retaining hydrogen and (a) is contacted with a feed to form a dehydrogenated product and hydrogen, at least some of the hydrogen formed being adsorbed by the catalyst and/or reacting therewith to reduce at least part of the catalyst; (b) the dehydrogenated product and any unadsorbed/unreacted hydrogen is removed from the reaction zone; (c) at least some of the adsorbed hydrogen is removed from the catalyst and/or at least some of the reduced catalyst is oxidised; and (d) reusing the catalyst from step (c) in step (a).
    Type: Grant
    Filed: March 12, 1998
    Date of Patent: December 26, 2000
    Assignee: BP Chemicals Limited
    Inventors: Jeremy Bernard Cooper, Jonathon Charles Frost, Stephen Roy Partington
  • Patent number: 6159358
    Abstract: A process and apparatus produces reaction products by indirectly preheating and heating reactants by indirect heat exchange. The use of the preheating step simplifies the reaction zone design by eliminating the need for external exchangers and is particularly suited for an arrangement of plates that defines narrow channels for indirect heat exchange. The narrow channels are preferably defined by corrugated plates. The primary reaction channels will contain a catalyst for the promotion of the desired reaction product from the principal reactants. The heating fluid passes through adjacent heating channels defined by shared partition plates to provide indirect heating. At least a portion of the heating channels exchange heat with a non-catalytic portion of the reaction channels to preheat the reactants ahead of a catalytic section of the reaction channels. Catalytic combustion within the heating channels may provide in-situ heat input for the heating medium.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: December 12, 2000
    Assignee: UOP LLC
    Inventors: Robert C. Mulvaney, III, Hemant W. Dandekar
  • Patent number: 6153089
    Abstract: A process for converting undesirable olefinic hydrocarbon streams to hydrogen and petrochemical feedstock e.g. light olefins in C.sub.2 -C.sub.4 range and aromatics especially toluene and xylenes, which comprises simultaneous cracking and reforming at olefin rich hydrocarbons using a catalyst consisting of dehydrogenating metal components, shape selective zeolite components and large pore acidic components in different proportions in a circulating fluidized bed reactor-regenerator system having reactor temperature within 450-750.degree. C. and WHSV of 0.1-60 hour.sup.-1.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: November 28, 2000
    Assignee: Indian Oil Corporation Limited
    Inventors: Asit Kumar Das, Sukumar Mandal, Sobhan Ghosh, Debasis Bhattacharyya, Ganga Shanker Mishra, Jagdev Kumar Dixit, Arvind Pratap Singh, Ashok Kumar Tewari, Satish Makhija, Manoranjan Santra, Latoor Lal Saroya, Shankar Sharma, Satyen Kumar Das
  • Patent number: 6153091
    Abstract: A method is disclosed for decreasing the emissions of chlorine-containing species from a moving bed process for regenerating spent catalyst particles with a recycle gas stream. A recycle gas stream contacts spent catalyst particles at regeneration conditions, thereby producing a flue gas stream. The flue gas stream which contains chlorine-containing species contacts spent catalyst particles at sorption conditions. The spent catalyst particles sorb the chlorine-containing species from the flue gas stream, thereby producing the recycle gas stream. A portion of the recycle gas stream is vented from the process. This method captures and returns to the process the chlorine-containing species that would be lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in a significant savings in capital and operating costs of the process.
    Type: Grant
    Filed: December 8, 1999
    Date of Patent: November 28, 2000
    Assignee: UOP LLC
    Inventors: Paul A. Sechrist, Delmar W. Robinson
  • Patent number: 6153548
    Abstract: The invention concerns a process for improving the pour point of a feed comprising paraffins containing more than 10 carbon atoms, in which process the feed to be treated is brought into contact with a catalyst comprising NU-85 zeolite and at least one hydro-dehydrogenating element, at a temperature which is in the range 170.degree. C. to 500.degree. C., a pressure in the range 1 to 250 bar and an hourly space velocity in the range 0.05 to 100 h.sup.-1, in the presence of hydrogen in a proportion of 50 to 2000 l/l of feed. The oils obtained have good pour points and high viscosity indices (VI). The process is also applicable to gas oils and other feeds requiring a reduction of pour point. The invention also concerns a NU-85 zeolite from which a portion of elements T (Al, Ga, Fe or B) have been removed and which has an Si/T atomic ratio of at least 18.
    Type: Grant
    Filed: June 25, 1998
    Date of Patent: November 28, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Nathalie George-Marchal, Christophe Gueret, Patrick Briot, Alain Billon, Pierre Marion
  • Patent number: 6150577
    Abstract: The invention includes a process of making a lubricating oil composition including: a process for making a high VI lubricating oil composition including the steps of (1) contacting a waste plastics feed including mainly polyethylene in a pyrolysis zone at pyrolysis conditions, whereby at least a portion of the waste plastics feed is cracked, thereby forming a pyrolysis zone effluent including 1-olefins and n-paraffins; (2) passing the pyrolysis zone effluent, including a heavy fraction and a middle fraction, the pyrolysis effluent middle fraction including 1-olefins, to a separations zone; where the pyrolysis effluent heavy fraction portion is separated from the pyrolysis effluent middle fraction; (3) passing the pyrolysis effluent heavy fraction to a hydrogenation zone; and (4) passing at least a portion of the hydrogenation zone effluent to a catalytic isomerization dewaxing zone, where at least a portion of the hydrogenation zone effluent is contacted with a isomerization dewaxing catalyst at isomerization
    Type: Grant
    Filed: December 30, 1998
    Date of Patent: November 21, 2000
    Assignee: Chevron U.S.A., Inc.
    Inventors: Stephen J. Miller, Gerald P. Huffman, Naresh Shah
  • Patent number: 6149799
    Abstract: The invention concerns a catalyst for hydrorefining and hydroconverting hydrocarbon feeds, comprising a mixed sulphide comprising at least two elements selected from elements with an atomic number selected from the group formed by the following numbers: 3, 11, 12, 19 to 33, 37, to 51, 55 to 83, 87 to 103, characterized in that the mixed sulphide results from a combination of at least one element the sulphide of which has a bond energy between the metal and sulphur of less than 50.+-.3 kcal/mol (209.+-.12 kJ/mol) and at least one element the sulphide of which has a bond energy between the metal and sulphur of more than 50.+-.3 kcal/mol (209.+-.12 kJ/mol), the mixed sulphide thus having a mean bond energy between the metal and sulphur which is in the range 30 to 70 kcal/mol (125 to 293 kJ/mol).
    Type: Grant
    Filed: January 14, 1998
    Date of Patent: November 21, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Pascal Raybaud, Herve Toulhoat, Slavik Kasztelan
  • Patent number: 6143943
    Abstract: A channel reactor arrangement and a process uses a heat exchange fluid with a high thermal density to indirectly heat or cool the reactants by indirect heat exchange. The system brings the efficiency of plate reactor arrangements to the effectiveness of high heat capacity heat exchange fluids such as molten salts and liquid metals. The channel reactor arrangement maintains a limited temperature gradient through the channels at all points to improve process selectivity. This type of arrangement is of a particular advantage where the reaction zone uses a heterogeneous catalyst system within a heat exchanging reaction section. The plate and channel heat transfer arrangement is particularly beneficial because of its high surface area provided per unit volume of channels.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: November 7, 2000
    Assignee: UOP LLC
    Inventors: Anil R. Oroskar, Robert C. Mulvaney, III
  • Patent number: 6126812
    Abstract: A method for optimizing the yield of aromatics and light olefins in a process for the conversion of cracked gasoline to aromatics and light olefins by separating the cracked gasoline into a light fraction and a heavy fraction and contacting the light fraction with a zeolite catalyst.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: October 3, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles Alfred Drake, An-Hsiang Wu, Scott Douglas Love
  • Patent number: 6123833
    Abstract: A method and apparatus are disclosed for removing water from a recycle gas stream in a catalyst regeneration process. A recycle gas stream contacts catalyst and the catalyst sorbs water from the recycle gas. Some of the now-dried recycle gas recirculates to the regeneration process, thereby decreasing the water content in the regeneration process. The catalyst containing sorbed water passes to a desorption zone, where water is desorbed from the catalyst and the desorbed water is rejected from the process. This method and apparatus are useful for extending the life of catalyst in catalytic hydrocarbon processes that employ continuous or semi-continuos catalyst regeneration zones.
    Type: Grant
    Filed: September 22, 1998
    Date of Patent: September 26, 2000
    Assignee: UOP LLC
    Inventors: Paul A. Sechrist, Delmar W. Robinson, William D. Schlueter
  • Patent number: 6118038
    Abstract: A channel reactor arrangement and a process that uses a high heat capacity heat exchange liquid to indirectly heat or cool by indirect heat exchange. The channel reactor arrangement maintains a pressure gradient through the channels and a pressure differential between the reaction channels and the heat exchange channels at all points to preserve the integrity of the plates defining the channels and to prevent any leakage of high heat capacity liquids into the reaction channels. The system brings the efficiency of plate reactor arrangements to the effectiveness of high heat capacity heat exchange fluids such as molten salts and liquid metals. The process overcomes the problem of low heat exchange pressure drop in combination with high reactant pressure drop by creating a negative pressure differential from reactant channels to the heat exchange channels.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: September 12, 2000
    Assignee: UOP LLC
    Inventors: Steven P. Lankton, Joseph E. Zimmermann, Robert C. Mulvaney, III
  • Patent number: 6110325
    Abstract: An apparatus and method are provided in which a vaporizer vaporizes a liquid feed for introduction to a feed conversion unit such as a steam active reformer. A condenser condenses vaporized feed from the vaporizer when introduction of feed to the feed conversion unit is stopped. Condensed, liquid feed is passed back into the vaporizer and is conserved rather than going to flare.
    Type: Grant
    Filed: July 8, 1997
    Date of Patent: August 29, 2000
    Assignee: Krupp UHDE GmbH
    Inventor: Martin K. Lyons
  • Patent number: 6106696
    Abstract: This invention is a reforming process that employs at least two moving bed reaction zones. One of the reaction zones, called the lead reaction zone, passes catalyst particles and a hydrocarbon-containing effluent to the other reaction zone, which operates at an inlet temperature that is at least 60.degree. F. (33.degree. C.) hotter than the lead reaction zone. In a preferred embodiment, this invention employs no heating between the combined feed exchanger and the lead reaction zone. This invention is particularly applicable to reforming processes that employ continuous regeneration sections.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: August 22, 2000
    Assignee: UOP LLC
    Inventors: David John Fecteau, Kenneth David Peters
  • Patent number: 6103103
    Abstract: A process and catalyst are provided for dehydrogenating a hydrocarbon feedstock and producing an olefinic product. The process comprises contacting the feedstock at dehydrogenation conditions with a dehydrogenation catalyst comprising from about 0.01 weight percent to about 5.0 weight percent of a platinum group metal, from about 0.02 weight percent to about 10.0 weight percent of zinc, and a support component comprising borosilicate and an alkali metal.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: August 15, 2000
    Assignee: BP Amoco Corporation
    Inventors: Bruce D. Alexander, George A. Huff, Jr., Mark P. Kaminsky
  • Patent number: 6100436
    Abstract: A process and apparatus for contacting reactants with a particulate catalyst while indirectly heating the reactants with a heat exchange medium improves temperature control by using an intermediate heat exchange fluid and system to prevent overheating of reactants and maintain parallel heating characteristics through multiple reaction-heat exchange zones. The internal flow path minimizes the circulation of the reaction zone heat exchange fluid by incorporating interstage reheating of the reaction zone heat exchange fluid as it passes in series flow. A particularly useful application of the process and apparatus is in the dehydrogenation of ethyl benzene to produce styrene. The process and apparatus can also be used with simultaneous exchange of catalyst particles by an operation that restricts reactant flow while moving catalyst through reaction stacks in which the reactant flow has been restricted.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: August 8, 2000
    Assignee: UOP LLC
    Inventors: William Wiede, Jr., Kevin J. Brandner, Bruce Allen Briggs, Donald Eelch, Constante P. Tagamolila
  • Patent number: 6090272
    Abstract: A process for producing catalyst compositions for converting a cracked gasoline feedstock to a product comprising incremental aromatics and lower olefins. The catalyst compositions produced thereby. A process for converting a cracked gasoline feedstock to a product comprising incremental aromatics and lower olefins.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: July 18, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 6083379
    Abstract: A process for desulfurizing and enhancing the octane of cracked gasoline by first aromatizing the cracked gasoline and, second, hydrodesulfurizing the resulting intermediate product stream.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: July 4, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, Scott Douglas Love
  • Patent number: 6080382
    Abstract: The present invention relates to new crystalline zeolite SSZ-48 prepared using a decahydroquinolinium cation templating agent.
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: June 27, 2000
    Assignee: Chevron U. S. A. Inc.
    Inventors: Gregory S. Lee, Stacey I. Zones
  • Patent number: 6063264
    Abstract: A process for catalytic reforming of feed hydrocarbons to form aromatics, comprising contacting the feed, under catalytic reforming conditions, with catalyst disposed in the tubes of a furnace, wherein the catalyst is a monofunctional, non-acidic catalyst and comprises a Group VIII metal and zeolite L, and wherein the furnace tubes are from 2 to 8 inches in inside diameter, and wherein the furnace tubes are heated, at least in part, by gas or oil burners located outside the furnace tubes.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: May 16, 2000
    Assignee: Chevron Chemical Company LLC
    Inventor: Nicholas J. Haritatos
  • Patent number: 6059960
    Abstract: A novel catalyst and the use thereof in a reforming process is disclosed. The catalyst comprises a refractory inorganic oxide, platinum-group metal, Group IVA(IUPAC 14) metal, and lanthanide-series metal in a specified ratio. Utilization of this catalyst in the reforming of hydrocarbons, especially in reforming, results in significantly improved selectivity to the desired gasoline or aromatics product.
    Type: Grant
    Filed: July 17, 1998
    Date of Patent: May 9, 2000
    Assignee: UOP LLC
    Inventor: Paula L. Bogdan
  • Patent number: 6059961
    Abstract: A process and arrangement for contacting a moving bed of compact particulate material, usually catalyst, with a radial flow of fluid maintains an unconfined surface of catalyst particles in place by passing fluid axially into the upper surface of the bed and maintaining radial gas flow across an inlet screen at an elevation that is above the upper most elevation of perforations for withdrawing gas flow from the particulate bed. Two vertical screens confine the bed of catalyst. Perforations cover substantially the entire length of the inlet screen. The outlet portion of the screen has perforations that end below the top of the free surface of the catalyst bed and define an upper bed portion therebetween. The inlet screen directs gas flow radially across the inlet screen into an upper portion of the bed and cause at least partial axial flow of gas through the upper portion of the particle bed.
    Type: Grant
    Filed: April 27, 1998
    Date of Patent: May 9, 2000
    Assignee: UOP LLC
    Inventors: William John Koves, Gary Alan Schulz, Robert John Sanger
  • Patent number: 6048449
    Abstract: A novel catalyst and the use thereof in a reforming process is disclosed. The dual-function catalyst comprises a refractory inorganic oxide, indium, Group IVA(IUPAC 14) metal, and a platinum-group metal concentrated in the surface layer of each catalyst particle. Utilization of this catalyst in the conversion of hydrocarbons, especially in reforming, results in significantly improved selectivity to the desired gasoline or aromatics product.
    Type: Grant
    Filed: October 23, 1998
    Date of Patent: April 11, 2000
    Assignee: UOP LLC
    Inventors: Paula L. Bogdan, Tamotsu Imai
  • Patent number: 6045689
    Abstract: A process for converting hydrocarbons into aromatic compounds, which entails contacting a composition containing hydrocarbons with a catalyst under temperature and pressure conditions to produce the aromatic compounds, the catalyst containing a matrix of .eta. transition alumina and/or .gamma. transition alumina. The catalyst contains 0.001 to 2 wt % of silicon, 0.1 to 15 wt % of at least one platinum group metal, and 0.005 to 10 wt % of at least one promoter metal. The promoter metals may be tin, germanium, indium, gallium, thallium, antimony, lead, rhenium, manganese, chromium, molybdenium or tungsten. The catalyst may also contain a doping metal.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: April 4, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Fabio Alario, Jean-Marie Deves, Patrick Euzen
  • Patent number: 6039864
    Abstract: There is provided a process for converting hydrocarbons which utilizes a zeolite bound zeolite catalyst that has enhanced performance when utilized in hydrocarbon conversion processes, e.g., catalytic cracking, alkylation, disproportionation of toluene, isomerization, and transalkylation reactions. The catalyst comprises a first zeolite having particles of greater than about 0.1 micron average particle size and a binder comprising second zeolite particles having an average particle size less than said first particles.
    Type: Grant
    Filed: May 19, 1998
    Date of Patent: March 21, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Gary David Mohr, Johannes Petrus Verduijn
  • Patent number: 6007700
    Abstract: Gasolines are reformed and parafin and naphthene hydrocarbons are converted to aromatic compounds by contacting the hydrocarbons with a catalyst comprising a matrix of .eta. transition alumina and .gamma. transition alumina. The catalyst contains at least one doping metal, at least one halogen, at least one noble metal and at least one promoter metal. The doping metals are selected from titanium, zirconium, hafnium, cobalt, nickel, zinc, and the lanthanides and the promoter metals are selected from tin, germanium, indium, gallium, thallium, antimony, lead, rhenium, manganese, chromium, molybdenum and tungsten.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: December 28, 1999
    Assignee: Institut Francais Du Petrole
    Inventors: Fabio Alario, Jean-Marie Deves, Patrick Euzen
  • Patent number: 6007699
    Abstract: A process for oxidizing fuel and transferring the heat produced to a particular use in a combustion system such as fuels conversion. A bed of a mixture of materials forming an unmixed combustion catalyst, which in an oxidized state is readily reducible and in a reduced state is readily oxidizable, is placed in efficient thermal contact with a heat receiver for use in the combustion system. Fuel and air are alternately contacted with the bed, whereby the fuel is oxidized, the air is depleted of oxygen, and heat is liberated. The heat is efficiently transferred to the heat receiver by careful selection of the materials of the bed such that the temperatures produced when the fuel is oxidized and when the air is depleted of oxygen are advantageous to the particular use in the combustion system.
    Type: Grant
    Filed: August 21, 1996
    Date of Patent: December 28, 1999
    Assignee: Energy and Environmental Research Corporation
    Inventor: Jerald A. Cole
  • Patent number: 6005154
    Abstract: A crystalline zeolite SSZ-25 is prepared using an adamantane quaternary ammonium ion as a template.
    Type: Grant
    Filed: August 7, 1997
    Date of Patent: December 21, 1999
    Assignee: Chevron USA Inc.
    Inventors: Stacey I. Zones, Dennis L. Holtermann, Robert A. Innes, Theresa A. Pecoraro, Donald S. Santilli, James N. Ziemer
  • Patent number: 6004452
    Abstract: A process is provided for producing high purity benzene and high purity paraxylene from a hydrocarbon feed. In one aspect, the process comprises: (a) reforming a hydrocarbon feed using either a monofunctional catalyst or a bifunctional catalyst to provide one or more reformate streams; (b) fractionating the reformate stream to provide a toluene stream, a benzene stream, and a xylene stream; (c) subjecting the toluene stream to disproportionation; (d) purifying the benzene stream by extraction followed by distillation to provide a high purity benzene product; and (e) purifying the xylene stream by simulated moving bed countercurrent adsorption followed by crystallization to provide a high purity paraxylene product.
    Type: Grant
    Filed: November 14, 1997
    Date of Patent: December 21, 1999
    Assignee: Chevron Chemical Company LLC
    Inventors: Gary A Ash, Nhu Q Dao, Arnold J Gloyn, N J Haritatos, Paul I Hodgen, Stuart R MacPherson, Scott Gordon Morrison, Gerald J Nacamuli, Paul M Spindler, Bruce J Thom, Eric P Weber, Richard Wolpert
  • Patent number: 5994606
    Abstract: A method for dehydrogenation of a hydrocarbon, which comprises selectively oxidizing hydrogen in a gas mixture which is obtained by subjecting a feed hydrocarbon to a dehydrogenation reaction in the presence of a dehydrogenation catalyst and which comprises a dehydrogenated hydrocarbon, an unreacted feed hydrocarbon and hydrogen, by contacting the gas mixture with an oxygen-containing gas in the presence of an oxidation catalyst, and further subjecting a hydrocarbon-containing gas obtained by the oxidation reaction to a dehydrogenation reaction, wherein a catalyst comprising a component having platinum and/or palladium supported on a carrier obtained by calcining at least one member selected from the group consisting of tin oxide, titanium oxide, tantalum oxide and niobium oxide, at a temperature of from 800.degree. C. to 1,500.degree. C., is used as the oxidation catalyst.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: November 30, 1999
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Tomoatsu Iwakura, Makoto Takiguchi
  • Patent number: 5989410
    Abstract: The invention relates to a process for improving the pour point of a feedstock that comprises paraffins of more than 10 carbon atoms, in which the feedstock that is to be treated is brought into contact with a catalyst that comprises the IM-5 zeolite and at least one hydro-dehydrogenating element, at a temperature of between 170 and 500.degree. C., a pressure of between 1 and 250 bar, and an hourly volume velocity of between 0.05 and 100 h.sup.-1, in the presence of hydrogen at a ratio of 50 to 2000 l/l of feedstock. The oils that are obtained have good pour points and high viscosity indices (VI). The process can also be applied to gas-oils and other feedstocks whose pour points need to be lowered.
    Type: Grant
    Filed: October 15, 1998
    Date of Patent: November 23, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Nathalie George-Marchal, Christophe Gueret, Patrick Briot, Alain Billon, Pierre Marion
  • Patent number: 5980731
    Abstract: The invention provides a crystalline type L zeolite reforming catalyst comprising cylindrically shaped crystals having a length of 0.6 microns or less and an average length: diameter ratio of less than about 0.5, the catalyst containing at least one Group VIII metal and from about 0.1 to 2 wt % halogen e.g., chlorine. Also provided is a method for activating or regenerating the catalyst wherein a fresh or de-coked catalyst is oxychlorinated, purged to remove excess chlorine and reduced. The catalysts are particularly useful for the reforming of C.sub.6 to C.sub.11 naphthas to produce reformates having a high content of C.sub.6 to C.sub.8 light aromatics and a reduced content of heavier C.sub.9 and C.sub.10 aromatics.
    Type: Grant
    Filed: November 7, 1997
    Date of Patent: November 9, 1999
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Jar-Lin Kao, Scott A. Ramsey
  • Patent number: 5968344
    Abstract: Disclosed is an active catalyst in the hydroisomerization of waxes (paraffins), which catalyst is constituted by a carrier of acidic nature, of silica-alumina gel, and one or more metals belonging to Group VIIIA. Also a process for preparing said catalyst is disclosed.
    Type: Grant
    Filed: April 21, 1998
    Date of Patent: October 19, 1999
    Assignee: Eniricerche S.p.A.
    Inventors: Carlo Perego, Laura Zanibelli, Cristina Flego, Alberto Del Bianco, Giuseppe Bellussi
  • Patent number: 5968343
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a binder, and boron wherein the weight of boron is in the range of from about 0.01 to about 10 weight %. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which comprises: (1) combining a zeolite with a coke-reducing amount of a binder under a condition effective to produce a zeolite-binder mixture; (2) contacting said zeolite-binder mixture with coke-reducing amount of a boron compound under a condition effective to produce a boron-incorporated or -impregnated zeolite; and (3) calcining the boron-incorporated or -impregnated zeolite.
    Type: Grant
    Filed: May 5, 1997
    Date of Patent: October 19, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5968345
    Abstract: A process for the conversion of a hydrocarbon load containing paraffin, naphthene and aromatic hydrocarbons having 5 to 12 carbon atoms into aromatic compounds, which entails contacting the load with a catalyst under temperature and pressure conditions to produce the aromatic compounds, the catalyst containing:a matrix consisting of 0 to 100% by weight of .eta. transition alumina, the remaining weight percentage of the matrix, up to 100%, consisting of .gamma. transition alumina, andat least one doping metal selected from the group consisting of alkali metals and alkaline-earth metals,at least one halogen selected from the group consisting of fluorine, chlorine, bromine and iodine,at least one noble metal selected from the platinum group, andat least one promoter metal selected from the group consisting of tin, germanium, indium, gallium, thallium, antimony, lead, rhenium, manganese chromium, molybdenum and tungsten,the catalyst having previously been hydrothermally treated at a temperature of 300 to 1,000.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: October 19, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Fabio Alario, Jean-Marie Deves, Patrick Euzen
  • Patent number: 5965104
    Abstract: The present invention relates to new crystalline zeolite SSZ-43 prepared using a substituted piperidinium or decahydroquinolinium cation templating agent.
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: October 12, 1999
    Assignee: Chevron U.S.A. Inc.
    Inventors: Gregory S. Lee, Yumi Nakagawa, Richard Norman Reynolds
  • Patent number: 5965014
    Abstract: A process for recovering a hydrogen-rich gas and for increasing the recovery of liquid hydrocarbon products from a hydrocarbon conversion zone effluent by adsorption of the liquifiable products from a chilled gaseous stream with a chilled liquid stream is improved by an arrangement that uses a single refrigeration shell to provide independent temperature control of the chilled gaseous and the chilled liquid stream.
    Type: Grant
    Filed: August 8, 1997
    Date of Patent: October 12, 1999
    Assignee: UOP LLC
    Inventor: Frank S. Rosser, Jr.
  • Patent number: 5948240
    Abstract: A process for contacting reactants with a particulate catalyst while indirectly contacting the reactants with a heat exchange medium amid simultaneous exchange of catalyst particles by an operation that sequentially restricts reactant flow while moving catalyst through reaction stacks in which the reactant flow has been restricted. The process permits a change out of catalyst in a channel type reactor arrangement that would normally restrict catalyst flow during operation. Moving catalyst through a heat exchange type reactor having reactant and heat exchange channels permits control of catalyst activity as well as temperatures.
    Type: Grant
    Filed: November 17, 1997
    Date of Patent: September 7, 1999
    Assignee: UOP LLC
    Inventors: Robert C. Mulvaney, III, Kevin J. Brandner, Steven T. Arakawa, Paul Anderson
  • Patent number: 5942104
    Abstract: This invention provides a method for preparing non-zeolitic molecular sieves using inexpensive reagents and at lower manufacturing cost. The method includes using a low density, small size particulate hydrated alumina, such as aluminum hydroxide, in place of aluminum alkoxides and other more costly reagents. The preferred particulate hydrated alumina has a density of less than 1.0 g/cm.sup.3, an average particle size of less than about 40 microns and an alkali content of less than 0.12 wt %.
    Type: Grant
    Filed: December 18, 1997
    Date of Patent: August 24, 1999
    Assignee: Chevron U.S.A. Inc.
    Inventor: Stephen J. Miller
  • Patent number: 5922923
    Abstract: The feedstock to an aromatization process is processed by a selective adsorption step to remove hydrocarbon species, particularly indan, which have a severe adverse effect on aromatization catalyst stability. The feedstock preferably is a paraffinic raffinate from aromatics extraction. The intermediate from the adsorption step is particularly suitable for the selective conversion of paraffins to aromatics using a high-activity dehydrocyclization catalyst with high aromatics yields and long catalyst life.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: July 13, 1999
    Assignee: UOP LLC
    Inventors: John Y. G. Park, Santi Kulprathipanja, Robert S. Haizmann
  • Patent number: 5922630
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises an aluminosilicate, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: May 20, 1998
    Date of Patent: July 13, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-Hsiang Wu, Charles A. Drake
  • Patent number: 5914028
    Abstract: A catalytic reforming process using a halided zeolite catalyst containing platinum in a metal-coated reactor system where, prior to catalyst loading and reforming, halide acid is removed from the catalyst. The process comprises providing a reforming reactor system having a metal coating; providing a halided zeolite catalyst containing platinum prepared by a method which includes removing volatile halide acid; loading said catalyst into said reactor system; and catalytically reforming hydrocarbons to aromatics, wherein metal from the metal-coated reactor system does not deactivate the catalyst. The coating metal preferably comprises tin and the zeolite catalyst is preferably a platinum L-zeolite catalyst. The invention is also a method for reducing catalyst contamination from a metal which was used to coat a reactor system. The method comprises pretreating a halided catalyst with hydrogen to remove volatile halide acid.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: June 22, 1999
    Assignee: Chevron Chemical Company
    Inventors: Charles R. Wilson, Dennis L. Holtermann
  • Patent number: 5898089
    Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: April 27, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu, Jianhua Yao
  • Patent number: 5895829
    Abstract: In a process for preparing olefinically unsaturated compounds such as styrene by oxidative dehydrogenation of corresponding hydrocarbons using a previously oxidized oxygen transferer acting as catalyst in the absence of molecular oxygen and reoxidation of the oxygen transferer in at least two reactors, the dehydrogenation and regeneration takes place alternately in time in the two reactors and the reactors are connected to one another in terms of heat via heat exchangers and a common circuit for heat transfer medium.
    Type: Grant
    Filed: June 18, 1997
    Date of Patent: April 20, 1999
    Assignee: BASF Aktiengesellschaft
    Inventors: Wolfgang Jurgen Popel, Alfred Hagemeyer, Wolfgang Buchele, Axel Deimling, Wolfgang Hoffmann
  • Patent number: 5885442
    Abstract: The invention relates to a process for producing petrol of high octane number by catalytic reforming of hydrocarbons by passing these hydrocarbons through a platinum/rhenium catalyst arranged in the form of a hollow cylinder at 450.degree.-500.degree. C. and a pressure of 1.5-3 MPa in a direction perpendicular to the cylinder axis, in which the feed mixture is passed through in the direction from the cylinder axis to the circumference thereof. The invention further relates to a reactor for carrying out the process mentioned, in particular as shown in FIG. 1.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: March 23, 1999
    Assignees: Michael Grigorjewitsch Lapunow, Walerie Iwanowitsch Abramow, Volker Sommerfeld
    Inventors: Michael Grigorjewitsch Lapunow, Walerie Iwanowitsch Abramow, Volker Sommerfeld, Peter Wasiliewitsch Bolsewitsch, Aleksander Petrowitsch Puschkarew